| US4251005A | 1981-02-17 | |||
| US4549718A | 1985-10-29 | |||
| US4840192A | 1989-06-20 | |||
| US4938247A | 1990-07-03 | |||
| US5465753A | 1995-11-14 | |||
| US5785078A | 1998-07-28 | |||
| US5830515A | 1998-11-03 | |||
| US6076471A | 2000-06-20 |
| 1. | A vehicle for transporting a liquid commodity, comprising: a) a closed tank, said tank having an inside surface, an outside surface, a top, a bottom and an interior for containing such liquid commodity; b) a safety vent mounted on the top of the tank at the outside surface having a safety relief valve for allowing pressure to escape from the tank in the event of a pressure buildup greater than the pressure value that the tank is rated for and before the tank could fracture ; c) a mechanical energy dissipation system for dissipating hydraulic hammer action in the safety vent, comprising: i) a mechanical device of a relatively small size in comparison to the size of the tank, said device being located in the line of flow between the valve and the liquid load in the tank, said device presenting a series of diverging, impact surfaces to the liquid flow from the tank to the rupture disk, dissipating the hydraulic hammer action of the liquid as it flows through said device; ii) wherein the diverging, impact surfaces are made of a nonmetallic plastic material, shaped such that they are strong enough to absorb mechanical energy without breaking. |
| 2. | The vehicle of claim 1, wherein said mechanical device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 3. | The vehicle of claim 1, wherein said mechanical device includes a one piece plastic body having a core ; and said diverging, impact surfaces comprise a series of spaced apart baffles in succession affixed to opposite sides of said core and integral therewith said body projecting into the tank car and out of the tank car leading to the valve assembly. |
| 4. | The vehicle of claim 3, wherein said baffles are a series of spaced apart plates. |
| 5. | The vehicle of claim 4, wherein each of said baffles has a pair of surfaces that form an angle with each other. |
| 6. | The vehicle of claim 4, wherein said device occupies less than and extends into less than about one percent (1 %) of the interior volume of the tank. |
| 7. | The vehicle of claim 1, wherein the plastic material is from the group consisting of Delrin acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 8. | A mobile tank apparatus, comprising: a) a tank having an interior for carrying a liquid; b) a rupture disk assembly on the tank for allowing excess pressure to escape from the tank before the tank is fractured from the pressure ; and c) a mechanical energy dissipation system, for dissipating the hydraulic hammer action in the safety vent nozzle, prior to the premature failure of the rupture disk or unnecessary lifting of the relief valve, in the moving tank car, said system comprising: i) a mechanical device of a relatively small size in comparison to the size of the tank, said device being located in the line of flow between the rupture disk of the rupture disk assembly and the liquid load in the tank, said device including a one piece integral plastic body that has a core and a series of diverging, impact surfaces to the liquid flow from the tank to the rupture disk, dissipating the hydraulic hammer action of the liquid as it flows through said device. |
| 9. | The apparatus of claim 8, wherein the diverging, impact surfaces are such that they are strong enough to absorb mechanical energy without breaking. |
| 10. | The apparatus of claim 8, wherein said device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 11. | The apparatus of claim 8, wherein said body is rectangular in shape, and said diverging, impact surfaces comprise a series of baffles in succession affixed to and longitudinally spaced along opposite sides of the interior of said rectangular body, said body projecting into the tank car and out of the tank car leading to the rupture disk assembly. |
| 12. | The apparatus of claim 11, wherein said baffles are a series of projections, each having a pair of surfaces that form an acute angle. |
| 13. | The apparatus of claim 11, wherein said device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 14. | The apparatus of claim 8, wherein the plastic material is from the group consisting of Delrin acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 15. | A method of dissipating the hydraulic hammer action in the safety vent of a moving tank carrying a liquid load, such as for example a railroad car, having a rupture disk assembly or safety relief valve, comprising the steps of : (a) providing a relatively small mechanical energy dissipation device having a series of diverging, impact surfaces for dissipating hydraulic hammer action in the moving tank car; and (b) attaching said mechanical device in line between the liquid in the tank and the rupture disk of the rupture disk assembly, causing the liquid to have to pass through said mechanical device before it can reach said rupture disk, with said device occupying less than and extending into less than about one percent (1 %) of the interior volume of the tank, the kinetic energy of the moving liquid being dissipated as it passes through said device impacting against said diverging surfaces, dissipating the hydraulic hammer action; c) wherein in step"b", the diverging, impact surfaces are made of a nonmetallic material. |
| 16. | The method of claim 15 wherein the diverging, impact surfaces are made of plastic. |
| 17. | The method of claim 15 wherein the diverging, impact surfaces are strong enough to absorb mechanical energy without breaking. |
| 18. | The method of claim 16 wherein the diverging, impact surfaces are strong enough to absorb mechanical energy without breaking. |
| 19. | The method of claim 15 wherein the diverging, impact surfaces are shaped such that they are strong enough to absorb mechanical energy without breaking. |
| 20. | The method of claim 15 wherein the plastic material is from the group consisting of Delrin acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 21. | A railroad tank car vehicle comprising: a) a closed tank for containing such liquid commodity, said tank having an inside surface, an outside surface, a top and a bottom, and an interior for containing a liquid load of thousands of gallons in capacity; b) a safety vent mounted on the top of the tank at the outside surface having a rupture disk assembly or safety relief valve for allowing pressure to escape from the tank in the event of a pressure buildup greater than the tank is rated for and before the tank could fracture and the safety vent extending from the top of the tank into the interior of the tank and being used to allow the excess pressure to escape from the tank once the pressure has exceeded the rupture disk rated burst pressure and has burst, or the pressure has exceeded the rated lift pressure of a relief valve and it has relieved, before the tank is fractured from the excess pressure; c) mechanical energy dissipation system for dissipating the hydraulic hammer action in the safety vent protecting the rupture disk and/or safety relief valve from premature operation, comprising: a longitudinally extended mechanical device of a relatively small size in comparison to the size of the tank, said device being located in the line of flow between the rupture disk of the rupture disk assembly and the liquid load in the tank, said device comprising a one piece plastic body that has a core and a series of diverging, energy dissipating impact surfaces extending from the core, significantly dissipating the hydraulic hammer action of the liquid from the impact of the liquid against the impact surfaces as it flows through said device before it encounters the rupture disk, the size, placement and configuration of said device, said impact surfaces and its top flange connection providing kinetic energy dissipation means for causing said device to allow flow of the liquid from the tank to the rupture disk through the interior of said device in a way to significantly dissipate the kinetic energy generated by the hydraulic hammer caused by the sudden movement of thousands of gallons of liquid in the tank as part of the liquid moves through said device on its way to the rupture disk, wherein the diverging, impact surfaces are made of a nonmetallic material and/or the diverging, impact surfaces are shaped such that they could be made of plastic yet still be strong enough to absorb mechanical energy without breaking. |
| 22. | The vehicle of claim 21, wherein said lower longitudinal end extends down into the interior of the tank and said device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 23. | The vehicle of claim 21 wherein the plastic material is from the group consisting of Delrin (S) acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 24. | A vehicle for transporting a liquid commodity comprising: a) a closed tank for containing such liquid commodity, said tank having an inside surface, an outside surface, a top and a bottom and an interior for containing a liquid load of thousands of gallons in capacity; b) a safety relief valve located above a flange connection extending from the top of the tank into the interior of the tank, for allowing some of the liquid load to escape from the tank when the liquid pressure exceeds the rated pressure of the relief valve before the tank is fractured from the excess pressure; c) a safety vent mounted on the top of the tank at the outside surface having a rupture disc assembly or safety relief valve for allowing pressure to escape from the tank in the event of a pressure buildup greater than the tank is rated for and before the tank could fracture; d) mechanical energy dissipation system for dissipating hydraulic hammer action in the safety vent nozzle of the tank that includes a longitudinally extended one piece, plastic mechanical device of a relatively small size in comparison to the size of the tank, said device having a flange near its top area for connecting the device to the flange connection located at the top of the tank and for positioning its lower end down into the tank in the area of the tank in which liquid would be present in a full tank the upper longitudinal end being in communication with the underside of the rupture disk, said body including a series of diverging, energy dissipating impact surfaces to the liquid flow from the tank to the rupture disk, for significantly dissipating the hydraulic hammer action of the liquid from the impact of the liquid against the impact surfaces as it flows through said device before its encounters the rupture disk, the size, placement and configuration of said device, said impact surfaces and its top flange connection providing kinetic energy dissipation means for causing said device to allow flow of the liquid from the tank to the rupture disk through the interior of said device in a way to significantly dissipate the kinetic energy generated by the hydraulic hammer caused by the sudden movement of thousands of gallons of liquid in the tank as part of the liquid moves through said device on its way to the rupture disk. |
| 25. | The vehicle of claim 24, wherein said lower longitudinal end extends down into the interior of the tank and said device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 26. | The vehicle of claim 24, wherein said device includes a cylindrical body; and said diverging, impact surfaces comprise a series of baffles in succession affixed to and longitudinally spaced along opposite sides of the interior of said body, said body projecting into the tank car and out of the tank car leading to the rupture disk assembly. |
| 27. | The vehicle of claim 24, wherein said device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 28. | The vehicle of claim 24, wherein the plastic material is from the group consisting of Delrin (R) acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 29. | A railroad tank car for carrying a liquid load comprising: a) a tank having an interior for containing said liquid load; b) an undercarriage that supports said tank; c) a rupture disk assembly for allowing some of the liquid load to escape from the tank before the tank is fractured from excess pressure; d) a mechanical energy dissipation system for dissipating hydraulic hammer action in the tank, comprising an integral plastic mechanical device of a relatively small size in comparison to the size of the tank, said device extending down into the interior of the tank and being located in the line of flow of the liquid between the rupture disk of the rupture disk assembly and said device presenting a series of diverging, energy dissipating impact surfaces to the liquid flow from the tank to the rupture disk or safety relief valve, significantly dissipating the hydraulic hammer action of the liquid from the impact of the liquid against the impact surfaces as it flows through said device wherein the diverging, impact surfaces are made of a nonplastic material that is strong enough to absorb mechanical energy without breaking. |
| 30. | The car of claim 29, wherein said device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 31. | The car of claim 29, wherein said device includes a plastic body with a core and said diverging, impact surfaces comprise a series of plastic baffles in succession affixed integrally to and longitudinally spaced along opposite sides of the core said body projecting into the tank car and out of the tank car leading to the rupture disk assembly. |
| 32. | The car of claim 31, wherein said baffles are a series of flat plates affixed to the interior wall of said cylindrical body angled upwardly from the horizontal. |
| 33. | The car of claim 30, wherein each of said flat plates extend and cover over at least fifty percent (50%) of the horizontal crosssection of said cylindrical body. |
| 34. | The car of claim 32, wherein said device occupies less than and extends into less than about one percent (1 %) of the interior volume of the tank. |
| 35. | The car of claim 29 wherein the plastic material is from the group consisting of Delrin acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 36. | A vehicle for transporting a liquid commodity, comprising: a) a closed tank, said tank having an inside surface, an outside surface, a top, a bottom and an interior for containing such liquid commodity ; b) a safety vent mounted on the top of the tank at the outside surface, having a safety relief device for allowing pressure to escape from the tank in the event of a pressure buildup greater than a selected pressure value and including a flow line that extends between the valve and the tank interior, the flow line having a bore with a line of flow; c) a mechanical energy dissipation system for dissipating hydraulic hammer action in the safety vent, comprising: i) a mechanical device of a relatively small size in comparison to the size of the tank, said device being a plastic body located in the bore of the flow line, said device presenting a series of diverging, impact surfaces connected to said plastic body and extending at acute angles to the line of flow, the device extending from the tank to the valve to dissipate the hydraulic hammer action of the liquid as it flows through said flow line and device ; ii) wherein the diverging, impact surfaces are made of a nonmetallic plastic material, shaped such that they are strong enough to absorb mechanical energy without breaking. |
| 37. | The vehicle of claim 36, wherein said mechanical device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 38. | The vehicle of claim 3 6 wherein the plastic material is from the group consisting of Delring acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 39. | A vehicle for transporting a liquid commodity, comprising: a) a closed tank, said tank having an inside surface, an outside surface, a top, a bottom and an interior for containing such liquid commodity ; b) a safety vent mounted on the top of the tank at the outside surface, having a safety relief valve for allowing pressure to escape from the tank in the event of a pressure buildup greater than a selected pressure value and including a flow line that extends between the valve and the tank interior, the flow line having a bore; c) a mechanical energy dissipation system for dissipating hydraulic hammer action in the safety vent, comprising: i) a mechanical device of a relatively small size in comparison to the size of the tank, said device being located in the bore of the flow line, said device presenting a series of diverging, impact surfaces to liquid flow from the tank to the valve that dissipates the hydraulic hammer action of the liquid as it flows through said flow line and device; ii) wherein the diverging, impact surfaces are made of a nonmetallic plastic material, shaped such that they are strong enough to absorb mechanical energy without breaking; iii) wherein said mechanical device includes a one piece plastic body having a core; and said diverging, impact surfaces comprise a series of spaced apart projections in succession affixed to opposite sides of said core and integral therewith. |
| 40. | The vehicle of claim 39, wherein said projections are a series of spaced apart baffles. |
| 41. | The vehicle of claim 40, wherein each of said projections has a pair of surfaces that form an angle with each other. |
| 42. | The vehicle of claim 40, wherein said device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 43. | A mobile tank apparatus, comprising: a) a tank having an interior for carrying a liquid; b) a rupture disk assembly on the tank for allowing excess pressure to escape from the tank before the tank is fractured from the pressure, said assembly including a rupture disk member and a flow line extending between the rupture disk member and the tank interior, the flow line having a bore; and c) a mechanical energy dissipation system, for dissipating hydraulic hammer action in the tank and prior to a premature failure of the rupture disk member, said system comprising: i) a mechanical device of a relatively small size in comparison to the size of the tank, said device being located in the flow line bore, said device including a one piece integral plastic body that has a core with projections extending from the core that provide a series of diverging impact surfaces that dissipate the hydraulic hammer action of the liquid as it flows in the flow line and through said device. |
| 44. | The mobile tank apparatus of claim 43 wherein the diverging, impact surfaces are such that they are strong enough to absorb mechanical energy without breaking. |
| 45. | The mobile tank apparatus of claim 43, wherein said device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 46. | The mobile tank apparatus of claim 43, wherein said body is generally rectangular in shape, and said diverging, impact surfaces comprise a series of baffles in succession affixed to and longitudinally spaced along opposite sides of the rectangular body. |
| 47. | The mobile tank apparatus of claim 46, wherein said baffles are a series of projections, each projection having a pair of surfaces that together form an acute angle. |
| 48. | The mobile tank apparatus of claim 46, wherein said device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 49. | The mobile tank apparatus of claim 43 wherein the mechanical device is of a plastic material that is from the group consisting of Delrin acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 50. | A method of dissipating the hydraulic hammer action in a moving tank carrying a liquid load, the tank having a flow line with a bore that contains a safety relief valve, comprising the steps of : (a) providing a relatively small mechanical energy dissipation device comprising a plastic device that is contained within the flow line bore and including a central body that has a plurality of projections extending from the body toward the flow line, each projection having impact surfaces; and (b) placing said mechanical device in the flow line so that the device occupies the bore and extends between the liquid load in the tank and the safety relief valve, causing liquid of the liquid load to have to pass through said flow line bore and mechanical device before it can reach said safety relief valve, with said device occupying less than and extending into less than about one percent (1 %) of the interior volume of the tank, the kinetic energy of the moving liquid being dissipated as it passes through said device impacting against said diverging surfaces, dissipating the hydraulic hammer action; c) wherein in step"b", the diverging, impact surfaces are made of a nonmetallic material. |
| 51. | The method of claim 50 wherein the diverging, impact surfaces are made of plastic. |
| 52. | The method of claim 5 0 wherein the diverging, impact surfaces are strong enough to absorb the kinetic energy of the moving liquid without breaking. |
| 53. | The method of claim 51 wherein the diverging, impact surfaces are strong enough to absorb the kinetic energy of the moving liquid without breaking. |
| 54. | The method of claim 50 wherein the diverging, impact surfaces are shaped such that they are strong enough to absorb the kinetic energy of the moving liquid without breaking. |
| 55. | The method of claim 51, wherein said mechanical device occupies less than and extends into less than about one percent (1 %) of the interior volume of the tank. |
| 56. | The method of claim 50 wherein in step"c"the nonmetallic material is a plastic material that is from the group consisting ofDelrin@ acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 57. | A railroad tank car vehicle comprising: a) a closed tank, said tank having an inside surface, an outside surface, a top and a bottom, and an interior for containing a liquid commodity of thousands of gallons in capacity; b) a safety vent flow line mounted on the top of the tank at the outside surface having a safety relief valve for allowing pressure to escape from the tank in the event of a pressure buildup greater than the tank is rated for and before the tank could fracture, the flow line extending from the top of the tank into the interior of the tank and being used to allow the excess pressure to escape from the tank once the pressure has exceeded a rated burst pressure; c) a mechanical energy dissipation system for dissipating the hydraulic hammer action in the safety vent flow line, protecting the safety relief valve from premature operation, comprising : a longitudinally extended mechanical device of a relatively small size in comparison to the size of the tank, said device being located in the flow line, the device extending in the flow line between the safety relief valve and the liquid commodity in the tank, said device comprising a one piece plastic body that has a core and a series of diverging, energy dissipating impact surfaces extending from the core, significantly dissipating the hydraulic hammer action of the liquid from the impact of the liquid against the impact surfaces as it flows through said device before it encounters the valve, the size, placement and configuration of said device, and said impact surfaces providing kinetic energy dissipation means for causing said device to allow flow of the liquid from the tank to the valve through the interior of said device in a way to significantly dissipate the kinetic energy generated by the hydraulic hammer caused by the sudden movement of thousands of gallons of liquid in the tank as part of the liquid moves through said device on its way to the valve, wherein the diverging, impact surfaces are made of a nonmetallic material and/or the diverging, impact surfaces are shaped such that they could be made of plastic yet still be strong enough to absorb mechanical energy without breaking. |
| 58. | The vehicle of claim 57 wherein the plastic body is of a plastic material that is from the group consisting of Delrin acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 59. | A vehicle for transporting a liquid commodity comprising: a) a closed tank for containing such liquid commodity, said tank having an inside surface, an outside surface, a top and a bottom and an interior for containing thousands of gallons in capacity; b) a safety vent flow line having a bore, the safety vent flow line being mounted on the top of the tank at the outside surface and having a safety relief valve for allowing pressure to escape from the tank in the event of a pressure buildup greater than the tank is rated for and before the tank could fracture; c) a mechanical energy dissipation system for dissipating hydraulic hammer action in the safety vent flow line that includes a longitudinally extended one piece, plastic mechanical device of a relatively small size in comparison to the size of the tank, said device having a top flange near its top area for connecting the device to the safety vent and for positioning its lower end down into the flow line and next to the tank interior, the device having an upper end being positioned next to the safety relief valve, said body including a series of diverging, energy dissipating impact surfaces to the liquid flow from the tank to the valve, for significantly dissipating the hydraulic hammer action of the liquid from the impact of the liquid against the impact surfaces as it flows through flow line and said device before it encounters the valve, the size, placement and configuration of said device, said impact surfaces and its top flange providing kinetic energy dissipation means for causing said device to allow flow of the liquid from the tank to the valve through the interior of said device in a way to significantly dissipate the kinetic energy generated by the hydraulic hammer caused by the sudden movement of thousands of gallons of liquid in the tank as part of the liquid moves through said device on its way to the valve. |
| 60. | The vehicle of claim 59 wherein the mechanical device is of a plastic material that is from the group consisting of Delrin acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 61. | A railroad tank car for carrying a liquid load comprising: a) a tank having an interior for containing said liquid load ; b) a rupture disk assembly that includes a flow line with a bore and a rupture disk member, for allowing some of the liquid load to escape from the tank interior before the tank is fractured from excess pressure; c) a mechanical energy dissipation system for dissipating hydraulic hammer action in the tank, comprising an integral plastic mechanical device of a relatively small size in comparison to the size of the tank comprising a plastic body removably occupying the flow line bore, said device having a plurality of projections presenting a series of diverging, energy dissipating impact surfaces to the liquid flow from the tank to the rupture disk assembly, significantly dissipating the hydraulic hammer action of the liquid from the impact of the liquid against the impact surfaces as it flows through said device wherein the projections and impact surfaces are made of a plastic material that is strong enough to absorb mechanical energy without breaking. |
| 62. | The car of claim 61 wherein the mechanical device is of a plastic material that is from the group consisting of Delrin acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 63. | A vehicle for transporting a liquid commodity, comprising: a) a mobile tank, said tank having an inside surface, an outside surface, a top, a bottom and an interior for containing such liquid commodity; b) a safety vent mounted on the top of the tank at the outside surface, having a safety relief valve for allowing pressure to escape from the tank in the event of a pressure buildup greater than a selected pressure value and a flow line extending between the valve and the tank interior, the flow line having a bore; c) a mechanical energy dissipation system for dissipating hydraulic hammer action in the safety vent, comprising: i) a plastic device of relatively small size in comparison to the size of the tank, said device being removably located in the flow line bore, said device being contained within the flow line bore and including a central body that has a plurality of projections extending from the body toward the flow line, each projection having impact surfaces. |
| 64. | The vehicle of claim 63 wherein at least two of the impact surfaces form an acute angle with the line of flow. |
| 65. | The vehicle of claim 64 wherein the acute angle is less than about 60 degrees. |
| 66. | The vehicle of claim 63 wherein the diverging, impact surfaces are such that they are strong enough to absorb mechanical energy without breaking. |
| 67. | The vehicle of claim 63, wherein said device occupies less than and extends into less than about one percent (1 %) of the interior volume of the tank. |
| 68. | The vehicle of claim 63 wherein the plastic material is from the group consisting of Delrin acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
| 69. | A vehicle for transporting a liquid commodity, comprising: a) a mobile tank, said tank having an inside surface, an outside surface, a top, a bottom and an interior for containing such liquid commodity; b) a safety vent mounted on the top of the tank at the outside surface, having a safety relief valve for allowing pressure to escape from the tank in the event of a pressure buildup greater than a selected pressure value and a flow line extending between the valve and the tank interior, the flow line having a bore; c) a mechanical energy dissipation system for dissipating hydraulic hammer action in the safety vent, comprising: i) a plastic device of relatively small size in comparison to the size of the tank, said device being removably located in the flow line bore, said device presenting a series of diverging, impact surfaces to liquid flow from the tank to the valve member that dissipates the hydraulic hammer action of the liquid as it flows through the line of flow and the device during use; ii) wherein the diverging, impact surfaces are defined by a plurality of projections ; iii) wherein said device includes a one piece plastic body having a core, and said diverging, impact surfaces comprise a series of spaced apart projections in succession affixed to opposite sides of said core. |
| 70. | The vehicle of claim 69, wherein each of said projections has a pair of surfaces that form an angle with each other. |
| 71. | A vehicle for transporting a liquid commodity, comprising: a) a mobile tank, said tank having an inside surface, an outside surface, a top, a bottom and an interior for containing such liquid commodity; b) a safety vent mounted on the top of the tank at the outside surface, having a safety relief device for allowing pressure to escape from the tank in the event of a pressure buildup greater than a selected pressure value and a flow line extending between the valve and the tank interior, the flow line having a bore with a line of flow; c) a mechanical energy dissipation system for dissipating hydraulic hammer action in the safety vent, comprising a plastic device that is contained within the flow line bore and including a central body that has a plurality of projections extending from the body toward the flow line, each projection having impact surfaces. |
| 72. | The vehicle of claim 71 wherein at least two of the impact surfaces form an acute angle with the line of flow. |
| 73. | The vehicle of claim 72 wherein the acute angle is less than about 60 degrees. |
| 74. | The vehicle of claim 71, wherein said device includes a one piece plastic body, and said impact surfaces comprise a series of spaced apart projections in succession affixed to opposite sides of said body and integral therewith. |
| 75. | The vehicle of claim 74, wherein each of said projections has a pair of surfaces that form an angle with each other. |
| 76. | The vehicle of claim 74 wherein the diverging, impact surfaces are such that they are strong enough to absorb mechanical energy without breaking. |
| 77. | The vehicle of claim 71, wherein said device occupies less than and extends into less than about one percent (1%) of the interior volume of the tank. |
| 78. | The vehicle of claim 71 wherein the plastic device is of a plastic material from the group consisting of Delrin (g) acetal resin, UHMW (ultrahigh molecular weight polyethylene), polyethylene, polypropylene, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand plastic, PVC, Ryton brand plastic, and Teflon brand polytetrafluoroethylene. |
In the US, priority of US Provisional Patent Application Serial No. 60/139,965, filed 18 June 1999, incorporated herein by reference, is hereby claimed.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT Not applicable REFERENCE TO A"MICROFICHE APPENDIX" Not applicable BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to hydraulic hammer reduction systems for vehicles such as railroad tank cars and the like. More particularly, the present invention relates to an improved hydraulic hammer reduction system that includes a plastic element disposed in an outlet tube at the upper end of the vehicle, said element being comprised of a series of spaced apart curved baffles affixed to opposite sides of an elongated body.
2. General Background of the Invention Moving vehicles carrying a liquid load in a tank, such as for example railroad tank cars, when carrying liquids, must cope with problems associated with hydraulic hammer action, a phenomenon which occurs when a liquid in a confined area is subjected to an abrupt increase or decrease in speed.
Vehicles such as railroad tank cars are typically equipped with a safety vent nozzle and a device called a rupture disk. The rupture disk which is affixed to the top of the safety vent nozzle is used to seal the tank car under normal conditions. In events [such as fires] that can cause an increase of the internal pressure of a tank car, the rupture disk is designed to burst
allowing the internal pressure to vent to the ambient. Once burst the excess pressure is relieved, protecting the tank car from a catastrophic failure, and complete loss of the product inside to the ambient.
The hydraulic hammer action created by the abrupt change in speed, mentioned earlier, is sufficient to travel up the safety vent nozzle and break the rupture disk. This allows a non- accident release of the product contained in the tank car. This release will cause unnecessary damage to the environment, the tank car, and injury to a person standing close to the tank car.
The rationale in utilizing such a system was that it was better to incur the relatively minor expense and danger associated with disk replacement and a minor spill than to have incurred the extensive expense and danger of tank car fracture and/or a major spill. However, as indicated, this has been far from a satisfactory solution and situation.
The hydraulic hammer reduction systems shown in US Patent Nos. 4,840, 192 and 4, 93 8, 247 do function well; however, the baffles shown in those patents must be made of metal, as they are too weak if they are made of plastic. A safety vent for a railroad car which contains a surge protection is disclosed in US Patent 5,785, 078. The following US Patents are incorporated herein by reference: 4,840, 192; 4,938, 247; 5,785, 078 ; and all referenced cited in those patents.
BRIEF SUMMARY OF THE INVENTION The apparatus of the present invention solves the problems confronted in the art in a simple and straightforward manner. What is provided is a hydraulic hammer reduction system, similar to that shown in US Patent Nos. 4,840, 192 and 4, 938, 247, but an improved design with baffles shaped such that they can be made of plastic, yet still be strong enough to absorb mechanical energy without breaking. Preferably the baffles are made of plastic.
The present invention provides a vehicle for transporting a liquid commodity that includes a closed tank having an inside surface, an outside surface, a top, a bottom and an interior for containing a liquid commodity. A safety vent is mounted on the top of the tank on the outside surface and having a safety relief valve for allowing pressure to escape from the tank in the event of a pressure build up greater than the tank is rated for and before the tank can fracture.
The present invention provides a mechanical energy dissipation system for dissipating hydraulic hammer action in the safety vent. The apparatus includes a mechanical device of relatively small size in comparison to the size of the tank, the device being located in the line of
flow between the valve and the liquid load in the tank. The device presents a series of diverging, impact surfaces to the liquid flow from the tank to the rupture disk, for dissipating the hydraulic hammer action of the liquid as it flows through the device.
The diverging impact surfaces are made of a non-metallic plastic material such that they are strong enough to absorb mechanical energy without breaking.
The mechanical device occupies less than and extends into less than about 1% of the interior volume of the tank.
The mechanical device preferably includes a one-piece plastic body having a core, and said diverging impact surfaces comprising a series of spaced apart baffles placed in succession and affixed to opposite sides of the core and integral therewith. The body projects into the tank car and out of the tank car leading to the valve assembly.
_ The baffles are preferably a series of spaced apart plates. Each of the plates is preferably defined by a pair of surfaces that form an angle with each other that is preferably an acute angle.
The baffles preferably have a pair of surfaces that form an angle of between 0 and 60° degrees with each other.
The present invention also provides a method of dissipating the hydraulic hammer action in a safety vent of a moving tank carrying a liquid load, such as for example, a railroad car, having a rupture disk assembly or safety relief valve.
The method includes providing a relatively small, mechanical energy dissipation device having a series of diverging, impact surfaces for dissipating hydraulic hammer action in the moving tank car. As part of the method, the mechanical device is attached in line between the liquid and the tank and the rupture disk of the rupture disk assembly causing any liquid to have passed through the mechanical device before it can reach the rupture disk.
In the method of the present invention, the device occupies less than and extends into less than about 1 % of the interior volume of the tank.
With the method of the present invention, the kinetic energy of the moving liquid is dissipated as it passes through the mechanical device impacting against the diverging surfaces of the mechanical device and thereby dissipating the hydraulic hammer action.
With the method of the present invention, the diverging, impact surfaces are of a non- metallic, plastic material.
With the method ofthe present invention, the impact surfaces are strong enough to absorb
mechanical energy without breaking.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements and wherein: Figure 1 is a sectional, elevational view of a preferred embodiment of the apparatus of the present invention; Figure 2 is another sectional, elevational view of a preferred embodiment ofthe apparatus of the present invention; Figure 3 is a sectional, elevational view of a preferred embodiment of the apparatus of the present invention; Figure 4 is a partial, perspective view of a preferred embodiment of the apparatus of the present invention; Figure 5 is a partial, top view of a preferred embodiment of the apparatus of the present invention; Figure 6 is a sectional view taken along lines 6-6 of Figure 5; Figure 7 is a partial, elevational view of the preferred embodiment of the apparatus of the present invention; Figure 8 is a partial side view of the preferred embodiment of the apparatus of the present invention; Figure 9 is a partial top view of the preferred embodiment of the apparatus of the present invention; Figure 10 is a top fragmentary view of an alternate embodiment of the apparatus of the present invention illustrating the plastic receiver portion thereof; Figure 11 is a sectional elevational view of the plastic receiver of Figure 10; Figure 12 is a sectional view taken along lines 12-12 of Figure 11; Figure 13 is a sectional elevation view of a second embodiment of the apparatus of the present invention; Figure 14 is a top fragmentary view illustrating a third embodiment of the apparatus of the present invention; Figure 15 is a sectional fragmentary view illustrating the second embodiment of the
apparatus of the present invention; Figure 16 is a side elevation view of the baffle portion of the third embodiment of the apparatus of the present invention; Figure 17 is a partial section elevation view of the third embodiment of the apparatus of the present invention; Figure 17A is a fragmentary view of the third embodiment of the apparatus of the present invention; Figures 18 and 19 are section elevation views of the third embodiment of the apparatus of the present invention; and Figure 20 is an elevation view of a common railroad tank car vehicle that can be seen more specifically in Figures 1,2-3, 13,18 and 19.
DETAILED DESCRIPTION OF THE INVENTION Figures 1-3 show a preferred embodiment of the apparatus of the present invention designated generally by the numeral 10. Tank car 10 includes a tank 11 having a tank wall 12 that can be generally cylindrically shaped with dished end portions. Tank car 10 can be for example, a common railroad tank car.
The tank 11 has an interior 13 for containing a liquid commodity 14. The liquid commodity 14 is subjected to surges and wave action such as indicated by the numeral 15 in Figure 2, showing an irregular or wavy liquid surface. Further, the liquid commodity 14 can generate pressure if subjected excessive heat for example, as indicated by arrows 28 pressing against tank wall 12. Sometimes the combination of pressure, as indicated by arrows 28 and wave action or surge, as indicated by numeral 15, can cause liquid to be thrust directly against rupture disk assembly 21.
Rupture disk assembly 21 is designed to relieve tank pressure as indicated by arrows 28 due to excess pressure. In such a situation, the rupture disk assembly 21 has a commercially available rupture disk that ruptures, relieving the pressure. This rupture disk assembly 21 is designed to relieve tank pressure at a value well below the rated burst pressure of the tank 11.
However, the rupture disk assembly 21 is not designed to resist breakage or fracture if subjected to wave action 15 or liquid surge that can occur during transport as the tank is subjected to acceleration, deceleration, inclines and the like.
The present invention provides a tank car 10 and related dissipation system that prevents
surge from thrusting liquid against the rupture disk assembly 21. In Figures 1-3, an outlet fitting 16 is provided that extends through tank wall 11. Outlet fitting 16 is comprised of an inner cylindrical member 17 and an outer cylindrical member 18. A flanged connection 20 is used to connect rupture disk assembly 21 to the outlet fitting 17 using, for example, a bolted connection as shown in Figures 1-3. The flanged connection 20 can include annular flange 22, annular flange 24, and plastic mounting flange 23. A plurality of bolted connections 25 are provided for holding the three flanges 22,23, 24 together. The flange 23 as shown in Figures 5 and 6 can be generally circular having a generally cylindrically shaped cavity 26 that includes an annular shoulder 27.
The annular shoulder 27 of flange 23 receives cylindrical cap 33 of upper end 31 of plastic surge protector element 30. As shown in Figures 1-3, cylindrical cap 33 is generally cylindrically shaped, having an external diameter that is equal to the maximum internal diameter 34 of cavity 26. Core 35 can be an elongated member having opposed, generally flat surfaces 40,41 that are of a thickness 42 that is much greater than the thickness 43 of edges 44,45. The core 35 has upper end 31, lower end 32 and carries a plurality of baffles 36. Each baffle 36 is preferably a plastic member that can be integral with core 35. Each baffle 36 is defined by flat surfaces 37 that intersect at edge 49 to form an angle of between 0° and 60° degrees, preferably 30° degrees. Each baffle 36 also has curved surface 48. Passageways 39 extend between baffles 36 as shown in Figures 7-8. Each passageway 39 is generally U-shaped in cross section as shown in Figure 8.
Figures 10-13 show a second embodiment of the apparatus of the present invention designated generally by the numeral 50 in Figure 13. Tank car 50 includes a tank 51 having a cylindrical tank wall 52 and can be provided with dished ends not shown. Tank 51 has interior 53 and outlet fitting 54. Outlet fitting 54 includes a cylindrical wall portion 55 having an annular flange 56 at its upper end portion as shown in Figure 13. Outlet fitting 54 provides a vertical bore 57. Plastic receiver 60 fits vertical bore 56 as shown in Figure 13. The plastic receiver 60 has a flange 66 that fits on top of annular flange 56 of outlet fitting 54. An additional flange 58 fits on top of flange 66 as shown in Figure 13, the assembly of annular flange 56, the flange 66 of plastic fitting 60 and the flange 58 being held together by bolted connections 59. Rupture disk assembly 61 is attached to and extends upwardly from flange 58, the construction of rupture disk assembly 61 and flange 58 is known in the art.
Plastic surge protector element 62 fits inside of plastic receiver 60. In Figures 10-12, plastic receiver 60 includes side wall 63, bore 64, and flange 66. Side wall 63 is provided with a pair of laterally spaced apart ports 65 next to flange 66. At flange 66, open ended socket 67 communicates with bore 64. Open ended socket 67 terminates at annular shoulder 68. The annular shoulder 68 provides a location that receives plastic surge protector element 62. It should be understood that the plastic surge protector element 62 can be of the same configuration, size and shape as the plastic surge protector element 30 shown and described with respect to Figures 1-9, providing a cylindrical cap such as cap 33 that fits open-ended socket 67. Flange 66 provides a plurality of openings 69 through which bolted connections 59 pass as shown in Figures 10,11 and 13.
Figures 14-20 show a third embodiment of the apparatus of the present invention designated generally by the numeral 70 in Figures 18 and 19. Tank car 70 has a tank 71 supported by a known undercarriage 94. Tank 71 includes a projecting housing portion 72 and cover 73. Tank 71 has a generally cylindrically shaped interior 74. Projecting housing cover 72 has an interior 75. Interior 75 is occupied by fitting 76 that hangs from cover 73 as shown in Figures 18 and 19. Fitting 76 has internal threads 77 to which plastic fitting 99 attaches with a threaded connection as shown in Figure 19. Thus, upper end portion 80 of plastic fitting 79 provides external threads 81 that form a threaded connection with the internal thread 77 of fitting 76.
Rupture disk assembly 78 is a conventional rupture disk assembly that is mounted above cover 73 in communication with fitting 76. In Figures 14-16, plastic fitting 79 has side wall 82, vertical bore 83, open top 84, and lower end portion 85. Lower end portion 85 includes an enlarged diameter section 86 having annular shoulder 87 and internal socket 88 that is a downwardly facing socket receptive of circular disk 92 of plastic surge protector element 91.
Annular groove 89 can be fitted with removable retainer ring 90 that secures disk 92 and thus plastic surge protector element 91 inside of plastic fitting 79 as shown in Figures 18 and 19.
Lateral ports 93 are provided in wall 82 of plastic fitting 79 as shown in Figures 14 and 15.
The baffle members (and the flange and the receiver) of the present invention can be made of Delrin (g) acetal resin, UHMW (ultra-high molecular weight polyethylene), polyethylene, and polypropylene, for example. Other materials which could be used are stainless steel, ABS, acrylic, Bakelite, CPVC, fiberglass, Kynar brand plastic, Lexan brand plastic, Micarta brand
plastic, PVC, Ryton brand plastic, and Teflon brand polytetra-fluoroethylene, though UHMW is preferred due to high toughness, low reactivity, and low cost.
PARTS LIST The following is a summary list of parts and part descriptions used herein: All measurements disclosed herein are at standard temperature and pressure, at sea level on Earth, unless indicated otherwise.
PART NO. DESCRIPTION 10 tank car 11 tank 12 cylindrical side wall 13 interior 14 liquid commodity 15 wave action 16 outlet fitting 17 inner cylindrical member 18 outer cylindrical member 19 vertical flow bore 20 flanged connection 21 rupture disk assembly 22 annular flange 23 plastic mounting flange 24 annular flange 25 bolted connection 26 cylindrical cavity 27 annular shoulder 28 arrow 29 arrow 30 plastic surge protector element 31 upper end 32 lower end 33 cylindrical cap
34 dimension arrow 35 core 36 baffle 37 baffle surfaces 38 bottom surface 39 passageway 40 flat surface 41 flat surface 42 thickness 43 thickness 44 edge 45 edge 46 opening 47 opening 48 curved surface 49 edge 50 tank car 51 tank 52 cylindrical side wall 53 interior 54 outlet fitting 55 cylindrical wall 56 annular flange 57 vertical bore 58 flange 59 bolted connection 60 plastic receiver 61 rupture disk assembly 62 plastic surge protector element 63 sidewall 64 bore
65 lateral port 66 flange 67 open ended socket 68 annular shoulder 69 opening 70 tank car 71 tank 72 projecting housing portion 73 cover 74 interior 75 interior 76 fitting 77 internal threads 78 rupture disk assembly 79 plastic fitting 80 upper end portion 81 external threads 82 sidewall 83 vertical bore 84 open top 85 lower end portion 86 enlarged diameter section 87 annular shoulder 88 socket 89 annular groove 90 retainer ring 91 plastic surge protector element 92 circular disk 93 lateral port 94 undercarriage The foregoing embodiments are presented by way of example only ; the scope of the present invention is to be limited only by the following claims.
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