PLATFORM BASED DRILL CAPABLE OF NEGATIVE ANGLE DRILLING Technical Field

The present disclosure is directed to a platform based drill and, more particularly, is directed to a platform based drill capable of negative angle drilling.

Background

Excavating is employed to create mines, quarries, etc., in order to obtain desirable material such as ore or stone. In addition to using various types of heavy excavating equipment, drill-and-blast operations are commonly used to fragment material so it can be loaded and hauled. For example, overburden may need to be removed in order to reach the desirable material. Also, once the desirable material is reached, production ore may be removed to be crushed or milled to an acceptable grade. In an open pit mine, drill-and-blast operations may include drilling different types of blast holes. For example, such operations may include drilling production holes, buffer holes, and pre-split holes. These blast holes may be drilled on a work surface designated a“bench” below a sloped surface referred to as a“highwa!l.”

Production holes are typically vertical, although they also may be at an angle, while pre-split holes are typically at an angle that aligns with the slope of the highwall, for example 5 to 15 degrees from vertical and near to the base of the highwall. In addition, production holes typically are larger in diameter than pre-split holes. Production holes are usually bored by a platform based rotary blast hole drill with a mast at one end of the platform. While a typical platform based drill may be able to drill holes at a positive angle by tilting the mast from a machine vertical position to an angular position with the upper portion of the mast leaning back toward the end of the platform opposite the drill end, it is not capable of achieving a desired negative angle (i.e., tilting the mast away from the end of the platform opposite the drill) for drilling pre-split near the highwali base which would require the drilling end of the machine to be positioned against the highwali.

Current drill -ami-blast operations employ platform based drills to bore the typically larger production holes, but not for boring the typically smaller pre-split holes. Pre-split holes are formed close to the highwali and substantially at the angle of the higfrwall in order to maintain the desired slope of the higfrwall as the depth of the bench is increased and the height of the highwali is increased. Since platform based drills are not capable of drilling at the required angle of the highwali near the base of the highwali, the usual drill -and-blast operation will employ various dedicated pre-split drills that are usually boom mounted drills. Accordingly, a drill-and-blast operation in an open pit mine ordinarily may require a diverse fleet of drilling machines in order to form the different types of required holes.

There exists a need for a more universal platform based drill. It would be both beneficial and desirable to provide a platform based drill that is capable of boring both vertical and posi ti ve angle production hole, and also is capable of boring angle pre-split holes in close proximity to the highwali. In this way, among other advantages, the requirement for securing diverse types of drilling equipment at a mine site may be substantially reduced resulting in a substantial cost advantage. In other words the various types of blast holes, such as production holes, buffer holes, and negative angle pre-split holes,

advantageously may be drilled by a single type of drilling machine.

One type of drilling machine used for drill-and-blast operations is disclosed in U.S. Patent No. 3,181,630 issued to Coburn on May 4, 1965 (“the ‘630 patent”). The‘630 patent discloses a self-propelled rotary blast hole drilling machine wherein a mobile base is rotatably supported at its central portion on a crawler support frame. In a drilling operation, the base is supported by three spaced hydraulic leveling jacks for leveling and supporting the base. The‘630 patent includes an elongated one-piece derrick unit pivotally mounted at its lower end to a forward portion of the base. The derrick is supported on the base such that the derrick may be located in either a vertical position for drilling vertical holes, or in an inclined position for drilling angle holes.

While the drilling machine of the‘630 patent may be useful for vertical drilling and, to some extent, angle drilling, it lacks the capability to drill blast holes, such as pre-split holes, at a negative angle in close proximity to a sloping highwall. In fact, the drilling machine of the‘630 patent is not capable of drilling at a negative angle at all. The‘630 patent does disclose, in Fig 1 and the accompanying description thereof, that the derrick may be inclined via a hydraulic cylinder for drilling blast holes at an angle to the vertical. However, the inclination is such that the top portion of the derrick is moved toward the non drilling side of the drilling machine, with the drill itself and the borehole angling away from the drilling machine. In other words, the machine of the‘630 patent may drill holes at a positive angle, but is not capable of drilling holes at a negative angle, either in close proximity to a highwall or otherwise.

The disclosed platform based drill capable of negative angle dri lling of the present disclosure solves one or more of the problems set forth above and/or other problems of the prior art.

Summary

In one aspect, the present disclosure is directed to a platform based drill. The platform based drill may include a drilling platform including a frame structure having a first end, a second end opposite the first end, and first and second opposite sides. The platform based drill also may include a mast supported on a pivotal connection to the drilling platform adjacent the first end of the frame structure and including an upper portion extending above the pivotal connection, and a lower portion extending below the pivotal connection. The platform based drill also may include an adjusting mechanism configured to permit the mast to be pivotally adjusted to a negative drilling angle whereby the upper portion of the mast leans in a direction extending away from the second end of the frame structure and toward the first end of the frame structure.

In another aspect, the present disclosure also is directed to a platform based drill. The platform based drill may include a drilling platform including a frame structure having a first end, a second end, a first side, and a second side. The platform based drill also may include an opening within the frame structure at the first end centrally between the first side and the second side and extending into the drilling platform. The platform based drill also may include a mast extending within the opening and including an upper portion and a lower portion. The platform based drill also may include an adjusting mechanism configured to permit adjustment of the mast to a negative drilling angle whereby the upper portion of the mast leans in a direction extending away from the second end of the frame structure and toward the first end of the frame structure, the adjusting mechanism including first and second adjustment plates within the opening and fixed to the frame structure. The platform based drill also may include a pivotal connection between the mast and the first and second adjustment plates.

In yet another aspect, the present disclosure is directed to a method of drilling with a platform based drill, the platform based drill including a frame structure with a pivotable mast mounted at one end of the frame structure. The method may include positioning the platform based drill on a bench surface of an excavation with the one end of the frame structure at a first distance from a highwall of the excavation and with the pivotable mast adjacent the highwall, the highwall including a face sloping at an angle to vertical. The method also may include pivoting the mast to achieve a negative angle from machine vertical with the mast extending substantially parallel to the face of the highwall. The method also may include drilling a series of pre-split holes in the bench surface adjacent the higlrwali at substantially the same angle to vertical as the angle of the face of the highwall. The method also may include positioning the platfor based drill on the bench surface of the excavation at a second distance from the highwall different from the first distance. The method also may include drilling a series of production holes in the bench.

Brief Description of the Drawings

Fig. 1 illustrates an exemplary platform based drill supported on a bench adjacent a highwall of a mine or quarry; Fig. 2 is a view of an exemplary platform based drill from a side opposite to that illustrated in Fig. 1;

Fig. 3 is a perspective view of certain details of an exemplary platform based drill;

Fig. 4 is a different perspective view of certain details of an exemplary platform based drill;

Fig. 5 is another perspective view of certain details of an exemplar ⁷ platform based drill;

Fig. 6 is another perspecti ve view of certain details of an exemplary platform based drill;

Fig. 7 is yet another perspective view of certain details of an exemplary platform based drill;

Fig. 8 is a perspective view of the general layout of an exemplary platform based drill;

Fig. 9 is a side view ⁷ of an exemplary platform based drill; and

Fig. 10 is a flow chart for an exemplary method according to the disclosure.

Detailed Description

In referring to the several views illustrated in Figs. 1-10, terms denoting spatial relationships such as“ends,”“sides,”“above,”“below,”“upper,� � “upwardly,”“lower,”“downwardly,” etc., have been employed in the

conventional frame of reference with respect to horizontal and vertical and in the conventional sense relative to the normal substantially horizontal working orientation of platform based drilling equipment. Use of the terms

“substantially” or“generally” within this specification, (e.g , substantially parallel, generally planar, etc.) is intended to take into account those situations wherein the components and relationships referenced may deviate from an absolute by normal and accepted industry ⁷ manufacturing tolerances or industry field tolerances.

Also in this disclosure and in referring to the several view's, the term“bench” is employed to designate the portion of an excavation which may currently be the working surface to be excavated via drilling and blasting, and the “bench surface” is employed to designate the actual surface of the bench upon which a platform based drill or other equipment may be supported. The term “highwall” is employed to designate a surface extending above the bench and typically at an acute angle to vertical such that the highwall forms an obtuse angle with the bench surface. The term“negative angle” is employed to designate an angle of a mast of a drilling machine relative to machine vertical wherein the upper end of the mast leans away from, or outbound of, the drilling machine in a direction away fro the non-drilling end of the platform and the lower end of the mast below the mast pivot connection is inclined toward, or inbound of, the drilling machine. A“platform based drill” is employed to designate that category of drilling machine that includes a generally planar structure or platform supporting a mast as opposed to boom mounted drilling equipment.

Fig. 1 illustrates certain aspects of the disclosure including one environment in which the disclosed machine may be employed and in which the disclosed method may be realized. The environment illustrated in Fig. 1 is that of an excavation 10, such as an open pit mine, quarry, etc. Such an excavation 10 commonly is formed by a combination of excavating and haulage techniques with various types of excavating machines and haulage vehicles, and drill-and-blast techniques using drilling machines and explosives. At the various levels reached in the course of formation of excavation 10, the surface on which working equipment rests may be designated a bench 12, and an adjacent wall of the excavation 10 rising above the bench 12 may be designated a highwall 14. For puiposes of this disclosure, bench 12 may be said to include a bench surface 13, and highwall 14 may be said to include a face 15. Face 15 typically may form an obtuse angle with bench surface 13, and face 15 typically may slope at an acute angle a relative to vertical 17.

Diagrammatically illustrated in Fig. 1 is a stripped-down version of a platform based drill 16 showing only certain basic components. Platform based drill 16 may include a drilling platform 18 which in turn may include, among other things that are not illustrated in Fig. 1, a frame structure 20. Drilling platform 18 may be supported and leveled, for example during a drilling operation, by a plurality of vertically adjustable supports, such as vertically adjustable support 22. Platform based drill 16 also may include an operator station 28 which may house suitable controls and provide accommodations for personnel. Platform based drill 16 also may include a mast 30 for supporting drilling equipment. Frame structure 20 may include a first end 32 and a second end 34 that is opposite first end 32. In addition, frame structure 20 may include two opposite sides, the view in Fig. 1 showing first side 33. Both operator station 28 and mast 30 may be located adjacent first end 32.

During the course of forming excavation 10, bench 12 may be drilled and blasted in order to aid further removal of overburden and/or desirable ore material, for example. A common practice is to attempt to maintain face 15 of highwall 14 at an angle a relative to vertical 17 that is commensurate with maintaining stability of highwall 14. For example, an exemplary angle a of slope for face 15 of highwall 14 may be on the order of 15 degrees from vertical 17. It is contemplated that angle a may be at least 15 degrees, and angles greater than or less than 15 degrees also are contemplated. As illustrated in Fig. 1, mast 30 of platform based drill 16 may be extended to an angle that is substantially parallel to face 15 of highwall 14. In this orientation wherein mast 30 is substantially parallel to face 15 of highwall 14, a series of pre-split holes, such as pre-split hole 36, may be drilled at the angle of face 15 and closely adjacent highwall 14 in order to facilitate blasting and maintaining of face 15 of highwall 14 at a desirably stable angle as excavation proceeds.

Fig. 2 is another view of platform based drill 16 illustrated in Fig.

1. The view in Fig. 2 shows a second side 35 of frame structure 20 that is opposite first side 33 shown in Fig. 1. In addition to some of the same features illustrated and described in connection with Fig 1, Fig. 2 generally illustrates an adjusting mechanism 40 configured to permit mast 30 to be adjusted to a negative drilling angle. Adjusting mechanism 40 may include a first adjustment plate 42 visible in Fig. 2. Adjustment plate 42 may be fixed to frame structure 20, for example by welding or using suitable fasteners. Mast 30 may be pivotally mounted relative to adjusting mechanism 40, and thus frame structure 20, via a pivotal connection 46. Fig. 2 also illustrates an arcuate array 48 of adjustment apertures 50 in first adjustment plate 42 which may facilitate locking mast 30, for example via cooperation with suitable structure associated with mast 30 to be described subsequently, at a suitable angle to which it has been pivoted. For example, mast 30 may be locked at a negative angle a of at least 15 degrees relative to vertical 17 with an upper portion 31 of mast 30 extending in the direction A away from second end 34 of frame structure 20 and toward first end 32 of frame structure 20.

Fig. 3 is a perspective view of platform based drill 16 adjacent first end 32 of frame structure 20 showing a lower portion 56 of mast 30 and showing certain features of platform based drill 16 in greater detail. First end 32 may include an opening 54 within frame structure 20. Opening 54 may be centrally located between first side 33 and second side 35 of frame structure 20. Adjusting mechanis 40 may be mounted to frame structure 20 within opening 54. In addition to first adjustment plate 42 briefly described in connection with Fig. 2, Fig. 3 partially illustrates a second adjustment plate 44 (partially hidden by mast 30), which may be substantially parallel to first adjustment plate 42.

Both first and second adjustment plates 42, 44 are mounted to frame structure 20 within opening 54 Opening 54 may include two parallel side edges with one of first and second adjustment plates 42, 44 mounted to one of the two side edges, and the other of first and second adjustment plates 42, 44 mounted to the other of the two side edges. Lower portion 56 of mast 30, including a baseplate 60, may extend to a position between first and second adjustment plates 42, 44. Mast 30 may be pivotably attached to first and second adjustment plates 42, 44 via pivotal connection 46, with only the pivotal connection 46 of first adjustment plate 42 being visible in Fig. 3. Viewing Figs. 2 and 3 together, for example, it can be seen that mast 30 is supported on pivotal connection 46 to drilling platform 18 adjacent first end 32 of frame structure 20, and includes upper portion 31 extending above pivotal connection 46, and lower portion 56 extending below pivotal connection 46.

Fig. 4 illustrates another perspective view of platform based drill 16 adjacent first end 32 of frame structure 20 with mast 30 removed in order to better illustrate features of adjusting mechanism 40 Both first and second adjustment plates 42 and 44 are visible in Fig. 4. A reinforcing framework 62 may extend between first and second adjustment plates 42 and 44. Reinforcing framework 62 may strengthen and reinforce first and second adjustment plates 42 and 44 to support the weight of mast 30 which typically may weigh many tons. Operator Station 28 may be cantilevered from frame structure 20 via a cantilever frame 64 located at first end 32 of frame structure 20 adjacent one of first and second sides 33, 35, for example adjacent first side 33 as illustrated. First end 32 of frame structure 20 also may include vertically adjustable supports 24 and 26 adjacent first and second sides 33 and 35 of frame structure 20, respectively.

Figs. 5 is another perspective view of first end 32 of frame structure 20 showing aspects of adjusting mechanism 40 when viewed from a position below frame structure 20. Arcuate array 48 of adjustment apertures 50 may be seen in lower portion 53 of first adjustment plate 42, and arcuate array 49 of adjustment apertures 51 may be seen in lower portion 55 of second adjustment plate 44. Upper portion 65 of first adjustment plate 42 may include pivot aperture 66 and upper portion 67 of second adjustment plate 44 may include pivot aperture 68. Along with similar apertures 69, 70 that may be present in reinforcing framework 62, pivot apertures 66, 68 may support pivotal connection 46 (Fig. 3, for example) between mast 30 and adjusting mechanism 40.

Still referring to Fig. 5, first adjustment plate 42 may have a general profile that may include first plate edge 43 and second plate edge 45 converging upwardly to pivot aperture 66. First adjustment plate 42 also may include third plate edge 47 extending between first and second plate edges 43, 45 and including the arcuate array 48 of adjustment apertures extending between a first end 77 of third plate edge 47 and second end 78 of third plate edge 47 Arcuate array 48 may be centered at pivot aperture 66. Pivot apertures 66, 68 of first and second adjustment plates 42, 44 may be above frame structure 20, and arcuate arrays 48, 49 of adjustment apertures 50, 51, of first and second adjustment plates 42, 44, may be below frame structure 20. Whereas a general profile has been describe with reference to adjustment plate 42, it should be understood and it is contemplated that second adjustment plate 44 may have a similar profile that is substantially a mirror image of the profile of first adjustment plate 42. First, second, and third plate edges 43, 45, and 47 also may be seen in Fig. 2 wherein mast 30 is illustrated as inclined to vertical 17 at negative angle a which may be at least 15 degrees.

Fig. 6 is a further perspective view showing adjusting mechanism 40 viewed from a position on frame structure 20 of platform based drill 16. Mast 30 may be attached to pivotal connection 46 via pivot plates 70, 72, which may extend laterally from mast 30. See, for example, Fig. 2 illustrating pivot plate 72 extending to pivotal connection 46. As seen in Fig. 6, adjusting mechanism 40 is located within opening 54 at first end 32 of frame structure 20. Also visible in Fig. 6 is reinforcing framework 62 which may include a generally X-shaped reinforcing web 63 that extends between first and second adjustment plates 42, 44.

Fig. 7 is another perspective view from a position below frame structure 20 and looking toward first end 32 of frame structure 20. Mast 30 is illustrated in a substantially machine vertical orientation within opening 54 and between first and second adjustment plates 42, 44 of adjusting mechanism 40. Mast 30 may be generally C -shaped in cross-section with a concave inner surface 38 opening toward first end 32 of frame structure 20 and providing a space to receive drilling pipes or rods (not illustrated). Inner concave surface 38 also is visible in Fig. 3. Mast 30 may include baseplate 60 which in turn may include a centrally located aperture 61 within baseplate 60 through which drilling rods or pipes (not illustrated) may pass during a drilling process. As discussed previously in connection with Fig. 2, suitable structure associated with mast 30 may cooperate with adjustment apertures 50 of arcuate array 48 of first adjustment plate 42 and adjustment apertures 51 of arcuate array 49 of second adjustment plate 44 to lock mast 30 at a desired angle or position to which it has been pivoted. To that end, locking pin mechanism 74 may be located at lower portion 56 of mast 30, for example below baseplate 60, and may be supported via depending brackets 75, 76.

Locking pin mechanism 74 may cooperate with selected ones of adjustment apertures 50, 51 of arcuate arrays 48, 49 of first and second adjustment plates 42, 44 to lock mast 30 in an angular or vertical position to which it has been pivoted. For example, Fig. 7 illustrates a pin element 79 of locking pin mechanism 74 engaging one of apertures 51 of arcuate array 49. Referring back to Fig. 2, and also to Fig 5, an adjustment aperture 50, 51 adjacent a first end 77 of third plate edge 47 may be positioned to permit mast 30 to be locked at a negative drilling angle a at least 15 degrees from vertical 17 with upper portion 31 of mast 30 leaning in a direction A that extends away from second end 34 of frame structure 20 and to ard first end 32 of frame structure 20. An adjustment aperture 50, 51 adjacent second end 78 of third plate edge 47 may be positioned to permit mast 30 to be locked at a positive drilling angle at least 30 degrees from vertical 17 with upper portion 31 of mast 30 leaning in a direction B extending away from first end 32 of frame structure 20 and toward second end 34 of frame structure 20. Accordingly, adjusting mechanism 40 is configured to permit mast 30 to be adjusted to positive drilling angles of at least 30 degrees from a vertical position of mast 30, to a vertical position, and to a negative drilling angle of at least minus 15 degrees from a vertical position of mast 30.

Fig. 8 illustrates a general layout view in perspective of platform based drill 16 and shows aspects relevant to this disclosure and, by contrast to the stripped down versions illustrated in Figs. 1 and 2, for example, generalized features generally associated with drilling operations. Platform based drill 16 may include suitable structure for transporting drilling platform 18 such as, for example, a tracked undercarriage 19. Fig. 8 illustrates the location of operator station 28 cantilevered at first end 32 and toward first side 33 of frame structure 20, giving an operator a position wherein the drilling operation and positioning of mast 30 can be closely observed. Fig. 8 illustrates mast 30 supported at first end 32 in a substantially machine vertical orientation. Pivoting of mast 30 to positive or negative angles via pivotal connection 46 may be accomplished using one or more actuators such as, for example, hydraulic cylinder actuator 58 connected between frame structure 20 and mast 30 Pivoting of mast 30 via hydraulic cylinder actuator 58 enables mast 30 to move to a position wherein, referring again to Fig. 7, locking pin mechanism 74 will be adjacent a selected adjustment aperture 50, 51 of arcuate arrays 48, 49 of adjustment plates 42, 44.

Fig. 9 is a side view' of the platform based drill 16 of Fig. 8. Mast 30 is illustrated at a negative angle of -15 degrees from vertical 17 In the orientation illustrated in Fig. 9, platform based drill 16 may readily be positioned adjacent highw'all 14 (Fig. 1) for drilling pre-split holes, such as pre-split hole 36 illustrated in Fig. 1, at the angle of 15 degrees. Advantageously, platform based drill 16 also may be readily repositioned to drill buffer holes and/or production holes.

Industrial Applicability

Disclosed embodiments of platform based drill 16 capable of negative angle drilling may be applicable to drill-and-blast operations such as those employed in mines, quarries and other excavations. The disclosed platform based drill 16 capable of negative angle drilling offers distinct advantages over existing equipment used in drill-and-blast operations where drilling both pre-split and production holes ordinarily requires separate, high-cost machines. Because disclosed platform based drill 16 is capable of drilling vertical holes, positive angle holes, and negative angle holes, it is advantageously able to form both pre split holes at the required proximity to the highwall and angle that is substantially parallel to the slope angle of the highw'all of a mine, quarry, or other excavation, as well as able to form the typically larger diameter production holes

conventionally formed by platform based drilling equipment. A major beneficial advantage of disclosed platform based drill 16 capable of negative angle drilling is the elimination of the required separate types of machines for drilling the pre- split holes (e.g., boom mounted drilling equipment of down-the-hole (DTH) or top hammer configurations), and for drilling other holes such as production holes.

An exemplar ₎ ^ method of drilling with a platform based drill according to the disclosure wherein the platform based drill includes a frame structure with a pivotable mast mounted at one end of the frame structure is diagrammatically illustrated via flowchart 100 in Fig. 10. Referring to Fig. 10, the exemplary method may include, at box 102, positioning the platform based drill on a bench surface of an excavation with the one end of the frame structure at a first distance from the high wail of the excavation and with the pivotable mast adjacent the highwall, the highwall including a face sloping at an angle to vertical.

At box 104, the mast may be pivoted to achieve a negative angle from machine vertical with the mast extending substantially parallel to the face of the highwall. The pivoting of the mast to achieve a negative angle fro machine vertical may include pivoting the mast between first and second adjustment plates, with each adjustment plate including pivot apertures for the mast and each adjustment plate including an arcuate array of adjustment apertures. The mast may be locked at a selected negative angle by inserting a locking pin into a selected adjustment aperture of each arcuate array.

At box 106, a series of pre-split holes may be drilled in the bench surface adjacent the highwall at substantially the same negative angle to vertical as the angle of the face of the highwall. At box 108, the platform based drill may be positioned on the bench surface of the excavati on at a second di stance from the highwall different from the first distance. At box 110, a series of production holes may be drilled in the bench. Before drilling the series of production holes, the mast may be pivoted to a vertical position and the production holes may be drilled with diameters larger than a diameter of the pre split holes.

It will be apparent to those skilled in the art that various modifications and variations can be made in the disclosed platform based drill capable of negative angle drilling without departing from the scope of the disclosure. Other embodiments of the disclosed platform based drill capable of negative angle drilling will be apparent to those skilled in the art from consideration of the specification. It is intended that the specification and examples be considered as exemplar} _' only, with a true scope of the disclosure being indicated by the following claims and their equivalents.