MOSSBERG, Jan (Långgatan 22, Härnösand, 871 30, SE)
| CLAIMS
1. A press roll for washing and/or dewatering pulp, comprising an axial core (102) and a mantle section provided around the axial core (102), to which mantle section at least one perforated roll plate (108) is attached, which roll plate (108) has two short sides and two long sides, and the roll plate (108) extends around the entire circumference of the press roll, characterized in that the perforated roll plate (108) comprises at least two mounting openings (112, 202, 212) which are distributed between the two short sides of the roll plate (108) along the longitudinal extension of the roll plate (108) and the entire circumference of the press roll, and in that the press roll comprises a fixing pin (206) for each mounting opening (112, 202, 212), which fixing pin (206) is anchored in the mantle section and surrounded by the inner surface of its mounting opening (112, 202, 212), whereby movement of the roll plate (108) in relation to the mantle section in the circumferential direc- tion of the press roll is prevented.
2. A press roll according to claim 1 , characterized in that the mounting openings (112, 202, 212) are centrally located between the long sides of the roll plate (108).
3. A press roll according to claim 2, characterized in that the mounting openings (112, 202, 212) are located along the longitudinal centre line (114) of the roll plate (108).
4. A press roll according to any of the claims 1 to 3, characterized in that the mounting openings (112, 202, 212) are evenly distributed around the entire circumference of the press roll so that the distance between two mounting openings (112, 202, 212), which are adjacent to each other in the circumferential direction of the press roll, is substantially equal around the entire circumference of the press roll.
5. A press roll according to any of the claims 1 to 4, characterized in that the roll plate (108) comprises at least three mounting openings (112, 202, 212).
6. A press roll according to any of the claims 1 to 5, characterized in that an attachment hole (204, 214, 216) for each mounting opening (112, 202, 212) is provided in the mantle section for receiving the fixing pin (206), and in that each fixing pin (206) is provided with a fixing portion (301 ) anchored in this attachment hole (204, 214, 216).
7. A press roll according to claim 6, characterized in that the fixing portion (301) of the fixing pin (206) is threaded.
8. A press roll according to claim 6 or 7, characterized in that the press roll comprises several supporting ribs (106) extending along the longitudinal extension of the axial core (102) and extending in a substantially radial direction, the supporting ribs (106) being distributed around the circumference of the axial core (102), and the mantle section is attached to the axial core (102) via the supporting ribs (106), and in that each mounting opening (112, 202, 212) and its attachment hole (204, 214, 216) are radially aligned with a supporting rib (106).
9. A press roll according to any of the claims 1 to 8, characterized in that a gap is provided between the fixing pin (206) and the inner surface of its mounting opening (112, 202, 212).
10. A roll press for washing and/or dewatering pulp, comprising two press rolls, between which the pulp is passed and pressed in the press nip between them, each press roll comprising an axial core (102) and a mantle section provided around the axial core (102), to which mantle section at least one perforated roll plate (108) is attached, characterized in that at least one of the press rolls comprises the features which are mentioned in any of the claims 1 to 9.
11. A method for manufacturing or repairing a press roll for washing and/or dewatering pulp, the press roll comprising an axial core (102) and a mantle section provided around the axial core (102), to which mantle section at least one perforated roll plate (108) is intended to be attached, which method comprises the following steps: • attaching (402, 403) the at least one roll plate (108) to the mantle section so that its long sides extend around the entire circumference of the press roll;
• drilling (404) at least two mounting openings (112, 202, 212) in the roll plate (108), which are distributed between the two short sides of the roll plate (108) along the longitudinal extension of the roll plate (108) and the entire circumference of the press roll;
• inserting (407) a fixing pin (206) in each mounting opening (112, 202, 212); and
• anchoring (407) each fixing pin (206) in the mantle section so that the fixing pin (206) is surrounded by the inner surface of its mounting opening (112,
202, 212), whereby movement of the roll plate (108) in relation to the mantle section in the circumferential direction of the press roll is prevented.
12. A method according to claim 11 , characterized in that said attachment (402, 403) of the roll plate (108) to the mantle section comprises the contraction of the roll plate (108), which is provided around the mantle section, around the mantle section.
13. A method according to claim 11 or 12, characterized in that the mounting openings (112, 202, 212) are drilled (404) so that they are centrally positioned between the long sides of the roll plate (108).
14. A method according to claim 13, characterized in that the mounting openings (112, 202, 212) are drilled (404) to that they are positioned along the longitu- dinal centre line (114) of the roll plate (108).
15. A method according to any of the claims 11 to 14, characterized in that the mounting openings (112, 202, 212) are evenly distributed around the entire circumference of the press roll so that the distance between two mounting open- ings (112, 202, 212), which are adjacent to each other in the circumferential direction of the press roll, is substantially equal around the entire circumference of the press roll.
16. A method according to any of the claims 11 to 15, characterized in that the roll plate (108) is provided with at least three mounting openings (112, 202, 212), into which fixing pins (206) are inserted and thereafter anchored in the mantle section.
17. A method according to any of the claims 11 to 16, characterized in that each fixing pin (206) is provided (406) with a fixing portion (301 ), in that an attachment hole (204, 214, 216) for each mounting opening (112, 202, 212) is drilled (404) in the mantle section subsequent to the drilling of the associated mounting opening (112, 202, 212), and in that the fixing portion (301 ) is anchored (407) in this attachment hole (204, 214, 216).
18. A press roll according to claim 17, characterized in that the fixing portion (301 ) of the fixing pin (206) is provided with at least one thread.
19. A method according to claim 17 or 18, where the press roll comprises several supporting ribs (106) extending along the longitudinal extension of the axial core (102) and extending in a substantially radial direction, the supporting ribs (106) being distributed around the circumference of the axial core (102), and the mantle section is attached to the axial core (102) via the supporting ribs (106), characterized in that each mounting opening (112, 202, 212) and its attachment hole (204, 214, 216) are radially aligned with a supporting rib (106).
20. A method according to any of the claims 11 to 19, characterized in that each mounting opening (112, 202, 212) is drilled (404) so that a gap is provided between the fixing pin (206) and the inner surface of its mounting opening (112, 202, 212). |
A PRESS ROLL FOR WASHING AND/OR DEWATERING PULP, AND A METHOD FOR MANUFACTURING OR REPAIRING SUCH A PRESS ROLL
Technical Field
The present invention relates to a press roll for washing and/or dewatering pulp, comprising an axial core and a mantle section provided around the axial core, to which mantle section at least one perforated roll plate is attached, which roll plate has two short sides and two long sides, and the roll plate extends around the entire circumference of the press roll, and to a method for manufacturing or repairing a press roll for washing and/or dewatering pulp, the press roll comprising an axial core and a mantle section provided around the axial core, to which mantle section at least one perforated roll plate is intended to be attached. Further, the present invention relates to a roll press comprising the above-mentioned kind of press roll.
Background of the Invention When producing cellulose-based products, a roll press is frequently present for washing and dewatering the cellulose-based pulp. The pulp is passed between two cooperating press rolls in the roll press. The press rolls have a perforated outer surface, whereby the outer surface is permeable to liquid pressed out of the pulp. The pulp is pressed in the roll nip or press nip between the press rolls, whereby liquid is pressed out of the pulp. One example of such a roll press for dewatering pulp is disclosed in WO 97/21868, e.g., where the central axes of the press rolls lie in substantially the same horizontal plane, and the pulp passes the press nip between the press rolls in a vertical direction, from below upwards.
WO 03/018907 describes a sealing of a press roll in a roll press having two cooperating press rolls for dewatering material suspensions.
The above-mentioned press rolls have in common that their roll bodies have a conventional structure, where the roll body comprises an axial core, such as a central drum, which can comprise a drum or an inner drum covered with a covering plate, or the like. The central drum is provided with several supporting ribs arranged longitudinally along the longitudinal extension of the central drum and evenly distributed around the circumference of the central drum. The purpose of these supporting ribs is to strengthen the structure, and also to provide channels which axially guide liquid pressed out of the pulp to the ends of the press roll.
A mantle section is attached onto these supporting ribs, which mantle section comprises several circumferential frame rings arranged along the entire length of the roll body. The purpose of the frame rings is to be a supporting structure for the perforated roll plates which are positioned utmost on the press roll, which roll plates are shrunk onto and abut the frame rings around their entire circumference, and also to allow expressed liquid, which has passed through the roll plate, to fall downwards after the passage through the apertures of the roll plate. Hereby, the rewetting is reduced, i.e. the liquid which after the press nip flows back through the roll plate and dilutes the pressed pulp, especially for roll presses where the pulp is passed through the press nip between two press rolls in a vertical direction from below upwards, such as in WO 97/21868.
In a conventional manner, the roll plates are shrunk onto and around the mantle section. In a heated condition, the roll plates are placed around the mantle section, and subsequently, the heated roll plates are cooled down, whereby the roll plate contracts and obtains a tight abutment against the mantle section along the entire circumference. When manufacturing and repairing press rolls in a conventional manner, the short sides of the roll plate, which form a transverse joint, have been joined by welding so that a tube structure is formed, which tube structure in a heated condition is slipped onto the mantle section via one of its ends. Alternatively, upon repair of a press roll, when a roll plate shall be exchanged, the short sides can be welded together after the roll plate has been placed onto the mantle section, after which the contraction of the roll plate is effected. After this, the long sides of the roll plate are welded, inter alia in order to lock the roll plate to the mantle section, i.e. to prevent the movement of the roll plate in relation to the mantle section in the circumferential direction of the press roll. The welding seams are machined so that the roll plates together form an even outer surface.
US 2005/0236339 A1 discloses a rotary drum filter having corrugated sheets mounted around the entire circumference of the drum filter, whereby alternating ridges and channels are formed along the longitudinal extension of the drum filter, where the ridges and channels extend along the direction of rotation of the drum filter. The drum filter comprises perforated plates which are attached to the outside of the corrugated sheets by welding the perforated plates to the tops of the ridges of the corrugated sheets. Liquid which has entered via the perforated plates is drained away via the channels formed by the corrugated sheets.
However, there are problems associated with the welding of the roll plates, especially with regard to the welding of the longitudinal sides of the roll plates, i.e. along the circumference of the press roll. The welding seam along the longitudinal side of a roll plate is subjected to stress during operation, inter alia because of something which appears as wave motions in the roll plate, so called shearing stress, which originate from the press nip between the two press rolls of a roll press, as the one disclosed in WO 97/21868, where the pulp is pressed together in the 8 mm press nip. As a results of this stress, the welding seam along the longitudinal side of the roll plate can sometimes crack after a certain time of operation, and this crack, or these cracks, can subsequently continue in the roll plate in an uncontrolled manner, which results in that the press roll must be replaced or repaired, which in turn results in costly stoppage. In the "welding crosses", where the welding seam of the transverse joint meets the welding seams which extend around the circumference, the risk of cracks is especially high. US 2005/0230306 A1 discloses a way to mount perforated deck segments to the frame rings of the mantle section of a press roll without welding, which deck segments have a leading edge and a trailing edge. The frame rings comprise several longitudinally extending spaced apart grooves which open outwardly. The leading edge of the deck segment is provided with a bar which is adapted to en- gage in said groove. The same leading edge is provided with a lip adapted to clamp the trailing edge of a deck segment between the mantle section and said leading edge lip. The leading edge of the deck segment is provided a mounting opening and the bar is provided with an associated mounting opening, and the frame ring is provided with a hole. An attachment pin is inserted into the mounting openings of the deck segment and the bar, and into the associated frame ring hole, and attaches the bar to the mantle section
The Object of the Invention
The objects of the present invention are thus to provide a press roll which is more durable and more reliable in operation compared to prior art press rolls, and avoids above-mentioned cracks in the roll plate.
Summary of the Invention
The above-mentioned objects are achieved by providing a press roll of the kind mentioned in the introductory part of the description, having the features de-
fined in the characterizing portion of claim 1 , and by providing a method of the kind mentioned in the introductory part of the description, having the features defined in the characterizing portion of claim 11.
By the present invention, a press roll is obtained where the risk of cracks in the roll plate is radically reduced, because of the replacement of the welding seams along the long sides of the roll plate by the innovative mounting openings and attachment pins, which provide a locking of the roll plate to the mantle section, i.e. movement of the roll plate in relation to the mantle section in the circumferential direction of the press roll is prevented, without any welding of the long sides of the roll plate. Hereby, stoppage as a result of broken roll plates, which must be replaced, is prevented. By the present invention it is also easier to change worn or damaged roll plates, as the roll plate to be replaced does not need to be released from any welding seams at its long sides. The manufacturing of the press roll is also facilitated, because the subsequent grinding of the weld reinforcement, as a result of the welding of the long sides of the roll plate, is not needed. The present invention is especially advantageous for press rolls where the roll plate extends around the entire circumference of the press roll.
According to an advantageous embodiment of the present invention, the roll plate is provided with at least three mounting openings, into which fixing pins are received. For larger press rolls, it is advantageous with six mounting openings into which fixing pins are received, but other numbers of mounting openings are possible. Advantageously, the mounting openings are evenly distributed around the entire circumference of the press roll so that the distance between two mounting openings, which are adjacent to each other in the circumferential direction of the press roll, is substantially equal around the entire circumference of the press roll. In the case of three mounting openings, two mounting openings, which are adjacent to each other in the circumferential direction of the press roll, are spaced apart by about 120° in the cross section of the roll press, and in the case of six mounting openings, two mounting openings, which are adjacent to each other in the circumferential direction of the press roll, are spaced apart by about 60° in the cross section of the roll press. The fact that the distances between the mounting openings are equal facilitates the drilling of the holes.
According to a further advantageous embodiment of the present invention, the mounting openings are centrally positioned between the long sides of the roll
plate, and advantageously along the longitudinal centre line of the roll plate. Hereby, symmetry in the structure is provided, which is advantageous. Alternatively, three mounting openings can for example be provided along the first long side of the roll plate and three additional mounting openings can be provided along the second long side of the roll plate, opposite the mounting openings at the first long side, whereby the desired symmetry in the structure is also obtained.
According to other advantageous embodiments of the present invention, each fixing pin is provided with a fixing portion, an attachment hole for each mounting opening is provided in the mantle section, and the fixing portion is an- chored in this attachment hole. Advantageously, the fixing portion of the fixing pin is provided with at least one thread, and the fixing pin is driven into the attachment hole via the associated mounting opening. Hereby, a firm engagement between the fixing pin and the attachment hole is obtained. Alternatively, the attachment hole can be provided with at least one internal thread, and the fixing pin can be screwed into the attachment hole and engage the internal thread of the attachment hole. The mounting opening can also be provided with at least one internal thread adapted to engage the at least one thread of the fixing pin. For example, a ragged fixing portion can be an alternative to a thread fixing portion, whereby the fixing pin is driven into the attachment hole. Instead of anchoring the fixing pin in this attach- ment hole, the fixing pin can be anchored in an attachment member included in the mantle section, provided inside the mantle section, for example by way of threaded engagement, whereby the attachment hole is a through-hole.
Further advantageous embodiments of the press roll according to the present invention and further advantageous embodiments of the method according to the present invention emerge from the dependent claims.
The above-mentioned objects are also attained by providing a roll press having the features which are mentioned in claim 10.
Brief Description of the Drawings
The present invention will now be described, for exemplary purposes, in more detail by way of embodiments and with reference to the enclosed drawings, in which:
Fig. 1 is a schematic front view of one half of an embodiment of the press roll according to the present invention,
Fig. 2 is a cross-section of the press of Fig. 1 along the line G-G,
Fig. 3 is a schematic section of an embodiment of the fixing pin according to the present invention,
Fig. 4 is a flow chart which schematically illustrates an embodiment of the method according to the present invention, and
Fig. 5 is a schematic partially cut-away side view of an embodiment of the roll press according to the present invention.
Detailed Description of Embodiments
Fig. 1 shows only one half of a press roll according to the present inven- tion, where the other half is a mirror image of the shown half. The press roll comprises an axial core 102 in the form of a central drum 102, to the outer ends of which attachment means 104 are attached for pivotally mounting the press roll in a roll press. Several supporting ribs 106, which extend along the longitudinal extension of the axial core 102 and extend in a substantially radial direction, are welded to the outer surface of the central drum 102. The supporting ribs 106 are distributed around the circumference of the central drum 102. The mantle section is shrunk onto these supporting ribs 106 in a conventional manner. Sixteen perforated roll plates 108 are attached to the mantle section, of which only eight are shown in the figure, and each roll plate 108 extends around the entire circumfer- ence of the press roll. The short sides of each roll plate 108, which meet in a transverse joint 110, have been welded to each other, after which the roll plate 108 has been slipped onto the mantle section and shrunk into position by cooling, so that it abuts against the mantle section. In this embodiment, each roll plate 108 comprises three mounting openings 112, where the position of only one mounting opening 112 per roll plate 108 is shown in the figure. The mounting openings 112 are distributed between the two short sides of the roll plate 108 along the longitudinal extension of the roll plate 108 and the circumference of the press roll. As shown in the figure, the mounting openings 112 are located along the longitudinal centre line 114 of the roll plate 108. Fig. 2 shows a section of the press roll of Fig. 1 along G-G, and an enlarged view of a mounting opening 202 with an associated attachment hole 204 and fixing pin 206. Here, the mantel section of the press roll is more clearly shown. The mantle section comprises several frame rings 208 distributed along the length
of the central drum 102 and several flat bars 210 which extend along the longitudinal extension of the central drum 102 and are distributed around the circumference of the press roll. The frame rings 208 are attached to the supporting ribs 106 via the flat bars 210. The roll plates 108 abut against the frame rings 208. The roll plate 108 comprises three drilled mounting openings 112, 202, 212, and the mantle section comprises three attachment holes 204, 214, 216 which are drilled in one frame ring 208. Each attachment hole 204, 214, 216 extends along the same radius along which each mounting opening 112, 202, 212 extends, whereby each attachment hole 204, 214, 216 is radially aligned with its mounting opening 112, 202, 212. A fixing pin 206 is received in each mounting opening 112, 202, 212 and attachment hole 204, 214, 216, which fixing pin 206 is anchored in the frame ring 208 and is surrounded by the inner surface of its mounting opening 112, 202, 212, whereby a locking of the roll plate 108 to the mantle section is obtained. Each mounting opening 112, 202, 212 and its attachment hole 204, 214, 216 are radially aligned with a supporting rib 106, which provides an effective rigidity when drilling the mounting openings 112, 202, 212 and attachment holes 204, 214, 216. The pairs of mounting openings 112, 202, 212 and the attachment holes 204, 214, 216 are evenly distributed around the entire circumference of the press roll so that the distance between two mounting openings 112, 202, 212, which are adjacent to each other in the circumferential direction of the press roll, is substantially equal around the entire circumference of the press roll. Here, two mounting openings 112, 202, 212, which are adjacent to each other in the circumferential direction of the press roll, are spaced apart by about 120° in the cross-section of the roll press. Here, each attachment hole has a smaller diameter than each mounting opening. The surfaces of the roll plate, where each mounting opening 112, 202, 212 is provided, have no perforation.
Fig. 3 shows a section of an embodiment of the fixing pin 206 according to the present invention, having a diameter which is a bit larger than the diameter of the attachment hole. The fixing pin 206 is made from the alloy 254Smo and is pro- vided with a fixing portion 301 for anchorage in an attachment hole, the fixing portion 301 being provided with at least one thread. The threaded fixing portion 301 is driven into an attachment hole via the associated mounting opening as described in connection with fig. 4. The diameter of the fixing pin 206 is smaller than the diameter of the mounting opening, whereby a gap is provided between the fixing pin
206 and the inner surface of its mounting opening, and potential damage to the roll plate when driving the fixing pin 206 is avoided. Further advantages with this gap are disclosed in connection with Fig. 4.
Fig. 4 shows a flow chart illustrating an embodiment of the method when manufacturing a press roll for washing and/or dewatering pulp according to the present invention, where the press roll comprises an axial core and a mantle section provided around the axial core, to which mantle section several perforated roll plates are intended to be attached, which method comprises the following steps: A roll plate is heated to about 250-300 0 C, at 401 , so it thermally expands and, inter alia, is lengthened, and is placed around the frame rings of the mantle section, at 402, so that the long sides of the roll plate extend along the entire circumference of the press roll. The heated roll plate, which surrounds the mantle section, is now "hanging down" on the underside of the press roll. The roll plate is cooled, at 403, whereby the roll plate, which is provided onto the mantle section, is shrunk into firm engagement with and around the frame rings of the mantle section, and a so called "shrink fit" is attained. In the same step, at 404, a first mounting opening is drilled in the roll plate, between the two short sides of the roll plate along the longitudinal centre line of the roll plate, and a first attachment hole is drilled in a frame ring of the mantle section. This drilling is performed by a drill having two different diameters, so that the attachment hole obtains a smaller diameter than the diameter of the mounting opening. The drilling is performed so that the mounting opening and the associated attachment hole are radially aligned with a supporting rib attached to the axial core of the press roll. Subsequently, the press roll is rotated about 60° in relation to the drill, at 405, and the drilling step is repeated, at 404, so that a second mounting opening is provided in the roll plate and as second attachment hole is provided in the frame ring of the mantle section. Said rotation, 405, and drilling, 404, are repeated until the number of mounting openings and attachment holes drilled, respectively, is six. Hereby, the mounting openings are evenly distributed around the entire circumference of the press roll so that the distance between two mounting openings, which are adjacent to each other in the circumferential direction of the press roll, is substantially equal around the entire circumference of the press roll.
A first fixing pin is provided with a fixing portion, at 406, comprising at least one thread, and the first fixing pin is driven into the first attachment hole, at 407,
via the first mounting opening, whereby an effective anchoring of the fixing pin is attained. Subsequently, a second fixing pin is provided with a fixing portion, at 406, comprising at least one thread, and is driven into the second attachment hole, at
407, via the first mounting opening, in the same manner. This is repeated until the number of driven fixing pin is six, and all six pairs of mounting openings and attachment holes are provided with a fixing pin. Additionally, each fixing pin has been given such a longitudinal extension in relation to each attachment hole and mounting opening that the fixing pin is surrounded by the inner surface of the mounting opening without rising above the outer surface of the roll plate. Further, the diameter of every fixing pin is smaller than the diameter of its mounting opening, whereby a gap is provided between the fixing pin and the inner surface of its mounting surface. Said gap enables a visual inspection to see if the roll plate has been dislocated during the assembly and/or during operation. The gap also provides for a play which is advantageous since the roll plate expands and contracts. If a further roll plate is to be mounted, the steps 401 to 407 are repeated, and when all roll plates are mounted, the press roll can be mounted in a roll press, at
408. When repairing a press roll, because one of the roll plates is damaged, the damaged roll plate is removed, after which the steps 401 to 407 are performed as mentioned above. Fig. 5 shows an embodiment of the roll press for washing and/or dewater- ing pulp according to the present invention, comprising a first press roll 502 and a second roll press 504 of the kind shown in Fig. 1. The longitudinal central axes of the press rolls 502, 504 lie in substantially the same horizontal plane. The pulp is received via an inlet 506 and is pushed up towards the press nip 408 between the first and second press rolls 502, 504. The direction of rotation of each press roll 502, 504 is illustrated by way of vertical arrows in the figure. The pulp passes the press nip 508 in a vertical direction, from below upwards, where the pulp is dewa- tered and is pushed further up in a vertical direction. Other embodiments of the roll press according to the present invention are also possible. The longitudinal central axes of the press rolls can for example lie in substantially the same vertical plane, etc.
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