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Title:
PROCESS FOR THE CATALYTIC HYDRODEALKYLATION OF ALKYLARO­MATIC HYDROCARBONS
Document Type and Number:
WIPO Patent Application WO/2005/071045
Kind Code:
A1
Abstract:
Process for the catalytic hydrodealkylation alone of hydro­carbons, comprising C8-C13 alkylaromatic compounds, option­ally mixed with C4-C9 aliphatic and cycloaliphatic prod­ucts, which comprises treating said hydrocarbon composi­tions, in continuous and in the presence of hydrogen, with a catalyst consisting of a ZSM-5 zeolite, as such or in a bound form, wherein the Si/Al molar ratio in the ZSM-5 ranges from 5 to 35, modified with at least one metal se­lected from those belonging to groups IIB, VIB, VIII, at a temperature ranging from 400 to 650°C, a pressure ranging from 2 to 4 MPa and a H2/charge molar ratio ranging from 3 to 6.

Inventors:
ARCA VITTORIO (IT)
BOSCOLO BOSCOLETTO ANGELO (IT)
Application Number:
PCT/EP2004/014165
Publication Date:
August 04, 2005
Filing Date:
December 13, 2004
Export Citation:
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Assignee:
POLIMERI EUROPA SPA (IT)
ARCA VITTORIO (IT)
BOSCOLO BOSCOLETTO ANGELO (IT)
International Classes:
B01J29/44; B01J29/46; B01J29/48; C07C4/18; C10G45/64; C10G47/18; C10G47/20; (IPC1-7): C10G47/18; C10G47/20; C07C4/18
Foreign References:
EP0138617A21985-04-24
US5689027A1997-11-18
EP0109962A11984-06-13
US5877374A1999-03-02
US4351979A1982-09-28
Attorney, Agent or Firm:
De Gregori, Antonella (Via Borgonuovo 10, Milan, IT)
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Claims:
CLAIMS
1. A process for the catalytic hydrodealkylation alone of hydrocarbons comprising C8C13 alkylaromatic compounds, op tionally mixed with C4Cg aliphatic and cycloaliphatic products, which comprises treating said hydrocarbon compo sitions, in continuous and in the presence of hydrogen, with a catalyst consisting of a ZSM5 zeolite, having an Si/Al molar ratio ranging from 5 to 35, modified with at least one metal selected from those belonging to groups IIB, VIB, VIII, at a temperature ranging from 400 to 650°C, a pressure ranging from 2 to 4 MPa and an H2/charge molar ratio ranging from 3 to 6.
2. The process according to claim 1, wherein the hydrodealkylation reaction takes place at temperatures ranging from 450 to 580°C, pressures ranging from 2.8 to 3.6 MPa, H2/charge molar ratios ranging from 3.8 to 5.2, and with flowrates of the reagents which are such as to guarantee an LHSV (Liquid Hourly Space Velocity), calcu lated with respect to the hydrocarbon stream, ranging from 3 to 5 h1, preferably 3.5 to 4.5 h1.
3. The process according to claims 1 and 2, wherein the hydrocarbon charge subjected to hydrodealkylation comprises C8C13 alkylaromatic compounds selected from ethylbenzene, xylenes, propylbenzenes, ethyltoluenes, trimethylbenzenes, diethylbenzenes, ethylxylenes, tetramethylbenzenes, propyltoluenes, ethyltrimethylbenzenes, triethylbenzenes, dipropyltoluenes.
4. The process according to claim 3, wherein the C8C13 alkylaromatic hydrocarbon charge comes from reforming units or from units effecting pyrolytic processes, or from steam cracking.
5. The process according to claims 14, wherein the hy drocarbon charge subjected to hydrodealkylation comprises C8C13 alkylaromatic compounds, optionally mixed with C4C9 aliphatic and cycloaliphatic products and organic compounds containing heteroatoms.
6. The process according to claims 15, wherein the cata lyst consists of a ZSM5 zeolite in bound form, with bind ers selected from aluminas, among which pseudobohemite and yalumina; clays, among which kaolinite, smectites, mont morillonites; silica ; aluminosilicates ; titanium and zir conium oxides; their mixtures with zeolite/binder weight ratios ranging from 100/1 to 1/10.
7. The process according to claims 16, wherein the ZSM5 catalyst/binder is modified with at least one metal se lected from those belonging to groups IIB, VIB and VIII.
8. The process according to any of the previous claims, wherein the metal belonging to groups IIB, VIB and VIII, is selected from molybdenum, zinc, nickel, cobalt, palladium, and their mixtures.
9. The process according to claim 8, wherein the metal is molybdenum.
10. The process according to any of the previous claims, wherein the ZSM5 zeolite is characterized by an Si/Al mo lar ratio ranging from 15 to 30.
11. The process according to any of the previous claims, wherein the dispersion of metals on the catalyst can be carried out according to techniques selected from impregna tion, ion exchange, vapour deposition or surface adsorp tion.
12. The process according to any of the previous claims, wherein the ZSM5 zeolite as such or in bound form is im pregnated with metals of groups IIB, VIB and VIII according to methods which comprise: preparing one or more solutions of metal compounds to be carried on a medium ; impregnating the zeolite with the above solutions; drying the zeolite thus impregnated; calcining the impregnated and dried zeolite, at tem peratures ranging from 400 to 650°C ; optionally repeating the previous steps once or sev eral times.
13. The process'according to claim 12, wherein the disper sion of metals on the catalyst takes place by impregnation with an aqueous or aqueousorganic solution, with the or ganic solvent selected from alcohols, ketones and nitriles or their mixtures, containing at least one hydroor or ganosoluble compound of the metal in such concentrations that the total final content of the metal in the catalyst ranges from 0.1 to 10% by weight.
14. The process according to any of the previous claims, wherein the total content of the metal in the catalyst ranges from 0.5 to 8% by weight.
Description:
PROCESS FOR THE CATALYTIC HYDRODEALKYLATION OF ALKYLARO- MATIC HYDROCARBONS The present invention relates to a process for the catalytic hydrodealkylation of alkylaromatic hydrocarbons.

More specifically, the present invention relates to a process for the catalytic hydrodealkylation of hydrocarbon compositions comprising C8-C13 alkylaromatic compounds, op- tionally mixed with C4-Cg aliphatic and cycloaliphatic products.

Even more specifically, the present invention relates to a process for the catalytic hydrodealkylation of alkyla- romatic hydrocarbons, mixed with aliphatic products, in which concomitant transalkylation, isomerization, dispro- portioning and condensation reactions are almost quantita- tively suppressed. This leads to a high production of ben- zene, toluene and ethane (BTE), and the reduced or non- formation of methane and condensed products, essentially naphthalene and biphenyl products.

Processes for the catalytic hydrodealkylation of alky-

aromatic hydrocarbons are known in literature. European patent 138, 617 describes, for example, a process for con- verting alkylaromatic hydrocarbons by means of hydrodealkylation which comprises treating a hydrocarbon stream, essentially consisting of ethylbenzene and xylenes, under conventional reaction conditions with a zeolitic catalyst modified with molybdenum. In the process de- scribed, however, the general reaction conditions do not allow a hydrodealkylation reaction without there being con- temporaneous isomerization, transalkylation, disproportion- ing and condensation reactions. The limitations towards a selective catalytic hydrodealkylation also emerge from various other processes described in the known art. In some of these, said reaction actually forms a secondary reaction with respect to the isomerization, transalkylation, dispro- portioning and condensation reactions.

The Applicant has now found that it is possible to ef- fect the catalytic hydrodealkylation alone of CB_C13 alkilaromatic hydrocarbons to benzene, toluene and ethane (BTE) without the concomitant transalkylation, dispropor- tioning, isomerization and condensation reactions which al- ways characterize the processes of the known art, by se- lecting suitable operating conditions and formulation of a zeolitic catalyst.

In particular, under the operating conditions and with

the composition of the catalyst of the present invention, it has been surprisingly found that the hydrodealkylation reaction is not only quantitatively selective towards the formation of benzene and toluene, but that the ben- zene/toluene ratio is always distinctly favourable with re- spect to benzene. The economical advantage of the process can therefore be related to the intrinsic value of both re- action streams: the liquid phase for the remunerative ben- zene and toluene value, with particular regard to the ben- zene always produced in higher quantities than toluene; the gaseous phase for the possibility of recycling the ethane produced in any pyrolytic process, for example for recy- cling to the ovens, with a considerable recovery of energy which this recycling guarantees.

An object of the present invention therefore relates to a process for the catalytic hydrodealkylation process alone of hydrocarbon compositions comprising CB-C13 alkylaromatic compounds, optionally mixed with C4-Cg ali- phatic and cycloaliphatic products, which comprises treat- ing said hydrocarbon compositions, in continuous and in the presence of hydrogen, with a catalyst consisting of a ZSM-5 zeolite carrier medium, having an Si/Al molar ratio ranging from 5 to 35, modified with at least one metal selected from those belonging to groups IIB, VIB, VIII, at a tem- perature ranging from 400 to 650°C, preferably from 450 to

580°C, a pressure ranging from 2 to 4 MPa, preferably from 2.8 to 3.6 MPa, and a H2/charge molar ratio ranging from 3 to 6, preferably from 3.8 to 5.2.

According to the present invention, the hydrocarbon charge subjected to hydrodealkylation comprises Cg-Cis alkylaromatic compounds, such as ethylbenzene, xylenes, diethylbenzenes, ethylxylenes, trimethylbenzenes, tetramethybenzenes, propylbenzenes, ethyltoluenes, propyltoluenes, etc. Said charge can derive, for example, from the effluents of reforming units or from units forming pyrolytic processes, such as steam cracking, and optionally contain a mixture of C4-Cg aliphatic and cycloaliphatic products, and organic compounds containing hetero-atoms, such as, for example, sulfur, in the typical quantities generally present in charges coming from reforming units or pyrolytic processes.

The hydrocarbon charge used in the present process can also be subjected to separation treatment, for example dis- tillation or extraction, to concentrate the products to be subjected to subsequent hydrodealkylation, or it can be treated with aromatization processes to increase the con- centration of alkylaromatics and reduce the concentration of paraffins A previous hydrogenation of the charge may also be necessary to eliminate the unsaturations present in the aliphatic compounds and on the same alkyl substituents

of the aromatic rings. The same hydrogenation can remove sulfur, nitrogen or oxygen from the substances typically present in the charge to be treated, even if this latter aspect is not particularly important as, under the cata- lytic hydrodealkylation conditions, according to the pre- sent invention, these hetero-atoms are quantitatively re- moved (for example, sulfur as H2S).

The hydrodealkylation catalyst, according to the pre- sent invention, consists of a ZSM-5 zeolite modified with at least one metal selected from those of groups IIB, VIB and VIII, in particular molybdenum, zinc, nickel, cobalt, palladium, or their mixtures consisting for example of mo- lybdenum/zinc and molybdenum/cobalt, wherein the metals ex- ert a cooperative effect on the hydrodealkylation. Among the metals object of the invention, taken either singly or in pairs, molybdenum is the preferred metal. The composi- tion of the zeolitic carrier medium is particularly impor- tant for the embodiment of the present invention which en- visages the hydrodealkylation of alkylaromatic compounds in the substantial absence of secondary isomerization, transalkylation, disproportioning and condensation reac- tions. It has in fact been verified that the use of a ZSM-5 zeolite rich in aluminum, in particular with Si/Al molar ratios ranging from 5 to 35, preferably from 15 to 30, has contributed to obtaining the desired result.

ZSM-5 zeolite is available on the market or can be prepared according to the methods described in U. S. patents 3,702, 886 and 4,139, 600. The structure of the ZSM-5 zeolite is described by Kokotailo et al. (Nature, Vol. 272, page 437,1978) and by Koningsveld et al. (Acta Cryst. Vol. B43, page 127,1987 ; Zeolites, Vol. 10, page 235, 1990).

In the process, object of the present invention, it is preferable to use the zeolitic catalyst in a bound form, using a binding substance which gives it shape and consis- tency, for example mechanical resistance, so that the zeo- lite/binder catalyst is suitable for being conveniently used in an industrial reactor. Examples of binders include aluminas, among which pseudo-bohemite and y-alumina; clays, among which kaolinite, vermiculite, attapulgite, smectites, montmorillonites; silica; alumino-silicates; titanium and zirconium oxides; combinations of two or more of these, us- ing in such quantities as to give zeolite/binder weight ra- tios ranging from 100/1 to 1/10.

The dispersion of the metals in the zeolite or zeo- lite/binder catalyst can be carried out according to the conventional techniques, such as impregnation, ion ex- change, vapour deposition, or surface adsorption. The in- cipient impregnation technique is preferably used, with an aqueous or aqueous-organic solution (with the organic sol- vent preferably selected from alcohols, ketones and ni-

triles or their mixtures), containing at least one hydro- and/or organo-soluble compound of the metal, with a total final content of the metal in the catalyst ranging from 0.5 to 10% by weight.

The zeolite, with or without binder, is subjected to impregnation with a metal of groups IIB, VIB and VIII. In particular, the catalyst, whether it be bound or not, can be treated according to methods which comprise: - preparing one or more solutions of metal compounds to be carried on a medium; - impregnating the zeolite with the above solutions; - drying the zeolite thus impregnated; -calcining the impregnated and dried zeolite, at tem- peratures ranging from 400 to 650°C ; optionally repeating the previous steps once or several times according to necessity.

Examples of metal compounds used are: molybdenum (II) acetate, ammonium (VI) molybdate, diammonium (III) dimolyb- date, ammonium (VI) heptamolybdate, ammonium (VI) phosphomolybdate, and analogous sodium and potassium salts, molybdenum (III) bromide, molybdenum (III)- (V) chloride, mo- lybdenum (VI) fluoride, molybdenum (VI) oxychloride, molybde- num (IV)- (VI) sulfide, molybdic acid and the corresponding acid ammonium, sodium and potassium salts, and molybde- num (II-VI) oxides ; cobalt (II) acetate, cobalt (II)

acetylacetonate, cobalt (III) acetylacetonate, co- balt (II) benzoylacetonate, cobalt (II) 2-ethylhexanoate, co- balt (II) chloride, cobalt (II) bromide, cobalt (II) iodide, cobalt (II)- (III) fluoride, cobalt (II) carbonate, cobalt (II) nitrate, cobalt (II) sulfate; nickel (II) acetate, nickel (II) acetylacetonate, nickel (II) bromide, nickel (II) carbonate, nickel (II) nitrate, nickel (II) chloride, nickel (II) iodide, nickel (II) molybdate, nickel (II) sulfate; zinc (II) acetate, zinc (II) acetylacetonate, zinc (II) chloride, zinc (II) bro- mide, zinc (II) citrate, zinc (II) tartrate, zinc (II) fluo- ride, zinc (II) iodide, zinc (II) molybdate, zinc (II) ni- trate, zinc (II) sulfate, zinc (II) sulfide; palladium (II) acetate, palladium (II) acetylacetonate, palladium (II) bro- mide, palladium (II) chloride, palladium (II) iodide, palla- dium (II) nitrate, palladium (II) sulfate, palladium (II) sul- fide, palladium (II) trifluoro acetate.

At the end of the impregnation, the total content of metal, single or in pairs, in the catalyst ranges from 0.1 to 10% by weight, preferably from 0.5 to 8% by weight.

At the end of the preparation of the catalyst, this is charged into a fixed bed reactor fed in continuous with the hydrocarbon charge and hydrogen. In this respect, not only is the control of the experimental parameters so far de- scribed of absolute importance, but also the selection of the flow-rate of the reagents, in order to obtain a

hydrodealkylation selectivity of the C8-C13 aromatic hydro- carbons optionally mixed with C4-C9 aliphatic and cycloaliphatic hydrocarbons. The feeding flow-rates of the hydrocarbon and hydrogen mixture must be such as to guaran- tee an LHSV (Liquid Hourly Space Velocity), calculated with respect to the hydrocarbon stream, ranging from 3 to 5 h~ and, more preferably, from 3.5 to 4.5 h-1. For this pur- pose, the molar ratio between the hydrogen and charge fed must remain within a range of 3 to 6 mole/mole, more pref- erably from 3.8 to 5.2 mole/mole.

An experimental apparatus is used, which comprises a fixed bed reactor made of stainless steel with an internal diameter of 20 mm and a total height of 84.5 cm, an elec- tric heating device which surround the reactor, a cooling device, a gas-liquid separator and a high pressure liquid pump.

The isothermal section of the reactor, maintained at a constant temperature by means of automatic control, is charged with the catalyst. The remaining volume of the re- actor is filled with an inert solid in granules, for exam- ple corundum, to guarantee an optimal distribution and mix- ing of the gaseous stream of reagents before the catalytic bed and of the heat supplied to the reaction.

A preheater situated before the reactor which operates at a temperature ranging from 200 to 400°C, preferably from

250 to 320°C, also contributes to ensuring an optimum con- tact of the reagents (charge and hydrogen) in gaseous phase with the catalyst. This system favours the establishment of isothermal conditions in very rapid times, not limited to the fixed bed alone but along the whole reactor enabling an easier and more accurate control of the operation tempera- ture of the catalyst. The liquid and gaseous effluents pro- duced by the reaction are separated and analyzed by gas chromatography at intervals.

The following examples provide a further illustration of the process according to the present invention but should in no way be considered as limiting its scope which is indicated in the enclosed claims.

REFERENCE EXAMPLE FOR THE PREPARATION OF THE CATALYSTS Catalyst A (comparative) Catalyst A is prepared, obtained by mixing a ZSM-5 zeolite and an alumina as binder, the two phases being in a weight ratio of 60/40, and extruding the mixture.

The extruded product is calcined in air at 550°C for 5 hours and its BET surface area is 290 m2/g.

Once this has reached room temperature, it is crushed and sieved to produce a powder having a dimension ranging from 20 to 40 mesh (from 0.84 mm to 0.42 mm), so that 12.4 g of catalyst powder occupy an equivalent volume of 20 ml.

Catalyst B Catalyst B is obtained by impregnating catalyst A (50 g) with an aqueous solution (60 ml) containing 1.88 g of ammonium molybdate [ (NH4) 6MO70244H20] at about 25OC for 16 hours and subsequently put under a nitrogen stream for 12 hours, dried in an oven at 120°C for 4 hours under vacuum and calcined in air at 550°C for 5 hours. The calculated molybdenum content in the catalyst is 2. 0% by weight, with respect to the value of 2. 1% determined by means of ICP-MS analysis.

Catalyst C Catalyst C is obtained by impregnating Catalyst A (14 g) with an aqueous solution (17 ml) containing 0.78 g of ammonium molybdate [(NH4) 6MO7024-4H2O], and subsequently fol- lowing the procedure used for preparing Catalyst B. The calculated molybdenum content is 3. 0% weight, in accordance with the value of 3. 05% by weight obtained via ICP-MS.

Catalyst D Catalyst D is obtained by impregnating Catalyst A (50 g) with an aqueous solution (60 ml) containing 3.76 g of ammonium molybdate [(NH4) 6MO7024O4H2O], and subsequently fol- lowing the procedure used for the preparation of Catalyst A. The calculated molybdenum content is 3.9% weight, in ac- cordance with the value of 4. 1% by weight obtained via ICP- MS.

Catalyst E Catalyst E is obtained by impregnating Catalyst A (50 g) in two steps: a first impregnation with an aqueous solu- tion (60 ml) containing 1.88 g of ammonium molybdate [ (NH4) gM07024*4H20], followed by a second impregnation with an aqueous solution (50 ml) containing 2.77 g of zinc ace- tate dihydrate [Zn (OCOCH3) 2@2H20]. The impregnation proce- dure with the first metal is carried out as described for catalyst B, but without calcinations, followed by impregna- tion with the second metal using the same operating proce- dure, and final calcination in air at 550°C for 5 hours.

The calculated molybdenum and zinc content in the catalyst is 2. 0% by weight and 1. 6% by weight, respec- tively, compared with the values of 2. 0% by weight and 1. 7% by weight determined by ICP-MS.

Catalyst F Catalyst F is obtained by impregnating Catalyst A (20 g) in two steps: a first impregnation with an aqueous solu- tion (24 ml) containing 1.15 g of ammonium molybdate [(NH4) 6MO7024*4H2O], followed by a second impregnation with an aqueous solution (23 ml) containing 0.5 g of cobalt ni- trate hexahydrate [Co (NO3)2#6H2O]. The impregnation proce- dure with the two metals is carried out as described for catalyst E.

The calculated molybdenum and cobalt content in the

catalyst is 3. 0% by weight and 0. 5% by weight, respec- tively, compared with the values of 3. 0% by weight and 0. 5% by weight determined by ICP-MS.

Catalyst G Catalyst G is obtained by impregnating Catalyst A (50 g) with an aqueous solution (50.5 ml) containing 1.85 g of nickel nitrate [Ni (N03) 26H20], following the procedure used for preparing Catalyst B.

The calculated nickel content is 0. 74% weight with re- spect to the value of 0. 77% by weight obtained via ICP-MS.

Catalyst H Catalyst H is obtained by impregnating Catalyst A (50 g) with an aqueous solution (60 ml) containing 4.0 g of nickel nitrate [Ni (N03) z6H20], following the procedure used for preparing Catalyst B.

The calculated nickel content is 1. 6% weight with re- spect to the value of 1. 7% by weight obtained via ICP-MS.

Catalyst I Catalyst I is obtained by impregnating Catalyst A (14 g) with an aqueous solution of 0.6 g of palladium acetate [Pd (OCOCH3) 2] in 20 ml of acetone, following the procedure used for preparing Catalyst B.

The calculated palladium content is 2. 0% weight compared with the value of 2. 1% by weight obtained via ICP-MS.

Examples 1-4 (Comparative)

The reactor is charged with 20 cm3 (12. 4 g) of cata- lyst A, whereas the remaining volume is filled with corun- dum in granules to guarantee an optimum distribution and mixing of the gaseous stream of reagents and of the heat supplied to the reaction.

Two different charges, whose composition is indicated in Table 1 below, suitably mixed with hydrogen and pre- heated to 280°C, are fed, alternately, to the reactor. In both charges, the aliphatic part is carried by the C4-C9 products and by the saturated C5 indane ring.

Table 1-Composition of the feeding charge Charge 1 Charge 2 weight % weight % Ethylbenzene 43 34 o, m, p-xylene 20 32 indane 12 9 cumene 1 1 n-propylbenzene 3 3 2-, 3-, 4-ethyltoluene 16 16 E (C4-Cg Aliphat. + Cg+ Arom.) 5 5 Total 100 100 The reaction is carried out at a pressure of 3 MPa with a reagent charge flow rate so as to have an LHSV of 3.9-4. 1 h-1, and a molar ratio H2/charge of 4-2-4. 4. The re- sults are shown in Table 2 below.

Table 2

Ex. 1 Ex. 2 Ex. 3 Ex. 4 Catalyst A A A A Metal ~ Reaction temperature 450°C 510°C 510°C 550°C Charge Charge 1 Charge 1 Charge 2 Charge 2 Charge conversion %) 80. 0 80.2 78.6 81.3 Liquid effluent composition weight % weight % weight % weight % Methane 3. 2 6.9 10.3 13.8 # C2 7. 0 10.8 11. 2 11.4 Etcs7. 9 3.0 3.1 1.3 # C4 - C5 0. 1 0. 1 Ethylbenzene 2. 6 1. 5 0. 9 0.8 o, m, p-xylene 15. 1 14.8 15.9 14.5 indane cumene-------- E Cg-Cg+ aromatic 6. 9 5.6 5.5 5.0 Benzene 27. 4 26.6 24.0 26.3 Toluene 29. 6 31.1 28.4 26.9 Total 100. 0 100.0 100.0 100.0 E (Bz + Tol) 57.0 57.7 52.4 53.3 Selectivity to (Bz + Toi) (w %) 71.3 71.9 66. 7 65.6 R (Bz + Tol) 0.93 0. 86 0.76 0.98 Examples 5-20 The same procedure is used as in the previous examples 1-4, with the substantial difference that catalyst A is substituted by catalysts B-I described above. The results are indicated in the enclosed tables 3,4 and 5.

Table 3 Ex. 1 Ex. 5 Ex. 6 Ex. 7 Ex. 8 Ex. 9 Catalyst A B D G H I Metals --- Mo 2% w Mo 4% w Ni 0.8% w Ni 1.7% w Pd 2% w Reaction temperature 450°C 450°C 450°C 450°C 450°C 450°C Charge Charge 1 Charge 1 Charge 1 Charge 1 Charge 1 Charge 2 Charge conversion (%) 80.0 81.8 80.7 81.2 83.2 81.4 Liquid effluent composition weight % weight % weight % weight % weight % weight % Methane 3.2 0.6 0.4 1.7 1.7 0.4 # C2 7.0 19.0 18.0 11.4 14.5 18.0 # C3 7.9 2.7 2.1 5.9 5.5 3.1 # C4 - C5 0.1 0.1 -- 0.1 0.1 0.1 Ethylbenzene 2.6 0.7 0.5 2.3 1.1 0.2 o, m, p- xylene 15.1 15.9 14.6 14.3 13.7 15.6 indane -- -- -- -- -- -- cumene -- -- -- -- -- -- # C9 - C9+ aromatic 6.9 3.2 4.3 5.7 4.4 3.8 Benzene 27.4 37.1 37.5 30.6 31.5 29.5 Toluene 29.6 20.7 22.6 28.0 27.5 29.3 Total 100.0 100.0 100.0 100.0 100.0 100.0 # (Bz + Tol) 57.0 57.8 60.1 58.6 59.0 58.8 Selectivity to (Bz + Tol) (w %) 71.3 70.7 74.5 72.2 70.9 72.2 R (Bz + Tol) 0.93 1.79 1.66 1.09 1.15 1.01 Table 4 Ex. 10 Ex. 11 Ex. 12 Ex. 13 Ex. 14 Ex. 15 Ex. 16 Ex. 17 Ex. 18 Catalyst B B B C C G H I I Metals Mo 2% w Mo 2% w Mo 2% w Mo 3%w Mo 3% w Ni 0.8% w Ni 1.7%w Pd 2%w Pd 2%w Reaction temperature 510 °C 510 °C 550 °C 510 °C 550 °C 510 °C 510 °C 510 °C 525 °C Charge Charge 1 Charge 2 Charge 2 Charge 2 Charge 2 Charge 1 Charge 1 Charge 2 Charge 2 Charge conversion (%) 85.8 84.5 88.7 86.0 86.5 83.6 85.2 86.2 87.0 Liquid effluent composition weight % weight % weight % weight % weight % weight % weight % weight % weight % Methane 1.3 3.2 7.0 1.0 3.5 3.5 5.8 2.8 2.9 # C2 17.3 20.6 19.2 18.1 17.7 12.3 14.1 16.5 16.8 # C3 2.0 3.8 2.2 1.4 1.4 5.0 2.6 1.9 0.9 # C4 - C5 0.1 0.1 0.1 --- --- 0.1 --- --- --- Ethylbenzene 0.3 0.2 0.1 0.1 0.5 0.2 0.1 0.1 0.1 o, m, p- xylene 10.4 13.1 10.0 9.9 12.4 13.7 12.4 11.4 10.9 indane -- -- -- -- -- -- -- -- -- cumene -- -- -- -- -- -- -- -- -- # C9 - C9+ aromatic 3.9 3.0 1.9 4.0 1.8 4.6 3.0 3.1 4.0 Benzene 35.4 27.2 29.6 36.0 29.9 32.8 30.3 32.9 34.4 Toluene 29.3 28.8 29.9 29.5 32.8 27.4 30.8 31.3 30.0 Total 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 # (Bz + Tol) 64.7 56.0 59.5 65.5 62.7 60.2 61.1 64.2 64.4 Selectivity (Bz + Tol) (w%) 75.4 66.3 67.1 76.2 72.5 72.0 71.7 74.5 74.0 R (Bz + Tol) 1.21 0.94 0.99 1.22 0.91 1.20 0.98 1.05 1.15 Table 5

Ex. 19 Ex. 20 Catalyst E F Metals Zn 1. 7% w+ Co0. 5% w+ Mo2% w Mo3% w Reaction temperature 510°C 450°C Charge Charge 2 Charge 2 Charge conversion (%) 84. 3 80. 3 Liquid effluent composition weight % weight % Methane 3. 8 1. 0 # C2 16. 5 19.7 E C3 5. 7 2. 8 # C4 - C5 0.1 0.1 Ethylbenzene 0.8 0.3 o, m, p- xylene 13.1 17.0 indane -- -- cumene---- E Cg-Cg+ aromatic 3. 3 3. 6 Benzene 29. 6 32. 6 Toluene 27. 1 22. 9 Total 100.0 100.0 E (Bz + Tol) 56.7 55.5 Selectivity to (Bz + Tol) (w %) 67. 3 69. 1 R (Bz + Tol) 1.09 1.42 The hydrodealkylation reaction carried out at a temperature of 450°C with Charge 1 (see Table 3) shows how the presence of one of the metals and ZSM-5, according to the invention, distinctly favours the selective dealkylation of the aromatics, by inhibiting the by- production of methane to favour the net increase in ethane, with respect to the reaction carried out with the catalyst as such (Example 1). Furthermore, not only is the

production of benzene and toluene increased, but their weight ratio (benzene/toluene) becomes unexpectedly and distinctly favourable towards benzene (Examples 5-8). In the case of the reaction carried out on Charge 2 (Example 9), in addition to the positive results already indicated for Charge 1, it is observed that even with a greater quantity of xylenes (about 1.5 times by weight with respect to Charge 1), their concentration in the effluent does not increase, maintaining the typical value of that relating to the effluent deriving from the reaction carried out on Charge 1. This further evidence indicates the capacity of the process, object of the invention, of guaranteeing, also in the case of a"heavier"charge, by an increase in the content of xylenes, a selective dealkylation without concomitant isomerization, transalkylation, disproportion- ing and condensation reactions.

At temperatures higher than 450°C (Table 4) and always in the presence of the catalyst impregnated with metal, further significant increases in the conversion of the charges (1 and 2) and selectivity to benzene plus toluene, are contemporaneously obtained, with a ratio between the benzene and toluene produced which is still favourable towards benzene. The increased selectivity observed with respect to the products obtained in the liquid phase, is also observed in the gaseous phase, where an increase in

the production of ethane is registered, whereas the increase in the concentration of methane is directly connected to the further reduction in the content of xylenes and Cg-C9+ aromatics which are selectively dealkylated (Examples 10-18).

This result is particularly important as the amount of xylenes and higher aromatics converted per single passage by the process object of the invention is such as to sustain the recycling of what remains in the effluent.

The hydrodealkylation reaction carried out with a catalyst impregnated with pairs of metals, at both 450°C and 510°C, (Examples 19-20, Table 5) further improves, with respect to the single metal, the benzene/toluene ratio, i. e. it makes the reaction towards benzene, total dealkylation product, even more selective.

Examples 2 bis, 5 bis, 10 bis Table 6 indicates the examples relating to hydrodealkylation reactions carried out in the previous examples with the substantial difference that sulfur is added to Charge 1 in the form of dimethyl disulfide (DMDS).

Table 6 Ex. 2 Ex. 2 bis Ex. 5 Ex. 5 bis Ex. 10 Ex. 10 bis Catalyst A A B B B B Metals --- --- Mo 2% w Mo 2% w Mo 2% w Mo 2% w Reaction temperature 510°C 510°C 450°C 450°C 510°C 510°C Charge Charge 1 Charge 1 Charge 1 Charge 1 Charge 1 Charge 1 Presence of DMDS (ppm/w)* - 200 - 200 - 200 Charge conversion (%) 80.2 82.8 81.8 82.0 85.8 85.1 Benzene 26.6 24.7 37.1 36.0 35.4 33.7 Toluene 31.1 29.8 20.7 21.4 29.3 30.3 # (Bz + Tol) 57.7 54.5 57.8 57.4 64.7 64.0 Selectivity to (Bz + Tol) (w %) 71.9 65.8 70.7 70.0 75.4 75.2 R (Bz + Tol) 0.86 0.83 1.79 1.68 1.21 1.11 * equal to 136 ppm/w as sulfur equivalent

Under the process conditions, object of the invention, the charge is quantitatively hydro-desulfurated as the corre- sponding HaS remains lower than 0.5 ppm/w in the liquid ef- fluent.

The examples of Table 6 demonstrate that the hydrodealkylation reaction proceeds without any alternation in the catalytic activity when the catalyst is impregnated with the metal. In particular, it is evident that already at 450°C, the results obtained of yield to benzene plus toluene and the benzene/toluene ratio are distinctly higher than those obtained at 510°C with the non-treated catalyst, whereas the conversions of the charge at the two tempera- tures are identical.