| DE4326346A1 | 1995-02-09 |
| 1. | 1) Process to fill containers, simultaneously with their sterilisation, CHARACTERISED BY THE FACT THAT IT INCLUDES: a first phase during which a spray of water steam is injected and circulates inside the container in order to perform not only the sterilisation of the inner walls, but also the simultaneous evacuation of the aeriform content, that is exhausted directly to the outside without flowing back in the general tank containing the filling process fluids (fig. 2). a second phase during which, intercepted the flow to the outside, the sterilising steam inside the container reaches the isobaric conditions that perform the automatic opening of the filling faucet (fig. 3). a third phase in which the filling occurs and the steam inside the container condenses because the process liquid has a lower temperature than the residual water steam; furthermore the condensation of the steam optimises the filling phase. a fourth phase during which, once the isobaric conditions at the top of the container are restored, the faucet closes automatically and the container, filled and decompressed, is immediately tapped and taken away from the faucet for the simultaneous arrival of the following container to be sterilised and tapped. |
STATE OF THE ART The bottling processes currently known entail the employment of sterilised and completely insulated environments, inside which every machinery that perform the filling process is installed.
To manage these plants is though necessary that the control and supervision technicians are able to enter these sterilised environments, and this entails the risk of contamination.
The problem to be solved is to sterilise the containers and the keep them sterilised, especially during the filling phase.
The solution presented in this invention allows to obtain an inexpensive and safe sterilisation of the containers, simultaneously with their filling process.
DESCRIPTION The invention is now disclosed in the following detailed description, with reference to the figures of the attached drawings, as not limiting example.
Figure 1 is a scheme of the starting phase of the filling process during which the container is placed under the filling faucet.
Figure 2 is a scheme of the sterilisation phase that occurs before the beginning of the filling. During this phase the water steam spray that is injected in the container produces the evacuation of the aeriform content inside the container.
Figure 3 shows the phase during which the steam pressure inside the container is reaching the pressure of the filling liquid; once said pressure is reached, the faucet will open automatically.
Figure 4 shows the filling phase. It can be observed the absence of the traditional venting tube, that is indeed not necessary because the steam, on contact with the liquid, condenses and frees the volume of the containers that will then be filled.
Figure 5 shows the final phase of the process during which the already opened container is brought back to the atmospheric pressure level.
Figure 6 shows the beginning of a new process.
In the figures of the schematic drawings every single detail is marked as follows : 1 is the entry conduit of the filling liquid.
2 is the closed faucet.
2'is the open faucet.
3 is the entry conduit of the sterilised steam.
4 is the steam valve open.
4'is the steam valve closed.
5 is the sealing gasket on the container's mouth.
6 is a coming empty container.
7 is a container during the process of sterilisation and filling.
8 is a container sterilised, filled and sealed.
9 is the support for the running containers.
10 is the operation of tapping the containers.
11 is the exhaust conduit of the atmospheric content of the container.
12 is the exhaust valve closed.
12'is the exhaust valve open.
13 is the body of the filling faucet.
The clearness of the figures points out the performance of the process during the different operational phases. The invention could obviously be changed in several manners as far as the structural proportions of the devices and the technological choices of the construction materials are concerned.
It is clear that the process can be realised on every kind of filling machine, for any fluid, also carbonated. The filling grade of the containers can be controlled using volumetric or electronic filling valves.
The technical realisations of the process could be different, holding the basic principle to sterilise the containers, with a overheated sterilising steam flow, simultaneously with the filling operations, as schematically shown as a not limiting example.
The manipulation of the containers and their position under the filling faucet can obviously be performed by different actuation devices.
It is thus evident that all those bottling processes that perform the preliminary sterilisation of the container and its pre-evacuation simultaneously with the filling operations, according to the schemes described, shown and hereinafter claimed, will be included in the protection field of the present invention.
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