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Title:
PROCESS FOR PREPARATION A CHEMICAL FORMULATION
Document Type and Number:
WIPO Patent Application WO/2023/031248
Kind Code:
A1
Abstract:
Process for preparation a chemical formulation, comprises the following steps: - prepare specific quantities of acrylic copolymer substances;- prepare specific quantities of additive dispersants; - and to suitably combine said acrylic copolymer substances with said additive dispersing substances.

Inventors:
SPERZAGNI ALBERTO (IT)
Application Number:
PCT/EP2022/074157
Publication Date:
March 09, 2023
Filing Date:
August 31, 2022
Export Citation:
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Assignee:
S I R I SPA (IT)
International Classes:
C09D5/00; C09D5/02
Foreign References:
CN103614005A2014-03-05
CN104789104A2015-07-22
CN106833204A2017-06-13
CN109266133A2019-01-25
Download PDF:
Claims:
9

CLAIMS

1. Process for preparation a chemical formulation, characterized in that it comprises the following steps: - prepare specific quantities of acrylic copolymer substances;- prepare specific quantities of additive dispersants; - and to suitably combine said acrylic copolymer substances with said additive dispersing substances.

2. Process according to claim 1 , characterized in that said acrylic copolymer substances are obtained with a technology called Avanse- Evoque®.

3. Process according to claim 1 or 2, characterized in that said acrylic copolymer substances and said dispersing additives are of high molecular weight (> 30000).

4. Process according to one or more of claims 1 to 3, characterized in that it comprises the further step of adding covering organic polymers in aqueous dispersion to an extent > 5% by weight calculated on the total weight of the said formulation.

5. Process according to one or more of claims 1 to 3, characterized by the fact that it also comprises the further step of introducing silicone resins to 20 an extent > 0.5% by weight calculated on the total weight of said formulation.

6. Process according to one or more of claims 1 to 3, characterized in that it comprises the further step of introducing water-repellent additives based on silanes, or siloxanes, or silicones, or paraffins or similar substances.

7. Process according to one or more of claims 1 to 6, characterized in that it comprises the further step of using carbonates, silicates, talcs, quartz, silicas, barites, dolomite, kaolins, calcined kaolins as fillers.

8. Process according to one or more of claims 1 to 7, characterized in that it comprises the further step of using as thickening agents acyl, urethane, cellulose ether-based thickeners, xanthan gums, hydroxypropyl guar, attapulgites, laponites, polyoxides of ethylene, polyethers.

9. Process according to one or more of claims 1 to 8, characterized in that it comprises the further step of introducing laponite in a 10% aqueous solution to an extent > 0.5% by weight calculated on the weight of said formulation.

10. Use of chemical formulation obatined by process according to one or more of the preceding claims from 1 to 9, for the preparation of water-based substances suitable to be used for carrying out decorative and / or industrial paints or the like.

Description:
PROCESS FOR PREPARATION A CHEMICAL FORMULATION.

Applicant: S.I.R.I S.p.A.

DESCRIPTION

The present invention relates to a process for preparation a chemical formulation.

The invention in object is advantageously used in the chemical industry, in particular for the preparation of water-based substances suitable for being effectively used to carry out decorative and I or industrial or similar paints, to which the following description will make explicit reference without however this lose in generality.

The object of the present invention is to provide an effective process for the preparation of a chemical paint formulation free from carcinogenic components such as for example titanium dioxide.

Another object of the present invention is to provide a process aimed at obtaining a chemical paint formulation with high covering power for both decorative and professional industrial use.

The structural and functional characteristics of the present invention and its advantages with respect to the known prior art will become even more clear and evident from the claims below, and in particular from an examination of the following description, which describes a preferred but not limiting embodiment of the process in object.

The process object of the present invention starts from the use of binding substances such as acrylic copolymers in a technology called Avanse-Evoque® (produced by Dow Chemicals®).

These binder copolymers are currently difficult and complicated to use in many formulations of painting substances, in particular those with high PVC and I or high volume of solids, due to the problems related to the stabilization of the viscosity in the can of the painting products containing these copolymers, as well as the scarce effective opening time that the coating products in question have.

The formulation indications of the manufacturer of such binding copolymers suggest to use polyphosphates or low molecular weight acrylic copolymers (2000-9000) as dispersing agents.

On the other hand, the innovation in question advantageously provides for the use of additive dispersing substances in combination with the aforementioned binding copolymers.

In fact, it has been verified that the use of dispersing agents of various chemical nature with high molecular weight and in particular high molecular weight acrylic copolymers (> 30000) allows to completely solve the problems of stability of viscosity in the jar and of time, open of painting products containing the aforementioned copolymers in Avanse-Evoque® technology.

Therefore, the combination of Avanse-Evoque® polymers and high molecular weight dispersants allows to obtain great formulation flexibility through which it is possible to obtain titanium dioxidefree painting products with a covering power adequate to the demands of the market both for decorative use and for use. industrial.

In the formulations produced it was ascertained that, in addition to the aforementioned combination, the use of covering organic polymers in aqueous dispersion - such as the polymers called Ro- paque® also produced by the Dow Chemicals® company, or the polymers called Celoco®r produced by the Arkema® company - to an extent > 5% by weight calculated on the total weight of the formulation itself, it allows to obtain the desired hiding power properties for the coating product.

It was also ascertained that the introduction in the formulation of silicone resins in an amount > 0.5% by weight calculated on the total weight of the formulation itself and I or the introduction in the formulation of water-repellent additives based on silanes, or siloxanes, or silicones, paraffins or of other nature allows to solve the problems of excessive water absorption of the dry film of the paint products formulated according to the aforementioned criteria.

Carbonates, silicates, talcs, quartzes, silicas, barites, dolomite, kaolins, calcined kaolins were used as fillers.

Acyl, urethane, cellulose ether-based thickeners, xanthan gums, hydroxypropyl guar, attapulgites, laponites, ethylene polyoxides, polyethers have been used as thickening agents.

It has also been ascertained that the introduction in the formulation of laponite in a 10% aqueous solution to an extent > 0.5% by weight calculated on the weight of the formulation itself is necessary in order to improve the open time in particular of the formulations of formulated paint products as described above, intended for decorative use by brush or roller application.

On the basis of the above, formulations of varnishing products have also been developed for use as two-component pigmented primers for wood for industrial, professional or domestic use.

Such two-component primers were catalyzed with isocyanates in a measure of > 1% by weight calculated on the weight of the formulation itself.

Below are some indicative formulations as examples of the innovative work carried out : Formulation 53 One-component Primer

Exp-980 238

AMP-95 1

Comidisp 137 8

Surfinol 104E 3

Dowsil 8603 3

Dorkafill H 57

Zinc Stearate 19

FP-365 95

Omyacarb 5 AV 200

Texanol 10

Khaton LXE 1

Butyldiglycol 24

Wacker BS-45 22

Dowsil IE-6683 19

Acrysol RM-3030 5

Ropaque Ultra E 285

Tegofoamex 902 W 5

BYK-021 3

Acrysol RM-8W 3

Comiwet SWA 24 3

TOTAL 1000 Formulation 54 One-component Primer

Water 99

Maincote 1071 95

AMP-95 1

Comidisp 137 9

Comiwet SWA 24 3

Dowsil 8603 3

Dorkafill H 80

Zinc Stearate 25

FP-365 100

Omyacarb 5 AV 230

Texanol 11

Maincote 1071 85

Khaton LXE 1

Butyldiglycol 23

Wacker BS-4520

Dowsil IE-668320

Acrysol RM-3030 5

Acrysol RM-552

Ropaque Ultra E 180

Tegofoamex 902 W 5

BYK-021 3

Acrysol RM-8W 3

TOTAL 1001 Formulation 11 Two-component primer

Water 125

Maincote 1071 100

TEhtA 2

Comidisp 137 13

Tegofoamex 845 3

Dorkafill H 80

Zinc Stearate 20

FP-365 150

Omyacarb 5 AV 270

Butyldiglycol 20

Khaton LXE 1

Wacker BS-4520

Dowsil IE-668320

Ropaque Dual 150

Tegofoamex 902 W 4

BYK-021 3

Propylene Glycol 10

Acrysol RM-8 I GP 5

Acrysol RM-9986

Comiwet SWA-24 5

TOTAL 1006

Catalyst

Desmodur Ultra 3300 N / MPA 80:2040 Formulation 8 Decorative Painting

Water 101

Natrosol Plus 330 PA 3

AMP-95 0.5

Primal AC-412 140

Policril 434 10

Comidisp 19 4

Surfinol 104E 4

Dowsil 21 OS 2

Tegoairex 902W4

Dorkafill H 110

FP-365 100

Omyacarb 5 AV 197

Socal P2 V 50

Butyldiglycol 10

Tripropylene Glycol 10

Khaton LXE 1

Rep W-75 35

Wacker BS-45 15

Dowsil IE-6683 15

Ropaque Ultra £ 170

Laponite S-482 (10%) 15

BYK-021 3

Acrysol RM-8W 1

1000 Formulation 9 Decorative Painting

Water 96

Natrosol Plus 330 PA 3

AMP-95 0.5

Primal AC-412 140

Policril 434 5

Acumer 1510 10

Comidisp 194

Dowsil 21 OS 2

BYK-011 5

Dorkafill H 110

FP-365 100

Omyacarb 5 AV 190

Socal P2 V 50

Butyldiglycol 15

Tripropylene Glycol 10

Khaton LXE 1

Rep W-75 35

Silsan HSB 15

Dowsil IE-6683 15

Ropaque Ultra E 170

Tegoairex 902W4

Comiwet SWA 244

Acrysol RM-8W 1

Laponite S-482 (10%) 15

TOTAL 1000