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Title:
PROCESSES FOR THE PREPARATION OF PENEMS AND ITS INTERMEDIATE
Document Type and Number:
WIPO Patent Application WO/2007/004028
Kind Code:
A2
Abstract:
The present invention relates to a process for the preparation of 4-acetoxy azetidinone of Formula I, wherein R2 is hydrogen or a suitable amino protecting group and P is suitable hydroxy protecting group, and to the use of these compounds as intermediates for the preparation of ß-lactam antibiotics that possess the carbapenem and penem ring systems. 4-acetoxy azetidinone of Formula I is a key intermediate in the synthesis of ß-lactam antibiotics which are commonly prescribed antimicrobial agents having activity against a wide range of both Gram-positive and Gram-negative bacteria.

Inventors:
RATHOD PARENDU DHIRAJLAL (IN)
GANAGAKHEDKAR KIRAN KUMAR (IN)
ARYAN RAM CHANDER (IN)
Application Number:
PCT/IB2006/001821
Publication Date:
January 11, 2007
Filing Date:
June 30, 2006
Export Citation:
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Assignee:
RANBAXY LAB LTD (IN)
RATHOD PARENDU DHIRAJLAL (IN)
GANAGAKHEDKAR KIRAN KUMAR (IN)
ARYAN RAM CHANDER (IN)
International Classes:
C07D205/08
Domestic Patent References:
WO1998007691A11998-02-26
WO1998007690A11998-02-26
Foreign References:
EP0367722A11990-05-09
EP0126587A11984-11-28
EP0371875A21990-06-06
EP0528678A11993-02-24
Other References:
LAURENT, MATHIEU ET AL: "A new method of N-benzhydryl deprotection in 2-azetidinone series" SYNTHESIS, vol. 4, 2003, pages 570-576, XP002406359
LAURENT, MATHIEU ET AL: "Regioselective Baeyer-Villiger Oxidation in 4-Carbonyl-2-azetidinone Series: A Revisited Route toward Carbapenem Precursor" JOURNAL OF ORGANIC CHEMISTRY, vol. 69, no. 9, 2004, pages 3194-3197, XP002406360
SHIOZAKI, MASAO ET AL: "Stereocontrolled syntheses of chiral intermediates of thienamycin from threonines" TETRAHEDRON LETTERS, vol. 22, no. 51, 1981, pages 5205-5208, XP002406361
SHIOZAKI, MASAO ET AL: "Stereospecific synthesis of chiral precursors of thienamycin from L-threonine" TETRAHEDRON, vol. 40, no. 10, 1984, pages 1795-1802, XP002406362
CAINELLI, GIANFRANCO ET AL: "Stereocontrolled total synthesis of the chiral building block (3S,4R)-3-Ä(R)-1-hydroxyethylÜ-4-acetyloxy -azetidin-2-one: a useful synthon for the synthesis of (+)-thienamycin, carbapenems and penems" TETRAHEDRON LETTERS, vol. 26, no. 7, 1985, pages 937-940, XP002406363
COZZI, FRANCO ET AL: "A short, stereoselective synthesis of (3R,4R)-4-acetoxy-3-Ä(R)-1'((t- butyldimethylsilyl)oxy)ethylÜ-2-azetidinon e, key intermediate for the preparation of carbapenem antibiotics" CHIRALITY, vol. 10, no. 1/2, 1998, pages 91-94, XP002406364
Attorney, Agent or Firm:
RANBAXY LABORATORIES LIMITED (R. 600 College Road East, Suite 210, Princeton NJ, US)
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Claims:

We Claim:

1 1. A process for the preparation of 4-acetoxy azetidinone of Formula I,

3 Formula I

4 wherein R 2 is hydrogen or a suitable amino protecting group and P is a suitable hydroxy

5 protecting group, the process comprising:

6 a) stirring a basifieii reaction mixture comprising L-threonine of Formula II,

OH

NH 2 η Formula Il

8 an acid and an alkali metal nitrite, for 10 hours or less, to obtain (2R,3R)-epoxybutyric acid of

9 Formula III;

10 Formula III

11 b) condensing the cpoxyacid of Formula HI with glycine ester of Formula F/,

j 2 Formula IV

13 wherein Ri is C M alkyl group, R 2 is as described above, in the presence of a condensing agent

14 in a halogenated solvent to obtain epoxyamide of Formula V,

Formula V wherein Ri and R 2 are as described above; c) converting the epoxyamide of Formula V to hydroxy azetidinone ester of Formula Via,

Formula Via wherein Rj 5 R 2 are as described above, by treatment with a base; d) converting the hydroxy azetidinone ester of Formula Via to azetidinone ester of Formula VIb,

Formula VIb wherein Ri , R 2 are as described above, and P is a hydroxy protecting group, by treatment with a hydroxy protecting agent in the absence of a reaction solvent; e) hydrolyzing the ;izetidinone ester of Formula VIb to carboxy azetidinone of Formula Vila,

Formula Vila wherein R 2 is as described above and P is a hydroxy protecting group; and

f) oxidizing the carboxy azetidinone of Formula Vila in the presence of an oxidizing agent to obtain 4-acetoxy az stidinone of Formula I,

Formula I wherein P and R 2 are as described above. 2. The process according to claim 1, wherein the basified reaction mixture is acidified with an acid at a temperature less than 2O 0 C. 3. The process according to claim 2, further comprising extracting with organic solvent comprising one or more of C 4-S ethers; Cj -4 alcohol; C 3 .g ketones; halogenated solvents; polar aprotic solvents, and hydrocarbons with a proviso that the organic solvent is not an ester. 4. The process according to claim 1 step b), wherein the condensation is carried out in the presence of dicyclohexylcarbodiimide in dichloromethane. 5. The process- according to claim 1 step d), wherein the hydroxy azetidinone ester of Formula Via is tre∑.ted with a silylating agent. 6. The process, according to claim 5, wherein the silylating agent comprises one or more of trimethylchlorosilane, tert-butyldimethylchlorosilane, 1,1,1,3,3,3,-hexamethyldisilazane, n . trimethylsilylacetainide, tetramethyldisilazane, bis(trimethylsilyl)acetamide, vinyltriacetoxysilane, dimethylchlorosilane, bromomethyldimethylchlorosilane, di(chloromethyl)te;ra methyldisilazane, and vinyltriethoxysilane. 7. The process for the preparation of 4-acetoxy azetidinone of Formula I according to claim 1, wherein tre process does not employ chromatographic purification. 8. A process for the preparation of 4-acetoxy azetidinone of Formula I,

Formula I wherein R 2 is hydrogen or a suitable amino protecting group and P is a suitable hydroxy protecting group, the process comprising: a) stirring a basified reaction mixture of L-threonine of Formula II,

Formula Il an acid and an alkali metal nitrite, to obtain (2R,3R)-epoxybutyric acid of Formula III;

Formula III b) condensing the epoxyacid of Formula m with glycine ester of Formula IV,

Formula IV wherein Ri is Ci -4 alkyl group, R 2 is as described above, to obtain epoxyamide of Formula V,

Formula V

wherein R| and R 2 £.re as described above; c) converting the epoxyamide of Formula V to hydroxy azetidinone ester of Formula Via by treatment with a base,

Formula Via wherein Ri, R 2 and P are as described above; d) converting the hydroxy azetidinone ester of Formula Via to azetidinone ester of Formula VIb,

Formula VIb wherein Rj, R 2 are £.s described above, and P is a hydroxy protecting group, by treatment with a hydroxy protecting agent; e) hydrolyzing the hydroxy azetidinone of Formula VIb to carboxy azetidinone of Formula Vila,

Formula Vila wherein P and R 2 ars as described above; and f) oxidizing the cart oxy azetidinone of Formula VTIa in the presence of an oxidizing agent to obtain 4-acetoxy azetidinone of Formula I,

Formula I wherein P and R 2 are as described above, wherein the process does not employ chromatographic purification at any stage. 9. A process for the preparation of glycine ester of formula IV,

Formula IV wherein Rj is C M a ' kyl group and R 2 is hydrogen or a suitable amino protecting group, the process comprising reacting a compound of Formula A,

R2— NH 2 Formula A wherein R 2 is as described above, with 2-halo acetic acid ester of Formula B,

Formula B wherein X is a leaving group and R t is as described above, in the presence of a base at about SO-IOO 0 C. 10. The process according to claim 9 further comprising converting the glycine ester of Formula FV to 4-acetoxy azetidinone of Formula I by the process of claim 1. 11 The process according to claims 1, 8 or 9 wherein the base comprises one or more of alkali metal amides, hydrides, hydroxides, metal alkyls, tertiary amines and bicyclic amines.

12. A process for the preparation of β-lactam compounds of Formula VIII,

Formula VIII wherein Pi is hydrogen or a carboxyl protecting group, R^ is hydrogen or Ci-S alkyl and X is C or S, Y is a tetrahycrofuran ring connected via C 2 or Y represents a substituted thiol of Formula S-A, whennn A is selected from the group consisting of a)

,NH π W ^: ' N 1 H

b)

and c)

wherein P 2 is hydrogen or an amino protecting group, R? and R 8 are same or different and are hydrogen, C 1- S alkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl, the process comprising: a) reacting 4~acetoxy azetidinone of Formula I prepared by the process of claim 1 or 8,

Formula I wherein R 2 is hydrogen or a suitable amino protecting group and P is a suitable hydroxy protecting group, with α-haloacetamide derivative of Formula IX,

Formula IX wherein R 6 is as described above; Ring B is a benzene ring which may be substituted by one to four group(s) se ected from halogen, and phenyl which may be substituted with Ci -β-alkyl, Ci-β-alkoxy, halogen or optionally protected amino; X' is O or S; Y' is O, S, CH 2 or an imino group which may be substituted by Ci-6-alkyl or an acyl group selected from C 2-8 -alkanoyl } (Cj. 6 -alkoxy)carbonyl, or phenylcarbonyl or phenyl(Ci.6~ alkoxy)carbonyl, the phenyl group of which each may be substituted with Ci .6- alkoxy, halogen or optionally protected amino; Z is a methylene group which may be substituted by one to two group(s) selected from C 3 . 7 -alky.ene, Ci-20-alkyl, C4- 7 -cycloalkyl, phenyl, each of these substituents may be substituted with Ci- 6 -alkyl, Cj-β-alkoxy, halogen or optionally protected amino, phenyl-Ci- 6 -alkyl, the phenyl group of which may be substituted with Ci- 6 -alkyl, C] g-alkoxy, halogen or optionally protected amino, or a heterocyclic group; and Li is a haloger atom, to obtain a compound of Formula X,

Formula X wherein P, R 2 , R 6 , X\ Y' and Z' are as described above; b) deprotecting the compound of Formula X wherein R 2 is a suitable amino protecting group and reacting the deprotected compound with acetic acid derivative of Formula XI, Formula XI wherein P] is as described above and L 2 is a leaving group, to obtain N-substituted azetidinone compound of Formula XII,

Formula Xn wherein P, Pi, R 6 , X', Y' and Z' are as described above; c) subjecting the compound of Formula XE to intramolecular cyclization and esterification to obtain a compound of Formula XHI,

Formula XIII

wherein P, Pi, Re are as described above and OE is an esterified hydroxy group; and d) reacting the cornpo und of Formula XIII with a thiol of Formula, HS-A wherein A is as described above and deprotectϊng the hydroxy protecting group P, to obtain the compound of Formula VIII,

Formula VIII wherein P 1 and Rg are as described above, X is Carbon and Y represents a thiol of formula

, wherein A if as described above.

Description:

PROCESSES FORTHEPREPARATION OFPENEMSAND ITS INTERMEDIATE

Field of the Invention

The field of the invention relates to a process for the preparation of 4-acetoxy azetidinone of Formula I,

Formula I wherein R 2 is hydrogen or a suitable amino protecting group and P is suitable hydroxy protecting group, and to the use of these compounds as intermediates for the preparation of β- lactam antibiotics that possess the carbapenem and penem ring systems. Background of the Invention

The compounds of Formula I are important synthetic intermediates of β-lactam antibiotics that possess the carbapenem and penem ring systems such as imipenem, ertapenem, faroperem, doripenem, meropenem, and the like. The β-lactam antibiotics are commonly prescribed antimicrobial agents with activity against a wide range of both Gram- positive and Gram-negative bacteria.

Several processes have been reported for the preparation of 4-acetoxy azetidinone for example, in U.S. Patent Nos. 5,081,239; 5,204,460; 4,861,877; Journal of Chemical Society, Chemical Commm.ication, 1991, 662; International (PCT) Publication Nos. WO 98/07691; 98/07690. U.S. Patent Nos. 5,081,239; and 5,204,460 disclose a process for the preparation of 4- acetoxy azetidinone of Formula I by acetoxylation using acetic acid and an oxidizing agent in the presence of Ruchenium compound as catalyst.

U.S. 4,861, -i577 discloses a process for the preparation of 4-acetoxy azetidinone by reaction of corresponding O-silyl protected compound with acetic anhydride in an organic solvent in the presence of a base.

Journal of Chemical Society, Chemical Communication, 1991, 662 discloses a process for the preparation of 4-acetoxy azetidinone from (3R)-butane-l ,3-diol by reaction of corresponding enol-fiioether with chlorosulphonyl isocyanate followed by acetoxylation of the azetidinone so formed at 4-position.

International (PCT) Publication No. WO 98/07691 discloses a process for the preparation of 4-alkoxycarbonyl-3-hydroxyethyl azetidinone of Formula VI from L- Threonine of Formula II by a series of reactions depicted in scheme 1 below:

Formula !l Formula Formula IV

Formula V

Formula Vl

Scheme 1

wherein Ri represents a C 1 . 4 alkyl group and R 2 Js a protective group for β-lactam ring such as aryl or substituted aryl, particularly 4-methoxyphenyl or 2,4-dimethoxybenzyl.

International (PCT) Publication No. WO 98/07690 discloses a process for preparation of 4-acetoxy azetidimne of Formula X,

Formula X from 4-alkoxycarbonyl azetidinone of Formula VII,

Formula VII wherein R 2 is p-methoxyphenyl, and Ri and R' each independently represent Ci -4 alkyl group, by a series of react: ons involving hydrolysis of the ester group at 4-ρosition to carboxyl group followed by oxidation of the carboxyl group to acetoxy group and finally deprotection of the azetidinone ring nirrogen using ozone.

The processes reported in the prior art require extensive column chromatographic purification of inte:τnediates and use of large quantities of solvents and reagents. The present invention provides processes which do not involve tedious and costly chromatographic pαrifϊcation steps and are easily scalable. The yield and quality of the product is greatly improved when made by the processes of the present invention.

Summary of the Invention

In one general aspect there is provided a process for the preparation of 4-acetoxy azetidinone of Formula I,

Formula I wherein R 2 is hydrogen or a suitable amino protecting group and P is suitable hydroxy protecting group.

In another |,eneral aspect there is provided a process for the preparation of (2R,3R)- epoxybutyric acid of Formula III.

In another general aspect there is provided a process for the preparation of glycine ester of formula IV,

Formula IV

wherein Ri is Ci -4 alkyl group and R 2 is hydrogen or a suitable amino protecting group.

In another g.eneral aspect there is provided a process for the preparation of epoxyamide of Formula V,

Formula V

wherein Ri is CM alkyl group and R 2 is hydrogen or a suitable amino protecting group.

In another general aspect there is provided a process for the preparation of hydroxy azetidinone ester o f Formula Via,

Formula Via wherein Ri is Ci - 4 alkyl group, and R 2 is hydrogen or a suitable amino protecting group.

In another general aspect there is provided a process for the preparation of azetidinone ester of Formula VIb,

Formula VIb

wherein Ri is CM alkyl, P is a hydroxy protecting group and R 2 is hydrogen or a suitable amino proiecting group.

In another general aspect there is provided a process for the preparation of β-lactam compounds of Formi ila VHI,

Formula VIII wherein Pi is hydrogen or a carboxyl protecting group, R 6 is hydrogen or Ci -5 alkyl and X is C or S, Y is a tetrahydrofuran ring connected via C 2 or Y represents a substituted thiol of Formula S-A, wherein A is selected from the group consisting of a)

b)

, and

c)

wherein P 2 is hydrogen or an amino protecting group, R 7 and Rs are same or different and are hydrogen, Q -S alkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl.

The details of one or more embodiments of the invention are set forth in the description below. Other features, objects and advantages of the invention will be apparent from the description and claims.

Detailed Description of the Invention

A first aspect of the present invention provides a process for the preparation of 4- acetoxy azetidinone of Formula I,

Formula I wherein R 2 is hydrogen or a suitable amino protecting group and P is a suitable hydroxy protecting group, tie process comprising: a) stirring a basified reaction mixture comprising L-threonine of Formula H,

Formula Il an acid and an alk∑ Ii metal nitrite, for 10 hours or less, to obtain (2R,3R)-epoxybutyric acid of Formula III;

Formula HI b) condensing the upoxyacid of Formula III with glycine ester of Formula IV,

Formula IV wherein Ri is C M a kyl group and R 2 is as described above, in the presence of a condensing agent in a halogenated solvent to obtain epoxyamide of Formula V,

Formula V wherein R 1 and R 2 are as described above; c) converting the epoxyamide of Formula V to hydroxy azetidinone ester of Formula Via,

Formula Via wherein Rj, R 2 are as described above, by treatment with abase; d) converting the hydroxy azetidinone ester of Formula Via to azetidinone ester of Formula VIb 5

Formula VIb wherein Rj, R 2 are as described above, and P is a hydroxy protecting group, by treatment with a hydroxy protecting; agent in the absence of a reaction solvent;

e) hydrolyzing azetidinone ester of Formula VIb to carboxy azetidinone of Formula Vila,

Formula Vila wherein P and R 2 are as described above; and f) oxidizing the caόoxy azetidinone of Formula Vila in the presence of an oxidizing agent to obtain 4-acetoxy azetidinone of Formula I,

Formula I wherein P and R 2 see as described above.

Suitable hydroxy and amino protecting groups include, but are not limited to, lowertrialkylsilyl groups, lowerdialkylhalosilyl groups, nitrogen containing silyl groups, lower alkoxymethjl groups, aralkyl groups, acyl groups, lower alkoxycarbonyl groups, alkenyloxycarbonyl groups and aralkyloxycarbonyl groups, aryl or substituted aryl group for example, 4-methoxyphenyl or 2,4-dimethoxybenzyl. The silyl groups described above can be introduced using silylating agents. Examples include trimethylchlorosilane, tert- butyldimethylchloiosilane, 1 , 1 ,1 ,3,3,3,-hexamethyl disilazane, π-trimethylsilylacetamide, tetramethyldisilazane, bis(trimethylsilyl)acetamide, vinyltriacetoxysilane. dimethylchlorosilaie, bromomethyldimethylchlorosilane, diCchloromethy^te-jamethyldisilazane, vinyltriethoxysilane, and the like.

Suitable condensing agents include 1,3-dicyclohexylcarbodiimide (DCC), 1,8- diazabicyclo(5.4.0)undec-7-ene (DBU), and the like.

A second aspect of the present invention provides a process for the preparation of (2R,3R)-epoxybutyric acid of Formula III,

Formula III the pTocess comprising stirring a basifled reaction mixture comprising L-threonine of Formula I, an acid and an alkali metal nitrite, which is acidified with an acid at a temperature less than 20 0 C.

The reaction mixture containing the (2R,3R)-epoxybutyric acid of Formula III may be extracted with an organic solvent comprising one or more of C^g ethers; Ci -4 alcohols; C$.% ketones; halogenatυd solvents; polar aprotic solvents, hydrocarbons, or a mixture thereof,' with a proviso that the organic solvent is not an ester.

The (2R,3F)-epoxybutyric acid of Formula III can be converted to 4-acetoxy azetidinone of Formula I by the process disclosed in the present invention. The inventors have found that the yield of (2R,3R)-epoxybutyric acid obtained by stirring the reaction mixture for less than 10 hours at 25 0 C after addition of 40% w/v sodium hydroxide is comparable to the yield obtained by practicing Example 1 of WO 98/07691.

Examples cf suitable acids include hydrochloric acid, hydrobromic acid, nitric acid, p- toluene sulphonic acid, and the like. Examples of suitable alkali metal nitrites include sodium nitrite, potassium citrite, and the like. Suitable bases include alkali metal amides, hydrides, hydroxides, metal ulkyls, tertiary amines and bicyclic amines. The tertiary amines may include triethylamitie, pyridine, 4-N,N-dimethylamino pyridine, N-methylmorpholine, and the like. The bicyclic amines may include l,5-Diazabicyclo[4.3.0]non-5-ene (DBN), 1,8- diazabicyclo(5.4.0'undec-7-ene (DBU) 3 and the like.

Suitable solvents include C 4 - 8 ethers; Ci -4 alcohols; C 3-8 ketones; halogenated solvents; polar aprotic solvents; and hydrocarbon solvents. Examples of halogenated solvents include

dichloromethane, cichloroethane, chloroform, carbon tetrachloride, ethylene bromide, and the like. A suitable polar aprotic solvent includes one or more of tetrahydrofuran, dimethylformamid2 ) dimethylacetamide, and the like. Suitable hydrocarbon solvents include benzene, toluene, xylene, and the like. Mixtures of all of these solvents are also contemplated. The solvents described above do not cause undesired side reactions and also can be recovered and reused in the present process without purification.

A third aspect of the present invention provides a process for the preparation of glycine ester of formula IV,

Formula IV

wherein R] is C M εlkyl group and R 2 is hydrogen or a suitable amino protecting group, the process comprising reacting a compound of Formula A,

R2— NH 2

Formula A wherein R 2 is as described above, with 2-halo acetic acid ester of Formula B,

wherein X is a leavir g group and Rj is as described above, in the presence of a base at about 80- 100 0 C.

The glycine ester of Formula IV can be converted to 4-acetoxy azetidinone of Formula I by the process of the present invention. Suitable bases include alkali metal amides, hydrides, hydroxides, metal alkyls, tertiary amines and bicyclic amines. The tertiary amines may include

triethylamine, pyridine, 4-NjN-dimethylamino pyridine, N-methylmorpholine, and the like. The bicyclic amines may include l,5-Diazabicyclo[4.3.0]non-5-ene (DBN), 1,8- diazabicyclo(5.4.0)uπdec-7-ene (DBU), and the like.

Suitable leaving groups represented by X in Formula B above can be chlorine, bromine, iodine, mesyl, tosyl, and the like. The present inventors have found that the process for the preparation of glycine derivative of Formula IV reported in Example 7 of WO 98/07691 failed to initiate at ths reported temperature of 50 0 C leading to consumption of a large amount of ethylchloroacetate. The reaction suddenly got initiated whereby the high exothermicity led to a runaway condition and consequently resulted in low yield of the glycine derivative of Formula IV.

A fourth aspect of the present invention provides a process for the preparation of epoxyatnide of Formula V,

Formula V

wherein Ri is C] -4 alkyl group and R 2 is hydrogen or a suitable amino protecting group, the process comprising condensing (2R,3R)-epoxybutyric acid of Formula III with glycine ester of Formula IV in the presence of a condensing agent in a halogenated solvent.

The epoxyamide Formula V can be converted to 4-acetoxy azetidinone of Formula I by the process of the present invention. Epoxybutyric acid of Formula III and glycine ester of Formula TV can be prepared by methods known in the art or according to the processes disclosed in the present invention. Examples of halogenated solvents include dichloromethane, dichloroethane, chloroform, carbon tetrachloride, ethylene bromide, and the like.

The presenl inventors have found that this amide coupling reaction when carried out in the presence of a condensing agent DCC in a halogenated solvent at a temperature of about -

2O 0 C to about 30 0 O proceeds with nearly 100% conversion as determined by Thin Layer

Chromatography, The process of the present invention does not require tedious column chromatography for isolation of the final product and provides good yield of the epoxyamide. The product can be used as such in the subsequent reaction step and the halogenated solvent used can be recovered and reused without purification.

A fifth aspect of the present invention provides a process for the preparation of hydroxy azetidinor.e ester of Formula VIa 5

Formula Via wherein Ri is C M ilkyl group, R 2 is hydrogen or a suitable amino protecting group, the process comprising treating epoxyamide of Formula V,

Formula V

wherein R[ and R 2 are as described above, with a base.

The hydroxy azetidinone ester of Formula Via can be converted to 4-acetoxy azetidinone of Formula I by the process of the present invention. The epoxyamide of Formula V can be prepared by methods known in the art or according to the processes described in the present invention.

The preseni inventors have found that the above cyclization of epoxyamide of Formula V when carried out under reduced quantities of tetrahydrofuran proceeds with nearly 100% conversion ε.s determined by Thin Layer Chromatography. The process of the present invention does not require tedious column chromatography purification, provides good yield

of the hydroxy azeiidinone of Formula Via, which can be used as such in the subsequent reaction step.

A sixth aspect of the present invention provides a process for the preparation of azetidinone ester or ' Formula VIb,

Formula VIb wherein Ri is C 1-4 alkyl, P is a hydroxy protecting group and R 2 is hydrogen or a suitable amino protecting group, the process comprising treating hydroxy azetidinone ester of Formula Via,

Formula Via wherein R 1 and R 2 are as described above, with a hydroxy protecting agent in the absence of a reaction solvent.

The hydroxy azetidinone ester of Formula Via, wherein Ri and R 2 are as described above, can be prep ared by methods known in the art or according to the process disclosed in the present invention. The hydroxy azetidinone ester of Formula Via described above was treated with a hydroxy protecting agent for example, a silylating agent in the absence of a reaction solvent, to obtain O-silyl protected azetidinone ester which can be converted to 4- acetoxy azetidinons of Formula I, by the process of the present invention.

The present inventors have surprisingly found that the silyl protection of side chain hydroxy group in azetidinone ester of Formula Via, wherein R 1 and R 2 are as described above, can be carried out without solvent with good yield and the product can be used as such in the subsequent reaction step. Further, the present inventors have found that the reaction times are

greatly reduced when solvent is not used and the process of the present invention does not require tedious coluir.n chromatography for isolation of the product.

4-acetoxy gwetidinone of Formula I prepared by the process of the present invention can be further converted to β-lactam compounds of Formula VIII,

Formula VHI wherein P] is hydrogen or a cafboxyl protecting group, R$ is hydrogen or C1.5 alkyl and X is C OT S 5 Y is a tetrahydrofuran ring connected via C 2 or Y represents a substituted thiol of Formula S-A wherein A is selected from the group consisting of a)

b)

and

c)

wherein P 2 is hydrogen or an amino protecting group, R 7 and Rg are same or different and are hydrogen, C 1 - 5 alky], substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl, by processes known 10 one skilled in the art. For example, compound of Formula I can be converted to compound of Formula VIII by processes disclosed in U.S. Patent Nos. 4,943,569; 5,478,820; 5,317,016; 5,652,233; 5,856,321; 4,997,829; and 5,998,612. For example, 4- acetoxy azetidinone of Formula I can be converted to β-lactam compounds of Formula VIII by the following steps: a) reacting 4-acetoxy azetidinone of Formula I

Formula I wherein R 2 is hydrogen or a suitable amino protecting group and P is a suitable hydroxy protecting group, with α-haloacetamide derivative of Formula IX,

Formula IX wherein R 6 is as described above; Ring B is a benzene ring which may be substituted by one to four group(s) selected from halogen, C ]-6 -alkyl, C 1-6 -alkoxy and phenyl which maybe substituted with Ci-e-alkyl, Ci -6 -alkoxy, halogen or optionally protected amino; X' is O or S; Y' is O, S, CH 2 or an imino group which may be substituted by Ci- 6 -alkyl or an acyl group selected from C 2 .*- ilkanoyl, (Ci -6 alkoxy)carbonyl, oτ phenylcarbonyl or pheny^Q-e-

alkoxy)carbonyl, the phenyl group of which each may be substituted with Ci -6 -alkyl, Q-e- alkoxy, halogen or optionally protected amino; Z is a methylene group which may be substituted by one to two group(s) selected from C 3 . 7 -aIkylene, Ci -2 d-alkyl 5 C 4-7 -cycloalkyl, phenyl, each of these substituents may be substituted with Q^-alkyl, Q^-alkoxy, halogen or optionally protected amino, phenyl-Ci -6 -alkyl, the phenyl group of which maybe substituted with Ci-s-alkyl, Ci-β-alkoxy, halogen or optionally protected amino, or a heterocyclic group; and L 1 is a haloger atom, to obtain a compound of Formula X,

Formula X wherein P, R 2 , Re, X', Y' and Z' are as described above; b) deprotecting the compound of Formula X wherein R 2 is a suitable amino protecting group and reacting the deprotected compound with acetic acid derivative of Formula XI,

L 2 -CH 2 -COOP 1

Formula XI wherein P 1 is as described above and L 2 is a leaving group, to obtain N-substituted azetidinone compound of Formula XII,

Formula Xπ wherein P 5 P 1 , Rg, X', Y' and Z' are as described above; c) subjecting the compound of Formula XII to intramolecular cyclization and esterification to obtain a compound of Formula XIII,

Foπnula XIII wherein P, Pi, R 6 are as described above and OE is an esterified hydroxy group; and d) reacting the compound of Formula XIII with a thiol of Foπnula,

HS-A wherein A is as described above and deprotecting the hydroxy protecting group P, to obtain the compound of Formu.a VIII,

Formula VHI wherein P 1 and R 6 ars as described above, X is Carbon and Y represents a thiol of formula wherein A is as described above.

While the present invention has been described in terms of its specific embodiments, certain modifications and equivalents will be apparent to those skilled in the art and are intended to be included within the scope of the present invention.

Example 1: Preparation of ethyl N-p-methoxyphenylglvcinate p-Anisidine (100 g) was dissolved in triethylamine (500 ml) at about 5O 0 C under nitrogen atmosphere. The solution was warmed to 90 0 C and ethylchloroacetate was added slowly over 2-3 hours. The reaction mixture was refluxed for 0.5 hours and cooled to 4O 0 C and washed with water at the same temperature. The organic layer was cooled to O 0 C slowly and stirred for 1 hour and filtered to collect the solids. The solids were washed with 2 x 100 ml of 1 :1 of

methanol: water mixiure and dried under vacuum to obtain the title compound in high purity. Yield =135 g

Example 2: Preparation of (2R,3R)-eρoxybutyric acid

L-Threonine (100 g) was dissolved in 7.5 NHCl (546 ml) at 0-5 0 C. To this solution, 40% w/v aqueous sodium nitrite (240 ml) was added in 5 hours maintaining temperature at -2 to +2 0 C. The reaction mixture was stirred for 0.5 hours at O 0 C, warmed to 25°C, vigorously stirred for 2 hours and then cooled to O 0 C. A 40% w/v solution of sodium hydroxide (504 ml) was added maintaining the temperature at 0-5 0 C and stirred for 1-2 hours at 25°C. pH of the solution of was adjusted to 1-1.2 with concentrated hydrochloric acid at 0-5 0 C. The reaction mass was saturated with sodium chloride and extracted with 3 x 500 ml tetrahydrofuran at pH 1 -1.2.

Tetrahydrofuran was recovered from the combined extracts under vacuum at less than 15°C. To the residue so obtained, dichloromethane (700 ml) was added followed by the addition of anhydrous sodium sulfate (100 g). The reaction mixture was stirred for 0.5 to 1 hour and filtered to remove the solids. Dichloromethane (100 ml) washings were added to the above filtrate.; This combined filtrate wa; concentrated under vacuum at less than 15 0 C to obtain the product. Alternatively, the filtrate was concentrated to half its volume and the solution was used as such for the next step.

Yield =74 g

Example 3: Preparation of f2RJR)-N-fefcoxycarbonyl)methyl-N-p-methoxyphenyl-2,3- epoxybutyric amido

To a stirred solution of (2R,3R)-epoxybutyric acid (50 g) in dichloromethane, was added ethyl N-p-methoxyphenyl glycinate (92.2 g) at 0-5 0 C. A solution of dicyclohexylcarbodiimide (101 g) in dichloromethans (75 ml) was added to the reaction mass in 1.5 hours at 0-5 0 C. To this reaction mixture, waier (75 ml) was added at 0-5 0 C followed by stirring at 20-25 0 C for 1 hour. The reaction mass was filtered to remove solids. The solids were washed with dichloromethane (2 x 75 ml) and the washings added to the filtrate. The filtrate was washed with 2 x 150 ml 3N HCl and 1 x 50 ml saturated sodium bicarbonate solution at 15°C. Dichloromethane was recovered under vacuum to obtain the title compound as a thick oil which can be used as such in the next step.

Yield =145 g

Example 4: Preparation of (3S.4SV3-f( 1 'RVl '-hvdroxyethyll-4-ethoxycarbonyli-l-p- methoxyphenyl-2-Ezetidinone

Method 1:

5 To (2R,3R)-N-(ethoxycarbonyl)methyl-N-p-methoxyphenyl-2,3-epoxy butyric amide (100 g), was added tetrahydrcfuran (500 ml) followed by zinc chloride (7 g) at room temperature. The reaction mass was stirred to dissolve the solids and then cooled to -15 0 C. Lithium hexamethyldisilazane solution in tetrahydrofuran (20%, 385 ml) was added at-15°C. The reaction mass was brought to O 0 C and stirred to completion. The reaction was then quenched in 10 2:1 mixture of dichloromethanerdilute hydrochloric acid. The reaction mass was filtered over HYFLO ® and the lavers separated. The organic layer was washed with water and concentrated under reduced pressure to afford the title compound as thick oil, which was used as such in the next step.

Yield = 98 g 15 Method 2: Part i:

To a stirred solution of Lithium amide (14.23 g) in tetrahydrofuran (230 ml), was added hexamethyldisilazano (126.7 g) at 25°C. The resulting solution was refluxed for 3 hours and cooled to 25°C and stored under nitrogen atmosphere.

20 Part H:

To a stirred solution of (2R,3R)-N-(ethoxycarbonyl)methyl-N-p-raethoxyphenyl-2,3- epoxybutyric amide 1115 g) in tetrahydrofuran (345 ml), was added zinc chloride (8.05 g) at 25°C. The reaction mixture was stirred for 10 minutes at 25°C and cooled to -15°C. The solution prepared in part I was slowly added into the above reaction mixture at —10 to -15°C in 25 15 minutes. The resu ltant mass was stirred at O 0 C till the reaction was complete and quenched in a mixture of dichloromethane:dilute hydrochloric acid (575 ml + 719 ml) at 0-2 0 C and then filtered through HYf LO ® . The layers were separated and the organic layer was washed with

water and concentrated under vacuum to afford the title compound as a brown solid, which was taken as such to the rext step. Yield =112.7 g

Example 5: Preparation of f3S.4SV3-fr(rRπM-butyldimethylsilyloxy1 ethyll-4-ethoxy carbonyl-l-p-methoxyphenyl-2-azetidinone

To (3S,4S)-3-[(l 'R)-r-hydroxyethyl]-4-ethoxycarbonyl]-l-ρ-methoxyρhenyl-2- azetidinone (10Og), tert-butyldimethylsilylchloride (56.5 g) and imidazole (27.8 g) were added under stirring at 20 0 C. The reaction was exothermic and the temperature rose to about 45 0 C. The reaction mass was slowly warmed to 90 0 C when the reaction was complete. The reaction mass was cooled to room temperature and 400 ml of dichloromethane was added. The separated solids (imidazole hydrochloride) were filtered and the filtrate was washed with water. Dichloromethane was then recovered from the organic layer by distillation and the product was obtained as thick oil, which was used as such in the next step.

Yield =135 g Example 6: Preparation of r3S,4SV3-(r(rRVr-t-butyldimethyl silyloxyiethvU-4-carboxv-l- p-methox vphenyl -2-azetidinone

To (3S,4S)-3- {[(1 'R)-I '-t-butyldimethylsilyloxy] ethyl} -4-ethoxycarbonyl- 1 -p-methoxyphenyl- 2-azetidinone (10Og), methanol (500ml) was added. To the methanolic solution, was added 245 ml of IN sodium hydroxide and the reaction mixture was stirred at room temperature till the starting material was completely consumed as determined by Thin Layer Chromatography. Methanol was then recovered under reduced pressure at 30 0 C. The reaction mass was then diluted with water (1 L), washed with ethyl acetate and further diluted with water (1 L). The pH of the solution was adjusted to 3.5 at 0-5 0 C and the solids obtained were filtered and washed with water. The solic s were then dissolved in 250 ml of acetone at 35°C and 250 ml of water was added slowly. The reaction mass was cooled slowly to 20 0 C and filtered and the solids washed with 1:1 acetone: water. The solids were dried to obtain the product as off-white to light brown powder, whic i was used as such in the next step. Yield =64g

Purity -95%

Reference example 1: GR^RI^-acetoxy-S-ffα'RVl'-t-butyldimethylsilyloxyethvβ-l-p -ethoxy phenyl-2-azetidinone

Method 1: To a mixed solution of dimethylformamide and acetic acid (3/1, 300 ml), (3S,4S)-3-

{[(1 'R)-I '-t-butyldimethylsilyloxy]ethyl}-4-carboxy-l-p-methoxyphenyl -2-azetidinone (15 g, 39.5 mmol) was addei followed by tetravalent lead acetate (24.5 g, 55.3 mmol) and the reaction mixture was stirred fcr 2 hours while maintaining the reaction temperature at 6O 0 C. To the reaction mixture, a mixed solution of ethyl acetate and n-hexane (1:1, 800 ml), and brine (500 ml) were added. The reaction mass was stirred for 30 minutes at room temperature and insoluble materials were filtered off. The filtrate containing the organic layer was washed with brine (400 ml), 10% sodium bicarbonate solution (400 ml) and brine (400 ml) sequentially and concentrated under reduced pressure. The residue was purified by a short column chromatography (eluent: ethyl acetate: hexane = 1:6) to obtain pure title compound as brown oil.

Method 2:

(3S,4S)-3-{[(l'R)-r-:-butyldimethylsilyloxy]ethyl}-4-carboxy -l-p-methoxyphenyl-2- azetidinone) (15 g, 39.5 mmol) was dissolved in glacial acetic acid (100 ml). To this solution, lead tetraoxide (29.4 g, 43 mmol) was added in small portions at the reaction temperature of 60 0 C. The reaction te uperature slowly rose as the reaction was exothermic. The reaction mixture was vigorously stirred for 30 minutes. After completion of reaction, a small amount of ethylene glycol was aided and the solvent removed by evaporation under reduced pressure. The reaction mixture was worked-up as the procedure described in (Method A) to obtain the title compound

Reference example 2: (3R > 4R)-4-acetoxy-3-(r(l'RVr-t-butyldimethylsilyloxylethvπ-2- azetidinone Method 1:

(3R,4R)-4-acetoxy-3-(((l'R)- r-t-butyldimethylsilyloxylethyl} -1 -p-ethoxy phenyl-2-azetidinone (26 g, 66 mmol) was dissolved in methanol (500 ml). The internal temperature of the reactor was lowered to -2O 0 C and the reaction was performed for 3 hours with slowly incorporating ozone. After the reaction was completed, 10% solution of sodium thiosulphate and thiourea were added sequentially and the resultant mixture was vigorously stirred for 30 minutes at room temperature. The reaction mixture was concentrated to 1/3 of the initial volume of the mixture. The concentrate was chilled to — 10 0 C to produce white crystalline powder. The powder was filtered, dried and recrystallized from n-hexane to obtain pure title compound as white crystals.

Method 2:

To lithium perchlora 1 e solution (0.1 M; 45 ml) in mixed solvent of acetonitrile and distilled water (10:1), (3R,4R)-4-acetoxy-3-(((rR)-l'-t-butyldimethylsilylofylethyl} -l-p-ethoxy phenyl- 2-azetidinone (349 rr.g, 1 mmol) was added and dissolved. The mixture was poured in a non- dividable electrolysis vessel with connecting an amorphous carbon anode and a cathode plate, and a Ag/Ag + reference electrode to a Potentiostat (EG & G 273). Under 1.8 V constant voltage, the mixture was electrolysed until all the starting material disappeared. The organic solvent was removed by evaporation under reduced pressure and the residue was dissolved in ethyl acetate. The solution was washed with 10% aqueous sodium sulfite solution and saturated brine sequentially and evaporated under reduced pressure. The residue was purified by a short column chromatography (elusnt: ethyl acetate: hexane = 1:4) to obtain pure title compound as white crystals. Method 3: 3R,4R)-4-acetoxy-3-(((l'R)-l'-t-butyldimethylsilyloxyethyl}- l-p-ethoxy phenyl-2-azetidinone (5 g, 12.7 mmol) was; dissolved in acetonitrile (100 ml). After chilling the solution to -15 0 C, a solution of eerie ammonium nitrate (34.8 g, 63.5 mmol) dissolved in water (150 ml) was added dropwise. The resultiint mixture was stirred for 30 minutes. After the completion of the reaction, the mixture was extracted from ethyl acetate (300 ml), and the organic layer was washed with

water (200 ml), 10% sodium thiosulphate solution, 10% sodium bicarbonate solution and saturated brine, sequentially and then concentrated under reduced pressure. The brown residue obtained was recryst;ιllized from n-hexane to obtain the title compound as white crystalline powder.

While the present invention has been described in terms of its specific embodiments, certain modifications and equivalents will be apparent to those skilled in the art and are intended to be included within the scope of the present invention.