| WO/2004/080212 | PRODUCE SHAPING, APPARATUS THEREFOR AND USES THEREOF |
| WO/1995/024850 | PEELER |
DI PRISCO VINCENZO (IT)
| WO2011132090A1 | 2011-10-27 |
| US20050028686A1 | 2005-02-10 | |||
| US5806414A | 1998-09-15 | |||
| US5250311A | 1993-10-05 | |||
| US20060288881A1 | 2006-12-28 |
| Claims 1 ) Mango peeling processing that allows a loading phase of mangos, a blocking phase, a peeling phase and a discharging phase, characterized by the fact that the manual loading phase of new fruits, is simultaneous to the peeling phase, and that the discharging phase and the upstroke of the bladed tool from the lower point to the peeling process start point are simultaneous to the truck translation phase (1 ), from the motionless position to the fruit feeding and blocking position. 2) Mango peeling processing as a claim 1 ) characterized by the fact that the truck (1 ), when is in external position in relation to the feeding area and mango peeling, and it is stopped, allows to load mangos in the loading stations (4), manually in vertical position, and the small fingers (5) carry out push-open function all around the fruit according to the fruit size to peel, holding the fruit on vertical axis. 3) Mango peeling processing as a claim 1 ) characterized by the fact that from motionless position, the truck (1 ) shifts horizontally to the position, where the pin (11 ), powered by a pneumatic cylinder (12), runs from lower part aligned with the centre of each of station or cups (4), and approaches the fruit pushing the fruit against to the head of the spindle (14) equipped with a bladed tool (13), which goes through the fruit and keep it in position; axially in the bladed tool and the spindle rod (14) circular section shaft (15) is placed and it suits as a mechanical sensor for the fruit and as mechanical switch for an electronic system (21 ), integrated to the spindle, which let to stop the piston lifting (12) according to the fruit ripeness and so to stop the mango itself, adjusting the loading and blocking power, during the go-up phase. 4) Mango peeling processing as a claim 1 ) characterized by the fact that the mango, in an optimal and basically vertical position, is subjected to a peeling operation which is made with a cutting tool at circular blade on conical sector all around the longitudinal axis of the mango, put in rotation. 5) Mango peeling processing as a claim 1 ) characterized by the fact that once fed and loaded the fruit, the truck (1 ) shifts back and goes to the external position, where during the peeling processing it has time to load the truck (1 ) with new fruits to be processed; and when the truck comes back to feed the machine again with new fruits, suitably synchronized, the peeling mechanism (17) lifts by means of a belt device (18) handled to an electric motor (19), while the pin (11 ) goes down by means of the pneumatic piston (12), and the fruit bottom, completely peeled, touches the shelf (20) pressing on the mango itself so that the fruit goes out from the pin (1 ) and falls down on the machine conveyor belt placed on the lower part. 6) Machine for Mango peeling characterized by the fact to include a truck (1 ) or loading plate, composed of: a stainless steel holder (2) where six stations (4) or loading cups are fixed, with interposition of the plate (3), having each an internal surface at cone section, perforated in the centre, placed in sequence, in-line and equidistant; every stations (4) is equipped with a fruit blocking system, composed of four small fingers (5), activated by a small piston device (6), placed in the lower and front part, and connected to some small squared structure plates (7), by means of that the small fingers (5) open and close on the fruit keeping its position; on a side an electrical motor (8) powers the motion of alternate horizontal straight-line translation through the rack gear (9) at constant speed of the loading plane (1 ) and then of fruits placed in the stations (4). 7) Machine for Mango peeling as a claim 6) characterized by the fact that the mango blocking device is composed of a pneumatic cylinder (12), which terminates with the pin (11 ), which goes in the lower of mango bottom, and push it upward to the rotating spindle head (14), equipped of a tool having peripherally small wings (13); integrated to the spindle, an electro-mechanical system basically composed of: a sensor (21) which translates in electrical signals the circular section shaft shifting (15) which shifts axially upward within the bladed tool (13) and the spindle rod (14) for touching with the fruit, to adjust the feeding of the pneumatic cylinder (12). 8) Machine for Mango peeling as claims 6) and 7) characterized by the fact to be equipped with a peeling system composed of a peeling tool (16) at circular blade on conical sector, which carried from a peeling group (17) to the lower part, peels all around the longitudinal mango axis (10), putting in rotation, and lifts by means of a belt device (18) handled to an electric motor ( 9). |
Description Technical field
Subject of this invention is the processing and the manual machine at mechanical and pneumatic operating which carry out peeling operation on mango or other similar fruits. Such operation is done though a blade, that follows on the mango surface, that is handle in vertical position with a special feeding and loading system at blades tool and is put in rotation through a rotating spindle. While the machine peels, the fruits are loaded simultaneously on a truck at linear feed. Finished the peeling processing the fruit falls down on a conveyor belt to be transferred to further processing operations.
State of the art
Machines for mangos peeling with similar features as in the subject of this invention do not result to claimant. In particular it is known to claimant that on the market there are machines for mango peeling with huge sizes and a sort of structural complessity, that have high maintenance costs, difficulty in blades replacement, difficulties of operator access to fruits loading stations and, low production in term of hourly number of peeled fruits; conversely, it is known as well easy machines for mangos peeling, mainly manual. Purposes and advantages of invention
To obtain mango particular suitable to the next processing (for example coring processing) these must be well skinned off. For this reason an element useful for a mango automatic processing is an easy and reliable blocking system.
Other important requirement in a modern machine for mango processing is the structural and management semplicity, so that you can have a continue processing cycle, reducing downtime at minimum; cycle allowed by synchronized management between the peeling phase and the fruit loading phase, and realizes the simultaneous between the fruit loading phase and the peeling phase, obtaining a significant production even using a smaller machine.
Therefore, purpose of this invention is a small machine which is able to do peeling operation needed to obtain a skinned off mango suitable for the next processing steps, reducing scrap at minimum, guarantying an excellent product aesthetic, avoiding all sort of environmental during all the working process phases and with a significant hourly production.
Description of drawings and way to realize the invention.
These and other characteristics as well as advantages will be clear in the following description and enclosed drawings supplied by way of a non-limiting example in which:
The figure 1 shows a side diagram view of the machine when the fruit is loaded on the truck.
The figure 2 shows a side diagram view of the machine when the fruit placed on the truck is caught between the upper and lower poles by the rotating spindle. The figure 3 shows a side diagram view of the machine when the fruit is peeled in the axial position.
The figure 4 shows a side diagram view of the machine when the peeled fruit falls down on the conveyor belt.
The figure 5 shows a global frontal view of the feeding truck and fruit holding.
The figure 6 shows a global upper view of the feeding truck and fruit holding.
The figures 7 and 8 show resp. a global side and frontal view of the feeding truck and fruit holding.
The figures 9 and 9bis show the feeding and loading system and the fruit blocking in the processing station.
The figure 10 shows an upper global view of the machine.
According to the drawings, the machine is composed of a truck or feeding plane
(1 ) for mango and similar fruits, composed of a plate (3), a stainless steel holder
(2) where six stations (4) or loading cups are fixed, having each an internal surface at cone section perforated in the centre and its scaling is drawn depending on fruit size to load, placed in sequence, in-line and equidistant; every stations (4) is equipped with a fruit blocking system, composed of four small fingers (5), activated by a small piston device (6), placed in the lower and front part, and connected to some small squared structure plates (7), by means of that the small fingers (5) open and close on the fruit according to the size of the mango to process, and they have the specific function to centre and keep the mango in the position desired by the operator, guarantying the perfect centering in relation to the bladed tool.
On a side, an electrical motor (8) powers the motion of alternate horizontal straight-line translation through the rack gear (9) at constant speed of the loading plane (1 ) and then of fruits placed in the stations (4), allowing to keep the fruit position from the phase of manual loading carried out by the operator to the blocking phase and automatic peeling of mango carried out by the machine. Moreover, the alternate straight-line translation of the truck or loading plane (1 ) gives the significant advantage to feed the machine with new fruits during the peeling phase as well.
In the mango processing carried out by the machine we can note in particular: a position A where the truck (1 ) being external from the peeling fruit area (10), allows the positioning of fruit in the loading stations (4), in manual mode and in vertical position. The small fingers (5), according to the fruit size to peel, carry out push-open function all around the fruit, guaranteeing the stability of fruit position, avoiding movement and guaranteeing the holding of fruit positioning vertical axis (10). From motionless position A, the truck (1 ) shifts horizontally to position B, where the pin (11 ), powered by a pneumatic cylinder (12), runs from lower part aligned with the centre of each of station or cups (4), and approaches the fruit pushing the fruit against to the bladed tool ( 3) placed on the head of the rotating spindle (14), which goes through the fruit. During the go-up phase, integrated in the spindle, an electromechanical system works simultaneously. It is composed of a shaft at circular section (15) which shifts axially within the spindle upward touching the fruit and suits as mechanical pression sensor for the fruit and mechanical switch for another sensor (21 ) which sends auto-setting signals of pneumatic cylinder shift, allowing to stop the go-up phase according to fruit size and shape. That allows the fruit integrity, avoiding crushing or deformation due to fruit irregularities. So, the mango kept in an optimal position, basically vertical, is peeled through a knife (16), a circular blade on a conical sector all around the longitudinal axis of a rotating mango. Moreover a pneumatic system which works in synchronization to the peeling phase, allows to follow the fruit shape, guaranteeing an optimal peeling depending on fruit irregularity. Once that the fruit feeding is done, the truck (1 ) comes back to the position A. In this position and during the peeling process you have time to feed the truck (1 ) with new fruits to guarantee the continuity of the next phase. When the truck comes synchronized back to the position B to feed the machine again, the peeling mechanism (17) lifts by means of a belt device (18) handled to an electric motor (19).
While the system composed of the pin (11 ) shifts by means of the pneumatic piston (12), the fruit bottom touches the shelf (20) so that the fruit goes out from the pin (11 ) and falls down on the machine conveyor belt.
It is important that the single fruit orientated is totally peeled in one phase. The solution used allows an excellent process quality, reducing the scrap at minimum, having a good product looking, and being sure about the cleaning of processed fruit during all the processing phases. The machine simplicity allows very quick adjustments and settings.
In this machine we can note the use of feeding and loading system, composed in the lower part of the pin (11 ), which goes up or down pneumatically, and in the upper part of the head of the bladed tool (13) for scarfing assembled on the spindle (14) in the upper part in axial way to keep mango, and adjusted through a switch mechanical system and managed by electro-mechanical sensory system. The pneumatic action allows to pull the optimal pression for fruit blocking easily, so that it gears to mango sizes and consistency (very ripe or normal); such system guarantees that in its vertical blocking position mango always has the ideal processing centre. The machine peels mangos and similar fruits; it is possible to peel also oversize, but it shall require to draw new loading stations and mangos feeding system for the real size desired. The machine capacity is up to 48 fruits per minute guaranteeing an excellent peeling result.
The peeling is adjustable and gradual, that means, according to fruit variety it is possible to set peeling thickness and the radius width covered by the peeling blade. The mango is skinned off and its sizes and irregular shape do not compromise the peeling operation.
The exclusive skill to peel different mangos varieties, included the less regular ones, the capability to follow the irregular fruit outline optimizing the finish and reducing the scrap, as well as the extreme speed in adjustments and settings, are preference elements in operators choice.
Such innovation is competitive also for the economic aspects because it allows a processing costs reduction, saving labour to have the same results with other machines.