RITTER REBECCA (US)
| US2197626A | ||||
| US3914906A | ||||
| US5707276A | ||||
| CA2151980A1 | ||||
| US6282996B1 |
CLAIMS I claim:
1 A sanding paddle attachment for a recipiocating saw, comprising: an inseition key; a paddle in communication with said inseition key; a fastener in communication with said paddle; and sand papeϊ . 2. The device of claim 1 , wherein said paddle can be many different shapes and sizes
3 The device of claim 1, wherein said fastener can be anyone of the following; hook and loop, glue, clamps or any other conventional adhesive
4 The device of claim 1, wherein said sandpaper is any grad of coarseness; An adapter for a reciprocating drive unit, comprising: an insertion key; a main body in communication with said insertion key; a chisel head in communication with said main body; and two guides in communication with said chisel head The device if claim 5, wherein said main body can have a rasp pattern stamped into it, The device of claim 5, wherein said main body can have sand paper attached via hook and loop fasteners. The device of claim 6, wherein said sand paper is replaceable , The device of claim 5, wherein said two guides are wedge in shape 10 The device of claim 5, wheiein said two guides are attached via at least one set sci ew each
11 The device of claim 5, wheiein said two guides can be any size An adaptei foi a recipiocating drive unit, comprising: an insertion key; a main body in communication with said insertion key; a chisel head in communication with said main body; and at least one guide in communication with said chisel head
13 The device if claim 12, wheiein said main body can have a iasp pattern stamped into it
14 The device of claim 12, wheiein said main body can have sand papei attached via hook and loop fasteneis
15 The device of claim 13, wheiein said sand papei is ieplaceable
16. The device of claim 12, wheiein said at least one guide is wedge in shape
17 The device of claim 12, wheiein said at least one guide slides onto said chisel
18 The device of claim 12, wheiein said at least one guide is attached via at least one piessuie sciew 9, The device of claim 18, wheiein said at least one piessuie sciew is thieaded through said at least one guide and applies piessuie to said main body, thus tightening said at least one guide onto said main body 0 The device of claim 12, wheiein said at least one guide is adjustable 1 The device of claim 12, wheiein said guide can be any size A sanding paddle with multiple offsets and adjustable points of inteiest, comprising: a insertion key; a fiist plane member in communication with said insertion key; a second plane member in communication with said fiist plane membei; and a paddle in communication with said second plane member 2.3. The device of claim 22, wherein said first plane membei is a parallelogram. 24. The device of claim 22, wherein said fiist plane member is in communication with said insertion key via at least one conventional set screw
25 The device of claim 22, wherein said second plane member is communication with one conventional set screw,
26. The device of claim 22, wherein said second plane member rotates about said one set screw
27 The device of claim 22, wherein said paddle pivots at the end of said second plane member via conventional means
28 The device of claim 26, wherein said paddle pivots at the end of said second plane member 1 via conventional means.
29. The device of claim 22, wherein abrasive paper is in communication with said paddle via a conventional fastener
30. An adapter for a reciprocating drive unit, comprising: an insertion key; and a main body in communication with said insertion key
31. The device of claim 30, wherein said main body is a cylindrical rasp. 32 The device of claim 30, wherein said insertion key is made of steel, 33, The device of claim 30, wherein said main body is made of steel 34 The device of claim 30, wherein said insertion key and said main body ate molded togethei to foim on piece
35 An adapter for a recipiocating drive unit, comprising: an insertion key; and a main body in communication with said insertion key; wherein said main body is spade shaped rasp
36 The device of claim 35, wherein said spade shaped rasp has at least one coarse side 37 The device of claim 35, wherein said main body has a convex side,
38 The device of claim 35, wherein said main body has a concave side
39 The device of claim 36, wheiein said main body has a convex side
40 The device of claim 36, wherein said main body has a concave side,
41 The device of claim 37, wherein said main body has a concave side
42 Ihe device of claim 39, wherein said main body has a concave side
43 The device of claim 35, wherein said insertion key and said main body are molded together to form on piece |
RECIPROCATING SAW AND ATTACHMENTS
Priority is hereby claimed to United States patent application numbei 60/481,864 filed on January 6, 2004, as well as PCT /US04/09432 Match 30, 2004
FIELD OF THE INVENTION
The piesent invention ielates to an attachment for reciprocating tools, such as reciprocating saws Moie particularly, the present is an offset attachment that permits a reciprocating tool to be fit with a variety of blades, sanders, and the like to attack a point from an offset angle.
BACKGROUND OF THE INVENIION
Conventional reciprocating tools allow the user 1 to attack a point straight on, or in other words, in a direct line from the tip of the reciprocating tool to the point While a typical blade can be affixed in the center of the reciprocating tool, the body of the reciprocating tool oftentimes interferes with the surfaces around a point of 'attack
For example, if a user wants to use a reciprocating tool to cut a two-inch by two-inch section in a dry wall area so that the two inch by two inch section is adjacent to a floor, the user cannot easily do so with a reciprocating tool. Because the saw blade extends out of the center front of the reciprocating tool, and the reciprocating tool has a bulky mass, the user can only make such a cut into the drywall at an angle away from ninety degrees. Ihe best way to cut into the drywall is to maintain the saw blade perpendicular 1 to the dry wall; however, because the reciprocating tool must remain above the floor, the user must approach the drywall so that the point of attack varies from ninety degrees from the drywall Varying from a perpendicular point of attack, the user's cut is less reliable, less controlled, and encroaches into the drywall unevenly,
Restated, the pioblem is that the user cannot possibly position the iecipiocating tool perpendicular to the diywall because the housing of the iecipiocating tool must iemain above the floor Iheie is a need for a device that allows reciprocating tool attachments perpendicular access to spaces wherein the mass of the ieciprocating tool inteifeies with the noimal point of attack
In the past, users have attempted to create attachments capable of making cuts near an object while maintaining a perpendicular point of attack; howevei, such attachments have been eithei not rigid enough in order to effectuate a straight cut (that is, the saw attachments bend under the piessure of the saw attachments enteiing the diywall), have been too rigid thereby preventing the user from completing the cut all the way into a corner (that is, the saw attachments cannot be adjusted or interchanged as access to points of attack vary), or have been so complicated that they would break — and when broken, would be very expensive to fix Thus, there is a need for a lequisitely rigid offset attachment for a reciprocating tool that can be adjusted or interchanged easily that is not so complicated that the cost is piohibitive should it become damaged
US patent No 3,028,890 issued on April 10, 1962, to G E Atkinson, et al describes a power saw which accepts a blade in both the center position and offset on the edge of the blade holders Atkinson's blade holder is inferior to the present invention as Atkinson's blade holder can only adjust to vaiious positions in line with the power saw; it is ill suited to make a cut in a wall at the point where the wall touches the floor because there is very little room to maneuver the body of the power saw Further, Atkinson's blade holder does not offer any extension of the blade forward, so that the power saw can iemain a gteatei distance from the cut while cutting
US patent No 3,260,290 issued on July 12, 1966, to R Happe , et al describes a power saw attachment, which accepts a blade for an offset position Howevei, Happe's device uses a guide rod, which shortens the cut of the blade and does not allow the blade to be as flexible as desiied Furthei, Happe's device does not allow for different and varied blade placements and offsets
US patent No 4,553,306 issued on November 19, 1985 to Mineck describes a reciprocating offset blade Although Mineck's offset blade adapter does allow for the blade to be placed in more then one position, one of which is that of the flush cut, Mineck's adapter does so through a complicated device that, once broken, is expensive to replace Further, Mineck's adapter does not allow for different and varied blade placements and offsets, and does not extend the distance between the blade and the reciprocating tool
Thus, there is a need for an offset tool adapter for a reciprocating tool capable of distancing offset tool attachments from the offset tool itself (i e adding inches onto the length of the offset tool attachment) Further, there is a need for an offset tool adapter that allows various positioning so that the angle of attack to make a cut, etc can be altered Also, there is a need for an offset tool adapter that allows for quick inter changeability so that various offset tool attachments can be employed in short amount of time
SUMMARY OF THE TNVENIION
The present invention is an attachment for reciprocating tools that allows blades, sanders, oi any other device associated with a reciprocating tool to be quickly interchanged The present invention has spaces common devices for reciprocating tools in different but parallel plane to the plane of the reciprocating tool Thus, the user can access areas typically unreachable because with the present invention, the user can hold the reciprocating tool's
body in a different plane than the device attached to the reciprocating tool. The present invention piefeiably has a 45 degree angle shift between the plane of the iecipiocating tool and the plane of the device attached to the iecipiocating tool. The angle provides a good blend of offset distance, structural integrity, and extension of the device ahead of the iecipiocating tool
Alternative embodiments of the piesent invention provide foi rotation at the point wheie the ieciprocating tool's body attaches to holder 1 for 1 a device attached to a iecipiocating tool, such that the holder for the device attached to the reciprocating tool rotates for ease of use in accessing work areas. Additional embodiments of the present invention provide for rotation at the point where the device attached to a reciprocating tool attaches to blades, sandeis, oi any other device associated with a reciprocating tool - such that the device attached to a reciprocating tool rotates for ease of use in accessing work areas Further 1 embodiments of the present invention provide means to extend the reach of blade attachment with stability and strength, additional sanding paddles and a multi tool attachment Ihe extension may be anywhere fiom 2 inches to 10 feet, however 1 the piefeπed length is 2 inches to 2 feet The sanding paddles, of all shapes and sizes, are preferably made of memory plastic and that has the capability to attach sandpaper to at least one side via one of many conventional fastening means, such as glue, hook and loop or adhesive tape
BRIEF DESCRIPTION OF IHE DRAWINGS
Figure 1 is a right side view of a first embodiment of the piesent invention Figure 2 is an environmental view a second embodiment of the piesent invention Figure 3 is a side view of a third embodiment of the present invention. Figure 4 is a side view of a fouith embodiment of the present invention.
Figuie 5 is a cioss section view of a fifth embodiment of the present invention
Figure 6 is a cross section view of a sixth embodiment of the present invention
Figure 7 is a cross section view of a seventh embodiment of the present invention
Figure 8 is a side view of the seventh embodiment
Figuie 9 is a side view of the multi tool attachment
Figure 10 is a side view of the extension
Figure 11 is an environmental view of the sanding paddle attachment attached to the extension
Figure 12 is an environmental view of the sanding paddle
Figure 13 is an environmental view of the adjustable multiple attachment system
Figuie 14 is an environmental view of the wire brush.
Figuie 15 is an environmental view of the wire brush with attached scrapei
Figuie 16 is side view of the eighth embodiment of the present invention
Figuie 17 is a side view of the ninth embodiment of the present invention.
Figure 18 is a front view of the ninth embodiment of the present invention
Figuie 19 is a front view of the dial of the ninth embodiment of the present invention.
Figuie 20 is a top view of the tenth embodiment of the present invention
Figuie 21 is a side view of the tenth embodiment of the present invention
Figuie 22 is a side view of a stabilization indicating rod with mounted guide
Figuie 23 is a top view of the eleventh embodiment of the present invention
Figuie 24 is a side view of the eleventh embodiment of the present invention
Figure 25 is a side view of a lasei chalk line with a level
Figure 26 is a side view of the twelfth embodiment of the present invention
Figure 27 is a bottom view of the twelfth embodiment of the piesent invention Figure 28 is a side view of the thirteenth embodiment of the piesent invention Figure 29 is a side view of the fourteenth embodiment of the present invention
DESCRIPTION OF THE PREFERRED EMBODIMENT(S) As seen in the attached drawings, the present invention is designed to be used with any power driven saw (10) having a reciprocating drive member (20) The present invention has an offset adapter (30) made up of a first, second, and third metal planes (40, 50, 60), two angle braces (70, 80), a conventional set screw (90), preferably a conventional screw that can be tightened or loosened by user with hands, and a set screw receiving member (100)
Ihe first straight metal plane (40) is designed to insert into the reciprocating drive member (20) and has the standard hole (25) used for locking any reciprocating saw blade into a reciprocating drive member (20). Ihe second straight metal plane (50) is disposed anywhere from 90-degiees to 45 degrees from the first metal plane (40), and the second straight metal plane (50) is correspondingly attached to the third metal plane (60) anywhere from 90-degrees to 45 degrees from the third metal plane (60)
The first metal plane (40) and third metal plane (60) are, at all times, parallel with each other In the embodiment shown in figure 1 , the first, second, and third metal planes (40, 50, 60) are shown with a 90-degree connection Between the first, second, and third metal planes (40, 50, 60) are angle braces (70, 80) These braces are designed to support the offset adapter (30) while still allowing the device to be flexible enough to access angles, which are not normally accessible, by the adapter (30) For example, if the user desires to
use standaid blade (110) to cut a hole in a wall, but the desired angle of approach to the wall cannot be achieved because of the relatively parallel arrangement of standaid blade (110) and power driven saw (10), then angle braces (70, 80) flex to allow the user to engage the wall. In such case, once the user has inserted standard bland (110) into the wall, the user can pull or push the power driven saw (10) so that the angle biaces (70,80) flex - that is the angle braces extend and compress — to create the desired angle of approach.
The third metal plane (60) is designed to accept a standaid blade (110) in the same fashion as that of the reciprocating diive membei (20) by using a conventional set screw (90) and a set screw receiving member (100) . Set screw receiving member (100) is a U-shaped piece of metal that sandwiches standaid blade (110) when standard blade (110) is held adjacent to third metal plane (60)
Alternative embodiments of the invention arexnany and varied. Ihe first, second, and third metal planes (40, 50, 60), may be lengthened oi shortened depending on the type of powei diiven saw (10) employed and depending on the additional offset length or reach desired, Further the angles between the fϊist, second, and third metal planes (40, 50, 60) may also be changed in order to allow the user to make cuts at numerous angles As the adapter (30) is inexpensive to manufacture, and is quite simple in design, many different lengths of first, second, and third metal planes (40, 50, 60) may be provided in a box in much the same fashion as drill bits are conventionally sold.
It should be noted that no matter the format of the adapter (.30), it is always able to fit into a conventional power driven saw (10). As aforementioned, in figure 1, the standard hole (25) identical to the conventional hole used for locking any reciprocating saw blade into a reciprocating drive member (20) is shown
Another 1 embodiment of the present invention has second metal plane (50) and angle braces (70, 80) merged as one piece with greater giith, so that merged together, they appear' as a trapezoid (200), as shown in figure 2 The trapezoid (200) provides even greater structural integrity than second metal plane (50) and angle braces (70, 80), if no flexing, as aforementioned, is desired. Optionally, trapezoid (200) could be made of a flexible material so that trapezoid (200) bends and flexes similar 1 to second metal plane (50) and angle braces (70, 80). Irapezoid (200) is conventionally bolted to first metal plane (40).
Another embodiment of the present invention has third metal plane (60) deleted because trapezoid (200) is specially modified to communicate with file (210) This embodiment allows the adapter 1 (30) to hold other implements such as file (210), Sanders, or any other device that can fit in slot (215) and be conventionally bolted via first bolt (220) and second bolt (230). Second bolt (230) can be conventionally spring loaded.
An additional embodiment, as shown in figure 2, has a curved collar (240) that mates with the internal shape of reciprocating drive member (20) to form a curved fit that better holds first metal plane (40) in place. Preferably, curved collar (240) is a boundary between first section (250) of first metal plane (40) and second section (260) of first metal plane (40), such that first section (250) is narrower than second section (260)
As shown in figure 3, another embodiment of the present invention has blade trapezoid (300) that is an extension mounted below and partially within trapezoid (200) This embodiment allows the adapter (30) to hold a standard blade (110) when trapezoid (200) is employed in place of second metal plane (50). Blade trapezoid (300) can fit in slot (215) - shown in figure 2 — and be conventionally bolted within and to trapezoid (200) via first bolt (220) and second bolt (230) For quick removal, second bolt (230) can be spring-loaded.
Blade trapezoid (300) communicates with third metal plane (60), in this embodiment, such, that conventional set sciew (90) and a set sciew receiving membei (100) sandwich standard blade (110) when standard blade (110) is held adjacent to thiid metal plane (60) Trapezoid (200) is held to fϊist metal plane (40) via top fasteners (510) Third metal plane (60) has a bevel (61) on its lower front end, to provide foi greater clearances near surfaces
In another embodiment, second bolt (230) can be turned by the user's fingers to move through trapezoid (200) and contact blade trapezoid (300) This is significant because blade trapezoid (300) - as shown in figure 4 - has first receiving aperture (350) that is merely an arc for receiving first bolt (220), whereas second receiving aperture (360) is actually a hole for receiving second bolt (230) The user can simply slide first receiving aperture (350) on and off first bolt (220) upon engaging and disengaging second receiving aperture (360) with second bolt (230), allowing for a "quick change" operation Because of this quick change feature, blade trapezoid (300) can be fixed to other common tools such as sanders, files, and the like, in place of standard blade (110) to allow the user to quick change a variety of common tools and affix them to trapezoid (200)
A further alternative embodiment of the present invention allows one or two rotation points inielation to the conventional power driven saw (10) As shown in figure 5, this embodiment has a curved collar (240), as in figure 2, mating with the internal shape of a conventional reciprocating drive member to form a curved fit that better holds first metal plane (40) in place The embodiment shown in figure 5 also has curved collar (240) as a boundary between first section (250) of first metal plane (40) and second section (260) of first metal plane (40), such that first section (250) is narrower than second section (260) - this is just as in figure 2 In the embodiment of figure 5, though, first metal plane (40)
leceives fiist tod (500) and holds fiist rod (500) via side fasteneis (505), and first iod (500) attaches via top fasteners (510) to be held within block region (520) Trapezoid (200) of figures 2 and 4 is replaced by block region (520) in this embodiment to allow a first point of rotation to occur as further explained below
Within block iegion (520), first rod (500) serves as an axis of rotation Dial (530) is preferably a numeric dial through which fust rod (500) passes and to which first rod (500) is fixed, and dial (530) is sandwiched between second section (260) of first metal plane (40) and block region (520) Dial (530) is turned on the threaded end (501) of fust rod (500), and when dial (530) has been completed turned to pass over the entire threaded end (501) of first rod (500), dial (530) is fixedly attached to first rod (500) and remains stationary Alternatively, dial (530) can be simply molded or otherwise conventionally attached to first rod (500)
Lock nut (540) applies pressure to block region (520) because lock nut (540) is tightened on the end of first rod (500) Block region (520) is prevented from rotating about first rod (500) because lock nut (540) applies pressure to fixedly hold it and prevent rotation While top fasteners (510) do hold block region (520) on first rod (500) to prevent rotation, they are not required because of the pressure applied by lock nut (540)
Optionally, dial (530) has first teeth (550) that communicate with second teeth (555) of block region (520) Use of first teeth (550) and second teeth (555) provides further prevention against bock region (520) moving in relation to first rod (500)
To rotate the present invention, side fasteners (505) are not loosened and/or removed from second section (260) of first metal plane (40) - side fasteners remain against first rod (500) so that first rod (500) does not rotate The user loosens lock nut (540) from the end of
first iod (500), and if top fasteners (510) aie being employed, they too are loosened With lock nut (540) and any top fasteners (510) so loosened, block region (520) is fiee to rotate about first iod (500) The user rotates block region (520) along with first rod (500), but does so after first teeth (550) are separated from second teeth (560) if first teeth (550) and second teeth (560) are being employed Ihe separation is possible once lock nut (540) has been loosened so that block region (520) can not only rotate, but move away from dial (530) along first rod (500)
Once block region (520) has been iotated to the position desired by the user, first teeth (550) and second teeth (560), if present, are fitted together as block region (520) is moved along first rod (500) flush against dial (530), and lock nut (540) is tightened Top fastener s (510), if present, are reattached to block region (520) to hold block region (520) on first rod (500) to prevent rotation of block region (520) Note that bottom fasteners (521) are shown linking blade trapezoid (300) to third metal plane (60)
As shown in figure 6, another embodiment of the present invention also has dial (530) and block region (520); however, in this embodiment, top fasteners (510) - shown in figure 5 - are absent and replaced with location pin (600) Pin aperture (610) receives location pin (600), and location pin (600) slides back and forth within pin aperture (610) as lock nut (540) is tightened upon first rod (500)
In operation, when lock nut (540) pushes location pin (600) through pin aperture (610), location pin (600) slides through one of dial apertures (620) to prevent block region (520) from rotating about first rod (500) When lock nut (540) is loosened upon first rod (500), location pin (600) can be pushed with the user's finger so that location pin (600) moves out of one of dial aperture (620) so that block region (520) can rotate about first rod
(500) . The placement of location pin (600) through pin apeituie (610) depends upon how much or how little block region (520) is iotated about fiist rod (500). Conventional indicia on dial (530) can show the location pin (600) positioning along the dial (530), and thus, the positioning of block region (520) because block region (520) rotates with location pin (600)..
In Figure 6 the first bolt (220) and second bolt (2.30) fit into first bolt apeituie (221) and second bolt apeiture (2.31), The second bolt (230), ifspiing loaded, fits into second bolt aperture (231), which conventionally receives second bolt (230)
Figure 7 shows a motorized embodiment of the present invention. In this embodiment, power driven saw (10) is not employed; rather; a rotating power 1 saw (700) is employed that is specially designed as part of the present invention. Rotating power saw (700) is attached to a conventional battery pack (710). A first motoi (720) operates a first drive wheel (740) via a conventional first worm type gear (750). A conventional trigger switch (760) conventionally communicates with first motor (720) to allow the user to turn first motor (720) on and off. First drive wheel (740) repeatedly moves arm (760) away from first drive wheel (740) and toward first drive wheel (740) as first drive wheel (740) rotates because first drive wheel (740) is conventionally attached to arm (760). Central block (770) repeatedly moves in concert with arm (760) because central block (770) and arm (760) are conventionally attached to one another A first mounting bracket (775) holds central block (770) in place while allowing for 1 desired movement towards and away from first drive wheel (740).
A first drive line (780) is, at one end, positioned internal of central block (770). Second motoi (790) rotates first drive line (780) via a conventional first spine gear assembly (800). The outer 1 surface of first drive line (780) has conventional first iidges (777) to
communicate with first spine geai assembly (800) First chive line (780) is, at its central portion, positioned within second drive line (785) right befoie fiist drive line (780) exists central block (770) First bearing (810) allows first drive line (780) to rotate within central block (770), while second bearing (820) allows first drive line (780) to rotate within both central block (770) and second drive line (785) Second drive line (785) continues halfway into quick change chuck (850) Ihird bearing (830) allows first drive line (780) to rotate within second drive line (785) Second mounting bracket (840) holds third bearing (830) in place First drive line (780) continues into quick change chuck (850) At the end of first drive line (780) is a female receptacle (781) Female receptacle (781) is utilized to receive male member (782) of third drive line (783)
As shown in Figure 8 through quick change chuck (850), third drive line (783) and second drive line (785) are first chuck aperture (851), third drive line aperture (784) and second drive line aperture (779) to allow a pin to be inserted to secure all pieces together Third drive line (783) then continues through dial (501) and into housing (791) Housing (791) in previous embodiments was comprised of 3 different pieces, trapezoid (200), blade trapezoid (300) and block region (520) At the end of third drive line is connected to fourth drive line (786) via worm gears (860) Forth drive line (786) is connected to fifth drive line (787) via worm gears (861) Fifth drive line (787) is then connected to blade chuck (1000) via male, female connecters At the end of fifth drive line (787) is female connector (1010) Female connector (1010) receives male connector (1020), which is on the insertion end of standard blade (110) Blade chuck (1000) and standard blade (110) have second chuck aperture (1002) and blade aperture (112) to allow a pin to be inserted to secure standard blade (110)
Second diive line (785) is, at one end, positioned internal of cential block (770) Third motoi (900) iotates second diive line (785) via a conventional second spine geai assembly (910) The outer surface of second diive line (785) has conventional second iidges (920) to communicate with second spine geai assembly (910) Second drive line (785) is, at its central portion, positioned within third bearing (830)
Rotation of fiist drive line (780) and second drive line (785) is prevented via manual lever (930) If the user turns manual lever (930), lever cylinder (940) turns as well because it is fixed to manual lever (930) When lever cylinder (940) turns, first gear interrupter (950) communicates with first spine gear assembly (800) Similarly, when lever cylinder (940) turns, second gear interrupter (960) communicates with second spine gear assembly (910) Thus, when the user has rotated first drive line (780) and second drive line (785) as desired, the user can turn lever cylinder (940) to prevent any movement of first drive line (780) and second drive line (785) To cause first drive line (780) and second drive line (785) to rotate, the user needs to press first switch (970) or second switch (980), respectively First switch (970) conventionally communicates with second motor (790), which in turn rotates first drive line (780) as aforementioned Second switch (980) conventionally communicates with third motor (900), which in turn rotates second drive line (785) as aforementioned First switch
(970) and second switch (980) both have an option of polarity to control the clock wise oi counter clockwise direction of drive wheel (740) First switch (970) has first left switch
(971) and first right switch (972); selecting one of these will cause second motor (790) to respond accordingly Second switch (980) has second left switch (981) and second right switch (982); selecting one of these will cause third motor (900) to respond accordingly
In place of standatd blade (110) a "multi-tool" attachment (1100), as shown in Figure 9, can be attached. Multi tool attachment (1100) has, on fust edge (1110), a wood saw, on second edge (1120), a metal saw, on first side (1130), a wood rasp, on second side (1140), a metal rasp/file (not shown) and on the tip (1150), a chisel Additionally a conventional chisel blade can be attached, and as the conventional chisel comes in many different shapes and sizes so will the conventional chisel blade attachment
As shown in figure 10, an alternative embodiment of the present invention has an extension (1030) that connects the powei driven saw (10) to the reciprocating saw blade The extension (1030) can accommodate all conventional reciprocating saw blades, and is designed to allow the user to use the reciprocating to cut an area that is away from then reach " While the extension (1030) can potentially be 10 feet, stability is an important factor in determining the length of the extension (1030) While the extension (1030) can be longer, the preferred length of the extension (1030) is anywhere fiom 12-24 inches The extension (1030)'s insertion point (1040) contains a drill hole (1050) that attaches to the power saw at third metal plane (60) of the offset adapter (30) (not shown in figure 10) The extension (1030) further contains two drill holes (1060) that attaches to the reciprocating drive member (20) of the blade The extension (1030) can also attach to a flat paddle (1035), made of memory plastic, with the capability to interchange abrasive surfaces (such as sandpaper(1090)) utilizing a hook and loop type fastener (2000), as a method of attachment to the extension (1030) (shown in figure 11)
As previously stated, it is important that the extension (1030) maintains stability in order to provide adequate support for the standard blade (110), multi tool attachment (1100), conventional chisel or rasp and the sanding paddle (1035) It is equally important for the
extension (1030) to maintain durability and to provide ieasonable flex while in action It has been observed that most steel alloys conventional in the ait are not durable, stable, oi flexible enough to be well suited for an extension (1030) of this calibei Observation has shown that when a heavier attachment such as the multi tool attachment (1100) conventional iasp oi chisel is used in conjunction with extension (1030), when made of the weaker steal, the inertia of the heavier attachment pulls on extension (1030) and in turn snaps extension (1030) rendering it unserviceable For that reason, it is preferred that the steel be durable and stable enough to withstand the reciprocating action of the power driven saw (10), while maintaining the flex that will allow access to angles which are not normally accessible by an offset adapter (30)
While each one requirement is important, choosing the right steel alloy is a balancing act For example, steel alloys of a 1095 grade (with 95 carbon content) might be inexpensive, however they do not provide the durability that works best with the present invention On the other hand, Hl 3 steel is extremely hard, yet is so brittle that it lacks the stability required to operate the present invention A steel alloy that provides enough durability and stability, while maintaining flexibility that will not bent too easily is required in order for the extension to operate in furtherance of the principles of the present invention, is necessary Three metals have been conceived in the present invention: S 7 (at the recommended hardness of 54 Rockwell), Vanadis #4, and particularly Flexor TM (at the recommended hardness of 48 Rockwell) The steel alloys are oil quenched in order to improve hardness of the alloys " While these alloys work best, the present invention is not limited to the aforementioned steel alloys, and can employ any steel alloy in fuitherance of the principles of the present invention
The entiie extension (1030) can be, and is piefened to be, the same alloy throughout The poition of the extension (1030) at the inseition point (1040) requires a durable and stable metal, However, the rest of the extension (1030) may be a different, cheaper metal that is still durable, stable and flexible, yet not as expensive While steel alloys of a 1095 grade are not appropriate at the insertion point (1040), the remainder of the extension (1030) may constitute the 1095 grade alloy However, it may be preferable that the entire extension (1030) maintains the same steel alloy throughout
As shown in figure 12, an alternative embodiment of the present invention has an inline or off-set sanding paddle (1035) that attaches to the present invention The insertion point (1070) of the sanding paddle (1035) has a drill hole (1080) that attaches to either the reciprocating drive member (20) (which causes the paddle to be in-line) or the third metal plane (60) of the offset adaptor (30) (which causes the paddle to be offset) The sanding paddle (1035) can also be attached to the above mentioned extension (1030) The sanding paddle (1035) can also be molded around the key, such that it is permanently affixed to the insertion key (1070) The sanding paddle (1035) contains conventional sanding paper on a first side of the paddle (1090) A second, opposite side (2010) of the sanding paddle (1035) may have steel or any other type of metal in furtherance of the principles of the present invention The second side (2010) of the sanding paddle (1035) may also be a flexible plastic or rubber material with memory flexes such that the sanding paddle (1035) can flex and form to a particular area, and then return to its manufactured shape The conventional sanding paper can be affixed to the first side (1090) of the sanding paddle (1035) via glue, clamps, or it can be attached via a hook and loop type fastener (2000), or any type of conventional attachment in furtherance of the principles of the present invention The preferred
embodiment of this hook and loop type fastener (2000) is such that the loop poition is embedded in the plastic poition of the sanding paddle (1035), such that there is no deteiioiation of the conventional sanding papei involved in affixing the hook and loop type fastener (2000) In an alternate embodiment first and second sides ( 1090 and 2010) of the sanding paddle (1035) are covered in one strip of conventional sanding paper by being attached to the first side (1090) then folding over the tip and attaching to the second side (2010) This method is desirable for two reasons First having the conventional sanding paper fold over the tip allows the user to reach places at different angles not possible when the tip is not covered, And second, with the rapid motion of the sanding paddle (1035) with the conventional sanding paper attached to first or second side (1090 and 2010) it is possible for the conventional sanding paper to gradually be removed requiring the user to manually reafSx the conventional sanding paper Having the conventional sanding paper fold over the tip provided a more stable attachment and it is less likely to come off Other alternate embodiments would include different shaped sanding paddles (1035) such as a circle to cover more surface area and triangles in different positions to reach different corners, however many other shapes and sizes can be applied
Another embodiment for the sanding paddle (1035) is a plastic sleeve capable of fitting onto the existing attachment (i e standard blade (110) or conventional rasp or chisel) and snapping into place for quick use of both attachments
Io employ the use of more than one of any reciprocating saw attachment (i e standard blade (110), conventional rasp or chisel, or the multi tool attachment (1100), an adjustable multiple attachment system (2100) is used As shown in Figure 13, an adjustable multiple attachment system (2100) allows at least two standar d blades (110), two multi tool
attachments (1100), oi two sanding paddles (1035) to be attached to one reciprocating saw to be used simultaneously. The inseition point (2110) is the same as all attachments with a drill hole (2120). The multiple attachment system (2100) has base member (2105) extends 2"-3" until it folks at first adjustable hinge (2130). Adjustable hinge (2130) allows first adjusting aim (2140) and second adjusting arm (2150) to adjust the width between the two standard blade (110) or sanding paddle (1035) attachments On the opposite ends of first and second adjusting aims (2140 and 2150) ate second adjustable hinge (2160) and third adjustable hinge (2170). Second and third adjustable hinges (2160 and 2170) allow third adjusting arm (2180) and fourth adjusting arm (2190) to adjust the Z-axis angle of the blade oi paddle attachments The blade or paddle attachments clamp onto the ends of third and fourth adjusting arms (2180 and 2190) at first attachment fastener 1 (2200) and second attachment fastener (2210) Each of the adjustable hinges (2130,2160 and 2170) and the attachment fasteners (2200 and 2210) are all controllable by a conventional thumb screw
As shown in figure 14, an alternative embodiment of the present invention has a wire brush (2020) that attaches to the present invention The inseition point (1070) of the wire brush (2020) has a drill hole (1080) that attaches to either the reciprocating drive membei (20) or the third metal plane (60) of the offset adaptor (30). The wiie biush (2020) can also be attached to the above mentioned extension (1030). The main body (2030) of wire brush (2020) can be made of a flexible plastic or rubber material with memory ilexes such that the wire brush (2020) can flex and form to a particular area, and then return to its manufactured shape The main body (2030) of wire brush (2020) can also be made of a wood or metal to provide iigid suppoit for better control while in use. The bristles (2040) of wire brush (2020) can be made of stiff wire such as copper, steel or a steel alloy, but must remain rigid so as to
be able to brush away msty surfaces or 1 stubborn paint. Wire brush (2020) can be affixed to the insertion key (1070) in such a mannei as would a conventional knife blade be inserted into its handle as the knife's tang, or any type of conventional attachment in furtherance of the principles of the present invention. Another alternate embodiment as shown in figure 15 the wire brush (2020) would have a scraper (2050) attached to the tip of main body (2030) at an angle, preferably 45 degrees, and fastened preferably with a conventional screw (2055) Scraper (2050) can be, but is not limited to, in the shape of a trapezoid
In Figure 16 the eighth embodiment of the present invention is shown This particular 1 embodiment is similar to the third embodiment of the present invention with a few minor 1 differences First metal plane (40) attaches to parallelogram (2060) via first and second bolts (220 and 230). Attached to the opposite side of parallelogram (2060) is third metal plane (60) via third bolt (2070) and guide foot assembly (2080) (explained in detail later) At the end of third metal plane (60) is attached blade (110) via conventional set screw (90) and set screw receiving member (100) Parallelogram (2060) is one solid piece of metal Guide foot assembly (2080) serves two purposes; first, it is used to secure third metal plane (60) onto parallelogram (2060) and second, it is used to guide and distance blade (110) from a surface while making a cut so as not to damage it As the guide foot assembly (2080) creates distance between surfaces it is adjustable. Adjusting nut (2090) rotates up and down bolt (2095). When bolt (2095) is inserted through third metal plane (60) and into parallelogram (2060) via aperture (2065) adjusting nut (2090) will sit flush against third metal plane (60). Depending on the position of adjusting nut (2090) will determine the distance that guide foot assembly (2080) will stick out from third metal plane (60) and in turn determine the distance in which blade (110) will be from the surface below it Guide (2100)
is curved upwaid in the front so as to allow the surface that guide (2100) comes in contact with to pass underneath without obstructing the path of guide (2100) and without damaging the surface
Shown in figuie 17, is an alternative embodiment of the piesent invention Ihe adjustable rotating flush cut adapter (2110) is used to allow foi offset cuts and angled offset cuts The adjustable rotating flush cut adaptei (2110) has an inseition key (1070) attached to a mounting bracket (2120) via conventional set sciews (2123 and 2125) Fixedly attached to the mounting bi acket (2120) by any conventional means is dial (2130) Dial (2130) has four apertures (2135) (shown later in figuiel 9) The weighted adjustable arm (2140) is adjusted about the center axis of dial (2130). At the top of the weighted adjustable arm (2140) is an adjustable weight (2150) The weight (2150) is adjusted by rotating the weight (2150) around threads up or down to balance the adjustable arm (2140) At the bottom of the adjustable arm (2140) is blade clamp assembly (2160) having a conventional bolt (2163) and conventional wing-nut (2165) Qn the opposing side of the adjustable arm (2140) from the dial (2130) is locking device (2170) having a housing (2175), first locking pin (2180) and second locking pin (2185) (second locking pin (2185) shown in figure 18) The dial (2130) allows the adjustable arm to rotate 90 degrees at a time and a total of 360 degrees and lock in place as the first locking pin (2180) and second locking pin (2185) insert into apertures (2135)
As shown in figure 18 the adjustable rotating flush cut adapter (2110) is rotated 90 degrees to the left Additionally the figure shows the second locking pin (2185)
Figure 19 shows the dial (2130) with four apertures (2135)
Figure 20 shows a once piece rasp (2190) having an insertion key (2200) and a main body (2210). One piece iasp (2190) is preferably stamped out of 10-95 coil stock steel
Figure 21 shows the one piece rasp (2190) form the side.. Approximately 2 inches from the tip of insertion key (2200) is a bevel (2220) to allow the insertion key (2200) to be thin enough to fit into a conventional reciprocating saw but allowing the main body (2210) of the one piece rasp (2190) to be thick enough so as not to snap,
In Figure 22 a stabilization device is shown This embodiment has two purposes. First, the stabilization device (2230) stabilizes the adapter' (2250) that is attached to the reciprocating saw (2240) Second, the guide (2260) measures the point of impact of the blade and eliminates uncontrolled movement. Ihe attaching band (2270) wraps around the fiont for the saw (2240) and is tightened by the tightening device (2280) having set screw (2290) within the first set screw receiving member (2295) and second set screw receiving member (2300), The tightening device (2280) is located on top of the saw (2240) Located on either the left or right side of the saw (2240) is iod clamp (2310) having a conventional thumb screw (2315) for tightening and a housing (2.320) with an aperture (2325) to receive the stabilizing rod (2330)., Also on stabilizing rod (2330) is guide (2260) Guide has an aperture (not shown) that receives the stabilizing rod (2330) to allow the guide (2260) to move freely along stabilizing rod (2330). The guide (2260) is also mounted on the attachment (2250) to allow the attachment (2250) to control the movement of the guide (2260) along the stabilizing rod (2330) and ultimately attaches the stabilizing rod (23.30) to the attachment (2250) to provide stability.
An eleventh embodiment of the present invention is shown in figures 23 and 24
In figuie 23 a chisel with guide adapter is shown. Attached to insertion key (1070) is main body (2340). Main body (2340) can be a rasp, a intei-changeable sanding paddle with hook and loop fasteners Half way across main body (2340) starts chisel head (2370) with bevels (2350 and 2360) to provide clearance for the main body (2340) when in use The surface area (2345) of the chosen tool on main body (2340) begins at the end of the insertion key (1070) and ends just past bevels (2350 and 2360) Just after the surface area (2345) on main body (2340) are attached, via first set screw (2385) and second set screw (2395), first depth guide (2380) and second depth guide (2390) First depth guide (2380) and second depth guide (2.390) are metal wedges angled to match the angle of the blade (2375) of the chisel head (2370) to act as a guide for 1 the present invention while in use. First and second depth guides (2380 and 2390) will eliminate uncontrolled movement of the present invention In an alternate embodiment first depth guide (2380) and second depth guide (2390) are attached to each other via a connection piece located on the opposite side of the main body (2340) acting as a one piece clamp. Ihis one piece clamp is attached via conventional pressure screws in place of conventional set screws (2385 and 2395) The conventional pressure screws thread into the clamp and apply pressure to main body (2340) and when loosened allow the clamp to move freely as to adjust the depth of the cut desired by the user..
Figure 24 shows the position of the first and second depth guides (2380 and 2390) as it impacts the surface (2400), (second depth guide (2390) is not shown, but is a mirror image of first depth guide (2380)).
In Figure 25 a laser projection device with a level is shown To attach the present invention, band (2410) wraps around the fiont for the saw (2420) and is tightened by the tightening device (2430) having set screw (2435) within the first set screw leceiving
member and second set sciew ieceiving membei (not shown) The tightening device (2430) is located on side of the saw (2240) Located on the top of the saw (2420) is lasei clamp (2440) having a conventional thumb screw (2450) foi tightening and a housing (2460) with a laser piojectoi mounted inside (lasei projector not shown) The lasei piojectoi projects a laser beam (2470) to act as a reference point to guide the user while opeiating the present invention Lasei beam (2470) can be projected as a dot on the chosen surface or as a solid line from the present invention to the chosen surface A level bubble (2480) is attached to saw (2420) to provide the user with the capability to project the lasei beam (2470) along a level plain to increase the preciseness of the cut Additionally, when using an offset adapter with the saw (2420), the laser clamp (2450) will need to be mounted on the side of the saw (2420) and the tightening device (2430) mounted on the top of saw (2420)
Figure 26 shows a sanding paddle with multiple offsets and adjustable points of interest The present invention has an insertion key (1070) to allow the present invention to be attached to a reciprocating saw Attached to insertion key (1070) via two conventional set screws is metal parallelogram (2490) Metal parallelogram (2490) creates the offset attribute of the present invention On the opposite end of metal parallelogram (2490) is first metal plane (2500) First metal plane (2500) rotates left to right on an x-axis (shown in greater detail in figure 27) allowing the adjustable sanding paddle (2510) the ability to reach many areas at many different angles that a non adjustable sanding paddle cannot At the end of first metal plane (2500) is where the adjustable sanding paddle (2510) is located On the adjustable sanding paddle (2510) where it meets with the first metal plane (2500) is the adjusting arch (2520) Archuate in shape the adjusting arch (2520) allows adjustable sanding paddle (2510) to adjust up and down on a y-axis Ihis function further allows the adjustable
sanding paddle (2510) the ability to ieach many aieas, at many diffeient angles that a non adjustable sanding paddle cannot The adjustable sanding paddle (2510) is attached to first metal plane (2500) via conventional means so that adjustable sanding paddle (2510) can be tightened, loosened and lemoved at the users' discietion
Figure 27 shows in greater detail the rotation ability of first metal plane (2500) on the bottom of metal parallelogram (2490) First metal plane's (2500) rotating ability is obtained via rotation axis (2530) Rotation axis (2530) is a conventional set thumb screw that is received by a fitted set screw receiver 1 within the bottom of metal parallelogram (2490) Figure 28 is a rasp adapter foi a reciprocating saw Made of two pieces of steel molded together the present invention has an insertion key (1070) and a main body (2540) Main body (2540) is a solid steel cylinder rasp having coarse teeth placed completely around the cylinder ,
Figure 29 is a rasp adapter specially created for a particular type of mill work Made of two pieces of steel molded together the present invention has an insertion key (1070) and a main body (2550) Main body (2550) has a unique shape best described as spoon shaped. Having convex and concave sides, the main body (2550) curves down from the neck (2560) at a 45 degree angle, and curves back upward into a point (2570) much like a conventional spade shovel Neck (2560) can be made of memory plastic so that it can flex during use
It should be noted that insertion keys (1070, 2200) can be made of tungsten steel to further strengthen them, preventing breakage
It should be additionally noted that, applicable to all rasp attachments, the metal composition of each rasp should be > 42 rockwell and < 49 rockwell. Reasons for such specifications are < 42 rockwell the metal is too soft for high speeds and becomes more
malleable > 49 lockwell the metal is too brittle for high speeds and will snap easily. Additionally on all iasp embodiments or embodiments with iasps it should be noted that the direction of the rasp teeth should be pointed toward the tip and away fiom the usei This is necessary for two reasons. Conventionally on a hand iasp the teeth are pointed toward the usei because the most power comes fiom the user pulling on the iasp Although the reciprocating saw applies equal power on both pulling and pushing strokes it is more likely that the attachment will gradually remove itself fiom the reciprocating saw Also if there is more resistance as the attachment is ietracting it is more likely that damage of the attachment can occur 1 ,
The following is a list of tools that can be attached in place of standard blade (110):
Rod Saw Blade
Coping Saw Blade
Hacksaw Blade cross cut saw rip saw jig saw back saw compass saw panel saw flooring saw tenon saw pad saw bow saw and bow connection coping saw
log saw log saw double sided for connection to two sawzalls spiral cut saw scissor pull cutter with brace key hole saw drywall saw
Rasps & Files - all metal and wood types
Buffers & Sanders - all short and long handle types
Some of the aforementioned tools, which can be used in place of standard blade (110), may require conventional adaptors
It should be understood that the rasps, sanders, and other attachments aforementioned for offset use are also similarly effective and novel for use in an inline reciprocating tool
Ihe present invention is not limited to the embodiments aforementioned, but encompasses any and all embodiments within the scope of the following claims