ROTORCRAFT WITH VARIABLE INCIDENT WING

Technical Field

The present invention relates to helicopters and other rotorcraft. Description of the Prior Art

In simple terms, conventional helicopters have a fuselage, a main rotor, and a tail rotor. Each rotor has multiple rotor blades and is powered by an engine. Power generated by the engine is transmitted to the rotors via shafts, transmissions, and gear boxes. The main rotor is coupled to the engine via a rotor mast.

It is often desirable to have a mast with a variable angle of incidence relative to the fuselage to provide more forward thrust. There are various ways of obtaining variable mast incidence on conventional helicopters, including: (1) utilizing a tilting of the mast/transmission assembly realtive to the fuselage and engine; or (2) utilizing a tilting mast/transmission/engine assembly. Both of these options have significant disadvantages. For example, with the former, a flexible drive shaft is required; and with the latter, a complicated mounting system is required.

In addition, when the main rotor is used to provide increased forward thrust, it is often necessary to provide lift augmentation. This is often achieved by utilizing separate wings that provide lift only. Typically, helicopters with lift-augmentation wings require ancillary propulsive force from an independent device. Such helicopters are most often identified as compound helicopters.

Although great strides have been made in the area of helicopters having lift augmentation, considerable shortcomings remain.

Brief Description of the Drawings

The novel features believed characteristic of the invention are set forth in the description. However, the invention itself, as well as, a preferred mode of use, and further objectives and advantages thereof, will best be understood by reference to the

following detailed description when read in conjunction with the accompanying drawings, wherein:

Figure 1A is an oblique view of a rotorcraft having a variable incident wing system according to the present application, the rotorcraft being shown on the ground in a "hover" mode;

Figure 1 B is an oblique view of the rotorcraft of Figure 1A, the rotorcraft being shown in flight in a "forward flight" mode;

Figure 2 is a plan view of the variable incident wing system for use on various types of rotorcraft according to the present application;

Figure 3 is a side view of a rotorcraft having a variable incident wing system according to the present application, the rotorcraft being represented as a "troop transport" rotorcraft in the hover mode;

Figure 4 is a side view of the rotorcraft of Figure 3, the rotorcraft being shown in the "forward flight" mode;

Figure 5 is a side view of a rotorcraft having a variable incident wing system according to the present application, the rotorcraft being represented as a "military gunship" rotorcraft;

Figure 6 is a side view of a rotorcraft having a variable incident wing system according to the present application, the rotorcraft being represented as a "commercial transport" rotorcraft;

Figure 7 is a longitudinal cross-sectional view of the fuselage of the rotorcraft of Figure 6, the rotorcraft having a "passenger" configuration;

Figure 8 is a longitudinal cross-sectional view of the fuselage of the rotorcraft of Figure 6, the rotorcraft having a "cargo" configuration;

Figure 9 is a side view of a rotorcraft having a foldable variable incident wing system according to the present application, the foldable variable incident wing system having a "folding wing" configuration shown in an "unfolded" mode;

Figure 10 is a side view of the rotorcraft of Figure 9 shown in a "folded" mode;

Figure 11 is a side view of a rotorcraft having a foldable variable incident wing system according to the present application, the foldable variable incident wing system having a "folding fuselage" configuration shown in an "unfolded" mode; and

Figure 12 is a side view of the rotorcraft of Figure 11 with the "folded" mode represented by dashed lines.

While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as described herein.

Description of the Preferred Embodiment

Illustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.

The invention of the present application relates primarily to high-speed helicopter/rotorcraft configuration concepts. The rotorcraft according to the present application provides a unique solution to the high-speed problems of retreating blade

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stall and rotor flapping speed limitions common in edgewise, i.e., helicopter, rotor systems.

Referring to Figures 1A and 1 B in the drawings, the preferred embodiment of a rotorcraft 101 having a variable incident wing system 113 according to the present application is illustrated. In the preferred embodiment, rotorcraft 101 is a twin-rotor side-by-side compound rotorcraft with a fuselage 102 and variable incident wing assembly 113 that pivots relative to fuselage 102. Fuselage 102 includes a cabin, a passenger/cargo portion, and a tail boom. Rotorcraft 101 includes a suitable landing gear assembly 120 and a tail fin assembly 115. Tail fin assembly 115 is coupled to the tail boom portion of fuselage 102, and may include a rudder, a butterfly tail assembly, or other suitable vertical and horizontal stabilizers.

Variable incident wing assembly 113 includes wing members 117a and 117b, engines 105a and 105b, transmissions 107a and 107b, masts 109a and 109b, and a pair of counter-rotating rotors 111 a and 111b that are rotatably coupled to masts 109a and 109b, respectively. In the preferred embodiment engines 105a and 105b, transmissions 107a and 107b, and masts 109a and 109b are fixed relative to wing members 117a and 117b, respectively. The lift-propulsive system is formed by the placement of counter-rotating rotors 111 a and 111b mounted at or very near the tips of wing members 117a and 177b. Rotors 111 a and 111b are mounted to masts 109a and 109b, respectively, which are mounted in transmissions 107a and 107b, respectively, at each of those locations. The static orientation of masts 109a and 109b are such that masts 109a and 109b are tilted forward, i.e., in the direction of forward flight, at a fixed angle with respect to the chord of wing members 117a and 117b when the wing chord is aligned with the direction of flight. Engines 105a and 105b are mounted at or near those same wing tip locations, and provide the necessary power to rotors 111 a and 111b via transmissions 107a and 107b, respectively, to produce thrust. Although locations of engines 105a and 105b are depicted herein are approximate to the wing tips, engines 105a and 105b may also be located in other areas of rotorcraft 101 , such as approximate to fuselage 102. Such variation of engine location is true for each

embodiment disclosed herein. Cross-shafting is preferably provided to insure operation of both rotors 111 a and 111b in the event of a possible one engine inoperative (OEI) condition. Thus, rotors 111a and 111 b, engines 105a and 105b, transmissions 107a and 107b, cross shafting and any subsystems incorporated within wing members 117a and 117b are fixed in orientation relative to wing members 117a and 117b. Wing members 117a and 117b are mounted to fuselage 102 of rotorcraft 101 , such that wing members 117a and 117b may be rotated relative to fuselage 102. This rotating is about a pivot axis 119, which is perpendicular to the fuselage longitudinal axis, such that rotation of variable wing incident assembly 113 changes the wing incidence, and thus, tilts masts 109a and 109b, thereby providing variable mast tilt.

In Figure 1A, rotorcraft 101 is shown sitting on the ground in a "hover" mode. In Figure 1 B, rotorcraft 101 is shown in flight in a "forward flight" mode. In the hover mode, masts 109a and 109b are positioned in a hover mast position 121a, 121 b, which is a generally vertical orientation, such that the rotor planes defined by rotors 111a and 111b are generally horizontal. The angles of masts 109a and 109b may be changed by selectively varying the incidence angle of variable incident wing assembly 113. In the forward flight mode, variable incident wing assembly 113 is pivoted forward relative to fuselage 102, thereby causing masts 109a and 109b to tilt forward to a forward flight mast position 123a, 123b. In the preferred embodiment, the angle α, between hover mast position 121 a, 121 b and forward flight mast position 123a, 123b is approximately 25 degrees. When in forward flight mast position 123a, 123b, the forward tips of the rotor planes are lower than the aft tips of the rotor planes. This forward tilting of the rotor planes generates a propulsive forward thrust. There are many advantages to this unique configuration. Wing members 117a and 117b provide ancillary lift, offload the rotor lift, reduce retreating blade stall, and delay sharp power rises. The variable mast tilt provides ancillary propulsive force and orients the rotors to minimize flapping and rotor loads.

Referring now also to Figure 2 in the drawings, a partial plan view of variable incident wing assembly 113 is illustrated. The common lift-propulsion system allows

masts 109a and 109b to be oriented from verticle to a selected angle forward as a function of airspeed, thereby providing: (1) an optimum rotor tip path plane; (2) an additional propulsive force; and (3) lift augmentation.

Referring now also to Figures 3-7 in the drawings, one important feature of the present application is that variable incident wing assembly 113 provides a common lift- propulsion system that is scaleable and that can be utilized on a wide variety of rotorcraft designs and applications. For example, in Figures 3 and 4, variable incident wing assembly 113 is shown installed on a troop transport type rotorcraft 131. In Figure 5, variable incident wing assembly 113 is shown installed on a military gunship type rotorcraft 133. In Figure 6, variable incident wing assembly 113 is shown installed on a commercial transport type rotorcraft 135. Figures 7 and 8 illustrate two of the many types of fuselage configurations that may be utilized with the invention of the present application. Figure 7 is a longitudinal cross-sectional view of rotorcraft 135 having a "passenger" configuration, in which rows of passenger seats 137 are arranged inside a passenger/cargo section 138 of the fuselage; and Figure 8 is a longitudinal cross- sectional view of rotorcraft 135 having a "cargo" configuration, in which the passenger/cargo section 138 is open to receive cargo 139.

Wing members 117a and 117B augment the lift, thereby unloading rotor 111a and 111 b, which allows rotors 111a and 111b to aerodynamically reach higher speeds prior to the onset of retreating blade stall. In concert with the wing offload, the variation of mast incidence allows the tip paths of the rotor planes to be oriented in flight to provide additional propulsive force and minimize the flapping of rotors 111 a and 111 b. All of these features contribute to significantly higher speed capabilities as compared to conventional helicopters and rotorcraft.

Referrring now to Figures 9 and 10 in the drawings, a rotorcraft 151 having a fuselage 153, a tail wing assembly 154, and a foldable variable incident wing assembly 155, according to the present application is illustrated. In this embodiment, variable incident wing assembly 155, similar to variable incident wing assembly 113, is adapted to be folded relative to fuselage into a position in which variable incident wing assembly

155 is generally aligned with the longitudinal axis of fuselage 153. As is shown, tail wing assembly may be adapted to fold down out of the way of variable incident wing assembly 155. It will be appreciated that in this embodiment, the rotor blades may also be adapted and configured to be folded into a reduced-space storage position. This allows rotorcraft to be easily stored and transported.

Referrring now to Figures 11 and 12 in the drawings, a rotorcraft 161 having a foldable fuselage 163, a split tail boom assembly 165, and a variable incident wing assembly 167, according to the present application is illustrated. Variable incident wing assembly 167, similar to variable incident wing assembly 113, is pivotally coupled to foldable fuselage 163. In this embodiment, foldable fuselage 163 has a folding nosecone 169 that pivots and folds rearward in the direction of arrow A, as shown with dashed lines in Figure 12. In addition, split tail boom 165 is configured to be separated longitudinally, such that the tail sections 171a and 171 b and tail fins 173a and 173b can be rotated forward in the directions of arrows B, so as to nest with variable incident wing assembly 167, as shown by the dashed lines in Figure 12. In addition, in the example of Figures 11 and 12, a folding aft roof portion 177 of the cabin may be folded in a rearward direction to nest with a folding loading ramp 179. In this example, loading ramp 179 folds upward to mate with the exhaust port of the engine, as shown in Figure 11. Also, as with the example of Figures 9 and 10, rotor blades 175 may also be adapted and configured to be folded into a reduced-space storage position. This allows rotorcraft to be easily stored and transported. It should be understood that a wide variety of additional folding configurations may be utilized, depending upon space requirements and application.

The concepts of the present application are unique in that the invention of the present application represents the first time an integrated system has been defined that can address the problems and limitations associated with high-speed helicopter/rotorcraft flight with a common lift-propulsive system, and represents the first application of a variable incidence wing to a helicopter/rotorcraft to provide the

combination of lift augmentation, mast tilt, reduced flapping, and propulsive force to address the high-speed issues.

It is evident by the foregoing description that the invention of the subject application has significant benefits and advantages, in particular: (1) greater hover lift efficiency via elimination of the tail rotor or ducted antitorque system losses; (2) the wing synergistically provides lift augmentation and a mounting system for the rotors, masts, transmissions, engines, etc. that move in unison eliminating the difficulties with conventional variable geometry rotorcraft; and (3) the variation of the wing incidence provides mast tilt capability that reduces rotor flapping and provides propulsive force. Another advantage of the invention of the present application is that because the engines, transmissions, and masts are located in a fixed relation to the wing member, the fuel lines, hydraulic lines, cables, and other conduit do not have to pass through rotating components, such as movable nacelles.

It is apparent that an invention with significant advantages has been described and illustrated. The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. It is therefore evident that the particular embodiments disclosed above may be altered or modified, and all such variations are considered within the scope and spirit of the invention. Accordingly, the protection sought herein is as set forth in the description. Although the present invention is shown in a limited number of forms, it is not limited to just these forms, but is amenable to various changes and modifications without departing from the spirit thereof.