CLAIMS
1. A refrigerated system, comprising a condenser (52), a compressor (56), a restrictor (76) and evaporator coils (74); fastening means for connecting said condenser (52) and evaporator coils (74) to the compressor (56); the restrictor (76) being mounted to the condenser (52) and evaporator coils (74) to permit communication there between while maintaining a pressure differential; characterized in that a unitary frame for connection to the refrigerated system includes a support unit (54) mounted to the refrigeration system; the condenser (52), the restrictor (76) and the evaporator coils (74) being mounted to the support unit (54); said fastening means connecting the compressor (56) to the support unit (54) wherein the support unit (54) with the attached condenser
(52) and evaporator coils (74) and restrictor (76) may be easily moved as a unit and the support unit (54) may be fastened to a refrigerated sampler (10) to close the refrigerated sampler (10) as a final closure.
2. The refrigerated system of claim 1 characterized in that the restrictor (76) is an orifice restrictor or a capillary restrictor.
3. The refrigerated system in accordance with either claim 1 or claim 2 characterized in that the evaporator and the condenser coils (74, 52), the restrictor (76) and connectors connecting them are powder coated after they have been mounted to the support unit (54) and the compressor (56) is coated with a protective coating prior to being connected to the support unit (54).
4. A refrigerated system in accordance with any of claims 1-3 further characterized by comprising a refrigerated compartment (16, 28) adapted to receive sample bottles (114), a distributor (18) adapted to supply samples in an orderly manner to the sample bottles (114), a pump (14) for pumping samples through the distributor
(18), and a cooling compartment (36) adapted to receive the unitary frame.
5. A refrigerated system ( 10) in accordance with any of claims 1 -4 characterized in that the compressor (56) is coated with a special protective coat prior to being mounted to the unitary frame and connected to the evaporator and condenser coils (74, 52).
6. A refrigerated system ( 10) in accordance with any of claims 1-5 characterized in that the unitary frame includes a final closure.
7. A method of fabricating a refrigerated sampler (10), comprising the steps of assembling condenser coils (52), evaporator coils (74), a restrictor (76), and a compressor (56) to the refrigerated sampler (10) characterized in that the step (92) of assembling the condenser coils (52), the evaporator coils, the restrictor (76) and the compressor (56) to the refrigerated sampler includes the steps (96) of mounting support members (4OA, 40B), and the compressor (56) on the unitary frame and connecting the condenser coils (52) and the evaporator coils (74) to the compressor (56); sealing (98) the connections between the compressor (56) and the evaporator coils (74) and the condenser coils (52); and mounting (100) the unitary frame to an apparatus to provide a final closure; and powder coating (94) the unitary frame with the condenser coils (52), the evaporator coils (74), the restrictor (76) and the support members (4OA, 40B) on it.
8. The method of claim 7 characterized in that the step (92) of assembling the condenser coils (52), the evaporator coils (74), the restrictor (76) and support members
(4OA, 40B) comprises the step of mounting an orifice restrictor (76) or a capillary restrictor (76) between the evaporator coils (74) and the condensor coils (52).
9. The method of claim 7 characterized hi that the step (92) of assembling the condenser coils (52), the evaporator coils (74), the restrictor (76) and the support members (4OA, 40B) includes the step (96) of mounting the compressor (56) having a special protective coat on it to the unitary frame and connecting the compressor (56) to the evaporator and condenser coils (74, 52); and sealing (98) the connections between the compressor (56) and the evaporator and condenser coils (74, 52) with a special protective coat.
10. A method of servicing a refrigerated sampler (10), comprising the step of performing service operations on components of a unitary frame characterized by the steps (104, 106, 110) of unfastening the unitary frame from the refrigerated sampler
(10); pulling the unitary frame from the refrigerated sampler (10); pushing the unitary frame back into the refrigerated sampler (10); and fastening it into place to provide a final closure.
11. A method of using a refrigerated sampler (10), comprising the steps of inserting the refrigerated sampler (10) in a corrosive environment, drawing at least one sample into the refrigerated sampler (10) with a peristaltic pump (14) and depositing the at least one sample in at least one sample bottle (114) within a refrigerated compartment (16, 28) characterized by the step of cooling the refrigerated compartment (16, 28) with a refrigeration unit (34), wherein components of the refrigeration unit (34) are coated with a special protective coat.
12. The method of claim 11 characterized in that the step of drawing at least one sample into the refrigerated sampler (10) includes the substeps of pumping the at least one sample into tubing (82) that is part of a distributor arm (18), stepping the distributor arm (18) from position to position over sample bottles (114) in accordance with a program; the step of stepping the distributor arm (18) from position to position over sample bottles (114) includes the substeps of sensing the position of the distributor arm (18); moving the distributor arm (18) to the zero reference point; reading a desired position for the distributor arm (18) from memory; moving the distributor arm (18) to the desired position and activating a pump (14) or the substeps of sensing the position of the distributor arm (18); reading the desired position from memory; comparing the sensed position with the position in memory and depositing a sample when the sensed position corresponds to the position in memory.
13. A method in accordance with claim 12 wherein the step of sensing the position of the distributor arm (18) includes the substeps of rotating an index disk (118) with the distributor arm (18) wherein the index disk (118) has code characters (194) separated by code indicators (196) along the periphery of the index disk (118); characterized by a plurality of unique locations on the index disk (118) having at least one code indicator (196, 198)) positioned to identify at least one code character (194); each of said at least one code characters (194) identified by an identification character forming a code indicating a unique position on said index disk (118); sensing the identification characters (196, 198) and the code characters (194) to generate a code in which the at least one code character (194) defines a unique position on the periphery of the index disk (118); using the generated code to move the index disk (118) to a programmed position with respect to sample bottles (114); and depositing at least a portion of sample into the sample bottles (114); wherein the code characters (194) are wide openings and the wide openings are sensed and represented by a number of pulses equal to the width of the opening; the identification characters (196, 198) are smaller openings and the smaller openings are sensed to represent a number of pulses corresponding to the smaller openings, and the wider openings form a code consisting of at least one wider opening.
14. A method of making a bottle rack (112), comprising the steps of: forming a first half of the rack (112A); and a second half of the rack (112B) chracterized in that the first and second halfs of the rack (112 A, 112B) are identical and have matching surfaces and bottle positioning surfaces (130A, 130B, 132A, 132B 5 134A 5 134B 5 136A, 136B), with the distance between the bottle positioning surface and the matching surface being one half of a stability design distance; and placing the matching surfaces together back to back whereby locating members are spaced stability design apart for holding bottles (114).
15. A method in accordance with claim 14 characterized in that the step of forming a first half of the rack (112A) comprises the steps of forming a bottle half by injection molding in a mold that forms a rectangular base (126A) as with the matching surface on it with an opening in the center and a cylindrical ring of the bottle positioning surface surrounding the opening in the center, whereby the bottles (114) will be positioned in the bottle positioning members to extend the opening in the center of the rectangular base (126A) with a surface against two aligned bottle positioning members separated by a stability design distance and the bottle positioning surface is mounted to a cylindrical supporting and positioning wall (128).
16. A bottle rack (112) characterized by a central member adapted to be mounted horizontally; said central member having two identical members (126A and 126B) positioned back to back and bottle holding and positioning surfaces (13 OA, 130B, 132A, 132B, 134A 5 134B, 136A, 136B) extending outwardly from the two identical members; a bottle rack bottom (262) positioned to close off one of the extending cylindrical members, whereby bottles (114) may rest on the bottom (262) and extend upwardly to opposite cylindrical walls (128).
17. The bottle rack (112) of claim 16 characterized in that two symmetrical members are held together by screws, whereby they may be molded separately in a single cavity mold, the cylindrical wall (128) having an opening in the center to which the bottles (114) extend.
18. The bottle rack (112) of claim 17 characterized in that at least two bottle positioners are mounted to the cylindrical wall (128) to position the bottles (114) against tangentially slanting.
19. An index disk (118) having indicia along the periphery of the index disk (118) characterized in that said indicia includes code characters (194) and code identifiers (196, 198); said code characters (194) forming a code indicating a unique position on said index disk (118); said code characters (194) and code identifiers (196,
198) are light passing portions separated by opaque portions of the disk; and said light passing portions forming code characters (194) are of different widths from each other and wider than the code identifiers (196, 198).
20. An index disk (118) in accordance with claim 19 characterized in that said opaque portions and said light passing portions are formed lithographically or are stamped.
21. An index disk (118) in accordance with claim 19 characterized in that said light passing portions are openings in the disk.
22. An index disk (118) in accordance with claim 19 characterized in that the indicia along the periphery of the index disk (118) indicate specific locations; said specific locations being represented by at least one wide opening indicating a code character (194); at least one code character (194) indicating one numerical value; the numerical value corresponding to successive code characters ( 194) that are not separated by identifiers forming a code indicating a specific location.
23. A position detection system, comprising: a sensor (120) and a member with the member and the sensor (120) being movable with respect to each other; a plurality of code locations spaced apart on said member; said sensor (120) including means for sensing the plurality of code locations, whereby the location of the member with respect to the sensor (120) may be determined; characterized in that each of said code locations includes a combination of three spaced apart locations which may be individually sensed; a center location in each of said code locations indicating a first value; a first side indicia on one side of said first location indicating a second value; a second indicia on a second side of said first location indicating a third value; said first value being larger than said second and third values; said second and third values differing from each other; said first value being sufficiently different in magnitude from said second and third values as to be identifiable as a first value; the sum of said first value and second value indicating the location of a location point; the sum of a first magnitude and a third magnitude indicating the same location point; the sum of said first value and said second value being different than the sum of said first value and third value whereby the direction of movement between said sensor (120) and a coded member being indicated by the differences in the combinations of the first value with the second value from combinations of the first value with the third value.
24. A position indicating system including a motor, a drive shaft (172) driven in synchronism with said motor; said drive shaft (172) positioning an object; an index disk (118) rotating in synchronism with said drive shaft (172) and said object characterized in that said index disk (118) having light passing portions and opaque portions; a sensor (120) for sensing said opaque portions and said light passing portions; said light passing portions and said opaque portions indicating the position of said index disk (118) and thereby the position of said object.
25. A positioning system in accordance with claim 24 in which said motor moves in discrete steps, said object is a sample distributor arm (18) and positions of a distributor arm outlet (42) controlled by said index disk (118) are the locations of sample bottle openings characterized by the index disk (118) that has a code formed of said light passing portions and said opaque portions in its periphery, and a sensor (120) to sense said light passing portions and said opaque portions whereby a code is generated indicating the position of the said positioning system, wherein indicia along the periphery of the index disk (118) indicate specific locations; said specific locations being represented by a wide opening with smaller openings on each side of it; a combination of the width of a wider opening combined with the width of a narrow opening on one side indicating one numerical value and a combination of the width of the wider opening with the narrow opening on the other side indicating a different numerical value; each of the two numerical values indicating the specific location.
26. A sensor (120) and a member with the member and the sensor (120) being movable with respect to each other; a plurality of code locations spaced apart from each other on said member; said sensor (120) including means for sensing the plurality of code locations; characterized in that each of said code locations includes a combination of at least one code indicating character (196, 198) and at least one code character (194) which may be individually sensed; at least one of said code characters (194) indicating a value; said code indicating characters (196, 198) on at least one side of said code characters (194) indicating a location of the code characters (194); said code characters (194) indicating a unique location.
27. A peristaltic pump (14), comprising a peristaltic pump tube (200), a roller paddle (218), a metal pump band (206); said metal pump band (206) having a hook
(214) on one end; a keeper (226) mounted to the peristaltic pump (14) wherein the keeper (226) is positioned to engage said hook (214) characterized by a hook guide which extends over said keeper (226) and blocks said hook (214) from passing above said keeper (226).
28. A peristaltic pump (14), comprising a peristaltic pump tube (200), a roller paddle (218); the peristaltic pump (14) having contoured tube guides (236, 238) communicating with a raceway (232), characterized in that one of said contoured tube guides (236) is deeper in a base than the other and gradually rises from a position lower than the raceway (232) to a position substantially equal with the raceway (232); the other of said contoured tube guides ( 238) starting at a position above said raceway
(232) and moving lower to a position substantially equal to said raceway (232); said contoured tube guides (236, 238) being arranged to reduce movement of said peristaltic pump (14) with the raceway (232) as said roller paddle (218) rotates.
29. A control system (252), comprising: a microcontroller (254), a motor (124), code means for indicating a location of a distributor (18), and an input device for programming said microcontroller (254); said motor (124) moving an index position sensor (120) with respect to an index disk (118), whereby said microcontroller (254) receives signals indicating a position of a distributor outlet (42); indicia along the periphery of the index disk(l 18) indicate specific locations, characterized in that said specific locations are represented by a wide opening with smaller openings on each side of it; a combination of the width of a wider opening combined with the width of a narrow opening on one side indicating one numerical value and a combination of the width of the wider opening with the narrow opening on the other side indicating a different numerical value; each of the two numerical values indicating the specific location.
30. A control system (252) comprises: a sensor (120) and a member with the member and the sensor (120) being movable with respect to each other; a plurality of code locations spaced apart on said member; said sensor (120) including means for sensing the plurality of code locations, whereby the location of the member with respect to the sensor (120) may be determined; characterized in that each of said code locations includes a combination of at least three spaced apart locations which may be individually sensed; at least one center location in each of said code locations indicating a first value; a first side indicia on one side of a first location indicating the presence of at least one center location; a second indicia on a second side of said first location indicating the presence of at least one center location.
31. A cooling system (34) adapted to cool a confined space comprising: a compressor (56); said compressor (56) including a motor for driving said compressor (56); said motor including a motor winding; at least one condenser coil (52); and at least one evaporation coil (74) positioned to remove heat from said confined space; said compressor (56) being in communication with said at least one condenser coil (52) and at least one evaporation coil (74) to compress fluid to release heat in said at least one condenser coil (52) whereby expanding fluid in said at least one evaporation coil (74) absorbs heat within said confined space; characterized by a motor-winding heating- current control circuit (278); at least one ambient temperature sensor (274) being positioned to sense ambient temperature; and said at least one ambient temperature sensor (274) being electrically connected to said motor-winding heating-current control circuit (278) to apply current through said winding of said compressor motor to warm said compressor (56) sufficiently to enable said compressor motor to start under cold ambient conditions.
32. A cooling system (34) in accordance with claim 31 characterized in that said motor-winding heating-current control circuit (278) receives power from the same power source as a compressor control and said cooling system (34) includes means for altering said power to provide a current that does not start said compressor motor.
33. A cooling system (34) in accordance with claim 32 characterized in that said compressor motor has a means for altering said power includes an attenuator (270) having a value sufficient to reduce voltage from said power source to a level below a starting level of said compressor motor.
34. A cooling system (34) in accordance with claim 33 in which the cooling system is a refrigeration unit (34) of a sample collector.
35. A cooling system (34) in accordance with claim 34 characterized in that said motor-winding heating-current control circuit (278) is connected to the compressor control circuit (276) to receive a signal indicating the operating condition of said compressor (56) and includes a circuit to activate said heating current control circuit (278) to apply a heating current to windings of said compressor motor only when said compressor motor is in its rest state.
36. A system for warming a compressor (56) to a starting temperature during cold weather characterized by a motor-winding heating-current control circuit (278) adapted to receive an ambient temperature signal (274) and an electrical voltage from a refrigeration system (272); said motor-winding heating-current control circuit (278) including a circuit for developing a voltage incapable of starting a compressor motor but capable of generating heat when applied to coils of a compressor motor and a control circuit for applying said voltage to windings of a compressor motor upon receiving an ambient temperature signal (274) below a predetermined value.
37. A method of warming a compressor (56) to a start-up temperature, comprising the steps of: measuring an ambient temperature; characterized by the steps of sensing when a compressor motor is not running and applying a current from a compressor motor power source (262) to motor windings of the compressor (56) to heat the compressor (56) when the compressor motor is not running and the ambient temperature is below a predetermined temperature. |
SAMPLE COLLECTOR AND COMPONENTS THEREOF
This invention relates to sample collectors and components thereof. Some of the components have independent utility and are described in connection with sample collectors and in connection with other types of equipment and methods. It is known to apply a protective coat to equipment such as sample collectors to protect the equipment from harmful environmental effects such as corrosion. In the prior art, most equipment such as refrigerated sample collectors, refrigerators, freezers and air conditioners are constructed by adding one part at a time into an integrated design with some of the parts already coated or painted. The prior art method has a disadvantage in that it is difficult to adequately seal all of the joints of the system.
Moreover, when, the system requires repair, the system must be dismantled, reassembled and an attempt made to provide a corrosive resistant coating in all of the joints and other inaccessible places.
It is known to provide a separate heating element and controls for a system to warm up a compressor prior to running the compressor in cold weather. This approach has the disadvantage of being expensive and requiring additional electrical insulative protection.
Peristaltic pumps are known which include a connecting band that is opened to obtain access to the peristaltic tube. In the prior art, the pumping action tends to flex the restraining element and causes wear on the tube. Moreover, it is difficult to unlatch the prior art bands and to re-latch them. This problem is particularly aggravated with peristaltic pumps having less than three rollers. With less than three rollers, for easy removal of the tube, more than 120° must be readily openable for inserting the tubing.
Peristaltic pumps include a guideways for the pump tube leading to the raceway. In the prior art the shape of the guideways causes the tube to be moved from side to side and at times to rub against edges of the raceway under the stress of the paddle rollers.
In the prior art, generally geneva mechanisms or other apparatus are used to move the distributor arm. In order to obtain precision positioning, the units always hold the arm at a location that is known. However, this prevents the arm from being freely rotated when the waste water sampler is not operating. Prior art systems attempting to provide an indexing system that identifies the location of the distributor .use multiple
circles of indicia in multiple channels to indicate numerical position and direction of movement. These systems have the disadvantage of being complicated and expensive.
It is an object of the invention to provide a novel refrigerated sampler.
A refrigerated system for a sample collector includes a condenser, a compressor, a restrictor and evaporator coils. A fastener connects the condenser and evaporator coils to the compressor and the restrictor is mounted to the condenser and evaporator coils to permit communication therebetween while maintaining a pressure differential. The system is characterized by a unitary frame for connection to the refrigerated system. The unitary frame includes a support unit mounted to the refrigeration system. The condenser, the restrictor and the evaporator coils are mounted to the support unit and the fastener connects the compressor to the support unit, wherein the support unit with the attached condenser, the evaporator coils and the restrictor may be easily moved as a unit and the support unit may be fastened to a refrigerated sampler to close the refrigerated sampler as a final closure. The restrictor may be either an orifice restrictor or a capillary restrictor.
The evaporator and the condenser coils, the restrictor and connectors connecting them are powder coated after they have been mounted to the support unit and the compressor is coated with a protective coating prior to being connected to the support unit. A refrigerated compartment is adapted to receive sample bottles and a distributor is adapted to supply samples in an orderly manner to the sample bottles. A pump pumps the samples through the distributor and a cooling compartment is adapted to receive the unitary frame. However, the compressor is coated with a special protective coat prior to being mounted to the unitary frame and connected to the evaporator and condenser coils. The unitary frame includes the final closure. A method of fabricating a refrigerated sampler comprises the steps of assembling the condenser coils, the evaporator coils, the restrictor and the compressor to the refrigerated sampler. To assemble the condenser coils, the evaporator coils, the restrictor and the compressor to the refrigerated sampler, the support unit and the compressor are mounted on the unitary frame and the condenser coils and the evaporator coils are connected to the compressor. The connections between the compressor, the evaporator coils, and the condenser coils are sealed. The unitary frame is powder coated
with the condenser coils, the evaporator coils, the restrictor and the support members on it. An orifice restrictor or a capillary restrictor is mounted between the evaporator coils and the condensor coils. The compressor with a special protective coat on it is mounted to the unitary frame and the compressor is mounted to the evaporator and condenser coils. A method of servicing a refrigerated sampler comprises performing service operations on components of a unitary frame. To perform the service operations, the unitary frame is unfastened from the refrigerated sampler and pulled from the refrigerated sampler. After servicing, the unitary frame is pushed back into the refrigerated sampler and fastened into place to provide a final closure. In use, the refrigerated sampler is inserted into a corrosive environment and at least one sample is drawn into the refrigerated sampler with a peristaltic pump and deposited into at least one sample bottle within a refrigerated compartment.
To draw at least one sample into the refrigerated sampler in one embodiment, the sample is pumped into tubing that is part of a distributor arm. The distributor arm is stepped from position to position over sample bottles in accordance with a program.
In stepping the distributor arm from position to position over sample bottles, the position of the distributor arm is sensed, the distributor arm is moved to a zero reference point, the desired position for the distributor arm is read from memory, the distributor arm is moved to the desired position and the pump is activated or in another embodiment, the position of the distributor arm is sensed, the desired position is read from memory, the sensed position is compared with the position in memory and a sample is deposited when the sensed position corresponds to the position in memory.
To sense the position of the distributor arm, an index disk is rotated with the distributor arm wherein the index disk has code characters separated by code indicators along the periphery of the index disk. A plurality of unique locations on the index disk has at least one code indicator positioned to identify at least one code character. Each of the code characters is identified by an identification character forming a code indicating a unique position on the index disk. The identification characters and the code characters are used to generate a code in which at least one code character defines a unique position on the periphery of the index disk. The code characters are wide openings and the wide openings are sensed and represented by a number of pulses
equal to the width of the opening. The identification characters are smaller openings and the smaller openings are sensed to represent a number of pulses corresponding to the smaller openings.
The index disk has indicia along its periphery of the index disk and is characterized by the code characters and code identifiers. The code characters and the code identifiers are light passing portions separated by opaque portions on the disk. The light passing portions form code characters and are of different widths from each other and wider than the code identifiers. Advantageously, the opaque portions and the light passing portions are formed lithographically or are stamped. In one embodiment, the light passing portions are openings in the disk.
Each of the code locations includes a combination of three spaced apart locations which may be individually sensed. A center location in each of the code locations indicates a first value; a first side indicia on one side of the first location indicates a second value and a second indicia on a second side of the first location indicates a third value. The first value is larger than the second and third values. The second and third values differ from each other. The first value is sufficiently different in magnitude from the second and third values to be identifiable as a first value. The sum of the first value and second value indicates the location of a point. The sum of a first magnitude and a third magnitude indicates the same point. The sum of the first value and the second value is different than the sum of the first value and third value whereby the direction of movement between the sensor and a coded member is indicated by the differences in the combinations of the first value with the second value from combinations of the first value with the third value. The index disk and the sensor are movable with respect to each other to provide the specific locations. The peristaltic pump comprises a peristaltic pump tube, a roller paddle and a metal pump band. The metal pump band has a hook on one end and a keeper is mounted to the peristaltic pump. The metal hook is positioned to engage the keeper. A hook guide extends over the keeper and blocks the hook from passing above the keeper. Advantageously, the peristaltic pump includes contoured tube guides communicating with a raceway. One of the contoured tube guides is deeper in a base than the other and gradually rises from a position lower than the raceway to a position
substantially equal with the raceway. The other of the contoured tube guides starts at a position above the raceway and moves lower to a position substantially equal to the raceway. The contoured tube guides are arranged to reduce movement of the peristaltic pump with the raceway as the roller paddle rotates. A control system for the sample collector comprises a microcontroller, a motor, code means for indicating a location of a distributor and an input device for programming the microcontroller. The motor moves an index position sensor with respect to an index disk, whereby the microcontrollor receives signals indicating a position of the distributor outlet. A cooling system adapted to cool a confined space comprises a compressor. The compressor includes a motor for driving the compressor. The motor includes a motor winding, at least one condenser coil and at least one evaporation coil positioned to remove heat from the confined space. The compressor is in communication with the at least one condenser coil and at least one evaporation coil to compress fluid to release heat in the at least one condenser coil, whereby expanding fluid in the at least one evaporation coil absorbs heat within the confined space. A motor-winding heating- current control circuit and at least one ambient temperature sensor are positioned to sense ambient temperature. The at least one ambient temperature sensor is electrically connected to the motor- winding heating-current control circuit to apply current through the winding of the compressor motor to warm the compressor sufficiently to enable the compressor motor to start under cold ambient conditions.
The cooling system is characterized in that the motor-winding heating-current control circuit receives power from the same power source as a compressor control and the cooling system includes means for altering the power to provide a current that is too low to start the compressor motor. The compressor motor has a means for altering the power and includes an attenuator having a value sufficient to reduce voltage from the power source to a level below a starting level of the compressor motor. The motor- winding heating-current control circuit is connected to the compressor control circuit to receive a signal indicating the operating condition of the compressor and includes a circuit to activate the heating current control circuit to apply a heating current to windings of the compressor motor only when the compressor motor is in its rest state.
With this arrangement, the compressor is wanned to a starting temperature during cold weather. Thus, an ambient temperature senses when a compressor motor is not running and applies a current from a compressor motor power source to motor windings of the compressor to heat the compressor when the compressor motor is not running and the ambient temperature is below a predetermined temperature.
A method of making a bottle rack comprises the steps of forming a first half of the rack and a second half of the rack. The first and second halves of the rack are identical and have matching surfaces. The distance between the bottle positioning surfaces and the matching surfaces are one half of a stability design distance. The matching surfaces are placed together back to back whereby locating members are spaced a stability design distance apart for holding bottles. The bottle rack halves are formed by injection molding in a mold that forms a rectangular base with the matching surface on it with an opening in the center and a cylindrical ring of the bottle positioning surface surrounding the opening in the center, whereby the bottles are positioned in the bottle positioning members with a surface against two aligned bottle positioning members separated by a stability design distance. The bottle positioning surface is mounted to a cylindrical supporting and positioning wall. The central member is adapted to be mounted horizontally. The central member has two identical members positioned back to back and the bottle holding and positioning surfaces extend outwardly from the two identical members.
Advantageously, a bottle rack bottom is positioned to close off one of the extending cylindrical members, whereby bottles may rest on the bottom and extend upwardly to opposite cylindrical walls. The two symmetrical members are held together by screws, whereby they may be molded separately in a single cavity mold. The cylindrical wall has an opening in the center to which the bottles extend. At least two bottle positioners are mounted to the cylindrical wall to position the bottles.
The above-noted and other features of the invention will be better understood from the following detailed description when considered in connection with the accompanying drawings, in which: FIG. 1 is a simplified, fragmentary, partly-exploded view of a sample collector which incorporates embodiments of the invention;
FIG. 2 is another view of the sample collector of FIG. 1 illustrating an embodiment of the invention as it would be applicable to the sample collectors;
FIG. 3 is a perspective view of a refrigeration unit incorporating an embodiment of the invention as applied to a sample collector; FIG. 4 is a fragmentary perspective view of the refrigeration system of FIG. 3 taken from another angle;
FIG. 5 is a block diagram of a method of making the refrigeration system of FIGS. 3 and 4;
FIG. 6 is a block diagram of a method of servicing the refrigeration system of FIGS. 3 and 4;
FIG.7 is a partly-broken away perspective view of the sample collector of FIGS. 1 and 2 illustrating an embodiment of the invention as applied to the sample collectors;
FIG. 8 is a simplified perspective view a portion of the embodiment of FIG. 7 illustrating an invention as it may be applied to wastewater samplers; FIG. 9 is a simplified perspective view of a portion of the embodiment of FIG.
8;
FIG. 10 is a simplified perspective view of another portion of the embodiment of FIG. 8;
FIG. 11 is a simplified perspective view showing a stage in the development of an embodiment of FIG. 8 that comprises the embodiments of FIGS. 9 and 10;
FIG. 12 is a simplified perspective view of the embodiment of FIG. 11 in a further stage of fabrication;
FIG. 13 is a flow diagram of a process of making a bottle rack;
FIG 14 is a fragmentary perspective view of a portion of the embodiment of FIG. 7;
FIG. 15 is a perspective view of another portion of the embodiment of FIG. 7;
FIG. 16 is a simplified exploded perspective view of a portion of the embodiment of FIG. 14;
FIG. 17 is an exploded perspective view of another portion of the embodiment of FIG. 14;
FIG. 18 is a perspective view of an index disk that is component of the embodiment of FIG. 14;
FIG. 19 is an exploded simplified perspective view of an embodiment of an invention as it may be used in a pump; FIG. 20 is a simplified perspective view of the embodiment of FIG. 19;
FIG. 21 is a simplified perspective, partly exploded away of a component of the embodiment of FIG. 19;
FIG. 22 is a block diagram of a portion of a control system; and
FIG. 23 is a block diagram of a heating system in accordance with an embodiment of the invention.
In FIG. 1 , there is shown a simplified perspective view of a sample collector 10 which is one type of apparatus that may include inventions described hereinafter and which has as its principal component parts a control system 12, a peristaltic pump 14, and an enclosed refrigerated sample bottle compartment 16. The enclosed refrigeration system and sample bottle unit 16 is housed in an enclosure and has separately mounted above it the control system 12 to control the collection of samples in the refrigeration system and sample bottle unit 16 and a peristaltic pump 14 which, under the control of the control system 12, may pump liquid samples such as waste water samples into bottles included within the refrigeration system and sample bottle unit 16 (the bottle rack and bottles are not shown in this view for clarity).
The control system 12 includes a touch screen 26 for the control system 12. The peristaltic pump 14 is mounted to the side of the control system 12 and is controlled thereby to draw samples and cause them to flow into bottles within a refrigerated compartment 28. For this purpose, the peristaltic pump 14 includes pump inlet and outlet tubing 200 and 202. The enclosed refrigeration system and sample bottle unit 16 includes a refrigerated sample bottle compartment 28 and a refrigeration system 46. The refrigeration system 46 cools the refrigerated compartment 28 which is designed to include sample bottles and a distributor arm which fills the bottles with samples in accordance with the control system 12. The peristaltic pump 14 under the control of the control system 12 determines when to draw a sample and the amount of sample to be deposited in the bottles. The control system 12, refrigeration system and sample bottle
unit 16 and peristaltic pump 14 cooperate together in the manner described in United States Patent 5,915,932, the disclosure which is incorporated herein by reference.
The refrigerated sample compartment 28 includes a distributor arm 18, an opening for electrical connections a vent opening 25 through which air leaves the compartment 28. A port and fan shown at 38 (FIG. 2) blows cooled air into the refrigerated compartment 28. The distributor arm 18 includes a distributor outlet 42 through which samples flow into sample bottles, a distributor hose 82 and side support members 40A and 4OB for the distributor hose 82. The peristaltic pump 14 is positioned with its paddle rollers having an axis of rotation that is horizontal so that it opens to the side. However, it may be positioned and hinged to open in other directions or orientations.
In FIG. 2, there is shown another simplified perspective view of a sample collector 10 from another side having the control system 12, the peristaltic pump 14, the enclosed refrigeration system and sample bottle unit 16, the refrigeration section 46, with the cooling assembly 34 shown removed. A cool air compartment 36 within the refrigeration section 46 includes a cool air space port 38 and a computer-compressor electrical connector 44. Cool air flows through the port 38 into the refrigerated bottle compartment 28 (FIG. 1 ). The cooling assembly 34 includes a back plate 50, condenser coils 52, a bottom support panel 54, a compressor unit 56 and a fan 58. The compressor unit 56, the fan 58, the back plate 50 and the condenser coils 52 are mounted to the plate. Also the evaporator coils (not shown in FIG. 2) are mounted to the back plate 50 so as to be supported on the bottom support panel 54. With this arrangement, the compressor 56, the fan 58, condenser 52 and evaporator coils are all moved as a single unit into the cooling compartment 36 or removed from the cooling compartment 36. This permits easy removal for service and the application of a protective coating such as by powder coating processes substantially coating the entire cooling system 34 as a unit.
The sampling system 10, in one application is utilized to sample wastewater in a corrosive environment. By separately assembling multiple units together, a protective coating may be applied after these units are connected which permits a better seal than when the individual units are covered with a protective coating and then interconnected
to each other since the connecting points are inadequately protected if they are coated first and then connected. Moreover, by using a powder coating technique that causes the powder to flow into narrow spaces when the unit is already connected , unprotected connecting points are reduced and failure because of corrosion is reduced. In some embodiments, it is not possible to connect all units together. For example, the compressor is not connected prior to applying a protective coat to other units because the temperature at which powder coating is applied may damage the compressor. However, the other units are coated and then the compressor is connected leaving only the compressor connections to be separately coated. Thus the condenser coils 52, evaporator coils, the fan unit 58, the restrictor, any other components and the connections between them may be coated after they are assembled and then special care taken for the few remaining connections to provide superior protection. Other coating materials and techniques such as zinc based paints applied as an aerosol or in which the connected units are dipped may permit the compressor to be connected before the combination is coated.
In FIG. 3 there is shown a perspective view of the cooling assembly 34 showing in greater detail the bottom support 54 having side members 62 and 66, a bottom member 64 and an inner wall 60. The bottom wall 64 supports the compressor 56 and a cooling fan (not shown in FIG. 3) with the back plate 50 having side walls 68 and 72, a top wall 70 and the exposed condenser coils 52. the condenser coils are positioned so that a fan 58 (FIG. 2) flows air outwardly to remove heat.
In FIG 4, there is shown a perspective view of the cooling assembly 34 from the opposite side as shown in FIG. 3 with the evaporating coils 74 shown mounted to the plate 72 to cool the cool air compartment 36 (FIG. 2). As shown in this view, a precision orifice 76 within the tubing provides an appropriate restriction to permit the building up of pressure in the condenser coils 52 and expansion in the evaporation coils 74. Connections to the evaporator coils 74 and the compressor 56 (FIG. 3), the condenser coils 52 are shown at 78, 80 and 82. These connections are made after powder coating or otherwise insulating the coils and restrictor and separately insulating the compressor. Howeyer, they are easily accessible by removing the entire cooling assembly 34 and good seals may be obtained to avoid exposed locations that will
corrode in the corrosive environments in which sample collectors are sometimes used. While an orifice restrictor 76 is used as the restrictor in the preferred embodiment, a capillary restrictor could be used instead. However, the small size and long length of a capillary restrictor make it prone to chipping the protective coat, thus reducing its protective ability. Because an orifice restrictor is small, short and confined within the transfer tubing, the unit including it is more rugged and durable in the anticipated environment than units using a capillary restrictor.
In FIG. 5, there is shown a flow diagram 90 including the step 92 of assembling condenser coils, evaporation coils and a fan on a single unitary frame, the step 94 of powder coating the assembly of step 92, the step 96 of mounting the compressor on the unitary frame and connecting the compressor to the condenser and evaporation coils, the step 98 of sealing the connections between the compressor and evaporation coils and the step 100 of mounting the unitary frame to the main refrigerated sampler. With this process, a protective coating may be efficiently applied and provide better protection then coating individual units and mounting them to the refrigerated sampler in a step by step process as the sampler is built up to include the necessary components. Moreover, the unitary frame also permits more economical servicing of the units since it can be easily disconnected and moved from the refrigerated sampler to perform service on it. In this specification, the words "unitary frame" means the combination of support members and multiple components that include at least condenser and evaporator coils of a refrigeration unit that are supported together and may be removed as a unit from a refrigeration system and returned to the refrigeration unit to be connected as a single unit.
In FIG. 6, there is shown a flow diagram 102 including the step 104 of unfastening the unitary frame from the refrigerated sampler, the step 106 of pulling out the unitary frame, the step 108 of servicing the refrigerated sampler and principally the components mounted on the unitary frame and the step 110 of pushing the unitary frame back within the refrigerated sampler and fastening it in place. With this arrangement, the refrigerated sampler may be more conveniently serviced by either removing the unitary frame to a location for servicing or merely removing it easily from the refrigerated sampler for servicing and even by replacing it with a different unitary frame
temporarily while service is performed on the prior unitary frame. Access is more easily obtained to repair the parts and provide a protective coating where the coating may have been removed or damaged.
In this specification, the word "restrictor" shall include both capillary and orifice restrictors designed to provide a pressure differential between the evaporator coils and the condenser coils of a cooling unit. The words "final closure" shall mean an outside member that provides a suitable wall for the refrigerated sampler with the proper appearance and protection and yet be easily fastened to the refrigerated sampler. It permits easily fastening and unfastening without other obstructions so that it may be quickly unfastened to pull the unitary frame out and quickly fastened to provide a finished appearance to the refrigerated sampler. In this specification, the words "special protective coat" shall mean a coat specially adapted to protect surfaces of components and connections between components in a corrosive environment. In the preferred environment, this coat should be obtained by the process known as powder coating after at least two of the components have been connected together so as to permit effective protection to the connections themselves in a corrosive environment. In the preferred embodiment, all of the components on the unitary frame except for the compressor are connected before the special coat is applied.
In FIG. 7, there is shown another perspective view of the refrigerated sampler 10 broken away to show the refrigerated sample compartment 28 with a plurality of sample bottles 114 mounted in a bottle rack 112 within the refrigeration compartment 28. A distributor arm 18 is shown positioned over a bottle. During sampling a distributor arm positioning assembly 116 determines the position of the distributor arm 18 even though the distributor arm 18 may be freely moved by hand and thus have been moved out of position. Thus, accidental moving of the distributor arm 18 such as to remove or insert a bottle rack still permits operation because the distributor arm positioning assembly 116 detects the location of the distributor arm 18 and moves the distributor arm 18 to the starting position by a stepping motor or any other drive means such as for example, an indication motor, a synchronous motor, a solenoid or linear actuator. The bottle rack 112 is mounted to a ledge within the refrigeration compartment 28 on which it rests so that it can be easily removed along with the sample
bottles and a new rack with new sample bottles can be placed inside the refrigeration compartment 28. A fan 280 blows cold air into the refrigeration compartment 28.
In FIG. 8, there is shown a simplified perspective view of the distributing arm positioning assembly 116, the distributor arm 18, and the bottle rack 112. The bottle rack 112 includes two injection molded sections 112A and 112B molded from a single cavity and positioned with their respective bases 126A and 126B in contact with each other. Each of the bases 126 A and 126B has a cylindrical supporting and positioning wall 128 A (FIG. 9) and 128B (FIG. 10)extending from it. Each of these walls has a surface which contacts a corresponding one of the sample bottles 114 to provide a contact point against the bottle. Thus the two units with the bottoms of their bases 126 A and 126B in contact with each other provide two points of contacts against the surfaces of each bottle so as to firmly position them on one side. A central cylindrical member positions them on their inner surface (not shown in FIG. 8). The distributor arm 18 is located so as to have a central axis of rotation at the center of the circle of sample bottles within the bottle rack 112. Its outlet is thus positioned in sequence over the bottles by a stepping motor.
The distributor arm positioning assembly 116 includes a stepping motor 124, a distributor assembly 122, an index position sensor 120, and an index disk 118 (FIGS. 14 and 18). The index disk 118 has encoded on its periphery a code for each position. It rotates together with the distributor arm 18 so that the sensor 120 detects the position of the index disk 118 and thus the corresponding position of the distributor arm 18. The difference between the sensed position and the position that the distributor arm 18 is determined by a microcontroller which controls the stepping motor to move the distributor arm 18 to the proper position. In FIG. 9 there is shown a simplified perspective view of a bottle rack half 112A having its base 126A, the cylindrical supporting and positioning wall 128 A, handles 138A 3 240A, 242 A and 144A and bottle positioning members 130A, 132A, 134A and 136A. The positioning devices such as 134A have a central arc for receiving the surface of one sample bottle and two arced side members each of which contacts another sample bottle. The three sample bottles positioned by each of the positioning members controls the position of all of the sample bottles between two positioning members. With this
arrangement, the location of the bottles may be calibrated to correspond to the code on the index disk 118. The code on the index disk for the first bottle is set to correspond to the numeral one on the base 126A as shown at 242 with the locations of the remainder of the bottles being indicated on the top surface of the base 126 A. In FIG. 10, there is shown a perspective view of the second rack half 112B of the bottle rack 112 having positioning members 130B 3 132B 5 134B and 136B (134B and 136B not being visible in FIG. 10). These are shaped in the same manner as the corresponding bottle positioning members in the first rack half 112A (FIG. 9). Similarly, since the base 126B is molded in the same cavity as the base 126A (FIG. 9) and the cylindrical supporting and positioning wall 128B is formed in the same cavity as 128A, the two halves are identical as they are molded. However, as shown in FIG. 10, both halves are molded with eight ribs extending radially from a connecting point to the bottle cylindrical supporting and positioning wall 154A-154H. However, in the first rack half 112 A, the ribs are trimmed off before the bases and positioned together. Spring members 152 are shown in position to snap into openings in the refrigerated compartment 28 to latch the rack in place. Each of the two bases has positioning members 130B to 136B (FIG. 11) which are located together for exact positioning.
With this arrangement, the bottle rack may be economically molded using a single cavity injection mold and provide stable positioning of the bottles. With the two bases positioned together, the distance between the positioning devices on the base
112 A with the corresponding positioning member on the base 112B is a stability design distance. In this specification, the words "stability design distance" or similar words means the distance between two positioning surfaces on a stabilizing member that is sufficient to hold an item without wobbling about at least one point. A single stabilizing member may include multiple stability design distances one for each possible pivot point. Multiple stabilizing members may be used to stabilize one item and a single stabilizing member may stabilize more than one item. A positioning surface is a surface that is in contact with the surface of the item to be stabilized to hold it in position. In the preferred embodiment, the surface is the outer lateral surface of a sample bottle with the positioning members holding the sample bottle in position.
In FIG. 11 , there is shown a bottle rack 112 in the process of assembly with the two rack halves 112A and 112B being positioned against each other to be fastened in place with the screws 158A - 158H that are threaded into corresponding holes. As shown in this view, the ribs 154A - 154H are left at the bottom of the rack so that the bottles have their bottom against the ribs and their open tops extending upwardly. With each of the bottles being supported by two of the positioning members 130A - 136A (not shown in FIG. 11) and 130B - 136B. Thus the two positioning members such as for example 130A and 130B contact a bottle in two locations which are stability design distance apart. In FIG. 12, there is shown a rack with the rack halves 112 A and 112B positioned together to form a rack with a bottom surface 262. The bottles rest on the bottom surface 262 mounted underneath the ribs 154A - 154G (FIG. 11). The center of the bottom surface 262 includes a circle of air flow control openings 142. The two aligned positioning members such as for example 134A and 134B (not shown in FIG. 12) position a bottle against side to side wobbling such as for example wobbling can be tangential to the cylinder 128 A and 128B radial to the cylinder formed by the walls 128A and 128B. Because the bottles touch each other between the positioning members 130A, 130B - 136A, 136B (not shown in FIG. 12), they are prevented from movement between the position members by the adjacent bottles as long as the adjacent bottles have relatively straight sides. Thus the positioning members align the bottles straight up and down in the tangential direction and prevent them from wobbling and the cylindrical walls prevent them from tilting in a radial direction or wobbling in the radial direction or moving out of position.
In FIG. 13, there is shown a flow diagram 164 of a step in manufacturing a bottle rack comprising the step 166 of preparing a single cavity mold for injection molding one rack half with at least one positioning surface for each bottle to be positioned, which positioning surface is one half of a stability design distance from one end of a half rack, the step 168 of injection molding two half racks for each rack desired, and the step 170 of inverting one half rack and fastening it to another half rack with one side of each half rack in contact so that at least one stabilizing member is formed with the one end being
centered between two positioning surfaces. With this approach, a single cavity injection mold may be used to manufacture all of the principal parts of the bottle rack.
In FIG. 14 there is shown a fragmentary view of a portion of the distributor arm positioning assembly 116 having a distributor assembly 122, an index disk 118, a sensor 120 and a portion of the distributor arm 18. As best shown in FIG. 17, the index disk
118 is fastened by screws to rotate with the distributor arm 18 and is aligned so that a code on its surface indicating the position of the distributor arm passes under the sensor 120. The code on the disk 118 consists of spaced-apart openings in the disk of different widths and combinations although any code could be used including magnetic codes or translucent portions or the like. In the case of a magnetic code, a magnetic pick up would be utilized. In the preferred embodiment the openings are made in a metal disk economically. Preferably, they are made lithographically and spaced to indicate a multiple of steps of the stepping motor. The sensor 120 includes a light source, which in the preferred embodiment is an LED, and a photocell, embedded in the sensor so that the index disk 118 passes between the sensor 120 with its code being directly between the photoelectric pick up and the LED. hi this manner, signals are supplied from the sensor 120 and signals from the sensor 120 are supplied to a control system 252 (FIG. 22) indicating the exact position of the distributor arm 18.
In FIG. 15, there is shown a simplified, partly broken away perspective view of the distributor arm 18 having a stepping motor 124 connected through a conductor 182 to a source of power, a conductor 180 connected to the sensor 120 (FIG. 14) and to a control system 252 (FIG.22) to indicate the position of the index disk 118 (FIG. 14) and distributor arm 18 and a drive shaft 172 driven by the distributor in synchronism with the index disk 118 (FIG. 14). The distributor arm 18 includes a hose 82 having an opening 42 at one end and supporting members 4OA and 4OB to support it as it moves in a circle about the drive shaft 172 with its outlet 42 being offset from the longitudinal axis of the shaft 172 a sufficient distance so that with the shaft 172 being positioned at the center of the ring of sample bottles 114 (FIG. 8), the opening will pass over the openings in the bottles. A nut 178 holds the distributor arm 18 to the shaft 172. In FIG. 16, there is shown an exploded simplified perspective view of the distributor arm positioning assembly having the stepper motor 124, a shaft plate 188,
a drive belt 184, a distributor gear 186 and the distributor base 174. The stepping motor drive belt 184 engages the gear 186 in one portion and the stepping motor output shaft which passes through a center bushing 234 of the shaft plate 188 to drive the gear 186 below the shaft plate 188. With this arrangement, as the stepping motor 124 steps from position to position it moves the drive belt 184 in synchronism which in turn turns the gear 186 to turn the distributor arm 18 and the index disk 118 (FIG. 14). Power is applied to the motor 124 through the conductor 182 and signals are received from the sensor 120 (FIG. 14) through the conductor 180. hi FIG. 17, there is shown a exploded view of a portion of the distributor arm assembly 116 showing the index disk 118 spaced from the distributor gear 186 by a spacer 190 and positioned with respect to the distributor output shaft 172, the distributor gear 186, and the index disk 118 by screws
246 A-246D which pass through or into each of them to maintain them in synchronism. In FIG. 18, there is shown a perspective view of the index disk 118 having openings to receive the screws 246A-246-D (FIG. 17) and a code placed on the periphery formed of opaque portions one of which is labeled 192 and openings of different sizes shown at 194, 196 and 198. These openings provide a unique code which indicates the exact location of the disk and thus the location of the outlet of the distributor arm with respect to the sample bottles. In the preferred embodiment, the unique code is based on the number of steps of a stepping motor as described above.
Generally, the index disk includes a sequential series of codes, each indicating a position on the disk. While in the preferred embodiment, the codes indicate a unique position on a disk, they can indicate a unique position on any object which moves with respect to a sensor that senses the codes. Each unique code at a unique position is identified by a code identification character and a code character or other unique criteria such as for example, a pattern of indicia that does not repeat. The pattern may by comprised completely of code characters or may be separate from the code characters. It can be spacial or numerical and consist of any indicia including light and dark areas. Each code character is indicated by at least one code identification character to separate it from other code characters. In the preferred embodiment, two code identification characters are used, one on each side of the code character.
As shown in FIG. 18, opaque spaced portions separate openings. Narrow openings are code identification characters that indicate the presence of code characters identifying the location. For example, in FIG. 18, the narrow slots such as 196 indicate the presence of a code between it and the next narrow slot. Between two narrow slots, there are wider portions such as 194 and 198 that constitute code characters. A code may include a plurality of code characters. In the preferred embodiment, the narrow portions have a width of seven to thirteen distances of a stepping motor step. The number of steps it take to cross the distance of the wider openings represents a code character. In the preferred embodiment, this is considered a numerical value. Where there are multiple adjacent wide spaces not separated with a narrow space, each of the wide spaces indicates a different code character which together form a code.
In the preferred embodiment, when the distributor aim is not being moved by the stepping motor, the stepping motor is de-energized and the arm can rotate freely. However, once a command is given to move a distributor over a bottle, the stepping motor moves the distributor arm in a direction as commanded by the microcontroller.
The microcontroller controls each step by issuing a signal for that step. It remembers the direction that the distributor arm was last moving and moves the distributor arm in that same direction as a start. However, as soon as the distributor arm recognizes a code portion from a narrow opening, it determines if it is moving in the desired direction to reach the bottle in a short time. If not, the microcontroller has the stepping motor change directions. The one or more code characters are recognized in the microcontroller as being the same specific location whether they read in one direction or in the opposite direction.
A stop is provided at 290 which engages the distributor at 292 (FIG. 15) in the event of a malfunction in which the code is misread and the microcontroller attempts to move too far in one direction. When that happens, the microcontroller recognizes that the stepping motor has attempted to move too large a distance and does not order a sampling operation. Because this system recognizes unique locations, in many instances, the microcontroller continues operating in accordance with the procedures as described in the aforementioned patent.
In FIG. 19, there is shown an exploded perspective view of a peristaltic pump 14 having a peristaltic pump cover 204, a metal pump band 206 and a pump base 208. The pump base 208 has mounted to it a roller paddle 218 driven by a motor 230 with two rollers 220A and 220B mounted on the ends of the paddle to roll along a raceway 232. Two positioning posts 224A and 224B hold a peristaltic pump tube 200 (not shown in FIG. 19) in position in the raceway 232 while the roller paddle 218 rolls against it driven by the motor 230 and an output shaft 222 to pump liquid through the peristaltic pump tube.
Two peristaltic pump grooves 236 and 238 hold the peristaltic pump tube in a loop with a portion of it along the raceway 232 with one end of it extending along the contoured tube guide 238 and the other end along the contoured tube guide 236. The contoured tube guides 236 and 238 are spaced from each other and the contoured tube guide 236 starts at an elevation lower than the raceway 232 and increases in height up to the raceway 232 while the contoured tube guide 238 is at an elevation higher than the raceway 232 and gradually lowers to an elevation at the raceway 232. The contoured tube guides 236 and 238 are shaped so that they apply the same bias to the peristaltic pump tube to maintain it in the raceway against the movement of the rollers 220A and 220B to avoid it from being moved from one side to another and being pinched.
In this specification, the words "contoured tube guide" means a tube guide leading to or from a raceway with a shape designed to reduce the tendency of the tube to move from the center of the raceway during a pumping operation. The contoured tube guide on one side of the raceway starts with a bottom edge below the top edge of the raceway and other starts with its bottom edge above the top edge of the raceway. Both of them connect with the raceway with their bottom edge equal to the top edge of the raceway. The curvature leading to these points is shaped, partly by trial and error, to provide a bias to the tube that reduces its motion from side to side to a minimum and thus avoids excess cutting and wear of the tube which otherwise would occur as the rollers force it against edges or the like of the raceway.
The edges of the raceway are curved to reduce the tendency to cut the peristaltic tube. The raceway 232 has rounded edges to further avoid the wear on the peristaltic pump tube as the rollers exert a force in the direction of the flow of the liquid. The
curves of the contoured path place a bend in the peristaltic pump tube in opposite directions with one rising and the other lowering in a symmetrical manner and slanting slightly toward the center of the raceway. With this contour, bias is placed on the peristaltic pump tube to resist its moving from one side to the other and thus the peristaltic pump tube avoids wear and lasts longer.
The metal pump band 206 receives a hinge pin 210 on one end permitting it to open approximately 180 degrees so as to provide access to the peristaltic pump tube when opened but to protect it and hold it in place when closed. A hook 214 on one end fits within a cylindrical rolled radius 226, which has a radium of curvature similar to the radium of curvature of the hook 214 so as to permit rolling motion between the two.
This rolling motion reduces the flexing of the band, engages a keeper 226 to hold it in place when it is not opened. A toggle latch pulls the hook 214 to stretch and hold the band. A guide 282 prevents the hook 214 from being positioned too high and over the cylindrical rolled radius. The peristaltic pump cover 204 includes a hinged portion, a thumb screw 248 and an axle seat 250. The axle seat 250 is aligned with the output shaft 222 and when the cover 204 is in place provides a seat to stabilize the output shaft 222 for the roller paddle 218. The thumb screw 248 holds the cover 204 at one point to the base 216 and screws 212A-212D hold the cover 204 to the base 216 at other locations. In FIG. 20, there is shown another perspective view of a base 208 showing two ends of the peristaltic pump 200 and 202 within the contoured tube guides 236 and 238 but broken away so that it is not shown entering the raceway 232. On one end of the base, there is mounted by screws 234A and 234B a keeper and keeper guide 228 positioned so that the hook 214 (FIG. 19) on the end of the metal band 206 (FIG. 19) engages the keeper is held within the cylindrical rolled radius. The guide 282 prevents the hook from being positioned above the cylindrical rolled radium 226 rather than within it. Because the axis of rotation of the roller is horizontal and there are only two rollers the sides of the pump cover must provide at lest 180 degrees when operating. However, for easy installation or replacement of a tube when the band is opened, access shall be provided for at least 90 degrees and preferably between 120 degrees and 180 degrees in the preferred embodiment.
In FIG.21 , there is shown a perspective view of the band 206 showing the hinge 212 which engages the hinge pin 210 (FIG. 19) to prevent opening and closing of the band 206. On the end 214 there is mounted a magnet 234 which cooperates with a reed switch (not shown in FIG. 21) to detect when the band is open or closed in a manner described more fully in the aforementioned United States Patent 6,354,345 and is not part of this invention.
In FIG. 22, there is shown a block diagram of a control system 252 having a source of stepping motor pulses 266, an index position sensor 120, a gate 268, a microcontroller 254, the stepping motor 124 and the distributor arm 18 as its principle parts. The stepping motor 124 is connected to the distributor arm 18 to drive the distributor arm from position to position. An input device 256 is connected to the microcontroller 254 for altering of a program and applying commands.
The gate 268 is connected to the index position sensor 120 through a conductor 180 so that, when the openings in the index disk are being sensed by the index position sensorl20, the gate 268 is opened. The source of stepping motor pulses 266 is connected to the gate 268 through a conductor 270 so that stepping motor pulses are applied to the microcontroller 254 resulting in the microcontroller being able to access a database to interpret the pulses as a code indicating the exact position of the index disk and distributor. With this arrangement, the microcontroller 254 may calculate the distance between the distributor arm and the direction it is to rotate and directly rotate the distributor arm over the mouth of a bottle for insertion of a sample or withdrawing of a sample as described in the aforementioned U.S. patent. In the alternative, the microcontroller 254 may activate the stepping motor 124 to return the distributor to its starting position and to begin counting to a specific bottle to be filled. When the index disk 118 (FIG. 18) passes under a sensor to open the gate 268 to apply pulses to the microcontroller 254, the microcontroller determines if the pulses passing through the gate are in the range of the narrower slots such as 196 (FIG. 18) or wide slots such as 194 (FIG. 18). If the microcontroller recognizes a narrow slot, which is a code identification character, recognizes the next group of signals as representing a code character. Generally, the number of pulses that are applied to the microcontroller while a narrow slot is moving through the sensor may be considered as
a single unit. Multiples of that number of pulses passing through the wider slots may be considered a number equivalent to the multiple so that if five times the pulses occur during the time a wide slot passes through the sensor as occur at the input the microcontroller during the time a narrow slot passes through the sensor, the code character corresponding to the wide slot may be considered a five. If there are a series of wide slots not separated by a narrow slot, a series of such code characters are generated. For example, if there are two wide slots in a row, one equal to five and the other equal to three, the microcontroller recognizes 5,3 or 3,5 as being one side or the other of a unique bottle general location corresponding to a general location on the disk and unique position on the distributor. The microcontroller than identifies a narrow slot and the distance from the narrow slot corresponding to a bottle opening and moves the bottle opening.
The reference point on the disk that positions the distributor at a location over a bottle is the trailing edge of the code identification character slot so that the resting position is recognized at the end of the traversal of a slot through the sensor. Of course, other reference points may be used instead such as one stepping motor step beyond the trailing edge and the distributor arm may be arbitrarily positioned and does not have to be aligned with any slot but may be offset a distance in accordance with the calibration of the index disk with the location of the distributor arm. While in the preferred embodiment, the microcontroller remembers the direction that the distributor arm was last moving and starts the stepping motor in that direction after motion has been terminated, other obvious algorithms may be utilized such as determining the direction by the order of the code characters on the disk or by separate indicia on the disk which point in one direction. For example, a wider slot that is distinguishable in its width from either the code character slots or the narrower marker slots followed by another slot indicating counterclockwise or a similar arrangement indicating clockwise. Moreover, more than one sensor could be used either in the same tracks or multiple tracks although the expense is increased with each sensor and each track.
In FIG. 23, there is shown a system 260 for warming a compressor to a point where it may start when the ambient temperature is low. At very low ambient temperatures, if the compressor has not run for a period of time, the fluid in the
refrigeration system may liquify. If it liquifies sufficiently and collects within the compressor, it may prevent the compressor from starting. The system 260 heats the compressor without any additional external heaters or controls so as to do so at a minimum cost and nonetheless permit the compressor to be sufficiently warm for starting.
The system 260 includes a refrigeration compartment temperature sensor 272, a power source 262, an ambient temperature sensor 274, a compressor control circuit 276, a motor-winding heating-current control circuit 278 and the compressor 56. The power source 262, refrigeration compartment temperature sensor 272, compressor control circuit 276 and compressor 56 are generally part of a standard refrigeration system. In some systems, there is an ambient temperature sensor 274 as well. However, in the embodiment of FIG.23 , the compressor control circuit 276 in addition to running the compressor motor when the refrigeration compartment temperature sensor 272 indicates that the temperature in the refrigeration compartment is above the preset temperature, is also connected to the motor-winding heating-current control circuit 278 to indicate the status of the compressor motor.
The power source 262 transmits power over conductor 182 to the compressor control circuit 276 to drive the compressor 56 when the compressor control circuit 276 determines that temperature in the refrigeration compartment is too high. However, the power source 262 also supplies power to the motor-winding heating-current control circuit 278 but this power is of a nature that does not run the compressor 56 when applied to the compressor motor windings. It may be attenuated by an attenuator 270 so that the voltage is too low to start the compressor motor but other mechanisms may be utilized such as an opposing voltage or a frequency that does not operate the motor or may have any other characteristic, wave shape or form that supplies current to the windings to generate heat but does not operate the motor. The ambient temperature sensor 274 applies a signal to the motor- winding heating-current control circuit 278 and when the ambient temperature is sufficiently low to indicate a possibility that the compressor motor will not operate and the motor- winding heating-current control circuit is receiving a signal from the compressor control circuit 276 indicating that the
compressor motor is not on, the motor- winding heating-current control circuit 278 applies a signal to the compressor 56 to warm the compressor 56.
While in the preferred embodiment, the heating current is applied to the field winding of a stepping motor, it could be applied to any resistive conductor in any drive mechanism.
From the above description, it can be understood that the sample collector and the components that are used in the sample collector and other apparatus have several advantages, such as: (1) they provide an economical method of forming a bottle rack;
(2) they provide a superior protective coat to equipment that may be used in a corrosive environment; (3) they provide an inexpensive position sensor that indicates a unique position with simple equipment; (4) they provide an improved peristaltic pump in which a metal band utilized to close the pump is more easily positioned; (5) they provides a superior peristaltic pump tube guideway that reduces the wear on the peristaltic tube; and (6) they provide a particularly inexpensive system for maintaining a compressor sufficiently warm in a cold environment for ease of starting.
While a specific embodiment of the invention has been described with some particularity, many modifications and variations in the invention are possible within the light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced as specifically claimed.
Next Patent: AUDIO MANAGEMENT IN A WIRELESS WAGERING GAME