FIELD OF THE INVENTION

[0001] The embodiments of the present invention relate to shaving blade cartridges and shavers having such shaving blade cartridges.

BACKGROUND OF THE INVENTION

[0002] In particular, the present invention is related to a shaving blade cartridge comprising:

- a housing extending along a longitudinal axis, having a top side, a bottom side opposite to the top side, and two longitudinal sides extending longitudinally along the longitudinal axis between the top and bottom sides,

- a cutting blade mounted in the housing between the longitudinal sides, and having a cutting edge extending along the longitudinal axis,

- a retainer retaining the cutting blade in the housing.

[0003] U.S. Patent No. 4443940 discloses a shaving blade cartridge comprising a housing and cutting blades. In a first embodiment of U.S. Patent No. 4443940, a portion of the housing partly covers the cutting blades. This portion allows the cutting blades to be maintained on the housing. In another embodiment, the cutting blades are maintained by bridges which form a retainer. The retainer is integrally formed with a cap member and a partial guard member, and is then snap fitted in the housing. Such retainer is not secure and can reduce the blade security after the cartridge is assembled.. Moreover, the manufacturing of such retainer can be long, and the assembly requires strict tolerances to be applied.

[0004] The document EP2123409 also discloses a shaving blade cartridge having a housing and cutting blades. A snap fitted retainer is provided to retain the cutting blades on the housing. In order to provide a sufficient retention force, the retainer is snap fitted at many areas of the housing, and in particular a fixation is provided on the middle of the top side of the housing. However, such retainer reduces the active surface during the shaving.

[0005] The embodiments of the present invention have objectives to mitigate the drawbacks discussed above. SUMMARY OF THE INVENTION

[0006] To this aim, according to an embodiment of the invention, such a shaving blade cartridge is characterized in that the retainer is retained on the housing by a rivet.

[0007] With these features, the housing and the retainers are robustly joined together.

Indeed, the rivet is resistant to the fatigue, and in particular a rivet assembly is more resistant to the fatigue than, for example a welded assembly. The rivet is easy to set up, with low manufacturing costs. The rivet forms an unobtrusive and esthetically pleasing fixation, which does not aggressively protrude from the housing.

[0008] In some embodiments, a person of ordinary skill in the art might also use one or more of the following features:

- the retainer comprises a retainer body extending on the top side of the housing, and the retainer and the housing are joined together on the top side of the housing; the manufacture is easy, since the housing of the shaving blade cartridge does not have to be rotated to fix the retainer on the housing; - the housing comprises a riveting pin, the retainer comprises a through hole, and the through hole cooperates with the riveting pin; the cooperation between the through hole and the riveting pin creates a position indicator for the retainer;

- the housing comprises two riveting pins, the retainer comprises two through holes, and each through hole cooperates with one of the two riveting pins, and wherein the two riveting pins are located in front of or rear of the cutting edge; the riveting pins which cooperate with the through holes allow an easy positioning of the retainer;

- the riveting pin comprises a plastic material; the plastic material is easy to deform by riveting;

- the housing is provided with a guard bar, the guard bar being forward of the cutting edge;

- the riveting pin is provided adjacent to the guard; the position of the riveting pin allows a retention without lowering the shaving surface (which is the active surface during the shaving), and without lowering the shaving performances;

- wherein the housing comprises a shaving aid member, the shaving aid member being rearward of the cutting edge; - the riveting pin is provided adjacent to the shaving aid member; the position of the riveting pin does not lower the shaving performance;

- the riveting pin and the housing are integrally formed; the manufacture is easier and it provides an enhanced resistance; - the retainer comprises a retainer body extending along a transversal axis, the transversal axis being transversal to the longitudinal axis with two free end, the through hole being located toward one of the two free ends; this feature allows to provide an esthetical aspect and allows to reduce the quantity of material to be used for the retainer; - the riveting pin and the housing are in the same material; this feature enables an easy manufacture of the retainer;

- the retainer is flat; no further step for the forming of the retainer, such as bending, is needed; the tolerances can be increased;

- the housing comprises two recesses, the retainer comprises two legs and a retainer body extending between the legs, the retainer body extending along a transversal axis, the transversal axis being transversal to the longitudinal axis, and the legs are each received in one of the two recesses; the free end of the retainer are hidden inside the housing;

- the two recesses extends along a lateral axis intersecting the transversal axis and the longitudinal axis, wherein the two recesses are blind holes, and wherein the two recesses are located on either side of the cutting blade;

- the shaving blade cartridge comprises two retainers retaining the blades in the housing, each of the two retainers and the housing are joined together by a rivet on the top side of the housing; the holding function is strengthened; - the retainer body is provided with a groove; the cutting edge extends in the groove; this feature enables to improve the control of the distance between two cutting blades, to ensure the position and the localization of the cutting blade with regard to the housing, and to reduce a transversal motion of the cutting blade;

- a plurality of cutting blades is provided, a plurality of grooves is provided, and each cutting blade cooperates with one groove provided on the interior surface of the retainer. [0009] The embodiments of the present invention are also directed to a method for the manufacture of shaving blade cartridge comprising:

- providing a housing extending along a longitudinal axis, having a top side, a bottom side opposite to the top side and two longitudinal sides extending longitudinally along the longitudinal axis between the top and bottom sides, a cutting blade being mounted in the housing between the longitudinal sides, the housing comprising a riveting pin, and having a cutting edge extending along the longitudinal axis,

- providing a retainer with a through hole,

- assembling the retainer to the housing by placing the riveting pin in the through hole of the retainer, the riveting pin having a free end which protrudes from the through hole of the retainer,

- fixing the retainer on the housing by riveting, such that the retainer retains the cutting blade in the housing.

[0010] Such a method simplifies the manufacture of the shaving blade cartridge.

[0011] According to an embodiment, the fixation of the retainer on the housing by riveting is made by plastic deformation of the free end of the riveting pin by punching. . The fixation of the retainer on the housing by riveting could also be made by applying an ultrasonic beam to the riveting pin to deform the free end of the riveting pin. The ultrasonic welding method is easy to implement with, for example, a sonotrode.

[0012] The embodiments of the present invention are also directed to a shaver comprising a handle and a shaving blade cartridge as described above, the shaving blade cartridge being connected to the handle. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Other characteristics and advantages of the embodiments of the present invention will readily appear from the following description of one of its embodiments, provided as non-limitative examples, and shown in the accompanying drawings. ON THE DRAWINGS:

[0014] Figure 1 is a perspective view of a shaving blade cartridge according to the invention, the shaving blade cartridge comprising a housing, three cutting blades and two retainers retaining the cutting blade in the housing, the shaving blade cartridge being in a mounted position;

[0015] Figure 2 shows the shaving blade cartridge of the figure 1 before the riveting operation;

[0016] Figure 3 shows a detail in a cross sectional view of the rivet of figure 1;

[0017] Figure 4 is a perspective view of a shaving blade cartridge according to an embodiment of the invention, in which the retainers comprising two legs, and before the installation of the retainers on the housing;

[0018] Figure 5A is a cross sectional view of the shaving blade cartridge in figure 4, before the installation of the retainers on the housing;

[0019] Figure 5B is a cross sectional view of the shaving blade cartridge in figure 4, the retainers being mounted on the housing;

[0020] Figure 6 shows a perspective view of the retainer of figure 1 ;

[0021] Figure 7 shows a perspective view of the retainer of figure 4;

[0022] Figure 8 shows a cross sectional view of an shaving blade cartridge according to an embodiment of the invention;

[0023] Figure 9 shows a detail of the rivet in the figure 8 after riveting operation;

[0024] Figure 10 represents a leg of a retainer having a through hole according to an embodiment;

[0025] ;

[0026] Figure 11 shows a perspective view of a shaver comprising a handle and a shaving blade cartridge, according to the invention.

[0027] On the different figures, the same reference signs designate like or similar elements.

DETAILED DESCRIPTION

[0028] Figures 1, 2, 4, 5 A, 5B show a shaving blade cartridge 1 of a wet razor 3 the blades 5 of which are not driven by a motor relative to the shaving blade cartridge 1.

[0029] As seen on Figure 11, the shaving blade cartridge 1 can be attached to a handle 7 extending in a handle direction between a proximal portion Pp and a distal portion Dp. The handle 7 can pivot with regard to the shaving blade cartridge 1. In other embodiments, the handle 7 may also be fixed with regard to the shaving blade cartridge 1. The handle direction may be curved or include one or several straight portions. The shaving blade cartridge 1 can, for example, be releasably connected to the shaver handle 7 through a lock-and-release mechanism.

[0030] As depicted on Figures 1, 2, 4, 5 A, 5B the shaving blade cartridge 1 comprises a housing 9. The housing 9 extends along a longitudinal axis X-X. Viewed from the top, the housing 9 has a rectangular general shape. However, in some embodiments, the general shape of the housing 9 may be different, and for example the housing 9 could have an oval shape, a square shape, or a circular shape. The housing 9 comprises a top side 11, a bottom side 13 opposite to the top side 11 and a first and second longitudinal side 15, 17. For example, the bottom side 13 is adapted to be arranged in front of the handle 7 whereas the top side 11 is arranged opposite to the bottom side 13. The top side 11 and the bottom side 13 can be parallel to each other.

[0031] The first longitudinal side 15 extends along the longitudinal axis X-X. The second longitudinal side 17 and the first longitudinal side 15 are facing each other. The second longitudinal side 17 may be approximately parallel to the first longitudinal side 15, especially when the first and second longitudinal sides 15, 17 are flat. However, the first and second longitudinal sides 15, 17 can also have subtle or noticeable opposing inclinations. The first and second longitudinal sides 15, 17 can also have curved surfaces. The second longitudinal side 17 also extends along the longitudinal axis X-X. The first and the second longitudinal side 15, 17 each extends in a lateral direction Z along a lateral axis Z-Z, between the top side 11 and the bottom side 13 of the housing 9. The first side 15 can be forward or rearward of the blade edges according to the embodiment. The lateral axis Z-Z intersects the longitudinal axis X-X. For example, the longitudinal axis X-X and the lateral axis Z- Z may be orthogonal to each other.

[0032] The housing 9 may also comprise, as best seen in Figures 1, 2 and 4, first and second lateral sides 19, 21 which extend between the first and second longitudinal sides 15, 17, along a transversal axis Y-Y. The transversal axis Y-Y is transversal to the longitudinal axis X-X. The transversal axis Y-Y can be, for example, orthogonal to the longitudinal axis X-X and to the lateral axis Z-Z. The first and second lateral sides 19, 21 are arranged, in the lateral direction Z, between the top side 11 and the bottom side 13. The first and second lateral and longitudinal sides 15, 17, 19, 21 form together the external surface of the housing 9.

[0033] The first and second lateral sides 19, 21 both join the longitudinal ends 23, 25 of the first and second longitudinal sides 15, 17. In a similar way, the first and second longitudinal sides 15, 17 both join the free ends 27, 29 of the first and second lateral sides 19, 21. The housing 9 can comprise a plastic material. However, other materials could be used. For example, the housing could comprise a metallic material. Moreover, the housing can be made with a combination of two or more different materials. For example, a part of the housing may be made in a first material, whereas the other part of the housing is made with a second material.

[0034] The housing 9 can for example include, on the bottom side 13, a connection mechanism 31 adapted to connect the handle 7. The connection mechanism 31 can thus allow the release and/or the attachment of the shaving blade cartridge 1 to the handle 7.

[0035] The housing 9 also comprises a blade receiving section 33, as represented in Figure 2. The blade receiving section 33 or blade receiving area may have a general rectangular shape. The blade receiving section 33 is arranged on the top side 11 of the housing 9. The blade receiving section 33 defines a recess and is adapted to receive at least one cutting blade 35. In other words, the shaving blade cartridge 1 comprises at least one cutting blade 35 (also called blade in the rest of the description). As depicted on Figures 1, 2, 4, 5A, 5B, 8, 11 the shaving blade cartridge comprises three cutting blades. However, in other embodiments, the shaving blade cartridge 1 can comprise more or less than three cutting blades 35. For example the shaving blade cartridge 1 can comprise five cutting blades.

[0036] The cutting blades 35 are mounted in the housing 9 in the blade receiving section 33 between the first and second longitudinal sides 15, 17 of the housing 9 and between the first and second lateral sides 19, 21 of the housing 9. As shown in figures 1, 2 and 4 each blade 35 extends longitudinally along the longitudinal axis X-X. Each cutting blade 35 comprises a first and second end 37, 39 along the longitudinal axis X-X, and is directed toward the first longitudinal side 15. The first end 37 of the cutting blades 35 is directed toward the first lateral side 19 of the housing 9, whereas the second end 39 of the cutting blade 35 is directed toward the second lateral side 21 of the housing 9. Each cutting blade 35 comprises a cutting edge 41. The cutting edge 41 extends along the longitudinal axis X-X. The cutting edge 41 of the cutting blade 35 is accessible at the top side 11 of the housing 9 to cut hair during shaving.

[0037] For example, the cutting blades 35 are L-shaped such as represented on Figures 3, 5A and 5B. The cutting blades 35 thus have a cutting edge portion 43, a guided portion 45, and a bent portion 47 which is intermediate to the cutting edge portion 43 and the guided portion 45. The cutting edge portion 43 extends along a cutting edge portion axis. Advantageously, the cutting edge portion axis of all cutting blades 35 are positioned parallel to each other.

[0038] In an embodiment, each cutting blade 35 is freely mounted in the housing 9, as best seen on Figures 3, 5A and 5B. More precisely, the cutting blades 35 are movably mounted in the blade receiving section 33. Each cutting blade 35 is, for example, supported by two elastic fingers. The elastic fingers can be molded as a single piece with the housing 9 and can extend in the blade receiving section 33 towards each other and upwardly from both lateral sides 19, 21 of the housing 9. As shown on Figures 3, 5A and 5B, the guided portions 45 of the cutting blades 35 are slidingly guided in slots 53 provided in the housing 9. For example, the cutting blade 35 can be provided with its cutting edge 41 fixed on a blade support 57 which comprises the guided portion 45 and the bent portion 47. In this case the blade support 57 is carried by the elastic fingers.

[0039] However, in some others embodiments (not shown on the figures) the blades could be bent blades, as described for instance in patent application WO2013/050606, or curved blades.

[0040] Each cutting blade 35 is retained in the housing 9 by a retainer 59. The retainer 59 is retained on the housing by a rivet 61. The rivet 61 is best represented in a cross-sectional view in the figure 3. The rivet 61 forms a permanent (non- detachable) mechanical fastener of the retainer on the housing 9.

[0041] As represented more particularly on Figures 6 and 7, the retainer 61 comprises a retainer body 63 which extends along a first direction Dl. The retainer body 63 has a length "L", a width "1" and a thickness "ep". The width "1" of the retainer is preferably sensibly constant along its length "L". Moreover, as represented on Figures 6 and 7, the thickness "ep" of the retainer is preferably constant along its length "L". In others embodiments, the width "1" and the thickness "ep" of the retainer could be variable.

[0042] The retainer body 63 comprises a first end 65 and a second end 67 along its length.

[0043] The retainer body 63 comprises a first through hole 69 arranged toward its first end 65. The through hole 69 is located at a non-zero distance of the first end 65 of the retainer body 63. The through hole 69 has, for example a circular shape. However, other shapes could be provided. For example, the through hole may have a rectangular shape, or a square shape, or a L-shape or an oval shape. The through hole 69 is for example cut in the retainer body 63. The through hole could also be drilled, for example. In another embodiment, the retainer 59 may be directly formed with the through hole 69.

[0044] In the embodiment depicted on Figures 6 and 7, the retainer body 63 comprises a second through hole 71 arranged toward its second end 67. The second through hole 71 is similar to the first through hole 69. However, in some embodiments, the second through hole 71 could have a shape and/or dimensions which are different from those of the first through hole 69.

[0045] As represented in Figure 6, in a first embodiment, the retainer is for example a strip comprising the retainer body 63. The retainer 59 is preferably flat. The retainer 59 extends along the first direction Dl. The first and second ends 65, 67 of the retainer body 63 corresponds thus to a first and second free ends of the retainer 73, 75.

[0046] In another embodiment, such as disclosed in Figure 7 and in figures 4, 5A and 5B, the retainer 59 has a first leg 77. The retainer body 63 is preferably flat. The retainer 59 can also have a second leg 79, and the retainer body 63 extends between the first and second leg 77, 79. More particularly, the first leg 77 extends from the first end 65 of the retainer body 63, and the second leg 79 extends from the second end 67 of the retainer body 63. The legs 77, 79 are bent with regard to the retainer body 63 and extend in along a direction sensibly orthogonal to the first direction Dl. For example, the retainer is integrally formed. The legs of the retainer 59 are adapted to be inserted in corresponding recesses provided in the housing.

[0047] For example, the retainer, such as represented in the figures 6 and 7 is integrally formed. The retainer can be made of a formable material, for example a sheet of suitable metal. However, other materials may be considered. In another embodiment, the retainer can also be manufactured by injection molding. A polymer material (for example a reinforced polymer material) can be molded to form the retainer. The retainer can be coated or plated.

[0048] In the embodiment depicted on figure 7, the legs 77, 79 of the retainer can be bent. In the case that a polymer material (for example a reinforced polymer material) is molded to form the retainer, the retainer 59 can be pressed to reach its final form. [0049] The retainer 59 is adapted to be mounted on the housing 9 and then fixed to the housing 9 by a rivet 61.

[0050] In a mounted position of the retainer on the housing, the retainer body extends along the transversal axis Y-Y. The retainer body 63 extends on the top side 11 of the housing 9. More particularly, the retainer 59 is arranged facing the cutting edge 41 of the cutting blade 35. The first end 65 of the retainer body 63 is directed toward the first longitudinal side 15, whereas the second end 67 of the retainer body 63 is directed toward the second longitudinal side 17.

[0051] The top side 11 of the housing 9 comprises a riveting pin 81 protruding from the top side 11 of the housing 9. The riveting pin 81 protrudes from the top side 11 of the housing 9, for example, along the lateral axis Z-Z, in the opposite direction than the direction of the bottom side. The riveting pin 81 is for example made with the same material than the housing 9. For example, the housing 9 and the riveting pin 81 are integrally formed (unitary or mono-bloc). However, in some embodiment, the riveting pin 81 could be made from a material different from the material of the housing 9. The riveting pin 81 could also be assembled to the housing 9, for example by welding (like laser welding, etc ..) or other assembly methods. The riveting pin 81 can have a conical shape. The conical shape facilitates the demoulding from an injection mould. However, the riveting pin 81 may have others shape, for example a cylindrical shape, or a spherical shape. The riveting pin 81 can be hollow or solid. For example, the riveting pin can be cylindrical and hollow (and could be named a crimping pin).

[0052] The riveting pin 81 is located between the periphery of the blade receiving section 33 and the longitudinal and/or lateral sides 15, 17, 19, 21 of the housing 9. More precisely, the longitudinal sides 15, 17 have each a first and second end 85, 87, the lateral sides 19, 21 have each a first and second end 23, 25. The first and second lateral sides 19, 21 both join the first and second ends 27, 29 of the first and second longitudinal sides 15, 17. In a similar way, the first and second longitudinal sides 15, 17 both join the first and second ends 27, 29 of the first and second lateral sides 19, 21. The riveting pin 81 is located near the first and/or second end 23, 25 of the first and/or second longitudinal side 15, 17 and/or near of the end 27, 29 of the first and/or second lateral side 19, 21.

[0053] As represented in figure 1 and 2, the housing 9 comprises preferably a second riveting pin 83. For example, the first riveting pin 81 is located near the first end 23 of the first longitudinal side 15, whereas the second pin 83 is located near the first end 23 of the second longitudinal side 17. For example, the first and second riveting pins 81, 83 are located on either side of the cutting blade 35. The second riveting pin 83 is similar to the first riveting pin 81. However, in some embodiments, the second riveting pin 83 could be different. For example, the second riveting pin 83 could have another shape than the first riveting pin 81, or different dimensions. The material of the second riveting pin 83 can be different of the material of the first riveting pin 81.

[0054] In a mounted position of the retainer 59 on the housing 9, the riveting pin 81, 83 cooperates with the through hole 69, 71 of the retainer 59. The shape of the through hole 69, 71 of the retainer 59 is complementary of the shape of the riveting pin 81, 83. As represented in figures 6 and 7, the through hole 69, 71 has a circular cross section. The diameter of the through hole 69, 71 is sensibly the same than the diameter of the riveting pin 81, 83.

[0055] For example, such as represented in the figure 2, in a mounted position, when the retainer 59 comprises two through holes 69, 71, and the housing 9 comprises two riveting pins 81, 83 (the riveting pins being located on either sides of the cutting edge, for example), and each through holes 69, 71 of the retainer 63 cooperates with one riveting pin 81, 83. The first through hole 69 is located toward the first free 73 end of the retainer 59, whereas the second through hole 71 is located toward the second free end 75 of the retainer 59. The first and second through holes 69, 71 are adapted to cooperate with the first and second riveting pins 81, 83 in order to form a first and second rivet 61.

[0056] In the embodiment disclosed in the figures 5A and 5B, in a mounted position of the retainer 59, each leg 77, 79 is received in a recess 85 provided on the housing 9. The recess 85 extends from the top side 11 of the housing 9. The recess 85 extends along the lateral axis Z-Z. The recess 85 is for example a blind hole. However, in other embodiments, the recess 85 can be a through hole (i.e. an aperture which passes through the housing from the top side of the housing to the bottom side of the housing and which is completely surrounded by material when viewed from the top side or from a cross-section).

[0057] The recess 85 can have different shapes. For example, the recess 85 can be square, rectangular, circular, oval, U-shaped or L- shaped. [0058] The shape of the recess 85 is preferably complementary of the shape of the leg 77, 79 of the retainer 59. Viewed in a transversal section, the shape of the leg 77, 79 of the retainer 59 can be rectangular. It thus cooperates with a rectangular- shaped recess 85. The shape of the leg 77, 79 of the retainer 59 can also be oval, viewed in a transversal section, and then the leg can cooperate with an oval-shaped recess 81. The leg 77, 79 viewed in a transversal section, can be U-shaped, with a base extending between two lateral parts. The leg 77, 79 can then be inserted in a recess 85, which is also U-shaped.

[0059] As represented in figures 5A and 5B, the housing 9 comprises two recesses 85, each recess 85 being on either side of the cutting edge. However, in some embodiment, the retainer 59 could be provided with only one leg 77, 79 and the housing 9 with only one recess 85.

[0060] The housing 9 may also comprise a third and a fourth riveting pin 87, 89. The four riveting pins 81, 83, 87, 89 are preferably arranged, as represented in the figure 2, on the top side 11 at the four corners of the housing 9, when the housing has a rectangular shape, for example. The four riveting pins 81, 83, 87, 89 are similar. The four riveting pins 81, 83, 87, 89 have the same orientation, and project along the lateral axis Z-Z. The four riveting pins 81, 83, 87, 89 have the same shape, i.e. a conical shape. However, in some embodiments, the four riveting pins 81, 83, 87, 89 may be different. For example, each riveting pin 81, 83, 87, 89 may have a different orientation, or a different shape, or can be of different materials.

[0061] In an alternate embodiment, such as depicted in Figure 8, the riveting pin 81 is located on the first longitudinal side 15 of the housing 9. A second riveting pin 83 can be provided on the second longitudinal side 17. The riveting pin 81, 83 can protrude form the first/second longitudinal side 15, 17 along a direction which is orthogonal to the longitudinal axis X-X. For example, the riveting pin 81, 83 can protrude along the transversal axis Y-Y. The longitudinal side 15, 17 can have a width "Is" along the lateral axis Z-Z. The riveting pin can be located midway between the top side 11 of the housing 9 and the bottom side 13 of the housing 9.

[0062] In the embodiment represented in Figure 8, the retainer 59 comprises a first leg 77, a second leg 79 and a retainer body 63 which extends between the first and second legs 77, 79. The retainer 59 in the embodiment of the figure 8 has a shape which is similar to the shape of the retainer 59 depicted on figures 5 A, 5B and 7. However, the position of the through holes 69, 71 is different. Indeed, in order to cooperate with the riveting pins 81, 83 provided on the longitudinal sides 15, 17, the first through hole 69 and the second through hole 71 of the retainer 59 in the embodiment of figure 8 are provided on the first leg 77 and on the second leg 79 of the retainer 59. The first through hole 69 and/or the second through hole 71 are sensibly in the middle of the first leg 77 and/or the second leg 79.

[0063] Figure 10 represents an embodiment of the through hole 69, 71 of the retainer 59 depicted on figure 8. The through hole 69, 71 of the leg 77, 79 of the retainer 59 is at a non-zero distance of the free end of the leg 77, 79. The through hole 69, 71 is opened toward the free end of the leg 77, 79 of the retainer 59 in order to facilitate the mounting of the retainer 59 on the housing, and the insertion of the riveting pin into the through hole 69, 71. In other words, a channel 105 is provided from the free end of the leg of the retainer to the through hole.

[0064] The channel 105 communicates with the through hole 69, 71 and extends until the free end of the leg 75, 77 of the retainer 59. The channel may have a triangular shape, with an enlarged aperture toward the free end of the leg of the retainer, and a small aperture toward the through hole. Indeed, by mounting the retainer 59, the legs 77, 79 of the retainer 59 surround the housing 9, and more precisely surround the longitudinal sides 15, 17 of the housing, such that the first leg 77 of the retainer 59 surrounds the first longitudinal side 15 whereas the second leg 79 of the retainer surrounds the second longitudinal side 17.

[0065] As best shown in figure 1 or 2, the cutting blades can be retained in the housing by two retainers 59, 91. The retainers 59, 91 are preferably the same, as represented in figure 2 or in figures 4, 5A, 5B. However, in some embodiments, the retainers 59, 91 may be different. For example, the shape, dimension and/or materials of the retainers 59, 91 could be different. The two retainers 59, 91 may have each two through holes 69, 71, which each cooperate with a riveting pin 81, 83 provided on the housing 9. For example, the two through holes 69, 71 of the first retainer 59 cooperate with the first and second riveting pin 81, 83, whereas the two through hole 69, 71 of the second retainer 91 cooperate with the third and the fourth riveting pin 87, 89. Thus, the two retainers 59, 91 are provided toward the first and second end 37, 39 of the cutting blade 35. The retainers 59, 91 are located above the cutting edge 41 to retain the cutting blades 35 in the housing 9 and have a position which allows to avoid an important reduction of the shaving area. Moreover, in an embodiment, a first retainer 59 could be flat such as represented in the figure 6, whereas the second retainer 91 comprises two legs 77, 79 and a retainer body 63 extending between the two legs, the two legs being received in recesses 85 of the housing 9.

[0066] The shaving blade cartridge 1 can comprise a guard bar 93, which is provided on the housing 9. The guard bar 93 is forward of the cutting edge 41. The riveting pin 81, 83 can be adjacent to the guard bar 93.

[0067] The housing 9 can also comprise a rear cap 95, which can be provided with a shaving aid member 97. The shaving aid member 97 is rearward of the cutting edge 41. The riveting pin(s) 81, 83 can be provided adjacent to the shaving aid member 97.

[0068] For example, in the embodiment depicted in the Figures 1, 2, 4, 5 A, 5B with four riveting pins 81, 83, 87, 89 and two retainers 59, 91, two riveting pins can be adjacent to the shaving aid member 97 whereas two riveting pins are adjacent to the guard bar 93. In another embodiment with a housing 9 comprising two riveting pins 81, 83, the first riveting pin can be arranged adjacent to the guard bar 93, whereas the second riveting pin is arranged adjacent to the shaving aid member 97.

[0069] In an embodiment, a riveting pin could be located mid-way between the first and second longitudinal sides 15, 17. The riveting pin could then be adapted to cooperate with a through hole provided on the middle of the retainer body 63.

[0070] In the embodiment of figure 8, the housing can be provided with four riveting pins. For example, two riveting pins 81, 87 are located on the first longitudinal side 15, and two riveting pins 83, 89 are located on the second longitudinal side 17. The first riveting pin 81 on the first longitudinal side 15 and the second riveting pin 83 on the second longitudinal side 17 can be located toward the first lateral side 19 whereas the third riveting pin 87 on the first longitudinal side 15 and the fourth riveting pin 89 on the second longitudinal side 17 are located toward the second lateral side 21.

[0071] In order to assemble the retainer 59, 91 to the housing 9 and to fix (attach without release) the retainer 59, 91 onto the housing 9, the retainer 59, 91 will be in a first step placed in front of the top side 11 of the housing 9.

[0072] In the embodiment of Figure 8, by mounting the retainer 59, 91, an operator (or an assembly machine) translates the retainer 59, 91 along the lateral axis Z-Z in the direction of the bottom side 13. The free end of the leg 77, 79 of the retainer 59, 91 translates along the longitudinal side 15, 17 until the riveting pin 81, 83, 87, 89. The retainer 59, 91 is then further translated such that the riveting pin is moved 81, 83, 87, 89 in the channel 105 from the free end of the leg 75, 77 to the through hole 69, 71. When the riveting pin 81, 83, 87, 89 is received in the through hole 69, 71, the riveting pin 81, 83, 87, 89 is in its mounted position. In order to fasten the retainer on the housing 9, the riveting pin is deformed to form a rivet, such as visible in figure 9.

[0073] The retainer 59, 91 is then mounted on the housing 9 by cooperation of the riveting pin 81, 83, 87, 89 with the through hole 69, 71 of the retainer 59, 91. The internal surface 99 of the retainer body63 is then in front of the top side 11 of the housing 9. The external surface 101 of the retainer body 63 is located opposite to the internal surface 99. For example, slots may be provided on the housing to receive the retainer 59, 91, such that the retainer 59, 91 does not protrude from the top side 11 of the housing 9. When the retainer 59, 91 is mounted on the housing 9, the riveting pin 81, 83, 87, 89 protrudes from the retainer 59, 91. More precisely, the length of the riveting pin 81, 83, 87, 89 along the lateral axis Z-Z, for the embodiments depicted on Figures 1, 2, 4, 5A and 5B, or along the transversal axis Y-Y for the embodiment depicted on Figure 8 is greater than the thickness "ep" of the retainer 59, 91.

[0074] The retainer 59, 91 is then fixed to the housing 9 by deforming the end of the riveting pin 81, 83, 87, 89 such that the dimension of the end of the riveting pin 81,

83, 87, 89 is bigger than the dimension of the through hole 69, 71, and the retainer 59, 91 can not move away from the housing 9. In other words, the free end 103 of the riveting pin 81, 83, 87, 89 is plastically deformed (or upset, or buckled), such that the riveting pin 81, 83, 87, 89 deforms with regard to its original shape on the external surface 101 of the retainer 59, 91. The deformation of the riveting pin 81,

83, 87, 89 allows the retainer 59, 91 to be held in place. The retainer 59, 91 is sandwiched between the deformed portion of the riveting pin 81, 83, 87, 89 and the housing 9. For example, the riveting pin can be hollow. In this case, the riveting may be assimilated to a crimping.

[0075] The deformation is realized by punching the free end of the riveting pins 81, 83, 87, 89. The punching of the free end of the riveting pins 81, 83, 87, 89 introduces a plastic deformation of the riveting end.

[0076] For example the deformation could also be realized by applying an ultrasonic beam to the riveting pin 81, 83, 87, 89, and more particularly to the free end 103 of the riveting pin 81, 83, 87, 89. For example, a sonotrode (not illustrated) serves to transmit the ultrasonic beam. By applying an ultrasonic beam, a riveting melting deformation of the free end 103 of the riveting pin 81, 83, 87, 89 occurs. The rivet 61 could be obtained by other methods than ultrasonic riveting. The rivet 61 is then fixedly fastened. The same sonotrode can carry out several simultaneous riveting. For example, in the embodiment depicted on the figures 1, 2, 4, 5 A, 5B with two retainers 59, 91 and two riveting pins 81, 83, 87, 89 per retainer 59, 91, the same sonotrode can carry out the riveting of the four rivets 61 simultaneously.

[0077] After the plastic deformation of the riveting pin 81, 83, 87, 89, the rivet 61 is formed and the retainer 59, 91 is held in place by the rivet 61, such as represented on figures 3 and 9. For example, the housing 9 comprises recesses to receive the rivet 61 such that the rivet 61 does not protrude from the housing 9. The rivet 61 can be flush with the sides 15, 17, 11 of the housing 9. In the embodiments of Figures 1, 2, 3, 4, 5A, 5B the rivet 61 can be flush with the top side 11 of the housing 9. In the embodiment of Figure 8, the rivet 61 can be flush with the longitudinal side 15, 17 of the housing. The design of the housing 9 and more precisely of the area which receives the rivet 61 can also be such that the rivet 61 is below the sides 15, 17, 11 of the housing 9.

[0078] The portions of the retainer 59, 91 in front of the cutting blade retain the cutting blade 35. The portion of retainer 59, 91 in front of the cutting blade 35 can touch the cutting blade 35 when the blades are in a rest-position (i.e. when no external force is applied to the shaving blade cartridge). For example, the retainer 59, 91 can comprise an aluminum alloy material. The blade 35 can comprise steel alloy material. The different materials between the blade and retainer enhance cathodic protection and blade longevity.

[0079] In addition, the retainer 59, 91 can comprise an aluminum alloy material. The cutting blade 35 can comprise steel alloy material. The different materials between the blade and retainer enhance cathodic protection and cutting blade longevity.