BACKGROUND

FIELD

Embodiments of the invention relate to a shaving razor. More particularly, embodiments of the invention relate to a shaving razor having at least one exposed reciprocating blade.

BACKGROUND

There are two main classes of shaving razors that dominate the market. There are electric razors, which have one or more cutting implements behind a screen or other protective barrier, where the cutting elements are powered to, for example, spin such that hair penetrating the screen or barrier is cut. The advantage of these types of razors is after the initial purchase, a large number of shaves are possible without replacing the device or parts thereof. Unfortunately, electric razors are typically somewhat bulky, making it difficult to get into tight spaces, for example, around a user's nose.

Additionally, even in open spaces such as a user's cheek, the closeness of the shave generally does not match that which is possible with exposed-blade razors. This lack of closeness is due at least impart to the dimension of the barrier. Even relatively thin micro-screens have a thickness that dictates the maximum closeness of the shave. That is, the shave can be no closer than the thickness of the screen.

The second class of razors in common use today is exposed-blade razors, which have one or more blades arranged in a cartridge. A user pulls the cartridge across the area to be shaved, and the blades provide a shave that is generally closer than possible with an electric razor, owing to the fact that the blades are in direct contact with the user's skin and the dimension of the protective shield of the electric razors need not be accommodated. Commonly, three, four, or even five blades are aligned to cut in the same shaving direction. Even where multiple blades are present, the leading blade performs the most of the cutting. As used herein, "leading" when modifying blade refers to the first blade to come in contact with the hair in the direction of shaving. As a result, the leading blade dulls more quickly than the other blades. Often, the dullness of Some razor manufacturers have come up with "power" models of their exposed blade razors. These razors include a battery in the handle and a motor with an eccentric mass such that when powered, the entire razor vibrates. In these models, the blades do not actually move; rather, the entire device vibrates. This feature has been heavily advertised, but market research reflects that it fails to provide any real benefit to the user, and the majority of users do not replace the battery once it goes dead. Studies have not revealed that power models have longer cartridge life or improved cutting efficacy over the unpowered models. Rather, these "power" exposed blade razors appear to be little more than a marketing gimmick.

BRIEF DESCRIPTION OF THE DRAWINGS

Embodiments of the invention are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings in which like references indicate similar elements. It should be noted that different references to "an" or "one" embodiment in this disclosure are not necessarily to the same embodiment, and such references mean at least one.

Figure 1 is a perspective view of a shaving razor of one embodiment of the invention.

Figure 2 is a sectional view of the embodiment of Figure 1.

Figure 3 is a view of the shaving assembly disconnected from the handle.

Figure 4 is a sectional view of an alternative embodiment of the invention having a mechanical drive.

Figure 5 is a schematic view of an alternative embodiment of the invention.

Figure 6 is a schematic diagram of an alternative embodiment of the invention with the mechanical actuator.

Figure 7 is a schematic view of an embodiment of the invention in which plural blades are mobile. DETAILED DESCRIPTION

Figure 1 is a perspective view of a shaving razor of one embodiment of the invention. A disposable shaving head 100 includes a yoke 104 that provides a handle interconnection mechanism (not shown) to connect to handle 102. Yoke 104 bridges between flexible cross-members 106, to which are coupled a plurality of discreet cartridges 108, 110, each containing a blade that is exposed in the shaving plane during use. The construction of yoke, cross members and cartridges may be consistent with the description in US Pat. No. 8,479,398 or co-pending US application number 13/173,911 invented by the inventor hereof.

Cartridges 108 are coupled to cross-members 106 in a fixed manner. Cartridge 110 is coupled to allow it to reciprocate, as explained below in more detail with reference to Figure 3. Cartridge 110 has coupled thereto a magnetic mass 112. As used herein, magnetic mass refers to a material that responds to a magnetic field. In one embodiment, magnetic mass 112 is a permanent magnet. In one embodiment, it is a rare earth magnet. Handle 102 includes a power source (not shown) such as a battery. In one embodiment, a single AAA battery is used. In other embodiments, a rechargeable battery, such as a lithium ion battery, may be employed. The power source powers a magnetic actuator 114, which generates a magnetic field responsive to the electric current. Magnetic actuator 114 may be a solenoid, electromagnetic coil, piezoelectric element or the like. Extending from the magnetic actuator 114 are arms 116 and 118. Arms 116 and 118 extend so as to be adjacent to magnetic mass 112. By switching the direction of current through applied to the magnetic actuator, the polarity of the magnetic field between the two arms can be alternated. In this manner, the magnetic mass 112 coupled to cartridge 110 can be driven back and forth between the magnetic arms 116 and 118, causing cartridge 110 to exhibit a reciprocating motion. As used herein "reciprocating motion" is motion lateral to a direction of shaving.

In this embodiment, since cartridge 110 contains the leading blade and is therefore responsible for a disproportionate amount of the cutting effort, by reciprocating this blade, the hair is cut more efficiently with reduced dulling of the blade. This has been found to significantly increase the useful life of shaving assembly 100. More specifically, the reciprocation results in a sawing effect when the blade encounters a hair. By analogy, a knife must be much sharper to cut with pressure alone than with a sawing motion. Similarly, here, the reciprocation allows the blade to cut more efficiently. It reduces the dulling effect on cutting and allows for more effective cutting with a duller blade than possible with conventional techniques. The more effective cutting reduces the pulling and tugging. Cartridges employing this reciprocating technique have been found to last up to a year without replacement.

Figure 2 is a sectional view of the embodiment of Figure 1. In this view, the positioning of magnetic mass 112 between actuator arms 116 and 118 can be seen. Magnetic mass 112 may be coupled to leading blade 204 by adhesive, spot welding, or any other suitable manner for attachment. In one embodiment, the magnetic mass 112 is insert molded into cartridge 110. Handle 102 defines an internal space 202 in which the power source (not shown) and the magnetic actuator 114 may reside.

Figure 3 is a view of the shaving assembly disconnected from the handle. In this view, handle attachment mechanism 304 is visible. The handle attachment mechanism is formed as part of the yoke and provides a male receiver for the corresponding female element of the handle. Various handle attachment mechanisms are noted in the art, and any suitable handle attachment mechanism could be employed. One suitable handle attachment is described in co-pending US Patent Application 14/221,086 invented by the inventor hereof. Cartridge 110 has a central support 322 that provides a suitable place for attachment of the magnetic mass or coupling of a mechanical linkage as may be used with other embodiments of the invention such as described with reference to Fig. 4 below. Also visible in this view are slots 330 defined in cross members 106. Posts 320 of cartridge 110 couple cartridge 110 within the slots 330. The slots 330 define the maximum range (r) over which the blade of cartridge 110 can reciprocate.

Testing has revealed that reciprocation of less than 0.1 mm is not effective in increasing blade life or increasing the efficacy in cutting the hair to be shaved.

Reciprocation greater than 0.5 mm significantly increases the risk of nicks and cuts during use. As a result the range r is chosen to be in the range of 0.1 -0.5. mm and approximately 0.2 mm has be found to be effective without increased cut risk. While in some embodiments the arm 116 and 118 may limit the reciprocation of the blade, the slots 330 provide hard stops and ensure the blade will not move beyond that limit. This provides a safety margin in the event that any other restriction on the blade movement is compromised.

Figure 4 is a sectional view of an alternative embodiment of the invention having a mechanical drive. Handle 402 contains a mechanical actuator 414 which may be, for example, a servo, a piezoelectric motor, dc electric motor or the like. Mechanical linkage 424 is engaged by the eccentric extension of, e.g., the motor shaft 428, and may be biased into engagement therewith. For example, a spring or other elastic bias member may press linkage 424 into engagement with shaft 428. Mechanical actuator 414 rotates shaft 428. The mechanical linkage 424 converts the rotation of the motor into reciprocating motion of the mobile cartridge 410. As with the embodiment described with reference to Figure 3, cartridge 410 is coupled to cross-member 406 to permit a desired range of motion. Cartridges 408 are coupled in a fixed relation to 406. Cross-member 406 is coupled to yoke 404, which in turn is coupled in a mated relationship to handle 402.

As noted above, it is desirable to limit the relative motion between cartridges 410 and 408 to less than 0.5 mm. It has been found that relative motion in excess of 0.5 mm increases the risk of nicks and cuts for the user. It has also been found that a range of motion less than 0.1 mm fails to provide the desired utility. Thus, the range of motion between 0.1 and 0.5 mm is desirable (the reduced upper bound provides an additional safety margin), and 0.2 mm has been found satisfactory. As shown in Figure 3, the cross-members 406 may provide hard stops for the range of motion. In other embodiments, the movement of the mechanical linkage 424 is constrained by hard stops 422 within the handle. Cross-member 406 is coupled to yoke 404, which in turn is coupled in a mated relationship to handle 402. In other embodiments the coupling of the linkage 424 between the blade and shaft 428 limits the range of motion to the desired range.

Figure 5 is a schematic view of an alternative embodiment of the invention. In the embodiment the shaving head is a single multi-blade cartridge 500. A magnetic actuator 514 applies alternating polarity magnetic fields between field arms 516 and 518, which act on magnetic mass 512. It is coupled to one blade of the multi-blade razor cartridge 500. Moveable blade 510 resides in a slot 530 that allows it to reciprocate in a range of motion relative to the other blades of cartridge 500. In this example, moveable blade 510 is the middle blade of a five-blade cartridge. It is within the scope and contemplation of the invention for any of the blades to be selected as the moveable blade. However, where the leading blade is at least one of the moveable blades, the greatest increase in the longevity of the cartridge and improved efficacy of shaving is achieved. Figure 6 is a schematic diagram of an alternative embodiment of the invention with the mechanical actuator. In Figure 6, a mechanical actuator is coupled to a mechanical link 612 that in turn is coupled to mobile blade 610. A slot 630 is defined to provide the desired range of motion. Analogous to the embodiment of Figure 5, the moveable blade could be selected to be any individual blade, but the leading blade achieves the greatest improvement in efficacy.

Figure 7 is a schematic view of an embodiment of the invention in which plural blades are mobile. Mechanical actuator 714 is coupled by its shaft 728 to a pair of mechanical linkages 724 and 726, which are respectively coupled to mobile blades 710 and 712 of blade assembly 700. Cartridge 708 is coupled in fixed relation within the assembly. Cartridges 710 and 712 reciprocate in opposite directions; that is when cartridge 710 moves left, cartridge 712 moves right. As shown, posts 740 and 760 engage slots 730 and 750 respectively. The slots 730, 750 define the range of motion of the blades. In this embodiment where multiple blades are moving, it is important that the relative motion between the blades remains less than 0.5 mm. Thus, where the blades move in opposite directions, each blade should move no more than 0.2 mm maintaining the relative motion within an acceptable range to avoid nicks and cuts for the user. Each blade moving 0.1 mm such that the aggregate relative movement is 0.2mm has been found effective. In the shown embodiment, the mechanical linkages 724 and 726 limit the range of motion of the cartridges 710 and 712 respectively.

While this embodiment uses a mechanical actuator, embodiments with a magnetic actuator moving more than one blade are also within the scope and contemplation of the invention. For example, the embodiment of figure 1 could be provided with two moveable cartridges and with magnetic masses having oppositely oriented polarities (e.g., leading blade magnet is oriented NS and the subsequent blade magnet is orient SN) so that when the magnetic field is applied by the arms, the blades reciprocate in opposite directions.

In the foregoing specification, the embodiments of the invention have been described with reference to specific embodiments thereof. It will, however, be evident that various modifications and changes can be made thereto without departing from the broader spirit and scope of the invention as set forth in the appended claims. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense.