ELLING BENJAMIN ROSS (US)
DICHTEL WILLIAM ROBERT (US)
WO2005090427A2 | 2005-09-29 | |||
WO2014086974A1 | 2014-06-12 |
US20170218192A1 | 2017-08-03 | |||
US20210363047A1 | 2021-11-25 |
CLAIMS We claim: 1. A method for preparing a copolymer, the method comprising compounding a bond-exchange catalyst and a polymer composition comprising a first homopolymer and a second homopolymer at an effective bond-exchange temperature for an effective bond-exchange time in a compounder, thereby preparing a compounded melt; and extruding the compounded melt from the compounder. 2. The method of claim 1, wherein the weight percent (wt%) of the first homopolymer is between 20 and 80 wt% and the weight percent of the second homopolymer is between 20 and 80 wt% in the polymer composition. 3. The method of any one of claims 1-2, wherein the effective bond-exchange time prepares a block copolymer. 4. The method of any one of claims 1-2, wherein the effective bond-exchange time prepares a random copolymer. 5. The method of claim 1, wherein the first homopolymer is a polyurethane homopolymer and the second homopolymer is a polyester homopolymer. 6. The method of claim 5, wherein the weight percent (wt%) of the polyurethane homopolymer is between 20 and 80 wt% and the weight percent of the polyester homopolymer is between 20 and 80 wt% in the polymer composition. 7. The method of any one of claims 5-6, wherein the effective bond-exchange time prepares a polyurethane/polyester block copolymer. 8. The method of any one of claims 5-6, wherein the effective bond-exchange time prepares a polyurethane/polyester random copolymer. 9. The method of any one of claims 1-8, wherein the effective bond-exchange time is from about 1 to 60 minutes. 10. The method of any one of claims 1-9, wherein the effective bond-exchange temperature is about 100 to 300 °C. 11. The method of any one of claims 1-10, wherein the amount of catalyst is about 0.1 to 5.0 wt %. 12. The method of any one of claims 1-11, wherein the bond-exchange catalyst comprises a metal selected from Sn, Bi, Fe, Zr, Ti, Hf, Al, Zn, Cu, Ni, Co, Mn, V, Sc, Y, Ce, or Mo and a ligand coordinated with the metal atom. 13. The method of claim 12, wherein the carbamate exchange catalyst comprises dibutyltin dilaurate (DBTDL), Bi(neo)3, Fe(acac)3, Ti(OiPr)2(acac)2, Hf(acac)4, Zr(acac)4, Mn(acac)2, Bi(oct)3, Zn(tmhd)2, Zr(tmhd)4, or any combination thereof. 14. The method of claim 12, wherein the carbamate exchange catalyst is dibutyltin dilaurate (DBTDL). 15. The method of any one of claims 1-14, wherein the first homopolymer comprises a blend of different first homopolymers and/or the second homopolymer comprises a blend of different second homopolymers. 16. The method of any one of claims 1-11, wherein the first homopolymer and/or the second homopolymer is a foam. 17. The method of any one of claims 1-12, wherein the first homopolymer and/or the second homopolymer is a network polymer. 18. The method of any one of claims 1-13, wherein the first homopolymer and the second homopolymer in the polymer composition are miscible. 19. The method of any one of claims 1-14, wherein the polymer composition is a polymer blend. 20. A method for preparing a compatibilized blend, the method comprising compounding the copolymer prepared by the method according to claim 1 and a second polymer composition at a compatibilization temperature for a compatibilization time in a compounder, thereby a compatibilized blend; and extruding the compatibilized blend from the compounder. 21. The method of claim 20, wherein the second polymer composition is compounded with an effective amount of the copolymer to result in a higher degree of crystallinity in the compatibilized blend than the second polymer composition. 22. The method of claim 20, wherein the polymer composition is compounded with between 1 and 20 wt% of the copolymer. 23. The method of any one of claims 20-22, wherein the copolymer is a polyurethane/polyester copolymer and the second composition comprises a second polyurethane homopolymer and a second polyester homopolymer. 24. The method of any one of claims 20-23, wherein the copolymer is a block copolymer. 25. The method of any one of claims 20-23, wherein the copolymer is a random copolymer. 26. The method of any one of claims 20-25, wherein the second polymer composition and are vortexed prior to compounding. 27. The method of any one of claims 20-26, wherein the polymer composition according to claim 1 and the second polymer composition are the same polymer compositions. 28. The method of any one of claims 20-27, wherein the copolymer is prepared by the method according to any one of claims 2-19. |
Lowering the extrusion temperature yielded copolymers with less exchange between PCL and PU-1. No urethane exchange was detected by 13 C NMR spectroscopy when the temperature of the reaction was decreased to 120 °C with 0.5 wt% DBTDL and an extruder residence time of 2 minutes. Raising the extrusion temperature to 150 and 180 °C resulted in modest exchange, with 6 and 10% new urethane detected, respectively. Therefore, these copolymers had longer average block segments than the copolymer extruded at 200 °C. As anticipated, heating the system to 220 °C showed a significant increase in exchange, with 66% of all urethanes having undergone exchange to have a PCL-derived alcohol component. Overall, varying the temperature during extrusion yielded copolymers with tunable extent of exchange and block lengths, with higher temperatures resulting in more exchange and a more random copolymer and lower temperatures resulting in less exchange and block copolymers. We next varied the residence time during extrusion and found that the average block lengths for the PCL and PU segments decreased with increasing residence time (Table 1). As the average block lengths decrease, the more extensively exchanged samples have structures approaching being random copolymers. While keeping catalyst loading and temperature constant, we coextruded the two homopolymers with 0.5 wt% of catalyst for 10, 20, and 30 min at 200 °C, resulting in copolymers 4, 5, and 6 respectively. 10 min residence time showed a significant increase in the amount of new urethane formed, from 25% at 2 min (copolymer 1) to 58% at 10 min (copolymer 4). Subsequent increases in residence times resulted in more modest increases in exchange, with 20 (copolymer 5) and 30 min (copolymer 6) residence times leading to 66 and 71% of exchanged carbamates, respectively. The GPC traces for copolymer 4 and 5 showed minimal effects on molecular weight, suggesting that at these short reaction times, undesirable side reactions do not result in significant decreases in polymer length (Figure 7). However, for copolymer 6, the M n of the copolymer decreased to 5.9 kDa, suggesting chain scission on this timescale. The increased exchange resulting from longer reaction times gives copolymers that have near random structures, as the average DP n of the PU-1 segments approaches 1. Such samples have very short urethane segments or even isolated carbamate groups along the PCL backbone. These results demonstrate the formation of copolymers with tunable microstructures, ranging from block to random copolymers, based on reaction time, resulting from dynamic exchange of two homopolymers. Properties of PCL/PU-1 Polymer Blends When copolymer 1 was incorporated into blends of PCL and PU-1, the crystallinity of the polymer blend increased in a dose-dependent fashion. PCL and PU-1 (50:50 wt%) mixed then co- extruded with varying amounts of block copolymer 1 (0, 5, or 10 wt%). The extrusion was performed at 120 °C and no additional exchange catalyst was added in order to minimize urethane/ester exchange and instead characterize how the copolymers influenced the thermomechanical properties of homopolymer blends. Analysis of GPC chromatograms supported that no additional exchange occurred with the presence of two peaks corresponding to the starting homopolymers (Figure 11). DSC of this blend displayed a single T g between the T g s of the starting PCL and PU-1, and close to the T g seen in the copolymer (Figure 3A). The homopolymer blends prepared in the presence of either 5 or 10 wt% of the PCL/PU-1 block copolymer exhibited similar T g values. These findings suggest that the homopolymers are miscible under these processing conditions, even in the absence of block copolymer. Transmission electron microscopy (TEM) of the cross-sections of these blends with and without the block copolymer incorporated also indicates that these blends are miscible, since only one phase is present even after staining the films with RuO 4 to enhance their contrast (Figures 12, 13). While staining the films with RuO 4 to evaluate heterogeneity in the blends, the degree of staining increased throughout the materials with increasing copolymer content (Figure 3B). The film sample containing no copolymer turned slightly gray after 11 min of exposure to a solution of RuO 4 and the films with 5 and 10 wt% of block copolymer incorporation were darker, going from dark gray for the 5 wt% sample to black for the 10 wt% sample under the same exposure to the RuO 4 solution. Staining of extruded PCL and extruded PU-1 demonstrated that this staining method stains crystalline materials more since extruded PCL turns black while the extruded PU-1 did not stain well, which has been noted for the staining of semi-crystalline materials. 32,33 This staining behavior suggested that the copolymer imparts higher crystallinity due to an ease in nucleation of the crystallites during the extrusion process. After analyzing the miscible blends with different amounts of block copolymer 1, a greater amount of copolymer incorporated was found to yield a blend with greater crystallinity after extrusion. DSC analysis of these extruded blends corroborated this effect of added block copolymer (Figure 4A). On the initial heat ramp during the DSC procedure, endotherms resulting from the melting of crystallites were found starting at 55 °C for all compositions. However, the magnitude of the enthalpy differs with the three blends, suggesting different degrees of crystallinity, which is consistent with the staining behavior. The enthalpy for the melting transition for the 0 wt% blend was 7 J/g, compared to an enthalpy of 24 J/g for the 5 wt% blend and 27 J/g for the 10 wt% blend, supporting that the blends containing block copolymer are more crystalline. X-ray diffraction (XRD) analysis further confirmed that the blends with higher weight percent block copolymer are more crystalline due to a higher intensity diffraction pattern that corresponds to the PCL crystalline regimes (Figure 4B). The extruded PCL and extruded blends contained peaks at 21.4 and 23.6 degrees which correspond to the (110) and (200) Bragg diffraction peaks for PCL, 34 while the extruded PU-1 is amorphous (Figure 14). The blend without any block copolymer showed a lower intensity diffraction compared to the blends containing block copolymer as well as a larger broad amorphous feature. These analyses demonstrated that the extruded blends containing block copolymer are more crystalline through better nucleation of the PCL regimes in the blend. The enhanced crystallinity from the block copolymer incorporation in the PU-1/PCL blends resulted in higher quality elastomeric materials with better mechanical properties (Figure 4D, Table 3). Without block copolymer, the 50:50 blend had undesirable tensile properties when compared to the starting films of PCL and PU-1. This 0 wt% blend had a tensile stress of 1.6 ± 0.4 MPa, strain at break of 500 ± 100 %, and a Young’s modulus of 30 ± 10 MPa. Films that contained 5 wt% of block copolymer 1 had enhanced mechanical properties compared to the 0 wt% samples with a tensile stress 8 ± 1 MPa, a strain at break of 670 ± 50 %, and a Young’s modulus of 21 ± 6 MPa. Adding 10 wt% of block copolymer 1 yielded samples with higher strains at break (1000 ± 200 %), tensile stresses (14 ± 3 MPa), and Young’s Moduli (40 ± 10 MPa). In order to better compare these materials’ properties, toughness measurements were taken for each sample showing that the addition of the block copolymer increases the toughness from 600 ± 200 J/m 3 for the 0 wt% blend to 2300 ± 900 J/m 3 for the 5 wt% blend and finally increases to 7000 ± 2000 J/m 3 with 10 wt% blend. Incorporating the PE-PU block copolymer into blends of PE and PU thermoplastics enhances the mechanical toughness of these blends. Tensile testing showed the enhancement of the mechanical properties in the blends containing block copolymer from the crystallinity through better nucleation of the PCL chains during extrusion. The copolymers showed differences in crystallinity and mechanical properties when incorporated into PU-1:PCL blends. Copolymers with more random structures resulted in enhanced crystallinity and higher toughness, but copolymers extruded for too long showed inferior properties, presumably because of their reduced molecular weight (Figure 5).10 wt% each of 1, 4, or 6 were incorporated into an identical 50:50 blend of PU-1 and PCL. XRD analysis of the blends containing each copolymer demonstrated the change in crystallinity with differing block copolymers (Figure 5A). The blend containing 4 was the most crystalline with the highest intensity peaks of any of the blends. We hypothesize that the random structure of the copolymer allows the material to nucleate PCL crystallites more efficiently than the block copolymer with the shorter residence time. The blend containing 6 had the least amount of crystallinity with the least intense peaks as a result of the lowered molecular weight of the copolymer after these longer residence times. The crystallinity differences between the three 10wt% blends were also evident from the magnitude of the initial melting endotherms by DSC (Figure 15). Incorporation of copolymer 4 increased the tensile stress from 14 ± 3 MPa for the copolymer 1 blend to 18 ± 2 MPa (Figure 5B, Table 4). However, the tensile strain at break decreased to 700 ± 100 % while the Young’s modulus increased to 90 ± 20 MPa. The tensile properties of the blend copolymer 6 were reduced compared to the blend containing 4 and the blend containing 1. The addition of copolymers with near-random structure demonstrated that the randomness of the copolymer enhanced the mechanical toughness of the blend due to increased crystallinity. However, if the copolymer has a low molecular weight, the property enhancement from the copolymer may not be observed. When the blends were heated past the melting temperature, the blends containing the copolymers retained some crystallinity due to a cold crystallization transition that allows for partial retention of the mechanical properties (Figure 6). DSC of the blends demonstrated an endothermic melting transition but not an exothermic crystallization transition when cooled back down. However, XRD of the DSC samples after the heat treatment showed that the samples containing copolymer 1 (5 and 10 wt%) remained semi-crystalline while the blend not containing copolymer was not crystalline (Figure 6A). The XRD spectrum for the blend without copolymer contained only a broad amorphous feature with no peaks. The blends with 5 and 10 wt% of copolymer 1 both contained peaks at similar 2 ^^^^ positions as PCL and the original extruded blends. The partial crystallinity in the heat-treated blends containing copolymer despite no crystallization temperature in the DSC arises from the ability of those blends to undergo cold crystallization at elevated temperatures above the T g (Figure 6B), which has been shown previously for blends containing PCL. 35 This feature was seen in the second heat ramp of the DSC trace with an onset temperature of 9.5 °C resulting in crystallization and subsequent melting that is not seen in the trace for the blend without copolymer. Cold crystallization occurs when the polymer chains are able to move at temperatures above the Tg resulting in nucleation and crystallization of the polymer chains. It is believed that the copolymer allows for enhanced motion of the chains at these elevated temperatures leading to this transition and reformation of the crystallites. However, the enthalpy of melting after this cold crystallization event was 16 J/g for the blend containing copolymer 4, which is significantly less than the 45 J/g melting enthalpy seen during the initial heating of the extruded blend via DSC (Table 5). Tensile testing comparing the originally extruded blend containing the blend containing 4 to the heat-treated blend, which was melted by heating to 120 °C and shaped into a tensile sample, showed that the crystallization via cold crystallization process occurs to a lesser extent than that which occurs upon coextrusion (Figure 6C). The tensile stress of the heat-treated sample was reduced to 10.2 MPa and the strain at break was 838 %. However, these properties were still superior to those of the homopolymer blend without copolymer. Overall, copolymer incorporation not only imparts better mechanical properties and crystallinity on the blends but allows them to cold crystallize at elevated temperatures allowing for partial crystallinity retention after heating. The ability of the PCL/PU-1 copolymers to enhance the crystallinity of the homopolymer blends during the extrusion was further confirmed by performing multiple melting and extrusion cycles. The extruded 50:50 blend of the two homopolymers and copolymer 4 (10 wt%) was melted at 120 °C and then reextruded. The tensile properties of the blend were largely recovered after reextruding the blend under the same conditions as those used in their original mixing. DSC also shows that the crystallinity can be mostly recovered by reextrusion with the melting enthalpy in the initial heating ramp being 29 J/g compared to 45 J/g of the originally extruded blend (Figure 16). XRD also shows this trend in crystallinity through the different processing steps with the crystallinity decreasing after heat treatment then increasing after reextrusion (Figure 17). Overall, blends containing the copolymers are able to recover the mechanical properties that were partially lost after heat-treatment through reextrusion under the same conditions as the initial processing of the blends. The Examples demonstrate two complementary technologies: dynamic exchange in polymer solids and the use these exchange reactions to access copolymers as readily available property enhancement agents in polymer compositions. The Examples demonstrate twin-screw extrusion transformed solid PCL and PU-1 into block copolymers, whose structures were analyzed using quantitative solution 13 C NMR to assess the degree of exchange during extrusion in the presence of a transesterification/transcarbamoylation catalyst. Extrusion allowed us to vary a range of processing conditions to investigate the effect that reaction time, catalyst loading, and temperature had on the polymer microstructure. Longer residence times in the extruder led to tunable copolymer structure from block copolymers to random copolymers, which were unambiguously characterized by quantitative 13 C NMR spectroscopy. With an understanding of the microstructure, we were able to demonstrate that these polymers can serve as readily available property enhancers for miscible PCL/TPU blends. The copolymers enhanced the nucleation of the PCL crystallites in the miscible blends, resulting in improved mechanical properties. The more random copolymers enhanced the mechanical properties more effectively than block copolymers derived from lower extrusion times. The copolymer addition also allowed for retained crystallinity after heating the sample past the melting temperature through cold crystallization. Straightforward methods to characterize new copolymers, with tunable structures, will have many downstream uses. This approach represents a direct way to investigate catalysts for covalent adaptable networks. 36–38 Additionally, this method opens up the possibility of enhancing more commercial miscible blends of polymers. Custom PU-1 was synthesized to give maximal chemical shift difference with commercial PCL. However, with the high resolution of quantitative 13 C NMR spectroscopy, dramatic differences in chemical shift are not required. Commercial polymers, including polyurethanes, polyesters, polycarbonates, and other polymers containing reactive chemical moieties may all be eligible to blend. Miscellaneous Unless otherwise specified or indicated by context, the terms “a”, “an”, and “the” mean “one or more.” For example, “a molecule” should be interpreted to mean “one or more molecules.” As used herein, “about”, “approximately,” “substantially,” and “significantly” will be understood by persons of ordinary skill in the art and will vary to some extent on the context in which they are used. If there are uses of the term which are not clear to persons of ordinary skill in the art given the context in which it is used, “about” and “approximately” will mean plus or minus ≤10% of the particular term and “substantially” and “significantly” will mean plus or minus >10% of the particular term. As used herein, the terms “include” and “including” have the same meaning as the terms “comprise” and “comprising.” The terms “comprise” and “comprising” should be interpreted as being “open” transitional terms that permit the inclusion of additional components further to those components recited in the claims. The terms “consist” and “consisting of” should be interpreted as being “closed” transitional terms that do not permit the inclusion additional components other than the components recited in the claims. The term “consisting essentially of” should be interpreted to be partially closed and allowing the inclusion only of additional components that do not fundamentally alter the nature of the claimed subject matter. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention. All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein. Preferred aspects of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred aspects may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect a person having ordinary skill in the art to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context. References (1) Singh, N.; Hui, D.; Singh, R.; Ahuja, I. P. S.; Feo, L.; Fraternali, F. Recycling of Plastic Solid Waste: A State of Art Review and Future Applications. Compos. Part B Eng.2017, 115, 409–422. (2) Siddiqui, J.; Pandey, G. A Review of Plastic Waste Management Strategies. Int. Res. J. Environ. Sci. Int. Sci. Congr. Assoc.2013, 2 (12), 84–88. (3) Budsaereechai, S.; Hunt, A. J.; Ngernyen, Y. 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Dimethylformamide (DMF) and tetrahydrofuran (THF) were purchased from Fisher Scientific and purified using a custom-built alumina-column based solvent purification system. Other solvents were purchased from Fisher Scientific and used without further purification. Methods. Nuclear Magnetic Resonance (NMR). 1 H and 13 C NMR spectra were acquired on a Bruker AvanceIII - 500 MHz spectrometer with a CryoProbe 5mm DCH w/ Z - Gradient, or on a 400 MHz Agilent DD MR - 400 spectrometer using an AutoX 5mm probe w/ Z - Gradient. All spectra were recorded at 25°C. All spectra were calibrated using residual solvent as an internal reference (CDCl3 : 7.26 ppm for 1 H NMR, 77.00 for 13 C NMR; d 6 -DMSO : 2.50 ppm for 1 H NMR, 39.52 ppm for 13 C NMR). Gel Permeation Chromatography (GPC) measurements were performed on a set of Phenomenex Phenogel 5m, 1K-75K, 300 x 7.80 mm in series with a Phenomex Phenogel 5m, 10K- 1000K, 300 x 7.80 mm columns with HPLC grade solvents as eluents: dimethylformamide (DMF) with 0.05M of LiBr at 60 °C. Detection consisted of a Wyatt Optilab T-rEX refractive index detector operating at 658 nm and a Wyatt DAWN® HELEOS® II light scattering detector operating at 659 nm. Differential scanning calorimetry (DSC) was performed on a TA instruments Q1000 Differential Scanning Calorimeter. Samples were heated at a rate of 10 °C/min to at least 90 °C to erase thermal history, cooled to – 30 °C at 10 °C/min, and then heated to at least 120 °C. All data shown are taken from the second heating ramp. The glass transition temperature (Tg) was calculated from the maximum value of the derivative of heat flow with respect to temperature. Uniaxial tensile testing was conducted using dog bone shaped tensile bars (ASTM D-1708 1.0 mm (T) × 5 mm (W) × 25 mm (L) and a gauge length of 16 mm). The samples were aged for at least 48 h at ambient temperatures in a desiccator prior to testing. Tensile measurements were performed on a Sintech 20G tensile tester with 250 gram capacity load cell at ambient temperatures at a uniaxial extension rate of 5 mm/min. Young’s modulus (E) values were calculated using the TestWorks software by taking the slope of the stress-strain curve from 0 to 1 N of force applied. Reported values are the averages and standard deviations of at least three replicates. X-Ray Diffraction (XRD) patterns were obtained at room temperature on a STOE-StadiP powder diffractometer equipped with an asymmetric curved Germanium monochromator (CuKα1 radiation, λ = 1.54056 Å) and one-dimensional silicon strip detector (MYTHEN2 1K from DECTRIS). The line focused Cu X-ray tube was operated at 40 kV and 40 mA. The as-obtained powder samples were sandwiched between two pieces of Kapton tape mounted in flat plates with a disc opening diameter of 3 mm and measured in transmission geometry in a rotating holder. The patterns were recorded in the 2θ range of 5-29° for an overall exposure time of 18 min. The instrument was calibrated against a NIST Silicon standard (640d) prior to the measurement. RuO 4 staining was performed through preparing a solution of RuCl in NaOCl (4-4.99% Cl) and letting sit for 2 hours until golden in color. The samples were then placed in the solution and allowed to sit at room temperature for 11 minutes. The samples were then removed and washed with water and allowed to dry overnight prior to imaging. Microtomy was performed by mounting samples in a Leica UC7 Ultramicrotome fitted with an FC7 cryogenic stage (Leica Microsystems, Wetzlar, Germany). The diamond knives, sample, and chamber cooled down to -150C, and the sample block face was trimmed with a diamond trimming tool (DiATOME, Hatfield, PA, USA) to approximately 150um x 150um. 100nm thin sections were cut with a 35 degree cryo immune diamond knife (DiATOME, Hatfield, PA, USA) and collected on 300 mesh Cu grids with a 5-6nm carbon membrane (Cat# CF300-Cu, Electron Microscopy Sciences, Hatfield, PA USA). The carbon membrane is in place to help with beam stability of the sample section in the electron microscope. TEM was performed using a JEOL (JEOL USA, Inc., Peabody, MA) ARM200CF Aberration-Corrected STEM/TEM operated at 200 kV equipped with a Gatan (Gatan, Inc., Pleasanton, CA) OneView CMOS camera (FEG Emission: 15 µA, spot size 1, 150 µm CL aperture). All image acquisition was done using the Gatan Microscopy Suite (GMS), Digital Micrograph (Gatan, Inc., Pleasanton, CA). Calculation of Block MW Based on Quantitative 13 C NMR Spectra and Molecular Weight via GPC. The Mn of the total copolymer was computed from the GPC traces using a MALS detector and a calculated dn/dc of 0.087. As an example, for the copolymer prepared at 200 °C with 0.5 wt% DBTDL on purge (Table 1, Entry 1), the M n was calculated to be 16.4 kDa. When looking at the quantitative 13 C NMR spectrum, the ratio of original PCL carbonyl signals to the new ester carbonyl signal is 8.33:1, corresponding to 9.33 units of caprolactone (MW = 114.14 Da) in a block. For the original PU carbonyl signal to the new PU, the ratio is 3:1. Note that in every repeat unit in PU-1 (MW = 526.64 Da), there are two urethane signals. The average MW for the PCL block is 1065 Da, and the average MW for the PU blocks is 1033 Da. II. Experimental Section Alkylation of diester. Scheme 2. Synthesis of S-1. Dimethyl 5-hydroxyisophalate (35 g, 167 mmol) was dissolved in DMF (555 mL). To this, K 2 CO 3 (69 g, 500 mmol, 3 equiv) and 1-bromooctane (36.2 mL, 208 mmol, 1.25 equiv) were added to the solution. The solution was heated to 110 °C for 24 h. The resulting solution was then cooled to room temperature and the solid was filtered off. The solution was concentrated in vacuo and the resulting oil was dissolved in DCM (500 mL). The organic layer was washed with 2 M HCl (2x, 500 mL) and brine (300 mL). The organic layer was dried with Na 2 SO 4 and the DCM was removed in vacuo. The resulting solid was recrystallized from hot MeOH. 1H NMR (500 MHz, d6-DMSO): δ 8.06 (t, J = 1.45 Hz, 1H), 7.65 (d, J = 1.45 Hz, 2H), 4.08 (t, J = 6.45 Hz, 2H), 3.89 (s, 6H), 1.73 (p, J = 7 Hz, 2H), 1.42 (p, J = 7.3 Hz, 2H), 1.26 (m, 8H), 0.86 (t, J = 6.8 Hz) ppm. 1 3 C NMR (125 MHz, d6-DMSO): δ 165.68, 159.42, 131.96, 122.06, 119.66, 68.69, 53.02, 31.70, 29.16, 29.12, 28.92, 25.84, 22.57, 14.43 ppm. Reduction of S-1. Scheme 3. Synthesis of S-2. T o a flame-dried round bottom flask, S-1 (20 g, 62 mmol) was dissolved in dry THF (200 mL). To this solution, LiAlH 4 (4.94 g, 130.3 mmol, 2.1 equiv) was added slowly at 0 °C. The reaction was allowed to stir for 16 h at room temperature. After 16 h, the reaction was quenched slowly with water then 2 M HCl to dissolve the resulting lithium salts. The product was extracted with diethyl ether and the organic layers were combined and concentrated in vacuo to yield S-2 as a white powder (13.4 g, 81 % yield). 1H NMR (500 MHz, d6-DMSO): δ 6.82 (s, 1H), 6.72 (s, 2H), 5.12 (t, J = 5.71 Hz, 2H), 4.43 (d, J = 6.00 Hz, 4H), 3.92 (t, J = 6.47 Hz, 2H), 1.69 (m, 2H), 1.40 (m, 2H), 1.28 (m, 8H), 0.86 (t, J = 6.74 Hz, 3H) ppm. 1 3 C NMR (125 MHz, CDCl3): δ 159.44, 142.80, 117.33, 111.99, 67.96, 65.88, 64.85, 31.83, 29.37, 29.28, 29.26, 26.05, 25.59, 22.67, 15.23, 14.11 ppm. Synthesis of Thermoplastic Polyurethane (PU-1) PU-1 was prepared according to Scheme 1. S-2 (8 g, 30 mmol) was dissolved in THF (200 mL). To this, 4,4’-methylenediphenyl diisocyanate (MDI, 7.52 g, 30 mmol) was added and dissolved. DBTDL (190 mg, 1 mol%) was added and the solution was stirred and heated to 60 °C for 16 h. The resulting solution was precipitated in MeOH and the polymer was filtered and collected as a white powder. 1H NMR (500 MHz, CDCl3): δ 9.96 (s, 2H), 7.36 (d, 4H), 7.08 (d, 4H), 7.00 (s, 1H), 6.92 (s, 2H), 5.09 (s, 4H), 3.94 (m, 2H), 3.77 (s, 2H), 1.68 (m, 2H), 1.37 (m, 2H), 1.24 (m, 8H), 0.83 (m, 3H) ppm. 1 3 C NMR (125 MHz, CDCl3): δ 158.81, 153.11, 137.82, 136.50, 135.08, 128.45, 118.97, 118.13, 113.16, 67.39, 67.12, 65.30, 31.33, 28.65, 26.56, 28.54, 25.38, 21.96, 13.59 ppm. GPC (DMF): M n : 22,110 g/mol; Ð: 1.33 Synthesis of PCL/PU-1 Copolymers Using Twin-Screw Extrusion. In a typical synthesis, a 50 wt% sample of PU-1 (2 g) and PCL (Mn= 80,000 g/mol, 2 g) were combined in a vial and vortexed. To this, DBTDL (0.5 or 1 wt%) was added and the sample was vortexed again. The mixture was then fed into the microcompounder at 200 °C at 150 rpm. The samples were either flushed from the microcompounder or recirculated for 10, 20, or 30 min. NMR Sample Preparation for Quantitative 13 C NMR. 80 mg of copolymer was dissolved in 0.7 mL of a 50:50 volume ratio of d 6 -DMSO and CDCl 3 with a few microliters of TMS added. To this, 0.1 mL of a 0.2 mM solution of Cr(acac) 3 in DMSO:CDCl 3 . Preparation of PCL/PU-1 Compatibilized Blends. A 50:50 weight percent mixture of PCl and TPU were vortexed along with 0, 5, or 10 wt% of block copolymer. The solid mixture was then fed into the microcompounder at 120 °C at 50 rpm on flush. The resulting films were used for tensile testing and microscopy analysis.
III. Data Tables Table 2. Calculation of block length and number of blocks for the different block copolymers synthesized from extrusion. PCL Block MW PU-1 Block MW Entry From Table 1 (Da) (Da) Table 3. Tensile properties of compatibilized PCL/TPU materials with differing weight percentages of block copolymer incorporated. Table 4. Tensile properties of compatibilized PCL/PU-1 blends using copolymers from extrusion of differing recirculation times. Table 5. DSC data for the PU-1/PCL blends. Table 6. M n and dispersity values calculated for reprocessed copolymers. All polymers reprocessed at 200 °C with varying amounts of DBTDL as catalyst.
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