Description

The invention relates to a system and a method for visualizing technical equipment of an industrial plant, where the method is performed by the system. The system comprises a user interface arranged for receiving image handling parameters, a graphical display unit arranged for visualizing displayable information in at least one graphical image taking into account the image handling parameters, a data storing unit arranged for providing data relating to the technical equipment and a data processing unit arranged for retrieving the stored data, for transforming them into the displayable information and for providing the displayable information to the graphical display for visualization.

With the term "industrial plant", any large-scale industrial installation is meant which may for example belong to one of the industrial fields of power generation and transmission, water desalination and distribution, manufacturing of industrial and consumer products or processing of metals, pulp and paper, minerals or oil and gas. In the following, simply the term "plant" is used to cover all of these installations.

During the whole life cycle of such a plant, different types of computer-implemented tools are used which individually support the related personnel in connection with different stages of the life of the plant, such as planning, installation, implementation, configuration, operation, maintenance or servicing of the technical equipment in the plant. Further, separate tools may be required when dealing with different technical aspects of the plant, for example a distributed control system versus an electrical power supply installation versus a monitoring and surveillance system. Each of the different tools usually provides a graphical user interface (GUI) which allows for the visualization of the technical equipment of the plant. The GUIs commonly provide functionality to design or configure or monitor, respectively, the technical equipment, depending on the specific purpose of the tool.

During the last few years, a trend towards an integration of these tools behind one and the same GUI can be observed, as is for example described in the brochure "System 800xA for Power Generation: Integrated automation for the power industry", by ABB Ltd, 2009, Document ID - 9AKK104295D3513, which is available online.

The current focus of this trend towards tool integration, which is reflected in this brochure, lies on the functional aspects, i.e. to generate synergy effects with respect to faster project execution, easier handling of plant data and reduction of costs. With respect to the visualization of the data generated, modified and used by the integrated tools, it is mentioned in the brochure that a single window environment is used to represent different kinds of data. However, from the brochure it becomes clear that still each tool gets its own visual representation in the single window, which means that for the above named different stages and technical aspects related to each tool, different parts of the technical equipment of the plant become visible.

It is the object of the present invention to suggest a system and method for visualizing the technical equipment of an industrial plant to be used during the different stages and with respect to the different technical aspects explained above.

This object is achieved by a system and a method according to the independent claims.

In the system according to the invention, the data storing unit provides the data relating to the technical equipment in the form of device data and network data describing the communication network of the industrial plant, where the device data describe each and every network device which is connected to the communication network and belongs to the industrial plant, and where the network data describe each and every communication connection between the network devices. Further, the data processing unit transforms the device data and network data into displayable information which contains image

representations of each and every of the network devices and each and every of the communication connections, and the graphical display unit visualizes the image

representations and all further displayable information. Accordingly, the invention is based on two general ideas: first, to graphically represent the technical equipment of the plant not from a functional perspective, but instead from a perspective of network communication, and second, to include not only those network device and their related communication connections which traditionally belong to one of the above named stages or technical aspects of the plant, but to make the whole communication network of the plant available for visualization in one and the same graphical image.

The method according to the invention comprises all the functional steps performed by the elements of the above described system.

The inventors have realized that nowadays almost all of the technical equipment installed in a plant is connected to at least one data communication bus, where the different data communication busses of one and the same plant are connected with each other and form a global communication network of the plant. In today's GUIs, only selected parts of the technical equipment are visualized at once, where the selection of these parts is performed according to their functional interrelations. For example, a distributed control system (DCS) of the plant is visualized separately from an automation system of a power supply network installed in the same plant. For the DCS, pictograms of industrial controller devices may be shown connected to pictograms of the machines, actuators and/or production facilities which they control, whereas the automation system of the power supply network may be depicted in a separate image based on a so called single-line diagram. As a result, a user who mainly wants to see information of the DCS, but who also needs to get additional information from the automation system, has to switch between different views or windows.

According to the invention, this functional separation during visualization of the plant is overcome by regarding the whole plant from the point of view of network communication and by no longer distinguishing between the technical or functional aspects of the nodes of the network, i.e. of the devices which are connected to the plant network. The term "network devices" in this context means literally all devices which in any way are connected to the communication network, where the communication network of the plant is usually a network consisting of different network types interconnected with each other. As a result of the invention, the whole topology of the plant communication network becomes visible in one graphical view. This graphical view may become the starting point for all activities to be performed with the above described integrated system which combines the different computer-implemented tools for planning, installation and operation of the plant behind one and the same GUI. From this starting point, a user may navigate to the specific parts and devices of the plant which are of current interest to him. At the same time, he may move back upwards for getting more general overview information which may help him to better understand the broader context of what is currently being done. The switching between different tools, windows and formats is thereby overcome.

In a preferred embodiment of the invention, the user interface is arranged for receiving plant related input data, the data storing unit is arranged for updating the device data and network data in accordance with the plant related input data or in accordance with update information received from an external data source, the data processing unit is arranged to automatically update the image representations as soon as the device data and network data are updated, and the graphical display unit is arranged to automatically update the visualization of the image representations and further displayable information as soon as the image

representations are updated. This embodiment provides a main advantage over the existing art. Currently, when a graphical overview over the whole of the technical equipment belonging to an industrial plant is required, it is common practice to draw such an overview by hand, using for example graphical software tools as Visio. This means that changes in the technical equipment, for example in the number or type of devices or in their arrangement or interconnections result in a considerable effort to amend the drawing accordingly. Further, whenever a different view of the overview was requested, this different view had to be created by hand as well. This effort is now completely avoided since any changes in the technical equipment as well as in the desired way of representation are reflected automatically in the graphical overview of the network shown on the screen. In the system, changes may be caused either by a user who for examples re-configures network devices or their communication connections, who deletes or adds network devices in a planned installation provided by the data storing unit or who requests a different way of graphical network representation via a change in the image handling parameters. Or, the changes in the data storing unit may be caused by an external data source, where the external changes are then reflected in the data provided by the data storing unit 6. External changes can for example originate from at least one computer- implemented engineering tool or from a system for monitoring and surveillance of the status of the technical equipment.

In a further embodiment of the invention, the communication network of the plant is divided into part-networks where at least two of the part-networks are implemented with differing physical layers and/or with differing network communication protocols and/or where the boundary of at least one of the part-networks is defined by corresponding image handling parameters. Since according to the invention, the whole communication network of the plant is visualized in one and the same screen, the term part-network is introduced to allow for a differentiation of the elements of the network with respect to different attributes. The attribute of differing physical layers makes reference to the OSI model of computer networking, which is shown in Fig. 13. The physical layer is the lowermost layer of the seven layers of the OSI model, and it describes the hardware and basic transmission related aspects of the respective network connection. Examples for part-networks which are defined by their physical layer are an Industrial Ethernet part-network, a RS-485 serial

communication part-network used for field bus communication and an analogue 4-20 mA current loop.

Typical examples for network communication protocols which may be used to distinguish part-networks from each other are HART, Profibus, Modbus, Profinet, Foundation Fieldbus, EtherCAT, IEC61850 and Ethernet, in particular Industrial Ethernet.

Apart from these OSI related differentiations, a part-network in the graphically displayed communication network of the plant may also be defined by selecting it via the user interface. In this sense, the part-network may be defined by graphical boundaries which are input to the system in the form of so called image handling parameters.

According to a preferred embodiment of the system, a first of the part-networks comprises as network devices plant controller devices of a distributed control system and/or a second of the part-networks comprises as network devices automation devices of a power supply system and/or a third of the part-networks comprises as network devices operation servers and/or operation clients for monitoring plant controller devices and/or automation devices.

Typically known plant controller devices of the first of the part-networks can be the various DCS controllers available on the market, such as AC700F or AC800M by ABB, as well as programmable logic controllers (PLCs). Other network devices which may belong to the first of the part-networks are actuators and industrial sensors or instruments. The automation devices of the power supply system belonging to the second of the part-networks are also known under the term Intelligent Electronic Devices (lEDs). The third of the part-networks may cover the whole operations part of the communication network, i.e. not only the operation servers and clients themselves, but all other devices available for example in the central control room of the plant and connected via a network connection to the operation servers and/or clients, such as printers and terminals. Each of the part-networks contains of course further network devices, where the further network devices fulfill functions directly related to the network communication itself, such as switches, routers, firewalls, gateways and industrial defenders.

The invention and its further embodiments will become apparent from the examples described below in connection with the appended drawings which illustrate:

Fig. 1 a system for visualizing technical equipment of an industrial plant or industrial system,

Fig. 2 a system topology view of the communication network of a plant,

Fig. 3 a location view of the communication network of a plant,

Fig. 4 a physical view of the network of Fig. 3,

Fig. 5 a simplified view of the network of Fig. 3,

Fig. 6 a logical view of the network of Fig. 3,

Fig. 7 a plant view of the network of Fig. 3,

Fig. 8 the arrangement of image representations in an organic way,

Fig. 9 the arrangement of image representations in a circular way,

Fig. 10 the arrangement of image representations in an orthogonal way,

Fig. 1 1 the arrangement of image representations in a tree-like way,

Fig. 12 a neighbor view of the network of Fig. 3,

Fig. 13 the OSI model of computer networking,

Fig. 14 a zoomed view of the network of Fig. 1 ,

Fig. 15 the zoomed view of Fig. 14 with search functionality,

Fig. 16 a collapsed view of the network of Fig. 1 ,

Fig. 17 a plant view of a solar plant,

Fig. 18 a combined view of the communication network of a plant.

In Fig. 1 , a system for visualizing the technical equipment of an industrial plant is shown, where the system comprises a user interface 1 , which is connected to a user input device 4. The user input device 4 can be a mouse and/or a keyboard and/or a headset. The user interface 1 is arranged for receiving so called image handling parameters, which are input to the system via the user interface 4 by a user. Image handling parameters are parameters which define in which way the displayable information is visualized on the screen. Image handling parameters can be for example a desired zoom level or level of information density or a specific type of additional information etc. In the following, image handling parameters will be explained in connection with the other figures. The system of Fig. 1 comprises further a graphical display unit 5 arranged for visualizing displayable information in at least one graphical image taking into account the image handling parameters, a data storing unit 6 arranged for providing data relating to the technical equipment of the industrial plant and a data processing unit 3 arranged for retrieving the provided data, for transforming them into the displayable information and for providing the displayable information to the graphical display 5 via a graphics interface 2 for visualization.

The data storing unit 6 may be any kind of unit which is arranged for keeping data ready for further processing, i.e. it may contain a volatile and/or a non-volatile data memory, According to the invention, the data storing unit 6 is arranged to provide the data relating to the technical equipment in the form of device data which describe network devices all connected to a communication network of the plant and belong to the plant, and network data which describe all the communication connections between the network devices. The data processing unit 3 is arranged to transform all the device data and all the network data into displayable information which contains image representations of all of the network devices and of all of the communication connections, and the graphical display unit 5 is arranged to display the image representations and further displayable information, such as text indicating the type of the displayed network device or network connection.

Computer implemented engineering and/or operations tools 7, 8 and 9 are connected to the data processing unit 3 and are arranged to be executed by the system of Fig. 1. The engineering and/or operations tools 7 to 9 may be for example a first tool for designing a DCS, a second tool for programming lEDs and a third tool for monitoring and controlling the operation of a production line.

Fig. 2 shows an example for a graphical image as it may be displayed by the graphical display unit 5. The graphical image contains a system topology view of the communication network of a plant, where the communication network comprises as network devices three operation clients, six operation servers, two plant controller devices in the form of PLCs, one sensor, two actuators and three automation devices of a power supply system in the form of lEDs. The image representations of the network devices are in this example rounded rectangles, see for example I ED 18. Any other graphical representation may of course be used, such as individual icons for each device type or small bitmaps of photographs of the devices. The image representations of the communication connections 10 to 13 between the network devices of Fig. 2 are straight lines with different line styles, where the line style is used to visualize different communication hardware and/or network protocols. In addition, three part- networks are made visible by surrounding them each with a dashed-line and by including text information about the type of the part-network. Accordingly, it can be seen from the system topology view that a first part-network 16 comprises the PLCs, the actuators and the sensor as well as parts of a field bus 13 and parts of a controller communication bus 11. This first part-network 16 represents the process system of the plant. A second part-network 15 comprises the I ED as well as a small part of the field bus 13 and a part of the power communication bus 12. The second part-network 15 represents the automation system of the power supply system of the plant. A third part-network 14 represents the technical equipment needed for the operations aspects of the plant and comprises the operations servers and operations clients as well as an office communication bus 10 and respective parts of the controller communication bus 11 and the power communication bus 12.

The system topology view of Fig. 2 gives a user a total overview of the complete network topology, as opposed to commonly known Ethernet network or DCS tools. Such visualization may be used as entry point for different groups of users, where each group has a specific role and task with respect to the stages and technical aspects of the plant and where each role requires a different kind of knowledge.

Since these different user groups may prefer different ways of how the network topology is actually presented, the following figures are examples for embodiments of the invention, suggesting different types of views which can be adjusted to the particular needs of a user by corresponding image handling parameters.

In Fig. 3, an example of a so called location view of a communication network of a plant is shown, where each of the displayed network devices is visible in relation to its geographical location inside the plant. In the example, the network devices of the control room are shown separated from the network devices of a server cabinet, and both are located separated from the network devices of cabinets A to D located in the field, i.e. located close to the actuators of the plant. With geographical location it is mostly meant that the building, cable tray or floor where the network devices are situated is identified in the view. The image handling parameters for this example configure the graphical image of Fig. 3 to not visualize the network connections and the network device with sole network functionality. In other words, the image representations of the network connections and the of the network devices with sole network functionality, which are provided by the data processing unit 3, are suppressed on the way to the screen of the graphical display unit 5.

Fig. 4 depicts a physical view of the same communication network of Fig. 3. In the physical view, the physical connection lines between the network devices are visualized, meaning the cabling. As can be seen, the communication connections are implemented redundantly, which is also true for some of the network devices, which are here the servers and the network switches. By using the physical view, a user may verify the status of implementation of network redundancy protocols in the plant, as for example RSTP (Rapid Spanning Tree Protocol), PRP (Parallel Redundancy Protocol) and MRP (Media Redundancy Protocol). In addition to the information shown here, the visualization can be made more sophisticated in the sense that the image representations of the network devices clearly show to which data port the cables are connected and that text information is included for example about network protocols and IP-addresses.

In Fig. 5, a so called simplified view of the communication network of Figs. 3 and 4 can be seen, showing which communication paths are generally available between the network devices, i.e. which network devices may theoretically communicate with each other due to an available communication link between them.

In contrast to that, a logical view as shown in Fig. 6 visualizes the logical connections as currently implemented between the network devices. When comparing Figs. 5 and Figs. 6 it becomes clear, that not all of the servers exchange information with all of the PLCs and that not all of the PLCs communicate with each other, even though they could be arranged to do that since they are all connected to a common communication bus. In other words, the logical view represents the peer to peer connections between network devices.

In Fig. 7, a so called plant view is depicted which is a combination of location view with at least one of the other views described above. In a plant view, both the geographical locations of the network devices inside the plant and one of the following are visible: the physical connection lines or the implemented logical connections or the available communication paths between the network devices, respectively. Accordingly, both the geographical and the network topology information are included in one and the same graphical image. Starting from such a plant view, a completely new concept for visualization is suggested for the field of automation of an industrial plant, where the following may be shown in the same screen and at the same time: 1. the system topology of the automation system,

2. the physical details of the plant, and

3. process information or process values.

This particular combination of visual information is not currently used by automation control tools and it provides the advantage of making available simultaneously the above named graphical information without requiring any switching between different windows or tools.

A more detailed example of a plant view can be seen in Fig. 17, where a solar plant is shown with its solar field, divided into different sectors, and with the power generation part in the upper right corner. The sectors of the solar field are named and placed in the image according to their geographical location: north (NO), south (SO) and south-east (SE). Within the solar field, each PLC is graphically represented by a small black dot, and the network switches are represented by a larger black dot. The communication connections between the PLCs and network switches as well as with the power generation equipment are depicted as solid lines of varying color, depending on the type of communication bus.

Starting from this plant view, a user may zoom in and navigate to a more detailed view of a part of the solar plant, which in connection with the present invention is called a part-network of the communication network of the plant, where more detailed information, in particular process values of selected devices in the solar field or in the power generation part, may become visible.

The way, in which the nodes of a network topology are represented graphically, i.e. in which the network devices are arranged with respect to each other on the screen, can be chosen by the user by selecting corresponding image handling parameters. Figs. 8 to 1 1 show examples for an organic, a circular, an orthogonal and a tree-like way, respectively.

When wanting to see details of the above described system topology view or plant view, a user may be presented with different possibilities for how to present the detail information. In Fig. 12, a so called neighbor view of the network of Figs. 3 to 7 is shown, where a selected network device, here it is network switch 17, and its direct neighboring network devices and the corresponding communication connections are visualized at an increased zoom level and where the rest of the image representations of the communication network are shown at a reduced zoom level. The network devices of Fig. 12 are arranged in a circular way, where network switch 17 forms the central point of the circle. The direct neighbors, two servers and two PLCs, are arranged on a first, innermost circle closest to network switch 17. The further neighbors which are one further network device away, in this example only one other network switch, are arranged on a second circle surrounding the first circle and are shown at a reduced zoom level compared to the central network switch 17 and its direct neighbors. The zoom level of all other network devices is here set to zero. Fig. 14 shows a zoomed view of the communication network of Fig. 1 , where in the zoomed view a selected part-network of the communication network is visible at an increased zoom level and where the rest of the image representations of the communication network are visible at a reduced zoom level including a marking for the selected part-network. In the example of Fig. 14, the whole network is depicted in a so called mini-map, i.e. not only the rest of the image representations are shown at the reduced zoom level but the zoomed-in part-network as well, so that an overview of the whole communication network is shown at a reduced zoom level inside a frame. The frame or mini-map can be seen to the lower right side of Fig. 14. Within the mini-map, the zoomed-in part-network is marked by a circle. A mouse pointer in the form of a small arrow is shown here as well, indicating that a user has selected the part-network by placing the circle inside the mini-map via user input device 4. The selected part-network is shown at an increased zoom level together with surrounding parts of the communication network. A similar way for visualizing a selected part-network at an increased zoom level together with the remaining communication network at a decreased zoom level is a virtual magnifying glass. The magnifying glass is movable on the screen of graphical display unit 5 via input device 4, and everything below it is seen at the increased zoom level.

Apart from using a mouse for selecting a specific part of the communication network to be displayed at the increased zoom-level, also a keyboard or head set may be used. For example, as is shown in Fig. 15, a search engine may be provided which interacts with data storing unit 6 to allow for searches after text strings which are attached to the image representations. Such text strings could for example be the names or types of network devices or of communication connections. In Fig. 15, the text string is entered into a search dialogue window. All the hits matching the text string are highlighted in the mini-map.

Additionally, the remaining parts of the communication network could be shown in a collapsed way, if so requested by the user via image handling parameters.

An example for a collapsed view is depicted in Fig. 16. On the left hand side, the

communication network of Fig. 1 can be seen in its expanded view, and on the right hand side, two selected part-networks are visible in a collapsed form represented by a

corresponding graphical symbol and attached to the image representations of the rest of the communication network. The graphical symbol is here is dot with a plus sign attached. The two selected and collapsed part-networks are those parts which belong to the lowermost ends of the hierarchy of the network: two actuators, one sensor and one I ED on one side and two lEDs on the other side. Of course, the two collapsed part-networks can be expanded again, either at a specific request by the user or depending on the current type of view of the communication network.

Further examples for possible ways to show more details of a selected part-network are the so called detail view, where the communication network is shown at a varying zoom level with a selected level of constant information density. In other words, the further the user zooms into the communication network, the more additional information is made visible for each of the network devices and communication connections which remain on screen. This can for example be combined with a pan-and-zoom functionality. The desired level of constant information density may be selected by the user as an image handling parameter. An even further example for a zoomed-in or detailed view of a selected part-network is the so called wrapped view, where the communication network is wrapped on a three-dimensional ovoid shape, resulting in the two-dimensional image representations located in the center of the visible part of the shape being shown at an increased zoom level compared to the image representations located closer to the boundary of the shape.

Depending on the specific needs of the user, the above described various views of the communication network and the different ways to graphically arrange the network devices can be applied in a combined view to more than one of its part-networks. An example for such a combined view can be seen in Fig. 18, where a simplified view is applied to the upper part-network, a logical view with an organic arrangement of network devices is applied to the part-network shown to the lower left and a physical view with an organic arrangement of network devices is applied to the part-network to the lower right. In the example of Fig. 18, the data processing unit 3 is arranged to generate as part of the displayable information a hierarchical list of the network devices, in which list at least one of those network devices is graphically highlighted which at the same time is visible with an increased zoom level in the image representations. The hierarchical list is shown in Fig. 18 to the left of the graphics representation of the communication network. The highlighted network device is a controller, the image representation of which and the name of which are surrounded by a solid rectangle in the graphical view of the communication network and in the hierarchical list, respectively. It is suggested that the visual navigation through the communication network is possible both via the hierarchical list and the image representations, i.e. once an object is selected either in the graphics view or in the hierarchical list, it is automatically highlighted in both views.

In a further embodiment of the invention, the data processing unit 3 is arranged to generate at least one of the above described views for at least one of the part-networks or for the whole communication network showing the topology and configuration of the communication connections of the respective network according to a selected layer of the OSI model of computer networking. In other words, the data processing unit 3 is arranged to navigate through the OSI layers of the communication network provided by data storing unit 6 and to create a view where the specific information corresponding to a selected one of the OSI layers becomes visible.

For all the described views, it is common that the data processing unit 3 is arranged to generate as part of the displayable information displayable text which specifies at least one parameter of at least one of the network devices and/or communication connections. The displayable text may for example indicate the OSI layer which is currently displayed, or the type of a network communication protocol, the type of a network redundancy protocol, an IP address, a port configuration, a name of a device, or status information of a network device or of a communication connection. The status information could for example be an alarm or a particular process value of a network device. Further, the status information could relate to the status of data which are to be transferred between network devices or which are presented in different network devices. In particular, such data could be data to be downloaded from an engineering server to a controller device, where both devices are connected to the communication network. For example, the status information could indicate the version of the data which were last downloaded or it could indicate their consistency of data in the controller device with respect to the corresponding data in the engineering server.

In order to provide the user with even more visual information, the data processing unit 3 may be arranged to generate at least one image representation of a communication connection in highlighted form compared to the image representations of the other communication connections, i.e. communication busses may for example be distinguished by their line color or line thickness.

As already mentioned above, a user may select and/or configure various image handling parameters in order to customize the visual representation of the communication network according to his specific needs. Therefore, the user interface is arranged for receiving image handling parameters which define at least one of the type of view for the network or the part-networks, respectively, the way of arranging the image representations,

the selected network device,

the selected part-network,

the zooming level,

the type of displayable text, and

the level of constant information density.

In all the above described examples, only one communication network of the plant is visualized. However, in one and the same plant there may exist separate technical installations, for example two separate power generation units, and each of these technical installations is equipped with an independent communication network. Accordingly, in the tools for engineering and operations, data of two separate network topologies are handled. In such a case, the user interface 1 , the graphical display unit 5, the data storing unit 6 and the data processing unit 3 are arranged to visualize at least two of the communication networks of the industrial plant. Due to the simultaneous visualization of the several communication networks of one and the same plant, the handling is simplified since switching between different projects and/or different graphical windows is avoided.