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Title:
TEXTILE MACHINE PRODUCING OR PROCESSING YARN AND A METHOD OF ITS ATTENDANCE
Document Type and Number:
WIPO Patent Application WO/2016/150410
Kind Code:
A1
Abstract:
The invention relates to a textile machine producing or processing yarn and comprising a plurality of identical working stations arranged next to each other or comprising also other functional parts of the machine, whereby each working station and/or another functional part of the machine comprises a plurality of actuators and a plurality of sensors, which are controlled and monitored by a control system (1) arranged at each working station and/or in another functional part of the machine, whereby the control system (1) collects data from the sensors and controls the actuators. The control system (1) is aligned with an active contactless NFC module (3) for autonomous bi-directional communication over short distances, whereby the operator of the machine is equipped with a personal wireless active communication device (4) with an NFC function to read, transmit and write data between the control system (1) and the personal wireless active communication device (4) of the operator after approaching the personal wireless active communication device (4) of the operator into the signal field (30) of the active contactless NFC module (3) at a working station.

Inventors:
KOUSALIK PAVEL (CZ)
SLOUPENSKY JIRI (CZ)
Application Number:
PCT/CZ2016/050008
Publication Date:
September 29, 2016
Filing Date:
March 24, 2016
Export Citation:
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Assignee:
RIETER CZ SRO (CZ)
International Classes:
H04B5/00; D01G31/00
Domestic Patent References:
WO2010133442A12010-11-25
WO2014053054A12014-04-10
WO2010133442A12010-11-25
Foreign References:
US20130190897A12013-07-25
Attorney, Agent or Firm:
MUSIL, DOBROSLAV (CZ)
Download PDF:
Claims:
PATENT CLAIMS

1. A textile machine producing or processing yarn and comprising a plurality of identical working stations arranged next to each other or comprising also other functional parts of the machine, whereby each working station and/or another functional part of the machine comprises a plurality of actuators and a plurality of sensors, which are controlled and monitored by a control system (1), which is arranged at each working station and/or in another functional part of the machine and which collects data from the sensors and on the basis of the inserted program controls the actuators, characterized in that the control system (1) is aligned with an active contactless NFC module (3) for autonomous bi-directional communication over short distances, whereby the operator of the machine is equipped with a personal wireless active communication device (4) with an NFC function to read, transmit and write data between the control system (1) and the personal wireless active communication device (4) of the operator after approaching the personal wireless active communication device (4) of the operator into the signal field (30) of the active contactless NFC module (3) at a working station.

2. The textile machine according to Claim 1 , characterized in that the control system (1) is provided with a dynamic NFC tag (3), which comprises a data memory (31) and which is coupled by a bi-directional communication interface to the controller (10) of the control system (1) and further comprises a wireless NFC interface for bi-directional communication between a data memory (31) of the dynamic NFC tag (3) of the contactless communication device (4) of the operator.

3. The textile machine according to Claim 2, characterized in that the data memory (31) is integrated into the active wireless NFC module (3).

4. The textile machine according to Claim 2, characterized in that the active contactless NFC module (3) comprises an integrated antenna (32), whose size is adapted to the dimensions of a working station and/or the required communication distance.

5. The textile machine according to Claim 4, characterized in that the active contactless NFC module (3) is integrated into the control system (1) of a working station and/or another functional part of the machine.

6. The textile machine according to Claim 1, characterized in that the personal wireless communication device (4) of the operator is composed of a mobile phone, a tablet or an active portable device with an NFC function, whereby it is equipped with a software application (S) for the bi-directional transmission and display of data of a working station and/or in another functional part of the machine. 7. The textile machine according to Claim 1 , characterized in that the personal wireless communication device (4) of the operator is composed of a single-purpose electronic device with an NFC function.

8. The textile machine according to any of Claims 1 to 7, characterized in that the active contactless NFC module (3) is within its signal field (30) aligned with a holder (5) of the personal contactless communication device (4) of the operator situated at a working station and/or in another functional part of the machine.

9. The textile machine according to Claim 1 , characterized in that the active contactless NFC module (3) is common to two adjacent working stations.

10. The textile machine according to Claim 9, characterized in that the active contactless NFC module (3) of one working station is via a data bus (2) of the machine connected to the control systems (1) of other working stations of the machine.

11. The textile machine according to Claims 6 or 10, characterized in that the software application (S) in the personal wireless communication device (4) of the operator with an NFC function enables to start/realize communication also with another working station of the textile machine and/or with another functional part of the machine, other than the one on which the active contactless NFC module (3) is phsysically located, to which the personal wireless communication device (4) of the operator is currently connected.

Description:
TEXTILE MACHINE PRODUCING OR PROCESSING YARN AND A METHOD

OF ITS ATTENDANCE

Technical field

The invention relates to a textile machine producing or processing yarn and comprising a plurality of identical working stations arranged next to each other or comprising also other functional parts of the machine, whereby each working station and/or functional part of the machine comprises a plurality of actuators and a plurality of sensors, which are monitored and controlled by a control system which is arranged at each working station and/or in each functional part of the machine, whereby the control system collects data from the sensors and controls the actuators on the basis of an inserted program.

The background art

In textile machines various wireless communication technologies are known to be used to transmit data or obtain information.

WO2010133442 discloses an arrangement of a textile machine whose control system, i.e. an electronic control device of a working station of the machine, comprises a wireless communication device. The wireless communication device has a wireless bi-directional communication channel over long distances between the control device of the machine and the contactless communication device of the operator or of an attending device. The wireless bi-directional communication channel over long distances is typically based on Wi-Fi or Bluetooth technology, since these wireless technologies exhibit the required quality of data transmission over distances of several meters, or even of several tens or hundreds of meters. Both the textile machine and the communication device of the operator or of the attending device are equipped with means for the wireless bi-directional communication over long distances. Moreover, each working station is equipped with a passive wireless communication element over short distances, typically with an RF1D tag, which includes identification information of a particular working station within the entire machine. The passive wireless communication means of a working station, however, does not contain any actively transmitting elements, nor does it contain a battery, whereby it contains a memory unit and an antenna which allows contactless reading of identification data from the memory unit and, as the case may be, also once-and-for-all contactless writing of data into the memory unit. After coming to a particular working station, the operator or the attending device approaches their communication device to this passive element, the communication device being equipped with its own communication means for communication over short distances, and by means of this communication device the operator or the attending device„reads"(acquires) identification data of the working station from the RFID tag at the working station by trasmission over short distances. Subsequently, the operator or the attending device starts communication with the control system of the machine by means of their communication device through the wireless bi-directional communication channel over long distances, that is, by means of a different communication system than the one by which the identification data of the working station were acquired.

The disadvantage of this arrangement is using several transmission technologies, whereby the actual process of bi-directional data transmission takes place over long distances and, consequently, the reliability of transmission may be reduced due to interference, affecting other electronic elements of the machine within a signal range, overlapping and mutual interference of the signal between the adjacent machines, etc. In addition, in some countries the use of some communication means over long distances may be limited by legislative restrictions.

The aim of the invention is to remove or at least minimize the disadvantages of the background art, especially to improve wireless communication between the machine and the operator or between the machine and the attending device.

Principle of the invention

The goal of the invention is achieved by a textile machine whose principle consists in that the control system of a working station and/or of another functional part is aligned with an active contactless NFC (Near Field Communication) module for autonomous bi-directional communication over short distances, whereby the operator of the machine is equipped with a personal wireless active communication device with an NFC function for reading, transmission and writing of data between the control system and the personal wireless active communication device of the operator after the personal wireless active communication device of the operator approaches the signal field of the active contactless NFC module at a working station and/or in another functional part of the machine.

The invention is based on using a pair of active NFC modules (devices), i.e. devices of standard Near Field Communication, wherein one active NFC device is embedded in a textile machine, or a working station of the textile machine or in another functional part of the machine, and a second active NFC device is intended for the operator or is embedded in an attending device. Unlike the passive NFC device, the active NFC device contains also its own power supply, apart from its own NFC chip with an antenna, and does not need to be powered by electromagnetic induction, as it is in the case of the passive NFC device, and so the individual elements of the active NFC device together constitute an actively transmitting and receiving communication unit, which allows autonomous bi-directional communication over short distances with an option of mutual data reading, transmission and writing between the control system and the contactless communication device of the operator or the attending device. In the background art, known is the use of passive NFC tags, which are similar to RFID tags, i.e. passive RFID elements. Passive NFC tags do not have actively transmitting parts on both sides of communication, because these passive elements of communication over short distances do not have a power supply and allow only the reading of the information stored in the passive circuit, or they allow once-and-for-ali storing of the information in the circuit by using the technology of wireless communication over short distances and subsequent reading of this information again by using the same technology of wireless communication over short distances. These passive communication means over short distances, including RFID tags, known from the background art, thus cannot operate as transmitting means for bi-directional active communication over short distances, cannot be connected to the control system of the textile machine, or the working station, and therefore cannot transmit data from the control system to the device of the operator.

The technology used in active NFC devices at the same time significantly differs from the technology Bluetooth: whereas Bluetooth needs up to several seconds to establish a connection, for NFC it is less than 100 ms. Bluetooth has a range of up to tens of meters, while NFC has typically a range of only around 20 cm. Due to the short range in the NFC, specific identification of the connected device is not required, which leads to automatic extremely fast connection. Furthermore, in the case of NFC there is no danger of capturing the broadcasting of the devices operating nearby, of mutual interference of different signals, of affecting the surrounding environment, of violation of legislative rules relating to the use of radio spectrum in different countries, etc.

The textile machine according to the invention therefore enables to transmit data by bi-directional communication over short distances directly from the control system of a working station by means of active NFC devices (elements). The invention thus allows reading data at a working station, as well as writing data into the means of a working station and/or the means of another functional part of the machine without affecting the surroundings, without the need to use encryption in transmission, etc.

Description of drawings

The invention is schematically represented in the drawings, where Fig. 1 shows an arrangement of a pair of working stations of a textile machine, each of them having one active contactless NFC module, Fig. 2 shows an arrangement of a working station with an active contactless NFC module and a holder for the wireless communication device of the operator, Fig. 3 illustrates an arrangement of a pair of working stations of a textile machine with a common active contactless NFC module, Fig. 4 shows an arrangement of a pair of working stations of a textile machine having a common active contactless NFC module and Fig. 5 shows another arrangement of a pair of working stations with a common active contactless NFC module. Examples of embodiment

The invention will be described with reference to an exemplary embodiment of a textile machine producing or processing yarn, which comprises at least one row of (identical) working stations arranged next to each other. Such a textile machine is, for example, an open-end spinning machine, an air-jet spinning machine, etc.

A textile machine producing or processing yarn comprises at each working station a plurality of actuators and a plurality of sensors, which are connected to a control system 1_, which collects data from the individual actuators and/or sensors of a working station and/or another functional part of the machine and on the basis of an inserted program ensures the control of the actuators connected. The control system is connected to a data communication bus 2.

If the textile machine is provided with other functional parts, e.g. an attending device, which is movable along at least one row of the working stations with an option of stopping at a selected working station, the control system of a working station is coupled not only to the actuators and sensors of a working station, but is via a communication bus of the machine coupled also to the above-mentioned other functional parts, for example, to an attending device, etc. Such other functional parts may further include a system for bobbin withdrawal, a system for supplying tubes, etc.

At a working station within reach of the human operator and/or machine operator is arranged an antenna of the active contactless NFC module 3, which is connected to a controller 10 of the control system 1_ of a working station and which is intended for autonomous bi-directional communication over short distances between the control system Λ of a working station and a personal contactless communication device 4 of the operator. The personal wireless communication device 4 of the operator is equipped with a second active contactless NFC module. This pair of active contactless NFC modules allows to read, transmit and write data between the control system Λ and the wireless active communication device 4 of the operator, which is brought to the range of the signal 30 of the active contactless NFC module 3 at a working station and/or in another functional part of the machine. In an embodiment shown in Fig. 1 , the working station is equipped with an active contactless NFC module 3 with a data memory 31, which together constitute the so-called dynamic NFC tag, whereby the data memory 3J. is via the communication interface 6 between the controller 10 and the active contactless NFC module 3 connected to the controller 10 of the control system 1 of a working station, which allows direct bi-directional exchange of data between the controller 10/ the control system and the data memory 31 of the dynamic NFC tag 3. In this manner, the controller 10 of the control system can continuously write data into the data memory 31 of the active contactless NFC module 3, the data being after mere approaching the active contactless NFC module in the communication device 4 of the operator automatically read by wireless transmission over short distances into the communication device 4 of the operator. In the opposite direction, the communication device 4 of the operator can store the required data by wireless transmission over short distances into the data memory 31 of the active contactless NFC module 3 at a working station. Subsequently, the data can be read and further processed by the controller 10 of the control system 1. This allows automatic or automated bidirectional exchange of data between the controller 10 and the memory 31 of the dynamic NFC tag 3 and the contactless communication device 4 of the operator merely by approaching the contactless communication device 4 of the operator to a distance of several centimeters (cm) from the dynamic NFC tag 3 at a working station by means of purely local means without affecting the surrounding environment in any way.

With respect to the currently used technologies and their prevalence among the population, the wireless communication device 4 of the operator according to the illustrated embodiments consists of a mobile phone, a tablet or a similar commonly produced and available device with an NFC function, whereby this versatile wireless communication device 4 of the operator is equipped with a special software application S, which on the side of the device 4 of the operator ensures the use of the NFC function of this versatile device 4 of the operator for data exchange with the textile machine, for visual display of data from the control system 1, for data transmission and data storing in the control system 1, or in the data memory 3J. of the dynamic NFC tag 3^ etc. In an unillustrated exemplary embodiment, the wireless communication device 4 of the operator is composed of a single-purpose electronic device with an NFC function (dedicated system) intended solely for the needs of this invention or solely for the needs of communication between the operator and the control systems 1 , of the individual parts of the textile machine.

In an exemplary embodiment shown in Fig. 1 , wherein the working station 1_ is equipped with an active contactless NFC module 3 with a data memory 31^ it is advisable to exchange also data from/to another working station and/or another functional part of the machine with the contactless communication device 4 of the operator, for which purpose the wireless communication device 4 of the operator is equipped with a special software application S. In this case data from/to another control system of a working station and/or another functional part of the machine are sent via a data communication bus 2. Since the operator as a rule needs both hands for carrying out service operations, it is advantageous if a holder 5 of the personal contactless communication device 4 of the operator is arranged at a working station and/or in another functional part of the machine in the vicinity of the active contactless NFC module 3 at a working station and/or another functional part of the machine, as is shown in Fig. 2. The operator simply inserts his/her personal wireless communication device 4 into the holder 5. Thus, the personal wireless communication device 4 gets to the vicinity of the signal 30 of the active contactless NFC module 3 at a working station and/or in another functional part of the machine, starts communicating with it, whereby the operator has both hands free, can comfortably watch the display of his/her personal contactless communication device 4, can carry out servicing at a working station and/or in another functional part of the machine according to standard procedures and/or according to the instructions on the display of the personal contactless communication device 4 and/or can interact with a working station (with the control system 1, the active contactless NFC module 3 at the working station) and/or with another functional part of the machine, etc., by using a keyboard or a touch screen of the personal contactless communication device 4. The wireless communication device 4 of the operator therefore in this manner creates a communication link between the operator and the working station, enabling the operator to communicate effectively with the working station when dealing with even very complicated operational problems, or, as the case may be, with failures.

In the illustrated exemplary embodiment, the holder 5 of the personal contactless communication device 4 of the operator has a form of a cradle into which the personal wireless communication device 4 is simply inserted and from which it is also simply removed, whereby the signal fields 30, 40 of the active contactless NFC module 4 at a working station and of the active contactless NFC module of the personal contactless communication device 4 of the operator overlap when inserting the personal contactless communication device 4 of the operator into the holder 5. After removing the personal contactless communication device 4 from the holder 5, as a result of cancellation of the mutual overlap of the signal fields 30, 40 of the active contactless NFC module 4 at a working station and the active contactless NFC module of the persona! contactless communication device 4 of the operator, follows automatic interruption of bi-directionai data communication over short distances between the control system 1 of the working station and/or another functional part of the machine and the personal contactless communication device 4 of the operator.

In an unillustrated example of embodiment, always one or even more active contactless NFC modules 3 connected to the control system \ is/are arranged at a working station and at the same time also in at least one other functional part of the machine. In yet another unillustrated example of embodiment, near these active contactless NFC modules 3 (max. at a distance of several units of cm) is arranged a holder 5 of the personal contactless communication device 4 of the operator.

In the exemplary embodiment shown in Figs. 3 to 5, the active contactless NFC module 3 is common to at least two adjacent working stations and/or other functional parts of the machine, and is coupled to the controllers 10 of the respective control systems 1. The active contactless NFC module 3 for the respective group of working stations and/or other functional parts of the machine is arranged either in the interspace between the working stations and/or other functional parts of the machine and the controllers 10 of the connected control systems Λ are connected to the active contactless NFC module 3 (Fig. 3) or it is embedded in one working station and the controllers 10 of the connected control systems Λ are connected to the active contactless NFC module 3 (Fig. 4) or the active contactless NFC module 3 is embedded in one working station, is connected to the controller 10 of the control system 1 of this working station and the controllers 10 of the control systems Λ of the other working stations are connected to the active contactless NFC module 3 by means of the data communication bus 2 of the machine and by means of the control system of the working station, in which the respective active contactless NFC module 3 is embedded (Fig. 5). Using the arrangement according to Figs. 3 to 5, as well as using the data bus 2 of the machine in the arrangements according to Figs. 1 to 5 allows the operator to perform bi-directional wireless communication via his/her personal contactless communication device 4 over short distances with substantially any control system 1_ of any working station and/or functional part of the machine, which is favorable both with respect to possible failures of the active contactless NFC module 3 at a particular working station and/or in another functional part of the machine, as well as with respect to the planning of the following activities of the operator, etc. For that purpose, the software application S of the contactless communication device 4 of the operator is adapted, so as to enable to select the working station with which communication will take place through the above-mentioned links.

The functionality of the system, the individual functions, control options, etc., are substantially implemented at the level of the software at the working stations, software in the machine as well as software in the personal wireless communication devices 4 of the operators. The software in the individual parts of the whole system also determines the individual functions of the system in terms of displaying, controlling data being transmitted and stored, type of data, direction of the communication, planning activities, setting priorities, authorization of the individual operators for certain operations, etc.

In terms of functionality of the active contactless NFC module 3 at a working station and/or in another functional part of the machine according to the illustrated examples of embodiment, the data memory 31_ is directly integrated into a NFC chip. According to another exemplary embodiment, the antenna 32 of the active contactless NFC module 3 at a working station and/or in another functional part of the machine is also mbedded in the active contactless NFC module 3, preferably being created directly on a printed circuit of the active contactless NFC module 3, whereby its size is selected with regard to the spacious arrangement of a particular machine, e.g. according to the spacing between the individual working stations of the machine etc., so that the signal field 30 of one active contactless NFC module 3 would not interfere with the signal field 30 of the adjacent active contactless NFC module 3 and, in addition, so that the active contactless NFC modules 3 would have a signal range sufficient for reliable and safe approaching of the personal contactless communication device 4 of the operator to the active contactless NFC module 3 for bi-directional data transmission over short distances at a working station and/or in another functional part of the machine.

Another preferable embodiment is the variant in which the contactless

NFC module 3 is integrated into the control system of a working station and/or another functional part of the machine.

For the purposes of this invention, it is possible to use preferably, for example, the device STMicrolectronics from the series M24SR or from the series M24LR, EM Microelectronic series NF4, AMS series AS3953 as active contactless NFC modules 3 at a working station and/or in another functional part of the machine. However, it can be assumed that in the future producers of active contactless NFC modules 3 will launch other specific variants into the market which will be suitable for the implementation of the textile machine according to the invention.

Industrial applicability

The invention can be used in the field of textile machine engineering for safe, guaranteed bi-directional data transmission by electromagnetic induction over short distances between the control systems of the working stations and/or other functional parts of the textile machine and the personal contactless communication device of the operator, which does not affect the surrounding environment.

List of references

1 control system

10 controller of the control system

2 data communication bus of the machine

3 active contactiess NFC module at a working station

30 signal field of the active contactiess NFC module at a working station

31 data memory of the active contactiess NFC module at a working station

32 antenna of the active contactiess NFC module at a working station 4 personal wireless communication device of the operator

40 signal field of the active contactiess NFC module of the personal contactiess communication device of the operator

5 holder of the personal contactiess communication device of the operator

6 communication interface between the controller of the control system and the active NFC module/data memory of the active contactiess NFC module at a working station