NAMLI, Fatih (Cemalpaşa Mah. Cevat Yurdakul Cad, Çetin Apt. B BlokAsma Kat No. 4/101, Seyhan, Adana, 01120, TR)
NAMLI, Fatih (Cemalpaşa Mah. Cevat Yurdakul Cad, Çetin Apt. B BlokAsma Kat No. 4/101, Seyhan, Adana, 01120, TR)
| CLAIMS A construction material which is provided in two different types (Figure 1 and Figure 8) to be used in walling processes and which enables thermal, water and sound insulation in the building sector; characterized in that a box made of EPS, XPS, polyurethane, rock wool, glass wool, etc., is filled with light concrete produced by using aggregate (sand, pebble, broken stone, etc.) and/or cement and/or chemicals and then, at the end of the setting process the lower part of the outer unit made of EPS, XPS, polyurethane, rock wool, glass wool, etc., is separated by using scission, tattering, demounting processes and thus by allowing the cement to be seen on both opposite surfaces thereof the product is produced. A construction material of which base section is cut according to claim 1 , characterized in that a base and a top section of the material is open and during a walling process by means of super-positioning a concrete to concrete bonding is provided (Figure 1 , Figure 2, Figure 5, Figure 7, Figure 8, Figure 9, Figure 12 and Figure 14). A construction material according to any of the preceding claims, characterized in that after cutting process there remains an insulation and concrete on the lower part, when superpositioned an insulating section is allowed to interlock by leaving the insulating section to be long and so that it is provided that the whole surface is covered by the insulating section preventing a thermal bridge formation on the wall. A construction material according to any of the preceding claims, characterized in that the surfaces on which both of the side edges are interlocked with each other are glued together using a building chemical functioning as an adhesive. A construction material according to any of the preceding claims, characterized in that a clamp-lock system can be designed in various types. 6. A clamp-lock system according to claim 5, characterized in that both of the side edges forming the clamp-lock system are filled with concrete. 7. A construction material according to claim 1 where the thickness of the building insulating material may be in the range of 50 mm to 1000 mm. |
THERMAL AND SOUND INSULATED STRUCTURAL MEMBER
TECHNICAL FIELD OF THE INVENTION
In building construction, in order to bond external wall and internal partition walls, structural members such as brick made from clay, cement based briquette produced from light or heavy aggregate (sand-pebble-pumice-particulate styropor) are used. The most important problems arising from this and related materials which are used currently are that they bring overload to the building, provide insufficient thermal, sound and water insulation and also require a separate building insulation because of insufficient thermal insulation. Consequently, it increases the costs of square meter. The most important requirement to improve the life safety during an earthquake is to provide buildings with lightweight designs. Furthermore laws have been established to reduce power consumptions and it imposes an obligation to make insulation in buildings. Accordingly, there are various materials used in building construction. Generally, walls are bonded with structural members relating to walling processes such as briquette, brick, gas concrete, etc. and an insulating material is covered thereon for thermal, sound and water insulation.
STATE OF THE ART When superpositioned as the existing products cannot provide sufficient thermal insulation in concrete to concrete bonding without forming joint, the thermal insulation is insufficient.
With regard to bonding the thermal insulation to the structural member directly, there are products on the market which are manufactured in the form of a box which is covered entirely by EPS (expanded polystyrene) or polyurethane foam. While using this product since the insulating materials such as EPS, XPS (extruded polystyrene) and polyurethane, when superpositioned, cover each of the surfaces; because of the flexibility of the insulating materials there occurs a flexion and with this flexion the wall and the stucco may crack. In order to remove these cracks a new stucco or stucco repair must be done, which, in turn, causes an additional cost.
THE OBJECTIVE OF THE INVENTION
This invention is carried out to be used with regard to the walling operations; it relates to two different kinds of structural member (Figure 1 and Figure 8) of which the external surfaces are covered by an insulating material (A) made of EPS, XPS, polyurethane, rock wool, glass wool, etc. providing thermal, water and sound insulation and have different levels of dosage of cement (B) therein.
Wall members located on the insulation have been developed to make the thermal, water and sound insulation efficient on buildings. There are various types of such wall members on the market. For instance there are products in which a section made from EPS is present and which have pumice, briquette or cement on both sides thereof. Except for these there are products which have a light concrete texture inside and are covered throughout by EPS.
In researches on these products it has been determined that in the case of walling operation these products cause losses by forming a thermal bridge and some of them cause a relatively flexible wall structure. As a result of these problems the desired insulating value cannot be obtained and wall strength is not at the desired level.
When superpositioned a concrete to concrete bonding still may not be obtained with this material and a building is constructed with overlapping insulating materials. The concrete to concrete bonding is a strict joining process.
As the four external surfaces are covered by an insulating material made of EPS, XPS, polyurethane, rock wool, glass wool etc., the structural member has a small value of water absorption and is resistant to the environmental conditions.
In the product and application technique of the present invention, since the lower and upper parts are open, there is a concrete to concrete settlement in the structural members on which there is an insulation material in the form of a band. However by means of a clamp-lock system, the flexibility rate of the walls and the possibility of crack formation due to said flexibility are reduced and the wall strength is increased. Furthermore, because the product is made of an insulating material there will be no need for further insulation process. Also, a stronger and better insulated wall will be obtained. By using a clamp-lock system when carrying out the invention, the wall strength will increase. Consequently, it provides superiority over e existing ones against destructions arising from earthquakes.
The main object of the invention is to provide a firm wall structure and to form a walling member which enables a complete insulation by preventing thermal bridge formation. Moreover another object of the invention is to provide a structural member which is arranged to enable heating and cooling with low costs, to eliminate the problems such as mold, bleeding, corrosion, etc. and to minimize the environmental pollution by providing healthier environments. In order to remove the joints (thermal bridge) which occurs during super-positioning of the material, in the product application technique of the invention for allowing a concrete material to interlace with an insulating material, on the lower part the concrete material and on the upper part the insulating material was left to be long and the joint (thermal bridge) formation was prevented by making the concrete to overlap with the insulating material.
BRIEF DESCRIPTION OF THE DRAWINGS
An insulating material developed to achieve the objects mentioned above is illustrated in the accompanying drawings, in which:
Figure 1 shows an isometric view of the insulating band and concrete for the structure member Type-1, Figure 2 shows a top view of the insulated construction material for the structure member Type-1 ,
Figure 3 is a side view of the insulated construction material for the structure member Type-1 before cutting of the base section, Figure 4 is a view from below of the insulated construction material for the structure member Type-1 before cutting of the base section,
Figure 5 is a view from below of the insulated construction material for the structure member Type-1 after cutting of the base section,
Figure 6 is a side view of the insulated construction material for the structure member Type-1 after cutting of the base section, Figure 7 is an isometric view from below of the insulated construction material for the structure member Type-1 after cutting of the base section,
Figure 8, shows a general isometric view of the insulating band and concrete for the structure member Type-2,
Figure 9 shows a top view of the insulated construction material for the structure member Type-2,
Figure 10 is a side view of the insulated construction material for the structure member Type-2 before cutting of the base section,
Figure 11 is a view from below of the insulated construction material for the structure member Type-2 before cutting of the base section, Figure 12 is a view from below of the insulated construction material for the structure member Type-2 after cutting of the base section,
Figure 13 is a side view of the insulated construction material for the structure member Type-2 after cutting of the base section, and
Figure 14 is an isometric view from below of the insulated construction material for the structure member Type-2 after cutting of the base section.
The parts illustrated in the figures are labeled one by one and the corresponding letters are given below: A - Insulating band (An insulating band made of EPS, XPS, polyurethane, rock wool, glass wool, etc.)
B - Concrete (in different mixtures)
C - Thickness of the insulation D - Thickness of the product (thickness of the wall) E - Level of the concrete
F - Cutting region of the base
DETAILED DESCRIPTION OF THE INVENTION
The use of an insulating material made from EPS, XPS, polyurethane, rock wool, glass wool, etc. of the present invention is as follows:
Firstly, a light concrete produced using aggregate (sand, pebble, broken stone, etc.) and/or cement and/or chemicals is filled into a box made from materials such as EPS, XPS, polyurethane, rock wool, glass wool, etc.
Upon the completion of setting of the concrete process, a lower part of an outer unit made from EPS, XPS, polyurethane, rock wool, glass wool, etc. is separated using scission, breaking, demounting processes allowing the concrete to be seen both on the opposite surfaces of the product (Figure 3, Figure 5, Figure 6, Figure 7, Figure 10, Figure 12, Figure 13 and Figure 14). During the walling process these exposed surfaces are bonded such that they will contact to each other, so that a strong wall is provided. For both of the types, the cutting regions of the lower part of the outer unit are illustrated with the letter F and level of the concrete is illustrated with the letter E.
In both types of the structural member of the invention, the outer unit made of EPS, XPS, polyurethane, rock wool, glass wool, etc., has a male-female fitting system from bottom and top as well as from sides. Even if after cutting base section, a bottom and top fitting system is maintained (Figure 1 , Figure 6, Figure 7, Figure 8, Figure 13 and Figure 14). By means of this male-female fitting systems there is no thermal bridge formation during walling process.
The density of aggregate (sand, pebble, broken stone, etc.) filled into the box and/or ratio of concrete mixtures produced using cement and/or chemicals may be in the range of 200-1000 kg/m 3 (Figure 2B, Figure 5B, Figure 7B, Figure 8B, Figure 12B and Figure 14B).
In order to meet the requirements of thermal, sound and water, etc. insulating values the material thickness of the outer unit made from EPS, XPS, polyurethane, rock wool, glass wool, etc. may be in the range of 1 mm to 00 mm (Figure 2C and Figure 9C).
In the building constructions the wall thickness varies depending on the intended purpose and place of use. Therefore, each of the wall material has various thicknesses. The product of the invention may be provided in a thickness ranging 50 mm to 1000 mm (Figure 2 and Figure 9).
Walling process can be carried out using adhesive mortars known on the market or using a polymer-based adhesive.
Insulated construction material of the invention can be produced in two forms (Figure 1 and Figure 8). Depending on the clamp-lock system located on both sides, during a first type of production with regard to the product of two different types, both edges are designed in the shape of "L" (Figure 1). Connection may be provided by means of these edges interlocking with the other construction material symmetrically. Inner parts of the edges were filled with concrete and the surfaces combined with each other are glued using a building chemical.
Also, during a second type of production, in the clamp-lock system located on both sides of the product which has the same application way and structure as stated above, the shorter edge of the "L-shaped" edges forms a recess towards inside by an angle of 90° (Figure 8).
Next Patent: PYROLYSIS PLANT FOR PROCESSING CARBONACEOUS FEEDSTOCK