[0001] The present disclosure is directed to a structure that reveals a three dimensional sipe, which is located inside tread blocks. More particularly, this disclosure is directed to a partially exposed three dimensional sipe that is exposed by a cut out on a face of a tread block.

BACKGROUND

[0002] Some circumferential treads of passenger tires have ribs or blocks with sipes, or small cuts. Such sipes may be linear, or they may have a three dimensional shape. Existing designs for three dimensional sipe patterns do not expose the pattern within tread blocks. Such sipe patterns are buried inside tread blocks and are therefore not visible to the consumer and are not exposed to elements on a road, such as snow. These designs do not efficiently hold snow within the three dimensional sipe pattern, and are not observable by a user.

SUMMARY

[0003] In one embodiment, a tire has a bead portion, a carcass ply terminating in the bead portion, and a tread located above the carcass ply. The tread includes a rib extending circumferentially around the tire, and is formed by a plurality of blocks. The tread further includes lateral grooves that define lateral walls of the blocks. Each block includes a sipe that defines first and second portions of the block and interior walls of the block. The interior walls of the block have zig-zag patterns that interlock with each other. The second portion of the blocks further includes cut-out portions that reveal the zig-zag patterns of the first portions.

[0004] In another embodiment, a tire includes a tread that extends in a circumferential direction around an outer surface of the tire. The tread further includes a plurality of blocks protruding outwardly from the tread, and each block includes a sipe that divides the block into first and second portions. The first and second portions each have first and second walls, and the second walls of the first portions each have a pattern extending in a radial direction. Further, the second portions have cut-out portions that expose the patterns of each first portion. [0005] In another embodiment, a tire tread includes a plurality of circumferential grooves defined by a plurality of blocks. The tread further includes a plurality of lateral grooves extending between the circumferential grooves. Each block has a first and a second portion, with the first and second portions having first and second walls. The second walls of the first portions include first patterns and the first walls of the second portions include second patterns corresponding to the first patterns. Finally, the second portion of each block includes a cut-out portion exposing the first patterns on each respective first portion.

BRIEF DESCRIPTION OF THE DRAWINGS

[0006] In the accompanying drawings, structures are illustrated that, together with the detailed description provided below, describe exemplary embodiments of the claimed invention. Like elements are identified with the same reference numerals. It should be understood that elements shown as a single component may be replaced with multiple components, and elements shown as multiple components may be replaced with a single component. The drawings are not to scale and the proportion of certain elements may be exaggerated for the purpose of illustration.

[0007] Figure 1 is an isometric view of tire according to an embodiment of the present disclosure;

[0008] Figure 2 is a top view of a tread of the tire according to the embodiment of Figure 1;

[0009] Figure 3 is a perspective detailed view of a tread pattern according to the embodiment of Figure 1;

[0010] Figure 4 is a cut-away perspective detailed view of a first portion of the block according to the embodiment of Figure 1;

[0011] Figure 5 is a perspective detailed view of a second cut-out portion of the tread pattern of Figure 1;

[0012] Figures 6A-6E are cross-section views of various embodiments of a sipe according to various blocks of the present disclosure; [0013] Figure 7 is a top view of a tread pattern having the blocks rotated ninety degrees, according to another embodiment of the present disclosure; and

[0014] Figure 8 is a perspective, detailed view of another alternative embodiment of a tire tread.

DETAILED DESCRIPTION

[0015] The following includes definitions of selected terms employed herein. The definitions include various examples and/or forms of components that fall within the scope of a term and that may be used for implementation. The examples are not intended to be limiting. Both singular and plural forms of terms may be within the definitions.

[0016] "Axial" and "axially" refer to a direction that is parallel to the axis of rotation of a tire.

[0017] "Bead" refers to the part of the tire that contacts a wheel and defines a boundary of the sidewall.

[0018] "Circumferential" and "circumferentially" refer to a direction extending along the perimeter of the surface of the tread perpendicular to the axial direction.

[0019] "Equatorial plane" refers to the plane that is perpendicular to the tire's axis of rotation and passes through the center of the tire's tread.

[0020] "Lateral" and "laterally" refer to a direction along a tread of a tire going from one sidewall of the tire to the other sidewall.

[0021] "Radial" and "radially" refer to a direction perpendicular to the axis of rotation of a tire.

[0022] "Rib" or "ribs" define the circumferential extending strip or strips of rubber on the tread that is defined by at least one circumferential groove and either a second circumferential groove or a lateral edge of the tread.

[0023] "Sidewall" refers to that portion of the tire between the tread and the bead.

[0024] "Tread" as used herein, refers to that portion of the tire that comes into contact with the road or ground under normal inflation and normal load. [0025] Directions are stated herein with reference to the axis of rotation of the tire. The terms "upward" and "upwardly" refer to a general direction towards the top surface of the tread of the tire, whereas "downward" and "downwardly" refer to the general direction towards the axis of rotation of the tire. Thus, when relative directional terms such as "upper" and "lower" or "top" and "bottom" are used in connection with an element, the "upper" or "top" element is spaced closer to the top surface of the tread than the "lower" or "bottom" element. Additionally, when relative directional terms such as "above" or "below" are used in connection with an element, an element that is "above" another element is closer to the top surface of the tread than the other element.

[0026] The terms "inward" and "inwardly" refer to a general direction towards the equatorial plane of the tire, whereas "outward" and "outwardly" refer to a general direction away from the equatorial plane of the tire and towards the sidewall of the tire. Thus, when relative directional terms such as "inner" and "outer" are used in connection with an element, the "inner" element is spaced closer to the equatorial plane of the tire than the "outer" element.

[0027] While similar terms used in the following descriptions describe common tire components, it is understood that because the terms carry slightly different connotations, one of ordinary skill in the art would not consider any one of the following terms to be purely interchangeable with another term used to describe a common tire component.

[0028] Figure 1 is an isometric view of a tire 100 according to an embodiment of the present disclosure. Tire 100 includes a pair of bead portions 105, sidewalls 110 connected to the bead portions 110, and a tread 115 attached to the sidewalls 110. Although not shown, the tire 100 further comprises a carcass ply attached to the bead portions 110, and supporting the sidewalls 110 and tread 115.

[0029] Figure 2 is a top view of the tread 115 having five ribs, including a central rib 120, two intermediate ribs 125, and two shoulder ribs 130. A plurality of blocks 135 form the two intermediate ribs 125 on the surface of the tread 115. While five ribs are shown in the illustrated embodiment, it should be understood that any number of ribs may be employed. The number of ribs and the design of ribs provide different performance characteristics to the tire 100, and can be altered to make changes to the tire weight, braking, acceleration, cornering, traction, durability, etc. In alternative embodiments (not shown), other types of tread elements can be used in place of blocks, such as lugs.

[0030] Figure 3 is a perspective detailed view of a portion of an intermediate rib 125 of the tread 115. The blocks 135 of intermediate rib 125 are defined by circumferential grooves 140 that extend about the tire 100. The blocks 135 are further defined by lateral grooves 145.

[0031] The circumferential grooves 140 define side walls of blocks 135. Lateral grooves 145 also define exterior walls of the blocks 135. Blocks 135 extend in a generally lateral direction from one circumferential groove 140 to another circumferential groove 140.

[0032] In the illustrated embodiment, the circumferential grooves 140 are substantially straight, and the lateral grooves 145 are three-part grooves formed of three linear segments. As a result, each block 135 is shaped as an irregular polygon, having a plurality of external corners 150 at a top surface thereof. However, it should be understood that the circumferential grooves and lateral grooves may take any shape. Likewise, the blocks 135 and block portions could take any geometric shape, instead of the ones depicted in Figure 3, including but not limited to rectangular shapes, trapezoidal shapes, or other polygonal or nonlinear shapes.

[0033] Each block 135 includes a sipe 155 that divides the block 135 into a first portion 160 and a second portion 165. Sipe 155 defines interior walls of first and second portions 160, 165. Interior and exterior walls of the first and second portions 160, 165 can also be referred to as first and second walls, the first wall of each first portion 160 being the wall defined by lateral groove 145, and the second wall of each first portion 160 being the wall defined by sipe 155. Likewise, the first wall of each second portion 165 can be defined as the wall defined by sipe 155, and the second wall of each second portion 165 can be defined as the wall defined by lateral groove 145. Using this nomenclature, the second wall of the first portion 160 faces the first wall of the second portion 165.

[0034] Sipe 155 extends from one circumferential groove 140 to another circumferential groove 140, and divides the entire block 135 in a lateral direction. In this embodiment, sipe 155 is not linear, and instead is segmented into three linear portions in a lateral direction. Sipe 155 extends radially through the block 135 to a base of the block 135. In alternative embodiments (not shown), sipe 155 may not extend from one circumferential groove 140 to another circumferential groove 140, and/or may extend less than all the way to the base of block 135. In other alternative embodiments (not shown), a plurality of sipes can be included in each block 135. In other alternative embodiments (not shown), sipe can take any form in a lateral direction, including non-linear forms. In other alternative embodiments (not shown), the sipe can divide the block 135 into two unequally sized portions.

[0035] Figure 3 further shows cut-out portions 170 located on the first and second portions 160, 165 of block 135. Cut-out portions 170 may also be referred to as chamfered or beveled edges. These cut-out portions 170 expose interior walls of the first and second portions 160, 165. The cut-out portions 170 located on the first and second portions 160, 165 extend from the respective lateral walls to the respective interior walls of each portion. The cut-out portions 170 can form any angle with respect to a radial axis of the tire 100, but in this embodiment the cut-out portions are parallel to a radial axis. In alternative embodiments (not shown), the cut-out portions 170 can form other angles with respect to the radial axis, such as a 20 degree angle or a 30 degree angle, as described in more detail with respect to Figure 8 below. In alternative embodiments (not shown), cut-out portions can take any other form that exposes the sipe 155.

[0036] A majority of external corners 150 form obtuse angles when viewed from a top surface, to improve the strength and robustness of the blocks 135. In alternative embodiments (not shown), the external corners 150 could comprise a majority right angles, or acute angles depending on the requirements of the particular application. In other alternative embodiments (not shown), the external corners 150 could form equal numbers of obtuse, acute, or right angles.

[0037] The blocks 135 further include internal corners 175 that are defined by the sipe 155 and cutout portions 170. A majority of these internal corners 175 form obtuse angles on the first and second portions 160, 165 of blocks 135 when viewed from a top surface, to improve the strength and robustness of the blocks 135. In other alternative embodiments (not shown), the internal corners could form equal numbers of obtuse, acute, or right angles.

[0038] Figure 4 depicts the details of the interior wall of first portion 160. Although not shown, the interior wall of second portion 165 will include corresponding details as described in this section. Sipe 155 defines a sipe pattern 180 that extends laterally across the interior wall of first portion 160. In this embodiment, the pattern 180 is a zig-zag pattern, wherein three protruding peaks extend in a circumferential direction from the interior wall of first portion 160. In alternative embodiments (not shown), the pattern 180 may include less or more than three protruding peaks extending in a circumferential direction from the interior wall of the first portion 160. In other alternative embodiments (not shown), the pattern can comprise a zig-zag patterns where each interior wall includes both protrusions and corresponding recessions. In other alternative embodiments (not shown), the pattern 180 can take any form other than a zig-zag pattern, including patterns with protruding and/or recessed features. In other alternative embodiments (not shown), pattern 180 can extend less than the entire lateral length of the interior wall of first portion 160.

[0039] Referring back to Figure 3, a portion of the pattern 180 is exposed due to the cutout portion 170. The exposure provided by cutout portions 170 aids in marketing the features of patterns 180 on the first and second portions 160, 165. With patterns 180 exposed, a consumer may easily observe the pattern 180, which may aid in marketing the tire. The exposure also improves the efficiency of the patterns 180 in packing and holding snow when the tire 100 is driven over snowy terrain. Specifically, the exposed protrusions or recesses form pockets that may trap snow. Improved packing of the snow in turn improves performance characteristics of tire 100, including but not limited to improved traction.

[0040] Figure 5 shows a perspective view of a pattern 185 on an interior wall of second portion 165. The pattern 185 is formed on the second portion 165 by sipe 155 in the same manner as the pattern 180 is formed on the first portion 160. Pattern 185 is offset from pattern 180, and includes only two protruding peaks, so that the protrusions of each pattern mesh with each other.

[0041] Figures 6A-6E are schematic drawings showing cross section views of various embodiments of a portion of a block according to the present disclosure. Figure 6A illustrates the block 135 with first portion 160, second portion 165, and sipe 155 defining interior walls of the first and second portions 160, 165. As seen in Figure 6A, patterns 180, 185 take the form of interlocking zig-zag patterns protruding from the interior walls of the first and second portions 160, 165, respectively. In this embodiment, the sipe 155 extends all the way to the surface of tire tread 115, and defines patterns 180, 185. As seen from this perspective, patterns 180 and 185 mesh with each other. The geometry and location of sipe 155 can be modified to provide the tire 100 with different braking and/or accelerating properties, and can be designed to alter other performance characteristics of the tire 100 as well.

[0042] Figure 6B shows an alternative embodiment of a block 200, similar to the one shown in Figure 6A, which has a sipe 210 that does not extend all the way to the tread surface. Figure 6C depicts another alternative embodiment of a block 300, similar to the one shown in Figure 6A, but where the zig-zag patterns are replaced with a rounded protrusion 310 and a corresponding rounded recession 320. Figure 6D depicts another alternative embodiment of a block 400, similar to the one shown in Figure 6A, but where the zig-zag pattern is replaced with a crescent recession 410 on only one portion of the block 400. Figure 6E depicts another alternative embodiment of a block 500, similar to the one shown in Figure 6A, but where the zig-zag pattern is replaced with a crescent protrusion 510 protruding from only one portion of block 500. The patterns can take other forms not shown here, including any three dimensional shape. For example, the patterns can include a combination of two or more of the embodiments of Figures 6A-6E.

[0043] In the first illustrated embodiment of Figures 1-5, the sipe 155 extends in a substantially lateral direction from one circumferential groove 125 to another circumferential groove 125. This orientation causes the interior walls of the blocks 135 to extend laterally across the surface of the tread 115, and the cutout portions 170 expose the interior walls in leading and trailing directions, with respect to the tire in operation. In other embodiments, the sipe 155 can extend circumferentially from one lateral groove to another lateral groove. One example of such an alternative is depicted in Figure 7, which shows another embodiment of a tread 600, having blocks 605 rotated ninety degrees from the orientation shown in Figure 3. In other alternative embodiments (not shown), blocks can be oriented at any angle along the tread.

[0044] Figure 8 is a perspective, detailed view of another alternative embodiment of a tire tread 700. The tread 700 is substantially the same as the tread 115 of Figures 1-5, except for the differences described herein. The tread 700 includes cut-out portions 710 that expose interior walls in leading and trailing directions in a similar manner to the cut-out portions 170 of the tread 115. However, each cut-out portion 710 of the tread 700 is defined by a chamfered wall 720 that is disposed at an acute angle relative to a plane passing through the chamfered wall 720 that is defined by the axial direction and a radial direction. In other words, while the chamfered walls of the cut-out portions 170 of the tread 115 extend downward in a radial direction, the chamfered walls 720 of the cut-out portions 710 of the tread 700 extend downward in a non-radial direction. Chamfered walls that extend at an acute angle with respect to the radial direction may provide a more balanced stiffness of the tread lug.

[0045] In one embodiment, the chamfered wall extends at an angle between 20 and 30 degrees with respect to the radial direction. In another embodiment, the chamfered wall extends at an angle between 30 and 60 degrees with respect to the radial direction. In yet another embodiment, the chamfered wall extends at an angle greater than 60 degrees with respect to the radial direction. In still another embodiment, the chamfered wall extends at an angle less than 20 degrees with respect to the radial direction.

[0046] The cut-out portion 710 of the tread 700 exposes a sipe pattern 730. While the sipe pattern 730 is similar to the sipe pattern shown in Figures 1-5. However, it should be understood that any sipe pattern may be exposed. For example, any of the sipe patterns shown in Figures 6A-6E may be employed.

[0047] To the extent that the term "includes" or "including" is used in the specification or the claims, it is intended to be inclusive in a manner similar to the term "comprising" as that term is interpreted when employed as a transitional word in a claim. Furthermore, to the extent that the term "or" is employed (e.g., A or B) it is intended to mean "A or B or both." When the applicants intend to indicate "only A or B but not both" then the term "only A or B but not both" will be employed. Thus, use of the term "or" herein is the inclusive, and not the exclusive use. See, Bryan A. Garner, A Dictionary of Modern Legal Usage 624 (2d. Ed. 1995). Also, to the extent that the terms "in" or "into" are used in the specification or the claims, it is intended to additionally mean "on" or "onto." Furthermore, to the extent the term "connect" is used in the specification or claims, it is intended to mean not only "directly connected to," but also "indirectly connected to" such as connected through another component or components.

[0048] While the present disclosure has been illustrated by the description of embodiments thereof, and while the embodiments have been described in considerable detail, it is not the intention of the applicants to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the disclosure, in its broader aspects, is not limited to the specific details, the representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of the applicant's general inventive concept.