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Title:
TOOL AND METHOD OF SEPARATING RIBS FROM BELLIES OF SLAUGHTERED ANIMALS
Document Type and Number:
WIPO Patent Application WO/1992/004828
Kind Code:
A1
Abstract:
A tool (1) for effective and quick separation of ribs from bellies consists of a segment (2) of a substantially tubular element (3). The segment (2) is limited by a front circular edge (4) and by two rectilinear edges (5) extending across an angle in relation to the central axis (6) of the tubular segment (3). At its outer circumference the segment (2) comprises a plate (7) which is provided with a cutting edge which is directed outward and forward against the front circular edge (4). When the front edge (4) of the tool (1) is introduced between a rib and the bone fascia, the tool is guided by the unbroken bone fascia, and when the tool is pushed forward the edge (8) will cut up the bone fascia while the front edge (4) separates the bone fascia over a substantial part of the circumference of the ribs. Thus the rib can subsequently be removed without risk of the bone fascia being included or without risk of removing adhering meat simultaneously.

Inventors:
HOLM GERT (DK)
Application Number:
PCT/DK1991/000266
Publication Date:
April 02, 1992
Filing Date:
September 13, 1991
Export Citation:
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Assignee:
GH MASKINTEKNIK A S (DK)
International Classes:
A22C17/00; (IPC1-7): A22B3/10; A22C17/00
Foreign References:
DE2709615A11977-11-03
DE3802466A11989-08-10
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Claims:
C L A I S:
1. A tool (1) for separating ribs from bellies of slaughtered animals comprising at least one cutting edge (8), c h a r a c t e r i z e d in that the tool consists of a segment (2) of a substantially tubular element (3), said segment being limited by a front circular edge (4) extending across an angle at the centre from approximately 0° to ap¬ proximately 180° and by two substantially rectilinear edges (5) ema¬ nating from the circular edge and running at an angle of approximately 0° to approximately 20° in relation to the longitudinal axis (6) of the tubular element, that the tool is made of a resilient material, that at least the central part of the front circular edge (4) is made from a hard preferably knockproof material, that at least the one of the cutting edges (8) is mounted radially projecting from the outer circumference in a position opposite the front circular edge, and that the cutting edge is directed forward and is mounted at an angle in relation to the longitudinal axis (6).
2. A tool according to claim 1, c h a r a c t e r i z e d in that the front circular edge (4) is chamfered.
3. A tool according to claim 1, c h a r a c t e r i z e d in that the segment (2) comprises an inner segment of plastic and an outer segment of metal and that the outer segment has a smaller extension in the direction of circumference than the inner segment.
4. A tool according to claim 1, c h a r a c t e r i z e d in that the segment (2) is made of plastic and that a central part of the front edge (4) comprises a metal element which is embedded in the plastic segment.
5. A tool according to any of the preceding claims, c h a r a c t e r i z e d in that the edge zone of the front circular edge (4) is con¬ nected with the remaining part of the segment (2) through a hinge which preferably is formed when making the element.
6. A tool according to claim 1, c h a r a c t e r i z e d in that the cutting edge (8) is formed in a metal plate (7) which is embedded in the segment and which has a triangular part projecting radially from the outside of the segment.
7. A tool according to claims 1 or 6, c h a r a c t e r i z e d in being provided with two cutting edges (8) which are both located oppo site the front edge (4) substantially symmetrically around a radial centre plan through the segment.
8. A method of separating ribs from bellies of slaughtered animals by means of a tool according to any of the preceding claims, c h a r a c t e r i z e d in comprising the steps of guiding the front circu¬ lar edge (4) between the rib and the bone fascia with the radially orientated edge (8) turned away from the rib, pressing forward the tool manually or mechanically along the rib with the front edge of the segment abutting the rib, and guiding the tool past the cartilaginous tissue between the rib and the meat.
9. A method according to claim 8, c h a r a c t e r i z e d in that the cartilaginous tissue is further pretreated by cutting open the bone fascia close to the cartilaginous tissue, performing said cut at an inclined angle in relation to the extension of the rib, and prefer¬ ably performing the cut by means of a substantially Ushaped edge tool which is provided with a cutting edge at the ends of each prong, said edge guiding the cut partially behind the rib in such a way that the cut extends over half of the circumference of the rib.
Description:
TOOL AND METHOD OF SEPARATING RIBS FROM BELLIES OF SLAUGHTERED ANIMALS. Background of the invention.

The present invention relates to a tool for separating ribs from bel¬ lies of slaughtered animals and comprising at least one cutting edge.

So far the ribs have been removed manually in slaughterhouses. How¬ ever, in recent years tests have been made with more machines for me¬ chanical removal of the ribs. It is desirable that the ribs are remo¬ ved without removing the meat simultaneously as this results in wasta- ge. Moreover, it is desirable that the belly appears esthetic after the removal of the ribs, i.e. without being torn up. So far this has been a problem which only could be remedied by a demanding pre-treat- ment of the belly. Till now the pre-treatment has comprised cutting open the bone fascie along the upper side of the ribs by using an or- dinary knife. Then a partial severance of the cartilaginous tissue of the ribs is performed by cutting away a part of this. This has been both a demanding and risky process. Moreover, the result has not al¬ ways been satisfactory as the bone fascie are not symmetrically cut up. Thus, relatively large loose parts of the bone fascie may occur resulting in that the belly does not appear esthetic.

It is the object of the present invention to provide a tool which re¬ medies the above-mentioned drawbacks and which permits a quick and effective pre-treatment of the bellies.

According to the invention this is obtained with a tool which is cha¬ racterized in that the tool consists of a segment of a substantially tubular element, said segment being limited by a front circular edge extending across an angle at the centre from approximately 0° to ap- proximately 180° and by two substantially rectilinear edges emanating from the circular edge and running at an angle of approximately 0° to approximately 20" in relation to the longitudinal axis of the tubular element, that the tool is made of a resilient material, that at least the central part of the front circular edge is made from a hard pre- ferably knockproof material, that at least the one of the cutting ed¬ ges is mounted radially projecting from the outer circumference in a position opposite the front circular edge, and that the cutting edge is directed forward and is mounted at an angle in relation to the lon¬ gitudinal axis.

By means of this tool it is obtained that the flexible segment sur¬ rounds a rib as a cover and when the tool manually or mechanically is guided forward along a rib the segment will be guided along the rib which causes the cutting edge mounted thereon to perform a symmetrical cut of the bone fascia in an effective way. As the segment has two inclined rectilinear edges the connection between the rib and the bone fascia is moreover severed all over the part of the rib that faces outward. This causes the ribs to be more satisfactorily separated from the peritoneum that would be the case if only an ordinary knife was used for cutting through the bone fascia. As the cutting edge is posi¬ tioned on the outer circumference of the segment the front circular edge of the segment is positioned in the space between the bone fascia and the rib before the bone fascia is cut open. As the segment is li¬ mited by the two inclined rectilinear edges, the front circular edge will usually only extend over a small angle at the centre which causes the front edge to be easily introduced into and guided between the rib and the bone fascia.

In a preferred embodiment the marginal front circular edge is made in one piece with the remaining part of the segment through a casted hin¬ ge connection. This further ensures the steady engagement of the front edge with the rib. If the tool is provided with a front edge of metal which is fastened in a plastic cover a long durability is obtained just as the front edge may advantageously be provided with a chamfered edge.

In practice different tools with different profiles are used adapted to the different shape of ribs in the same belly or in different bel¬ lies.

Furthermore, the invention relates to a method of separating ribs from bellies of slaughtered animals by means of a tool of the above-mentio¬ ned type characterized in comprising the steps of guiding the front circular edge between the rib and the bone fascia with the radially orientated edge turned away from the rib, pressing forward the tool manually or mechanically along the rib with the front edge of the seg¬ ment abutting the rib, and guiding the tool past the cartilaginous tissue between the rib and the meat.

By means of this method a belly is pre-treated quickly and safely in such a way that the belly appears esthetic and without meat wastage after the subsequent removal of the ribs.

The above-mentioned tool and method are advantageously used to prepare a belly before this is introduced into an apparatus of the type which is disclosed in Danish Patent Application No. 0981/90.

Description of the drawing. The invention will now be described in further detail with reference to the accompanying drawing wherein

Fig. 1 shows a schematic perspective view of a tool according to the invention, Fig. 2 shows a view of a further embodiment illustrated in Fig. 1, Fig. 3 shows a view of a further embodiment illustrated in Fig. 1, Fig. 4 shows a view of a further embodiment illustrated in Fig. 1, Fig. 5 shows a view seen from the top side of the embodiment illu¬ strated in Fig. 2, Fig. 6 shows a sectional view for illustrating an embodiment of a tool with an embedded metal edge and a casted hinge, Fig. 7 shows an embodiment of a tool with an embedded, curved metal edge, and Fig. 8 shows an embodiment of a tool with an embedded straight me- tal edge.

In the following a general description is given of the elements which are common to the different embodiments after which the differences between the different embodiments are explained.

Fig. 1 shows a tool 1 ccording to the invention. As will appear from the drawing the front part of the tool is formed of a segment 2 of a substantially tubular element 3 which continues unbroken at the other end of the tool. The segment is limited by a front circular edge 4 and by two substantially rectilinear edges 5. The rectilinear edges run at an angle of approximately 5-20° in relation to a longitudinal axis 6 of the tubular element 3. Moreover, the tool comprises a substantially triangular plate 7 which is fastened to the segment 2 in any well- known way. The plate 7 is provided with a cutting edge 8 which is lo-

cated at an acute angle in such a way that it is directed away from the segment and towards the front edge 4. The cutting edge 8 is loca¬ ted a short distance from the front edge 4 as the tool easier can be introduced into and guided between a rib and a bone fascia. The seg- ment is made of a resilient material, preferably plastic. In this case the plate 7 is preferably a metal plate which is fastened to the seg¬ ment 2 by embedding webs (not shown) in the plastic material for the securing of the plate 7. However, the plate 7 can also be made of plastic. As the segment 2 is made of a resilient material it will ea- sily adapt itself to the contour of the rib against which the tool is pressed and thus the inner cavity will deviate from a circle when the tool is used. The tool can also be made with two parallelly loca¬ ted plates 7 (not shown).

Fig. 2 illustrates an alternative embodiment of a tool 1' which dif¬ fers from the tool shown in Fig. 1 by having a projecting fang 9 which is fastened to the front circular edge 4. Such a fang 9 appears more clearly from Figs. 5 and 6. When a hard metal apex 14 is used as illu¬ strated in Fig. 6, the cartilaginous tissue between a rib and the meat can advantageously be partially cut off of by means of the tool, which facilitates the severance of the cartilaginous tissue.

The embodiment of the tool 1" illustrated in Fig. 3 differs from the embodiment shown in Fig. 1 in comprising only the front segment 2 which is limited by the two rectilinear edges 5 and the front circular edge 4. Thus, this tool does not comprise a tubular part. In the embo¬ diments shown in Figs. 1,2, and 3 it is noted that the front edge 4 is chamfered to allow an easier penetration between a rib and a bone fas¬ cia. The front edge of the fang 9 is also chamfered.

Fig. 4 illustrates an embodiment of a tool 1"' comprising an inner segment 2' of plastic and an outer segment 10 of metal. In the direc¬ tion of the circumference the outer segment has a smaller extension than the inner segment so that the elastic resilient inner segment more readily adapts itself to the contour of a rib. In this embodiment it will be possible to use a relatively soft plastic material for the inner segment 2' as the outer metal segment 10 prevents a deflection or bending of the soft plastic segment 2'. In this embodiment the pla¬ te 7 is advantageously fastened releasably to the outer segment 10.

Hereby, the plate 7 can be replaced when the edge 8 has become blunt. The metallic outer segment has a front narrow fang 11 extending across a very small angle at the centre of approximately 5 β and which is chamfered to allow penetration between a rib and the fascia. The fang 11 is preferably projecting forward over the front edge 4 of the seg¬ ment 2'.

Fig. 5 shows how the segment 2 is provided with a fang 9 which is con¬ nected with the front edge 4. Fig. 6 shows a sectional view through an embodiment comprising a fang 9 corresponding to the one shown in fig. 4. In this embodiment the fang 9 is connected with the front edge 4 of the plastic segment 2' through a casted hinge 13. The hinge 13 makes it easy for the fang 9 to follow the surface of a rib. The metal apex 14 is connected with the fang 9 by embedment of a part 12 in the plas- tic material. The embedded part may have any suitable form which is used in the art.

Fig. 7 illustrates an embodiment in which the tool comprises a solid part 14 used for the fastening of the tool in a stand and in which the plate 7 constitutes a forward extension of the solid part. The edge 8 is curved for forming a substantially semicircular periphery which faces forward in the work direction. The segment 2 is a relatively hard plastic and the front edge 4 is chamfered. The plate 7 is advan¬ tageously of metal and is fastened to a fin 15 by casting in the plas- tic of which the fin is made. The fin 15 constitutes an element of the solid part 14, said element being directed forward. On the lowest edge of the fin the segment 2 is embedded together with the fin. In this embodiment the rectilinear edge 5 extends across an angle of 0° in re¬ lation to the longitudinal axis 6 of the segment 2. This angle can al- ternatively be changed and can be up to approximately 20°.

Fig. 8 shows an embodiment corresponding substantially to the one shown in Fig. 7, but having a rectilinear edge 8. The plate 7 is also fastened to the fin 15 which constitutes an element of the solid part. The cutting edge 8 extends from near the front chamfered edge 4 and slanting to the rear.

In this embodiment and in the one shown in Fig. 7 the casting of the plate 7 can be performed in any way which ensures a sufficient fasten-

ing of the plate 7 in the fin 15.

Alternatively, the plate 7 for the casting can be fastened in other ways thus, if necessary, the plate can be replace.

Moreover, the embodiments shown in Figs. 7 and 8 can be provided with fangs 9 as described in connection with Fig. 6.

In all the embodiments an effective severance of the bone fascia is obtained as the segment 2 first is introduced between the rib and the bone fascia and is guided inside the bone fascia as this has not yet been cut up. Immediately behind the front edge an edge 8 is located which cut up the bone fascia. Alternatively the edge 8 can be located axially in front of the front edge 4. The front edge 4 separates the connection between the rib and the bone fascia over a substantial part of the circumference of the ribs which contributes to allow the rib to be removed subsequently without the bone fascia being torn up and with¬ out a simultaneous removal of the meat. The tool and the method can also be used in connection with the separation of other bones, for instance legs of pork.