Background of the Invention The automobile industry is continuously looking for new methods and systems which will provide an intelligent car battery capable of taking into account the activity of the car in order to more efficiently and effectively provide power for operating the various systems within the increasingly more complicated automobile. Intelligent batteries in general are known in the art. The intelligent batteries typically consist of twin 12-volt batteries, for example, of the lead acid variety. Previous designs have three and four external poles requiring rewiring of conventional automobile battery systems upon installation. The development of a two pole intelligent battery system with dual batteries but only two external terminals provides several advantages. Clearly the use of two terminals instead of three or four obviates the need for wiring harness modifications and installation costs to conventional battery wiring systems. Improved performance and reliability over conventional batteries is thereby easily available.

Summary of the Invention The present invention is directed to a two terminal dual battery system for use in an automobile. The system includes a housing unit which holds dual batteries and a micro-processor based controller requiring only two external terminals for connection to a typical automobile battery wiring system. The two batteries, contained within a single case, share a common negative external terminal and a single positive external terminal. One of the batteries is permanently connected to the external terminals and the other battery, while permanently connected to the negative external terminal, is coupled to the positive external terminal via a electromechanical latching relay which when activated connects both batteries in parallel. The operation of the latching relay is controlled by a micro-processor operating under a control algorithm. The micro-processor operates in response to external parameters and sensed internal battery parameters. The relay is a pulse operated bi-stable state electro-mechan- ical relay. The relay also incorporates a state sensing electrode to give fully closed loop logic verification. All relay state transitions are variable time buffered with the main program containing appropriate degrees of redundancy and fail safe back-up systems.

One of the battery sections is constructed for deep cyclic uses.

This battery section is permanently connected to the external terminals and normally provides power to run auxiliary loads. The second battery section is constructed to fulfill requirements of low internal resistance and efficient short duration high current output. The second section is periodically connected to the external positive terminal via the latch relay.

Brief Description of the Drawings Figure I is a top view of the exterior of the battery of one em- bodiment of the present invention.

Figure 2 is a side elevation view of the exterior of the battery of Figure 1.

Figure 3 is an isometric view illustrating the interior elements of Figure 1.

Figure 4 is a simplified electrical diagram of the embodiment of Figure 1.

Figure 5 is an external top view of the preferred embodiment of Figure 1, illustrating embedded conductors, a latching relay, and internal battery poles.

Figure 6 is a top view of the exterior of a battery of another embodiment of the present invention.

Figure 7 is a side elevation view of the exterior of the battery of Figure 6.

Figure 8 is a simplified electrical diagram of the embodiment of Figure 6.

Figure 9 is an external top view of the preferred embodiment of Figure 6, illustrating embedded conductors, a latching relay, and internal battery poles.

Detailed Description of the Preferred Embodiment Referring to the drawings, wherein like numerals indicate like elements, there is shown in Figures 1 and 2 a two terminal dual battery apparatus according to a preferred embodiment of the present invention. The battery <BR> <BR> <BR> <BR> includes an external molded battery case 2 and lid 4. Incorporated into the lid 4 is an integral ventilation system 6. Also integrated into the lid 4 is a switch box 8 containing various electronics (discussed below). A first external terminal 10 serves as the positive terminal and extends from the lid 4. A second external terminal 44 acting as the negative terminal also extends from the lid 4. Figure 3 illustrates the internal elements of the battery including a starter section 20 and an auxiliary section-22 adjacent thereto. The starter section 20 includes a positive pole 14 and a negative pole 24. The starter section 20 has six plate groups 28 for providing high current duty-. The auxiliary section 22 includes a

positive pole 26 and a negative pole 16. The auxiliary section 22 has six plate groups 30 for providing cyclic duty. The individual battery sections 20 and 22 may be lead acid batteries for providing the type of duty described above.

A simplified electrical diagram of the preferred embodiment of the present invention is illustrated in Figure 4. The starter section 20 and the auxiliary section 22 are electrically coupled in parallel between external positive terminal 10 and external negative terminal 44. A latching electro-mechanical relay (L/R) 32 is connected between the starter section positive pole 14 and the auxiliary section positive pole 26. The L/R 32 is also electrically connected to a micro-processor and a control electronics section 34. The micro-processor and control electronics section 34 is electrically connected to the starter section positive pole 14, the auxiliary section positive pole 26, the starter section negative pole 24, and the auxiliary section negative pole 16. In response to input signals, the micro-processor and control electronics section 34 opens and closes the L/R 32. When the L/R 32 is opened, only the auxiliary section 22 is connected to the external battery terminals 10,44. When L/R 32 is closed, both the starter section 20 and the auxiliary section 22 are connected in parallel across the external battery terminals 10,44.

The conductor connections linking the internal-poles of the starter and auxiliary sections to the external poles are illustrated in Figure 5. The starter section positive pole 14 is linked to L/R 32 by a conductor 42. Another conductor 40 links the auxiliary section positive pole 26 to the external positive terminal 10 and the L/R 32. Yet another conductor 46 links the starter section negative pole 24 to the external negative terminal 44. The external negative terminal 44 is positioned above the auxiliary section negative pole 16 and is coupled thereto.

In another preferred embodiment, illustrated in Figures 6-9, the present invention includes an optional external negative pole link 18. As shown in Figure 9, the pole link 18 couples the auxiliary section negative pole 16 to yet

another conductor 38 which is coupled the external negative terminal 44 and to the starter section negative pole 24.

The micro-processor and control section 34 (hereinafter referred to as"the yP") monitors and detects various operating conditions of the battery.

Based upon these conditions the pP 34 controls the L/R operation.

The pP 34 continuously monitors the following parameters: the .'. auxiliary (AUX) section voltage (V,), the starter (STA) section voltage (V-s), a vibration sensor output, the AUX section current, a contact state of the L/R, a condition of various state flags and various timers.

When necessary, signals input to theP 34 are preconditioned in various conventional ways, for example, R-C filtering. For example, in the case of vibration detection, a raw signal is filtered for frequency response, rectified and combined in the yP 34 with a 30 second backward looking time signal to establish a valid Detected VIBration state and set DVIB=True.

Upon detecting parameter inputs which match pre-programmed conditions, the yP 34 sends a signal to a L/R drive circuit to change the state of <BR> <BR> <BR> <BR> the L/R. The yP 34 then verifies the result of the change of state... The. LIR drive circuit may comprise, for example a FET in series with a L/R coil. The source of the FET is connected to the negative power rail. The relay coil is connected between the drain of the FET and the positive STA section terminal 14. A protective diode is connected in reverse bias and parallel with the coil to suppress inductive fly-back voltages.

To activate the LIR 32, the/P 34 applies a voltage signal to the gate of the FET. The voltage signal activates the FET thereby allowing current to flow. The current activates the coil which in turn closes the L/R 32. To open the L/R 32 the/P 34 discontinues the voltage signal to the gate of the FET.

In order to enable the/iP 34 to monitor the state of the L/R 32 a verify contact is included in the L/R housing. The verify contact is connected <BR> <BR> <BR> <BR> to the yP 34. When the LIR 32 is closed the potential on the contacts of the L/R 32 is also present on the verify contact. The I1P 34 determines that the L/R 32

is closed or open based upon the potential at the verify contact. If the L/R 32 is to be closed, the yP 34 sends a voltage to the FET. The P 34 then monitors the verify contact. If the pP 34 does not detect a potential at the verify contact it will pulse the FET again. It will repeat the pulse up to 15 times or until the L/R 32 closes. If the L/R 32 is not verified as having closed after 15 attempts, the ILP 34 takes no further action until receipt of a valid instruction to open the L/R 32 from an"assumed closed"state. Re-verification takes place after cessation of the "opening"current pulse has been applied to the L/R 32 and an verification attempts register is reset to zero.

Generally, the battery operates in five states recognized by the pP 34: (A) idle or open-circuit, where little or no discharging or charging occurs: 10.8V<V, <13V, (B) starting, high current, low voltage, short time period discharge, (C) charging 13V<V, <14V for less than 40 minutes, (D) overcharging V, > 14V and V,, g > Vc > 13.2V, where Reg ils the voltage of a system regulator and Vc is the voltage across the STA section 20 and the AUX section 22 in parallel (E) deep discharging: Va 10.8V for an extended periof of time with or without vibration present.

The present invention operates in the following manner. As a starting condition the battery is in state A. Both the starter-section 20 and the auxiliary section 22 of the battery are fully charged (normal state) and the L/R is in an open state. In this state, only the auxiliary section 22 is connected to a vehicle wiring system coupled to the battery via the external terminals 10,44.

The vehicle includes a vibration sensor (not shown) connected to the juP 34. The vibration sensor may be a piezo electric vibration detector circuit, for example. When the vehicle is entered, the vibration associated with opening the door or other disturbances will be detected by the vibration sensor.

In turn, the yP 34 sets a"vibration detected"flag (DVIB) to true.

The IlP 34 checks Va. Since the ttP 34 will find V, > 10.8V, the present battery configuration will be maintained, i. e., only the AUX section connected to a starter motor. A key is set-to a start position engaging a starter

solenoid to turn the starter motor. The high current drawn by the starter motor will cause the AUX section voltage Va to decrease. The pP 34 monitors Va. If V, remains above a first trigger point (10.8V for example) then the car will most likely start. If the car starts the IlP 34 will not close the L/R 32. Once the vehicle starts and the starter motor load is removed, an alternator charges the AUX section, raising V,.

If, however, V, drops below 10.8V, the yP 34 will closë the L/R 32, thereby combining the AUX section 22 and the STA 20 section in parallel for a greater combined voltage Vc. The combination of DVIB=True and Va < 10.8V monitored by the/P 34 causes the t4P 34 to close the L/R 32. The starter motor is now driven by the combined voltage Vc. Once the vehicle starts, the alternator will charge both the STA section 20 and the AUX section 22 in parallel.

In the situation wherein one enters a vehicle (DVIB=True) attempts to start the vehicle, and the yP 34 finds Va is initially less than 10.8V, the/iP 34 will automatically close the L/R 32 thereby combining the AUX section 22 and the STA section 20 before the starter solenoid is engaged This will ensure the best condition for starting the engine.

As stated above, when the vibration sensor senses a vibration, the yP 34 sets DVIB =True. The pP 34 also sets a counter to count to 30 seconds once the vehicle has started. If the L/R 32 has been closed (due either to initial <BR> <BR> <BR> <BR> finding of V. < 10.8 V or V, dropping below 10.8V as a result of start attempts) and no additional vibration is sensed during the 30 second period, DVIB will be set to false. If charging parameters, discussed below, do not require keeping the L/R closed, the tLP 34 will open the L/R 32 and disconnect the STA section 20 from the AUX section 22.

Under certain circumstances the vibration sensor will not register an entry to the vehicle, e. g., sensor inoperable, entry vibration insignificant, etc. or 30 seconds may elapse between entry and a start up attempt. In either case, DVIB will be set to false. Therefore, an initial condition DVIB=True necessary

for engine starting will not be present. If V, < 10.8V, both battery sections are necessary to start the engine. However, because DVIB =False, the L/R 32 will not close. An additional back-up circuit, connected to Va and the gP 34 addresses this circumstance. The pP 34, through the back-up circuit, monitors Va rate of fall (dV,/dt) and V,. If dV,/dt exceeds a preselected value and Va falls below a preselected value, the pP 34 will close the L/R 32. At this point, closure of the L/R 32 is not dependent on the status of DVIB.

Once the vehicle is started, the pP 34 begins to monitor charging parameters. As discussed above, the L/R 32 may or may not be closed once the vehicle is started, depending upon the value of Va. The uP 34 monitors Va. If V, rises above 13V through recharging by the alternator charging system, the pop 34 will check the status of the L/R 32. If it is closed, it will remain closed and if it is open, the yP 34 will signal it to close. Once the L/R is closed, the charging system will charge both the AUX section 22 and the STA section 20, restoring both sections to their normal state of charge raising Vc to a maximum value, as set by an external vehicle voltage regulator.

If the L/R 32 is closed and the engine continues rumti : ng, both battery sections are charged with the voltage ultimately reaching a constant value, as determined by the vehicle's voltage regulator, for example, 14.2-14.7 volts.

Under these conditions, excessive and prolonged charging of the STA section 20 may cause positive grid corrosion. To address this effect, the tLP 34 implements a charge protection voltage (CPV) function. If oc exceeds 14V, the pP 34 sets a timer for a preselected period Tl, for example, 40 minutes. If Vc remains greater than 14V for the period T1 the t4P 34 opens the L/R 32. Once the STA section 20 is disconnected by opening the L/R 34, Vs naturally decays to an equilibrium potential, for example, 13.2 volts. When the P 34 detects Vs has reached the equilibrium potential, the t4P 34 closes the L/R 32 and sets a timer for a preselected period T2, for example, 5 minutes. During this period the STA section 20 and the AUX section 22 charge in parallel. At the end of the period T2, the yP 34 will open the L/R 32 again allowing the STA section voltage Vs

to decay. Once V, falls below 13.2 volts the pP 34 will set the timer to period T2 again. The T2 period cycle will continue indefinitely until parameters require otherwise. For example, if V, falls below 12.8V the L/R 32 will be forced open for charging the AUX section 22 alone or if the engine is turned off, the L/R will be forced open. If V, falls below 13.2V during either period T1 or T2, the timer will be reset to zero so that the next counter implemented will be the one that is reset.

When the vehicle becomes idle, the voltages of both battery sections 20,22 decay towards their normal open circuit values. When the AUX section voltage V, falls to the top end of this range, the L/R 32 is pulsed to the open state thus isolating the STA section 20 from any standing auxiliary loads that may be present.

It is preferred that the AUX section 22 provide current to auxiliary loads that are not or can not be supported by the charging system. If the vehicle is idle and an auxiliary load is present and the L/R 32 is open, then the AUX section 22 alone drives the load. Under this circumstance the STA section 20 is isolated and V, will steadily decrease with time. In a vibration-free situation, the AUX section 22 can be fully discharged. However, if Va falls below a trigger point, for example, 10.8 volts and a vibration is sensed by the vibration sensor, e. g., person entry, loud noises, etc. DVIB will be set to true and the L/R 32 will be closed. The AUX section 22 and the STA section 20 will be placed in parallel providing a common voltage Vc (which is greater than 10.8V) to the auxiliary loads. The tLP 34 monitors the vibration sensor for further vibrations. If no vibration is sensed for 30 seconds DVIB is set to false and the L/R 32 is opened.

The ILP 34 continuously monitors the vibration sensor. The process is repeated as called for by the vibration sensor.

This condition can occur, for example, if the vehicle is in use and there is a charging system failure or long term overburden. If no external input is detected when the auxiliary voltage V, falls below the trigger point, then the L/R 32 will remain in the open state and the AUX section 22 is allowed to

discharge to completion. This condition typically occurs if the vehicle is idle and some accessory, e. g., lights, is left on.

The electronic circuits are dual supplied with current from both the STA section 20 and the AUX section 22. In the event voltage of both sections of the battery falls below 5 volts, then the yP 34 will enter a"sleep" mode. When the battery is placed on charge and voltage of the AUX section 22 alone or both sections together rises above a preset value, then the P 34 willut the battery into an"awake"state by a reset and reinitialization circuit to resume normal operation.

The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof and, accordingly, reference should be made to the appended claims, rather than to the foregoing specification, as indicating the scope of the invention.