It is not unknown for tyres to explode when being inflated.

Previously split ring commercial vehicle wheels with inner tubes were inflated after being clamped in a mechanical arrangement called an H-frame. The H-frame is a box frame construction especially designed for use when inflating split ring wagon wheels. Whilst the H-frame may contain the effects of an exploding tyre by its presence adjacent the tyre, the H-frame does not provide the desired degree of protection to fitters when inflating a tyre. The fitters, when inflating the tyre, could be positioned in one of many locations around the tyre and H- frame.

As a tyre bursts, there is a rapid release of highly compressed air and ejection of tyre debris. This exposes the fitter who is inflating the tyre to personal injury. This is undesirable.

Tubeless tyres are commonly used in modern tyres. The H-frame is not used when inflating modern tyres.

It is an object of the present invention to suggest a solution to the problem of risk of personal injury to tyre fitters whilst inflating a tyre for all kinds of pneumatic tyres. For example, the invention is applicable to 40 tonne wagon wheels having double or super single tyres. The invention can also be used with heavy plant vehicle tyres, as well as cars and even bicycle tyres.

Accordingly, the invention comprises a method of inflating a pneumatic tyre comprising: putting a bag over the tyre so that it substantially envelops the exposed outer surface of the tyre; and, inflating the tyre, whereby the bag is capable of containing the debris of the explosion, whilst allowing the compressed air from the tyre to escape, were the tyre to explode.

In a further aspect of the invention there is provided a bag fitted over a tyre so that the bag substantially envelops the exposed outer surface of the tyre, whereby the bag is capable of containing the debris of explosion whilst allowing the compressed air from the tyre to escape, were the tyre to explode.

In preferred embodiments of both aspects of the invention, the bag is provided with an opening through which a tyre can be inserted for inflation and retracted when inflated. Preferably, the bag is sized and shaped to correspond to the size and shape of the tyre. The bag may be a close fit to the tyre.

Preferably, the opening comprises a restraining means for resisting deformation or expansion of the opening. Preferably, the opening is elasticated. The opening may be provided with an elasticated rim which may be a hem through which an elasticated cord runs. The ends of the elasticated cord may be held together by a retaining member crimped onto the ends of the cord.

Continuity of the cord is realised, in the preferred embodiment, by placing the two ends of the cord into the corresponding ends of a bore of a tube, such as a stainless steel or other metal pipe, which is then crimped so as to grip the ends of the cord.

Preferably, the cord is elastic. It need not be. For example, a non-elastic drawstring could be used.

Alternatively, or in addition, the opening may be provided with one or more straps across the opening.

In a preferred embodiment, the bag is substantially-cylindrical.

The bag may comprise a front and/or a rear wall.

In a preferred embodiment of the invention, the bag comprises front and rear walls which extend over substantially the entire side walls of the tyre.

Preferably, the bag comprises the opening in a rear wall through which a tyre can be inserted and retracted and a further opening in the front wall for insertion of an inflating device for inflating the tyre. Preferably, when the first and further openings are provided, these are substantially opposite one another and/or of substantially the same size and/or shape. The first opening through which the tyre is inserted preferably comprises a substantially circular hole in the rear wall.

Preferably, the first and/or the further opening is centrally located within its respective wall. The further opening allows easy access to the valve of the tyre.

Preferably, the bag is constructed from a front wall section having a continuous perimeter edge which is fastened to an edge of a side wall section. Typically the edge of the side wall is one edge of a rectangle and maybe slightly greater in length than the perimeter edge of the front wall section. The perimeter edge and the side wall edge are fastened together to form the bag.

Preferably, the edges are sewn together.

Preferably, the bag can be formed from a length of material, hemmed on two opposed sides, the free ends of the material joined together, the free edge on one side being drawn in by an elasticated draw string, and the free edge on the other side being drawn in by a fixed length of draw string.

A particularly strong and therefore preferred form of seam between the two edges is a double folded hemmed or french seam.

The bag may comprise natural and/or man made material such as cloth and in particular woven cloth. Preferably the cloth is laminated. For example, the material from which the bag is constructed may be provided with a plastic coating such as polyurethane. In a preferred embodiment, the material used is a plain woven texturised nylon known as CORDURA (Trade Mark) with at least one coat of polyurethane. The material is preferably 1100d/tex.

The material of the bag is preferably of a strong heavy duty material designed to contain or diffuse an explosion of compressed air up to around 100-150 psi. The sewing thread used in the preferred embodiment is number 36 cotton thread.

The present invention will now be described by way of example only with reference to the accompanying drawings.

Figure 1 is a perspective view of the front end of the bag according to the invention. In this embodiment, a hole is provided for inflating the tyre.

Figure 2 is a perspective view of the rear of the bag of the invention showing an elasticated opening through which the tyre can be inserted and retracted.

Figure 3 is a plan view of the cylindrical side wall of the bag prior to assembly.

Figure 4 shows a perspective view of the front end of bag according to the invention, before the elastic cord is inserted.

Figures 5 and 6 show perspective front and rear views respectively of the bag according to the invention illustrating the positioning of some of the lines of stitching. In figures 5 and 6, a separate circular rear wall is sewn onto the cylindrical side walls, by a double folded hemmed seam unlike the bag illustrated in figures 2 and 4.

Figures 7, 8 and 9 show respectively a material sheet, and front and rear perspective views of a further form of bag according to the present invention, formed from the material sheet.

Figure 1 shows a bag (1) for a tyre with a circular front wall (2) fastened to a cylindrical side wall (4). The circumferential edge (6) of the front wall (2) is, in this embodiment, sewn onto the edge of the cylindrical side wall by means of a double folded hemmed seam. Typically, a felling machine is used to produce this seam.

The front wall (2) has a concentric circular opening (8) with a hemmed edge (10). Circular opening (8) is typically around 18 inches (450mm) in diameter suitable for, for example, a tyre for a 40 tonne truck. A 2 x 64 inches (50 x 1600mm) hemming strip (not shown), hemmed on both sides, is wrapped over the edges of the opening (8) using a flat bed machine.

As shown in Figure 2, the bag also has a rear wall (12) in which a circular opening (16) is provided by an elasticated rim (14).

The construction of the elasticated rim can be seen more clearly with reference to figure 3. Elastication of rim (14) causes the side wall to gather up and form the rear wall (12). The bag is fitted over a tyre by expansion of the elasticated opening (14) prior to inflation. Once the tyre is inflated the bag is removed in the same way.

Side wall (4) is sewn from a 24 x 164 inches (600 x 4100mm) strip which is given a 2 inch (50mm) wide hem (20) along one edge. A 4 inch (100mm) long section of the hem (20) (not shown) is left unsewn to allow, in this case, a 2 metre length of 10 millimetre diameter elastic rope to be pushed through the hem at a later stage. Again, hem (20) is sewn on a flat bed machine.

Next, side wall (4) is sewn onto the front wall (2) using a double folded hemmed seam or french seam (24). This is done on a felling machine. Basically, the double folded hemmed seam is constructed as follows: two sections of material, for the front wall and side wall, are laid on top of one another, the edge of one protruding slightly beyond the edge of the other. A line of stitches is put in place substantially parallel to the edges.

The wider flap is then folded over the narrower flap and the two sections of material are opened out. the two flaps are folded over and sewn to one piece of the material by a line of stitching which is substantially parallel to the initial line of stitching.

Typically, the wider flap is outermost. Once the side wall (4) has been sewn onto the front wall (2), the two shorter edges of the side wall (4) are sewn together, again using the same double folded hemmed seam (not shown).

Elastic rope or cord (22) is then pushed through the 2 inch (50mm) hem using the 4 inch (100mm) unsewn section. The elastic rope is joined together with a piece of 50 millimetre long stainless steel tube that has a 10 millimetre bore. The pipe is crimped onto the end of the elastic rope or cord, thus holding the two ends together.

Using the pipe to crimp the ends of the elastic rope together is particularly satisfactory since it is relatively quick and easy way of joining the two-ends of the elasticated rope together.

other ways of doing this can, of course, bye envisaged such as sewing and tying etc. Whilst it is preferred that an elastic rope is used to form an elasticated hem (14), a drawstring arrangement may be used instead. Once the tyre is inserted into the bag the drawstring, which could be a rope or cord, for example, is pulled tight gathering up the side wall piece (4) to form the rear wall (12).

Next, the section of the hem in the side wall which had been left unsewn is now sewn up using a flat bed machine.

Whilst an elasticated rim has been suggested, straps retaining the bag in position in the event of an explosion may be used either as an alternative or in addition.

It will be apparent to those skilled in the art that the chosen length and type of cord will depend upon a number of factors.

For example, the elasticated rim (14) must be sufficiently elastic to allow insertion of the tyre before inflation and retraction of the tyre following inflation. Nevertheless, the rim should not be so elastic that should the tyre explode during inflation, the elasticated rim is deformed to such an extent the explosive force is not directed substantially towards the centre of the bag, and thus away from a fitter. Similarly where a further opening for inflation (8) is provided this should be sufficiently strong, for example by virtue of hem ( 10), to resist expansion during an explosion.

Referring to figures 7, 8 and 9 there is shown a bag (10) formed from a length of suitable material (22), as described above, the lengths of material being provided two hems (24) and (26) sewn at each edge. The free ends (28), (30) of the material are sewn together to form a tube (32). A length of elastic shock cord (34) is installed in the hem (24) to gather the hem in, and a length of rope (36) or similar material is installed in the hem (26).

In this embodiment as compared with the embodiments of the invention already described, the number of seams to make the bag is reduced to one, thereby easing manufacture, and reducing the risk of seam failure.

It will also be apparent to those skilled in the art that by the provision of a bag which substantially envelopes the tyre during inflation, the release of compressed air and flying debris which can cause injury or damage to the fitter is directed inwards.

In other words, the compressed air is vented safely and flying debris is more likely to be contained. The degree of closeness of the woven material can, of course, be varied. For example, whilst a closely woven nylon or natural cloth is preferred, less closely woven cloth or other material may be used. The preferred material is a plastic coated nature material called CORDURA of 1100 d/tex with one internal coat of polyurethane. Other laminated materials could be used. Other alternatives include the use of chain mail. This may be particularly applicable when tyres for heavy plant vehicles are intended to be inflated inside the bag.