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Title:
UNIT FOR THE DEHYDRATION OF LOOSE PRODUCTS
Document Type and Number:
WIPO Patent Application WO/2000/054599
Kind Code:
A1
Abstract:
It is an invention concerning the construction of a unit for the dehydration (drying up) of loose products, without excluding its use also for standardized products. This unit, in its different variants, thanks to the existence of conveyor belts (with perforated floor surfaces wherever it is needed), both in its interior (4, 5a, 7, 4a, 4b) and its exterior (2, 6) achieves the automatic feeding-exit of the product, in its different forms and the uniform filling in different quantities, which combined with the air systems in their different variants (8, 9, 9a, 9b, 10, 10a, 11, 12, 20, 21, 22, 23, 24, 25, 26, 27) and the perforated floor surface (8) it disposes, achieves also its appropriate operation.

Inventors:
ZIKAS KONSTANTINOS (GR)
ZIKAS ALKIVIADIS (GR)
DALPAS GEORGIOS (GR)
Application Number:
PCT/GR2000/000015
Publication Date:
September 21, 2000
Filing Date:
March 15, 2000
Export Citation:
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Assignee:
ZIKAS KONSTANTINOS (GR)
ZIKAS ALKIVIADIS (GR)
DALPAS GEORGIOS (GR)
International Classes:
F26B25/00; (IPC1-7): A23B7/02; A23B9/08; A23L3/40; C02F11/12; F26B15/00; F26B17/00; F26B25/00
Foreign References:
FR2487169A11982-01-29
FR2298430A11976-08-20
CH623993A51981-07-15
GB1322979A1973-07-11
US5024820A1991-06-18
FR2360852A11978-03-03
US4910880A1990-03-27
FR2668034A11992-04-24
US4750273A1988-06-14
EP0094311A11983-11-16
CH336322A1959-02-15
GB681025A1952-10-15
GB1328377A1973-08-30
GB1310971A1973-03-21
US3711959A1973-01-23
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Claims:
CLAIMS
1. A unit for the dehydration (drying up) of loose products which is characterized by the fact that it is constituted by a storage space1which is fed by an initial conveyor belt2 with the material to be dehydrated (dried up) (grasscereals vegetablesaromatic plants cut or not into piecesfruits fertilizersmanureand other loose products)3In continuation, through an upper horizontal conveyor belt (with perforated floor surface),4which moves vertical (that is raises and lowers) to an horizontal position achieving an homogenous distribution and the complete filling of the storage space at any level. With the same conveyor belt takes place the exit of the ready product. by opening the lower part of door5dropping the ready product3aon the external final be!t6.
2. A unit for the dehydration (drying up) of loose products as in claim 1 which is characterized by the fact that there is also a second floor conveyor belt7 (with a perforated floor surface) which carries the ready product to the exit, where instead of the door5there is a belt door5awhich has the purpose to assist the exit of the product. sometimes chopping it into pieces, and sometimes after it raises, allowing the exit of the ready product in a solid form. The floor8is perforated either totally or partially. in accordance to the requested result. Under the floor, at regular intervals, always according to the needs for dehydration (drying up) there are dampers9the same as the upper part9a, which aim at the distribution of the air coming from the centra!tubes10.10aThef!ow of the air takes place through a branchline which has three dampers 9c.9d,9ewhich direct the air. or release it to the environment. The branchlines11is connected to a fan heater12which produces air in different quantities and qualities according to the needs of dehydration (drying up). This fan heater has a reliquefaction system21 The unit can be used also for the dehydration (drying up) of certain standarized materials or products in bundles or other types of packing, with the use of conveyor belts, or other mechanical means, or manually.
3. A unit for the dehydration (drying up) of loose products as in claims 1 and 2 which is characterized by the fact that the horizontal conveyor belt4feeds intermediate conveyor belts (with perforated floor surface). Indicatively are presented the conveyor belts4a4bwhich consecuntively direct the product, while it is being dried up or dehydrated, to the floor conveyor belt 7until it is readied and exits through the special airproduct separation door in order to be standarized.
4. A unit for the dehydration (drying up) of loose products as in claims, 1,2 and 3 which is characterized by the fact that the initial conveyor belt2is constituted by the rotating wheels13 the fixed wheels14the conveyor extensions15. the receiving point16the flow point of the product inside the unit 17and the tunnel18.
5. A unit for the dehydration (drying up) of loose products as in claims and 4 which is characterized by the fact that the final conveyor belt6is constituted by the rotating wheels13, the fixed wheels14the conveyor extensions15and the funnel 18.
6. A unit for the dehydration (drying up) of loose products as in claims 4 and 5 which is characterized by the fact that the central lower tube10are formed by the"gasket"of the extension of the centra!pipe19, the dampers9and the"gasket"for the connection with the branchline or the fan heater19a. There are reserve dampers9fand finally, there is a system regulating the damper20. The dampers can be automatically regulated.
7. A unit for the dehydration (drying up) of loose products as in claims 1,2,3,4,5 and 6 which is characterized by the fact that: the dehydration (drying up) air, after being heated at the fan heater12is conducted to the product, through the flow tube 10and the damper9 (under the perforated floor8) and <BR> <BR> <BR> <BR> <BR> the lateral product and air separation22. In continuation, the air after passing through the product either from the lower to the upper or from the upper to the lower part exits to the <BR> <BR> <BR> <BR> <BR> environment through the external door23or through the upper part of door5.
8. A unit for the dehydration (drying up) of loose products as in claims 1,2,3,4,5,6 and 7 which is characterized by the fact that : the dehydration (drying up) air, after being heated is conducted to the product through the external flow tube10 with the damper25and the lower aperture26and the upper aperture27and after passing through the material either from the lower to the upper of from the upper to the lower part, exits to the environment from the external damper24or through the upper part of door5.
Description:
DESCRIPTION UNIT FOR THE DEHYDRATION OF LOOSE PRODUCTS The invention concerning the construction of a unit which is used for the dehydration (drying up) of loose products with their automatic loading and unloading.

Until this day. there are no units for the dehydration (drying up) of loose products which are self-serviced (to fill, to empty and to lay flat the product in order to achieve its better dehydration) in order to compare them with our unit.

This invention reveals a unit for the dehydration (drying up) of loose products which due to the existence of a line of conveyor belts (with perforated floor surfaces wherever it is required) has the possibility to fill automatically, uniformity and in different desired heights the storage space of the products and to empty it automatically, furthermore, thanks to the presence of the perforated floor surface, the fan heater, the brunch-line tubes with a damper and the product-air space separation we achieve a correct circulation of the air from down to up or alternatively from up to down. in suitable quantity and quality, achieving thus, the required dehydration (drying up).

A practical application is given by referring to the attached plans.

In Fig. 1 we see in front view-section the loading of the unit with an upper horizontal conveyor belt. internal (with perforated floor surface) and with a flow tube for dehydration (drying up) air. centrally under the perforated floor surface.

In Fig. 2 we see in a front view-section the unloading of the unit with an upper horizontal conveyor belt, internai (with perforated floor surface) and with a flow tube for dehydration (drying up), air, centrally under the perforated floor surface.

In Fig. 3 we see in a front view-section the loading in a unit with three internal conveyor belts (upper horizontal-door's- floor's. out of which the upper horizontal and the floor's conveyor belts have a perforated floor surface) and with a flow tube for dehydration (drying up) air, centrally under the perforated floor surface.

In Fig. 4 we see in a front view-section the unloading with three internal conveyor belts (upper horizontal-door's-floor's, out of which the upper horizontal and the floor's conveyor belts have a perforated floor surface) and with a flow tube for dehydration (drying up) air, centrally under the perforated floor surface.

In Fig. 5 we see in a section-side view the dehydration (drying up) unit of products, with the flow tube for dehydration (drying up) air, centrally under the perforated floor surface.

In Fig. 6 we see the unit with the flow tube for dehydration (drying up) air, centrally under the perforated floor surface, in a ground plan at the floor's level.

In Fig. 7 we see the air branch-line of the unit, with the flow tube for dehydration (drying up) air, centrally under the perforated floor.

In Fig. 8 we see the central. lower tube with the unit's damper with the flow tube for dehydration (drying up) air. centrally under the perforated floor In Fig. 9 we see the upper part of the central tube with the unit's damper with a flow tube for dehydration (drying up) air, centrally under the perforated floor.

In Fig. 10 we see in a front view the horizontal final exit conveyor belt.

In Fig. 11 we see in a front view the initial feeding conveyor belt.

In Fig. 12 we see in a front view-section the loading of the unit with one upper internal horizontal product belt (with perforated floor), with a flow tube for dehydration (drying up) air and a product and air space separation, laterally.

In Fig. 13 we see in a front view-section unloading of -the unit with one upper internal horizontal product conveyor belt (with perforated floor), with a flow tube for dehydration (drying up) air and a product and air space separation. laterally.

In Fig. 14 we see in a front view-section the loading of the unit three internal conveyor belts (upper horizontal-door's- floor's out of which the upper horizontal and the floor's one have a perforated floor) with a flow tube for dehydration (drying up) air and a product and air space separation, laterally.

In Fig. 15 we see in a front view-section the unloading of the unit with three internal conveyor belts (upper horizontal- door's-floor's out of which the upper horizontal and the floor's

one have a perforated floor) with a flow tube for dehydration (drying up) air and a product and air space separation. laterally.

In Fig. 16 we see in a side view-section the dehydration (drying up) unit with an air-flow tube and a product and air space separation, laterally.

In Fig. 17 we see in a ground plan the unit at the level of the floor with a flow tube for dehydration (drying up) air and a product and air space separation. laterally.

In Fig. 18 we see in a front view-section the loading of the unit products with an internal upper horizontal conveyor belt (with perforated floor) and with a flow tube for dehydration (drying up) air externally.

In Fig. 19 we see in a front view-section the unloading of the unit products with an internal upper horizontal conveyor belt (with perforated floor) and with a flow tube for dehydration (drying up) air externally.

In Fig. 20 we see in a front view-section the loading of the unit products with an internal upper horizontal conveyor belt (with performed floor) and with a flow tube for dehydration (drying up) air externally.

In Fig. 21 we see in a front view-section the unloading of the unit with three internal conveyor belts (upper horizontal- door's floor's out of which, the upper horizontal and the floor conveyor belt have a perforated floor), and with a flow tube for dehydration (drying up) air. externally.

In Fig. 22 we see in a side view-section the products dehydration (drying up) unit with a air flow tube. externally

In Fig 23 we see in a ground plan the unit. at the level of the floor with a flow tube for dehydration (drying up) air, externally.

In Fig 24 we see in a front view-section the operation of the unit. with an internal upper horizontal product conveyor belt and with two intermediate horizontal conveyor belts and one horizontal floor conveyor belt (with perforated floors).

Referring to the loose products dehydration (drying up), this consists of : From the storage space-1-which is being supplied via an initial conveyor belt-2-with the product to be dehydrated (dried up) (grass-cereals-vegetables-aromatic plants cut or not into pieces-fruits-fertilizers-manure-and other loose products)- 3-. In continuation, through an upper horizontal conveyor belt (with perforated floor surface),-4-which moves vertically (that is raises and lowers) in an horizontal position achieving an homogenous distribution and the complete filling of the storage space at any level.

With the same conveyor belt takes place the exit of the ready product, by opening the lower part of door-5-dropping the ready product-3-on the external final bel-6-. There is a possibility for the construction of two variants of the unit, as regards the loading and unloading procedure. More precisely, in the first presentation there is a second floor conveyor belt (with a perforated floor surface) which carries the ready product to the exit, where, instead of the door-5-there is a belt door-5a- which aims at assisting the exit of the product, sometimes cutting

it into pieces and some other times after it raises, allows the exit of the product in massive form.

In the second, there are one or more conveyor belts (with a perforated floor surface). Indicatively, we have here the presentation of two additional ones the-4a-4b-among which, moves the product to be dehydrated (dried up) and finally when it is ready, it falls on the floor belt-7-which conveys it to the exit. where there is a special door for the air-product separation in order to deliver it for standardization.

The floor-8-is perforated either partly or totally according to the desired result.

Under the floor in fixed intervals. always according to the dehydration needs there are dampers-9-the same as the upper part-9a-9b-which aim at disturbing the air originating from the centra!tubes-10-10a-. The movement of the air takes place through a branch-line which has three dampers-9c-9d- 9e-. which direct the air or releases it to the environment.

As regards the process of the air supply, there is the possibility for the construction of variants of the unit, and more precisely : In one variant after being heated by the fan heater-12-. the dehydration (drying up) air, is conducted to the product through the flow tube-10-and the damper-9- (under the perforated floor) and the lateral product and air space separation- 22-and exits from the tube through the external door-23-or through the upper part of door-5-.

In one variant after being heated by the fan heater, the dehydration (drying up) air, is conducted to the product, through the flow tube-10-and the damper-24-25-and exits through the tube with external the damper-24-or through the upper part of door-5-.

The branch-line-11-is connected to the fan heater-12- which produces air of different quantities and qualities, according to the needs of dehydration (drying up). This fan heater includes also a system for the re!iquefaction-21-. This unit can be used also for the dehydration (drying up) of certain standardized materials or products in bundles or different packing, with the use of conveyor belts or other mechanical or manuaily operated means.

The initial conveyor belt-2-, is formed by the rotating wheels-13-, the fixed wheels-14-the conveyor extensions-15- the receiving point-16-, the flow point of the product inside the unit-17-and the funnel-18-.

The final conveyor belt-6-is formed by the rotating wheels -13-, the carrying extensions-15-and the funnel-18-.

The central lower pipes-10-are formed by the"gasket"of the extension of the centra!pipe-19-, the damper-9-and the"gasket"for the connection with the branch-line or the fan heater-19a-.

The external tube-10-is formed by the connecting "gasket"to the fan heater-19b-the damper-24-25-and the apertures (upper-!ower)-26-27-. At the central tubes. down. there are reserve dampers-9f-and finally. there is a system

regulating the damper-20-The dampers can be automatically set.

The unit's operation is as follows : the loose product to be dehydrated (dried up) is collecte by the collection conveyor belt -2-. is raised and dropped at the beginning of the upper horizontal conveyor belt (with perforated floor surface)-4-.

The conveyor belt-4-deposits it at the space of unit-1- laying its surface flat, at different heights, according to the operational needs.

The fan heater produces air at different temperatures. pressures and quantities according to the operational needs. For this reason the fan heater is equipped with an automatic and a manual control system. This system regulates also the dehydrating process with hot air over 100°C or drying up process with hot air under 100°C.

The suitable for the dehydration (drying up) air is introduced into the branch-hne-11-, when the unit includes central tubes below. or directly to the tube-10-when the unit is with an external tube. It is then conducted into movements of different alternating directions and times according to the dehydration (drying up) process and in accordance with the air systems of its variants.

In order to achieve a uniform dehydration (drying up). the air passes in proportionate quantities and in specific areas of the product. wherever it is required. thanks to the special installation of a perforated floor surface-8-and conveyor belts (with

perforated floor surface)-4-4a-4b-7-with a specific density and number of perforations.

In general, the air is distributed from the lower part upwards and flows suitably through the tubes-10-10a-and the dampers which are manually or automatically regulated-9-9a-9b-24- 25.

The ready, dehydrated (dried up) product exits from the unit's door-5-or with the upper conveyor belt (with perforated floor surface)-4-which has the possibility to move upwards- downwards, or with the combined operation of the door and floor conveyor belts (with perforated floor surface)-5a-7-and the intermediate-4a-4b-according to the process for the delivery of the ready, dehydrated (dried up) product.

In continuation, the ready product is carried with final the conveyor belt-6-and is delivered for different standardization. transport, storage and other processes. For these needs, the fan heater-12-possesses a manual or automatic reliquefaction system, as required, of the already dehydrated (dried up) product.

The unit possesses, if required a complete electric or electronic system for the control and records the temperatures. humidities, pressures of the environment and the product and regulates automatically its operation, according to the cool- measuring diagram theory.

When a semi-automatic or manual operation is requested. the electric or electronic system provides the operational data and record the different necessary temperature. humidity and pressure parameters of the air. All the unit's mechanisms operate

and are controlled by a full electric panel installe in conformity to all regulations of good and safe operation of electric installations.

The fan heater can produce and forward to the air systems, different quantities and qualities of air, suitable for any form or quantity of dehydrated (dried up) product. The fan heater can operate under manual electric or automatic electronic control.

Thanks to the air distribution systems and the fan heater it possesses, the unit can also dehydrate (dry up) products that do not have the form of loose products or which do not flow, which will be introduced and extracted with other mechanical or manual means. When a partial reliquefaction is requested for the dehydrated product, the fan heater will possess a special mecha, nism for the reliquefaction of the air.

For the precise control of the dehydration (drying up), the unit possesses, when required, temperature, humidity and pressure sensors, which suitably installed will provide data to its electric or electronic operation control system. With the combined operation of the sensors and electric and electronic system, it is possible to control absolutely the amount of humidity which is removed during the dehydration (drying up) or which is added during the reliquefaction, when it is required.

In general, the electric and electronic system records the data and the results of dehydration, controls the temperatures, pressures and humidities of the fan heater and initiates and terminates automatically the unit's operation.