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Patent Searching and Data


Title:
VALVE TRAIN ASSEMBLY
Document Type and Number:
WIPO Patent Application WO/2015/140137
Kind Code:
A1
Abstract:
The invention relates to a valve train assembly comprising: - at least a camshaft with at least a first cam body and a second cam body, each axially movable over the camshaft between a first axial position and a second axial position and each cam body being provided with a first cam for controlling a valve in the first axial position and a second cam for controlling the valve in the second axial position; and - coupling means for coupling the movement of the first cam body and the second cam body, - a first groove extending along a part of the circumference of the first cam body; - a second groove extending along a part of the circumference of the second cam body; and - engagement means for engaging alternately the first and second groove, such that either the first cam body is moved to the first axial position or the second cam body is moved to the second axial position.

Inventors:
NOVOTNY JIRI (CZ)
Application Number:
PCT/EP2015/055507
Publication Date:
September 24, 2015
Filing Date:
March 17, 2015
Export Citation:
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Assignee:
EATON SRL (IT)
International Classes:
F01L13/00
Foreign References:
US20130000442A12013-01-03
DE102012011085A12013-12-05
DE102007052249A12009-05-07
DE102009006632A12010-08-05
Other References:
See also references of EP 3119998A1
Attorney, Agent or Firm:
EATON IP GROUP EMEA (Morges, CH)
Download PDF:
Claims:
Claims

1. Valve train assembly comprising:

- at least a camshaft with at least a first cam body and a second cam body, each axially movable over the camshaft between a first axial position and a second axial position and each cam body being provided with a first cam for controlling a valve in the first axial position and a second cam for controlling the valve in the second axial position; and

- coupling means for coupling the movement of the first cam body and the second cam body, characterized by

- a first groove extending along a part of the circumference of the first cam body;

- a second groove extending along a part of the circumference of the second cam body; and

- engagement means for engaging alternately the first and second groove, such that either the first cam body is moved to the first axial position or the second cam body is moved to the second axial position.

2. Valve train assembly according to claim 1, wherein the engagement means comprise a first movable pin for engagement in the first groove and a second movable pin for engagement in the second groove. 3. Valve train assembly according to claim 2, wherein the engagement means further comprise a solenoid connected to each movable pin for moving the pin into engagement with the respective groove.

4. Valve train assembly according to any of the preceding claims, wherein the first groove has in rotation direction an axial direction component towards the side of the second axial position and wherein the second groove has in rotation direction an axial direction component towards the side of the first axial position

5. Valve train assembly according to claim 4, wherein the first groove is mirror- symmetrical to the second groove.

6. Valve train assembly according to any of the preceding claims, wherein the first cam body and second cam body are substantially cylindrical.

7. Valve train assembly according to claim 6, wherein the substantially cylindrical cam comprise at least an axial groove and wherein the cam shaft is provided with at least a corresponding axial rib.

Description:
Valve train assembly

The invention relates to a valve train assembly comprising:

- at least a camshaft with at least a first cam body and a second cam body, each axially movable over the camshaft between a first axial position and a second axial position and each cam body being provided with a first cam for controlling a valve in the first axial position and a second cam for controlling the valve in the second axial position; and

- coupling means for coupling the movement of the first cam body and the second cam body

A valve train assembly is used for an internal combustion engine and has typically at least some of the following elements: valves, rocker arms, push-rods, lifters and camshaft.

Depending on the type of valve train assembly some or all of the elements of a valve train assembly For example an internal combustion engine having the camshaft in the engine block, there will also be present push-rods and rocker arms, while with an overhead camshaft, the cams on the camshaft will be in direct contact with the lifters or tappets, which move the valves in the cylinder head.

It is known to use variable valve timing or variable valve lifting to change the characteristics of an combustion engine, such that performance, emission of the engine or fuel economy is improved.

A system to achieve this is known as cam shifting. In such a system at least two cams are provided on a cam body for each valve. The two cams have a different profile, such that the timing is different depending on the cam used for the respective valve. By shifting the cam body in axial direction over the camshaft, one can select which cam is used to control the respective valve.

With such a system it is also possible to put a cylinder in a deactivated mode, by choosing a cam profile for the valves of the cylinders, which keep the valves closed at all time and use compressed air as a spring. The valve train assembly according to the preamble is for example known from US2010/0251982. According to this publication, a cam body is provided with cams for two valves of a cylinder. The cam body is also provided with two oppositely curved grooves on the portion between the cams for the two valves. Two solenoid driven pins are also provided, which pins can be engaged with their respective two grooves. When a pin is brought into engagement with the respective groove, the engaged pin, in combination with the rotation of the cam shaft, will push the cam body to a first position in which one of the two cams are used for controlling the valves. By engaging the other pin into the respective groove, the cam body is pushed to another position, in which the other cams are used for controlling the valves.

The space on the cam body between the cams for the two valves is limited. The grooves and the solenoid driven pins have to be arranged within this limited space, causing severe limitations on the design of the grooves and the solenoid driven pins. Furthermore, according to this prior art, each cylinder should be provided with a cam body for the exhaust cam shaft and a cam body for the intake cam shaft, each cam body being provided with grooves and solenoid driven pins. This makes the valve train assembly complex and prone to malfunctions. It is an object of the invention to provide a valve train assembly according to the preamble, in which the above mentioned disadvantages are reduced or even removed.

This object is achieved with a valve train assembly according to the preamble, which is characterized by

- a first groove extending along a part of the circumference of the first cam body;

- a second groove extending along a part of the circumference of the second cam body; and

- engagement means for engaging alternately the first and second groove, such that either the first cam body is moved to the first axial position or the second cam body is moved to the second axial position.

With the valve train assembly according to the invention the first and second groove are arranged on separate cam bodies, which are coupled together. So, if for example the first groove on the first cam body is engaged and the first cam body is moved to the first axial position, it will also take along the second cam body due to the coupling means.

When the second groove is engaged on the second cam body, the second cam body will be moved to the second position and take along the first cam body due to the coupling means.

As a result, the space available on a cam body can be dedicated to a single groove with single engagement means, opposite to the prior art, in which the space available on a cam body was needed for at least two grooves and two engagement means. With the valve train assembly according to the invention, it is even possible to use a third cam body with a third groove coupled to the other two cam bodies, such that a three position axial displacement of the cam bodies is possible. Depending on the number of cylinders in the combustion engine, the number of coupled cam bodies can even be further expanded. Preferably, the engagement means comprise a first movable pin for engagement in the first groove and a second movable pin for engagement in the second groove. A pin is a simple means to be used for engagement with a groove. The rotation of the cam shaft in combination with the engagement of the groove ensures, that the cam body is moved to the desired position.

In a preferred embodiment of the valve train assembly according to the invention the engagement means further comprise a solenoid connected to each movable pin for moving the pin into engagement with the respective groove. By using the pin as the core of the solenoid a very compact actuation of the pin can be achieved. Using a permanent magnet solenoid and a ramp at the end of each groove, the solenoid needs to be powered only shortly, to bring the pin into engagement with the groove. The permanent magnet of the solenoid will keep the pin, until the pin is pushed back by the ramp at the end of the groove.

In a further preferred embodiment of the valve train assembly according to the invention the first groove has in rotation direction an axial direction component towards the side of the second axial position and wherein the second groove has in rotation direction an axial direction component towards the side of the first axial position. Because of the combined action of the engagement of the pin in the respective groove and the rotation of the cam shaft and thus the cam body, the cam body will be moved towards the desired position. Preferably, the first groove is mirror- symmetrical to the second groove. This ensures that the acceleration and deceleration of the cam body, when one of the grooves is engaged is the same, which will contribute to a smooth-running engine.

In yet another embodiment of the valve train assembly according to the invention the first cam body and second cam body are substantially cylindrical.

Preferably, the substantially cylindrical cam bodies comprise at least an axial groove and wherein the cam shaft is provided with at least a corresponding axial rib. These and other features of the invention will be elucidated in conjunction with the accompanying drawings.

Figure 1 shows a perspective view of part of an embodiment of the valve train assembly according to the invention.

Figure 2 shows a cross sectional view of the embodiment of figure 1.

Figure 3 shows a top view of cylinder head with the embodiment of the valve train assembly according to figure 1.

Figure 4 shows a second perspective view of part of the embodiment of the valve train assembly according to figure 1.

Figure 1 shows a perspective view of part of an embodiment of the valve train assembly 1 according to the invention. The valve train assembly 1 has camshaft 2 with a cam body 3. This cam body 3 is substantially cylindrical and axially slidable over the cam shaft 2. To ensure, that the cam body 3 is rotated along with the cam shaft 2, axial ribs 4 are arranged on the camshaft 2 and corresponding grooves 5 are arranged in the cylindrical cam body 3.

The cam body 3 is provided on both sides with cam lobes 6, 7. The center part of the cam body 3 is provided with a curved groove 8, which extends along a part of the circumference of the center part of the cam body 3. Due to the curved shape, the groove 8 has also an axial direction component.

A solenoid 9 operated pin 10 is provided in the wall of a cylinder head 11 and can engage with the groove 8. When the solenoid 9 is powered and the operating pin 10 engages with the groove 8, the cam body 3 will be moved in the direction of the arrow D as a result of the rotation in the direction of the arrow R of the cam shaft 2 and the cam body 3.

The valve train assembly 1 is furthermore provided with rocker arms 12, which are each at one end provided with a cam follower 13, which follows the profile of the cam lobes 6, 7. The other end 14 of the cam follower 13 is in contact with the tip of a valve stem 15, such that the valve 15 is controlled by the cam 6, 7.

In the shown position, the cam follower 13, follows the profile of the cam 6, 7. If the cam body is moved in axial direction D, then the cam follower 13, will be moving of the surface of the cam body 3, just next to the cam lobes 6, 7. As the cam body 3 is substantially cylindrical, the valve 15 will in this position not be operated and the corresponding cylinder will be deactivated. As shown in figure 4, it is also possible to arrange a second cam lobe 28, 29 next to the cam lobes 6, 7, with a different profile, such that behavior of the valve movement can be altered.

Figure 3 shows a top view of cylinder head with the embodiment of the valve train assembly 1 according to figure 1. The cylinder head shown is typically part of a 6-cylinder combustion engine. The valve train assembly 1 has the cam shaft 2, which is typically used for operating the exhaust valves 15 and a second cam shaft 16 for operating the intake valves.

Both cam shafts 2, 16 are provided with a number of cam bodies 3, 17, 18, 19, 20, 21. On the cam shaft 2, the cam body 3 is provided with the groove and the cam body 18 is provided with a mirror- symmetrical groove 22. This groove 22 can be engaged by engagement means 23. When engaged, the groove 22 will cause the cam body 18 to move in the opposite direction of the arrow D. The cam bodies 3 and 18 are coupled via forks 24, 26 connected via a connection rod 25 (see figure 4). When the cam body 3 is moved in the direction D, the forks 24, 26 and connection rod 25 will take the cam body 18 along. On the other hand, when the cam body 18 is moved in the opposite direction by engagement of the groove 22, the cam body 3 will be taken along. In this way it is possible to move the cam bodies 3, 18 between two positions.

As the other cam bodies 17 cannot be moved at the same time as the cam bodies 3, 18 due to the timing of the valves of the different cylinders, a separate mechanism 27 is provided on the connection rod 25, such that the movement of the cam bodies 17 is delayed with respect to the cam bodies 3, 18. Such mechanisms are already known in the prior art.