VORTEX TURBINE CLEANER

[i]

[2] Background of the invention

[3] Suction type turbine-driven pool-cleaners exists in various guises, some utilize footpads to propel them forward while others use wheels and or tracks.

[4] Each of these cleaners have claims as to being superior to the other, however, they have in common a turbine that has to some extent at any specific interval one or more blades, or part thereof between the inlet and outlet flow channel .

[5] This creates potential blockage problems as debris travels via the path of obstruction created by placement of the turbine between the in and outlet.

[6] Furthermore the flow of water is also restricted by the turbine blades.

[7] Designers have tried to overcome this problem to some extent by using fewer blades on the turbine.

[8] A Common phenomenon with turbines is that the blade creates drag as it rotates in the water column. Curvature of the blades will only to a certain extent improve this aspect.

[9] It speaks for itself that all other factors being equal the less the drag on the turbine blades the more power can be extracted from the turbine unit.

[10] Typically a happy medium exists between the width and shape of the blades.

[11] Usually the turbine blades will be as wide as or wider than the orifice in the inlet flow channel.

[12] The aim of this invention is to create an efficient turbine that creates very little drag and an unobstructed open path for debris passing through the in and outlet flow channel.

[13] For this invention a vortex chamber of specific design allows a vortex to be formed by the flow of water from in to outlet. By positioning a comparatively small and narrow turbine in the already formed vortex, distanced well away from the direct path between in and outlet channels, an increase in comparative power is generated compared to the usual placement of the turbine or part thereof in-between the in and outlet flow channel where the flow exerts direct pressure on the turbine blades for rotation.

[14] Blade drag is minimized as the water column rotates irrespective of whether a turbine is positioned in the rotating water column or not.

[15] The major benefit of the positioning of the turbine away from the direct path between in and outlet is the creation of an open channel insofar as water- flow or debris consumption is concerned. [16] This feature also creates the opportunity for in and outlet paths to be located in very close proximity to each other as no allowances has to be made for the placement of turbine in-between the channels. [17] Due to the efficiency of the vortex design the turbine blades do not have to be cupped or curved like existing designs to achieve sufficient power for the intended purpose of the drive unit. [18] Another benefit is that the rotating water column allows large debris to be rotated in a similar fashion within the chamber thereby positioning it to conform to the outlet channel. [19] The design incorporates a very simple reversing mechanism by merely diverting the intake of flow to rotate the vortex in the opposite direction. Due to the blades not being cupped or curved to minimize drag, no power loss occurs. The benefit of this is that the drive gears remain in their respective engaged position. [20] In other cleaners complex gear-shift change and clutch mechanisms are used to reverse direction of the cleaner, typically these are prone to high wear and tear. [21] Compared to other complex steering mechanisms another feature of this invention is the use of a simple differential unit for steering purposes.

[22] Application of a braking force to one set of wheels or tracks either side of the differential will steer the cleaner in any direction pre-determined by a cam design. [23] The steering design may also be programmed turn the cleaner around when cleaner reverses direction. [24] Due to the efficiency of the design sufficient power is generated to include an optional fan unit similar to us pat 4168557 to assist with down-force in slippery conditions such as tiled pool surfaces. [25] In other embodiments instead of using a differential, twin turbines may be inserted in the vortex chamber each providing drive to a different set of wheels or tracks. [26] By merely applying braking force to one of the turbine output shafts a similar steering effect can be achieved. [27] It can be seen therefore that the placement of turbines in the already formed vortex has the main advantage of creating an open channel for flow and debris while at the same time providing sufficient power to operate, even high resistance track drive units and accessory items at normal flow rates.

[28] The design can also be modified for use in pressure type cleaners

[29] Summary of the invention

[30] According to the invention a cleaner comprising of the following parts

[31] 1. 1.) Housing for vortex- turbine mechanism

[32] 1. 2.) Tracks for movement over submerged surfaces

[33] 1. 3.) Differential mechanism for steering purposes [34] 1. 4.) Reverse of inlet flow mechanism

[35] 1. 5.) Cam design for engagement of steering and reversing mechanisms

[36] Description of the drawings

[37] Fig 1 illustrates a cutaway drawing of the turbine within the vortex chamber.

[38] Fig 2 illustrates a top view of the cleaner with outer body removed to show the relationship between the various parts.

[39] Fig 3 illustrates the steering mechanism and the cam position for the various steering positions.

[40] Fig 4 illustrates a close-up view of the cam design for steering purposes as well as the directional flippers incorporated within the cam for reversing mechanism.

[41] Fig 5 illustrates the engagement of the reverse mechanism and the mechanisms incorporated therein

[42] Fig 6 illustrates the forward direction engagement and the inner cam mechanisms incorporated therein.

[43] Fig 7 illustrates a dual vortex twin turbine unit

[44] Detailed Description of the preferred embodiment

[45] As can be seen in figl the inlet 1 and outlet 2 is in very close proximity to each other with the turbine 3 well away from the debris path flow line 4. The debris and flow path is shown with the flow- direction line and arrows

[46] In this configuration the angle of flow is controlled by a variable flap 5 to allow for reverse rotation of the turbine system but it can also be fixed should other means of reverse engagement be utilized.

[47] When suction is applied to the outlet 2, flow will enter from the inlet 1 in direction of the arrows, the vortex will form in the vortex chamber 12 allowing the turbine to rotate in the same direction as the vortex, flow as well as debris will continue unhindered through the outlet 2 as shown by the flow direction line.

[48] Due to the turbine being positioned well away from the direct flow path between 1 and 2, debris and flow will not be influenced by the turbine as in other turbine cleaners.

[49] This makes the design very effective insofar as debris consumption is concerned.

[50] Fig 2 illustrates the cleaner as a whole with outer housing removed to show in particular the differential unit 6 and cam reverse and steering mechanisms 7 as well as its relation to the rest of the cleaner i.e. tracks 8 drive wheels 9 differential shafts 10 and 11, vortex chamber 12 intake at flap 5 and outlet 2.

[51] Once drive is being transferred from the turbine to the gearing system 13 and differential 6 the cleaner will move forwards or backwards depending on the position of the variable steering flap 5. The differential 6 is placed in-between the two output drive axles 10 and 11 that in turn transfer drive to the tracks 8 via drive wheels 9.

[52] The purpose of the differential is to function as a simple steering mechanism that will steer the cleaner towards a braked side, by merely braking either side of differential output drive axles 10 or 11, via ratchet 14 and 15, the un-braked output axle will in turn accelerate due to the gear ratio of the differential [53] This acceleration on one side assists in overcoming drag created on the braked side especially when using tracks. [54] Under normal operating conditions on pool floor, a cam system 7 will control the ratchet mechanism 14 and 15 to steer the cleaner in a pre-programmed manner. The cam in this case receives input via a worm gear 16, attached to the drive mechanism.

Different cam profiles will create different steering patterns to accommodate various factors inherent in a specific pool design. On the preferred design the cam can easily be replaced by clipping different cam profiles onto the cam shaft [55] In fig 3, A with suction applied and turbine rotating, cam 7 is in a position where both engagement arms 17 and 18 on assembly 19 are disengaged from the two ratchets 14 and 15 , the cleaner will progress in a normal forward motion in a straight line. [56] As cam 7 continues clockwise rotation it will rotate to a position as depicted in fig 3,

B. where the spring or flotation biased sliding link 20 will keep the link in contact with recessed surface on cam 7, steering link 20 is connected to shaft 19 via pin 21 [57] In turn arm 17 will now engage ratchet 14.

[58] As soon arm 17 engages ratchet 14, shaft 11 will stop its rotation at side 22.

[59] However opposing shaft 10 will accelerate in direction of arrows 23, therefore side

24 will be the accelerating side. [60] As can be seen in fig 3, C continuation of the cam rotation will bring the extended lobe on cam 7 in contact with sliding link 20 thereby leading to engagement of arm 18 to ratchet 15, side 22 now depicts the side accelerating in direction of arrows 23 and side 24 depicts the braked side receiving no input. [61] Thus it can be seen how the cleaner can be steered left and right by applying a braking force to either side of the differential shafts. The cleaner will steer towards the braked side.

[62] The cam profile on 7 can be optimized for various steering patterns.

[63] Reverse mechanism: [64] Not shown in the drawing is the outer frame structure of the cleaner but it's important to note the following parts will rely on anchoring points on the frame to be able to exert forces on their respective mechanisms. [65] Fig 4; pin 25 on arm 26.

[66] Fig 4; Boom 27 will fit into slots in the frame to allow for sliding of the assembly in direction of arrows 28.

[67] Fig 4; spring biased directional pin 29

[68] Fig 3; assembly arm 19 [69] In Fig 4 flippers 31 and 32 rotates with cam 7 to control the position of reverse flap activation arm 26, which in turn will provide input to a set of links to enable intake flap 5 fig 5 to switch between two positions.

[70] As can be seen cam 7 is recessed on the inside to accommodate the two flippers, the design is such that both flippers can only rotate on their respective axis to a position where they make contact with the inner side walls 33 of cam 7. Flipper 32 is spring biased to rest against the inner cam walls 33 in position as shown

[71] Normal forward rotational movement of cam 7 is clockwise. Worm gear 16 provides input to cam 7.

[72] Flipper 31 is not spring biased to one specific position but will make use of a simple toggle mechanism to flip between positions as will be described. It may also function by using friction to keep it in a set position determined by the mechanism.

[73] Note that one side of the flipper 31 has a raised lip, the function of which will be described.

[74] In fig 4 application of force on reverse arm linkage 26 by flippers 31 and 32 will exert pressure on the arm on point 34.

[75] Arm 26 will now rotate on axis 25 to in turn force boom 27 to slide up or down dependant on cam rotational direction, see arrows 28.

[76] Arm 26 is linked to boom 27 through pin 35. Reverse flap 5; fig5 is in turn linked to boom 27 by pin 36 through slot 37

[77] Cut- out slots 37 and 38 are necessary to allow movement of the various linkages.

[78] Normally cleaner will move in forward direction see arrows fig 5, 39

[79] In fig 5, A cam 7 rotates clockwise to allow flipper 32 to make contact with reverse arm linkage 26, however Flipper 32 will rotate out of the way as depicted in fig 5, A to allow continuous rotation of cam 7 in clockwise direction till flipper 31 comes into contact with link 26 see fig 5, B

[80] Note that flipper 32 being spring biased will return to its position resting against the cam side walls as soon as it rotates past contact point on arm 26.

[81] Flipper 31 in this position is prevented by the inner side wall 33 of the cam from rotating away from arm 26 therefore will exert directional force on arm 26, rotating it around pin 25 to exert downward force on boom 27 in direction of arrow 40, this in turn will provide input to flap link 36 that pivots in anchor point 41.

[82] Once position of flap 5 as depicted by Fig 5, B is reached a toggle device will instantly switch flap 5 over to position as depicted by Fig 5, C. The toggle device in this case will be a tensioned spring 42 anchored between points 43 and 44

[83] The timing has to be such that the turbine will rotate in the determined direction till flap toggles to the new position, whereupon turbine will start reverse rotation.

[84] Once in position as depicted by Fig 5, C cleaner will reverse in direction of arrow , simultaneously rotation of cam 7 will reverse to anti-clockwise rotation. [85] As can be seen in fig 6 A, flipper 32 will now rotate anti-clockwise with cam 7, flipper 32, now prevented from rotating away from link 26 by inner side walls 33 of cam 7, exerts force on link 26 to move it from position in fig 5, C to position fig 6 A.

The linkages connected to link 26 will in turn provide input to flap 5 to switch it back to its original position depicted in Fig 5 A

[86] Cam 7 will simultaneously resume turning in a clockwise direction

[87] However while anti clockwise rotation takes place a mechanism has to move flipper

31 out of the way to allow another full 360 degree clock- wise rotation of cam 7 before reverse rotation takes place again. [88] This is important as the reverse mechanism must activate for a brief period only, compared to normal forward (clockwise) movement. [89] Note that during the clockwise rotational cycle the chamfered edge on spring biased pin 29 will allow the raised edge on flipper 31 to pass underneath while flipper is in position against the cam side walls, however the chamfered edge being directional will exert force on the raised lip on flipper 31 during the anti-clockwise cycle to rotate the flipper out of the way fig 6. [90] Once cam resumes clockwise rotation, flipper 31 is not positioned to exert any force on link 26 see fig 6 C as it will merely be rotated back towards inner cam side wall upon contact with link 26. [91] This places it in position to exert force on link 26 only after the next full clockwise rotation. [92] This procedure will allow one brief period of anti clockwise rotation for every 360 degrees clockwise rotation of the cam. In turn the input provided by the cam will reverse turbine rotation and therefore cleaner direction for this brief period. [93] The abovementioned procedures will allow the cleaner to intermittently steer towards a braked side determined by cam design as well as incorporating a reverse mechanism that will for a brief period reverse direction of the cleaner. [94] A further embodiment of the vortex chamber is shown in fig 7. The main purpose of this configuration is to benefit from a simple steering device without differential. [95] As can be seen two turbines 50 and 51 are positioned in the dual vortex chamber 46 well away from the direct path between inlet 1 and outlet 2. [96] Dual vortex chamber 46 is profiled, see 47, to divert flow equally to both chambers

48 and 49, in turn the vortex created in each chamber will rotate both turbines 50 and

51 in the same direction as formed vortex [97] With the dual vortex configuration the cleaner will be steered by applying a braking force to either one of the shafts on turbine 50 and 51. In this case each turbine shaft will provide output to a set of tracks via a reduction gear system. [98] The steering device incorporating the rotating cam and ratchet device will be similar as described with the differential however in this case instead of applying a brake force to one of the differential shafts the brake force will be applied to either one of the turbine shafts 50 or 51.

[99] The cleaner will similarly steer towards the braked side.

[100] A variable flap can also be used in this configuration to reverse vortex and subsequently cleaner direction.

[101] Even though this configuration shows the two turbines at opposite sides of the in and outlet the configuration can also be such as to allow both turbines to be placed adjacent each other on one side of the vortex chamber, in this case the chamber will be similar to the one described for the single turbine.