Technical Field

The invention relates to a wall fabric production method that can be applied to all areas where wallpaper is used, such as homes, hotels, residential areas, restaurants, shops, and shopping malls.

Background of the Invention

Today, wallpapers of different designs are used to change the decorative appearance of the interiors. In view of the present methods, many wallpapers can be produced in color and shape. Health center, clinic, nursery, school, hotel and tourism facility, bar-cafe, restaurant, home, summer and seasonal, office and work places, cinema, theater, library, mosque and so on. Wallpapers used in places such as walls and colors are applied on the existing wall to give shape.

In the state of the art, the back side of the products produced as wall paper is made of paper and the surface part consists of plastic plasters. The upper surface of the wall-papers produced on the basis of textile consists of plastic plasters. Because of this reason, the wall where the wallpaper is applied does not allow air to cause mold, contamination and decay in humid environments.

In the existing systems, it is expected that the swelling caused by the paper swelling and the applicator error will disappear automatically. After one day, the air of the remaining dished parts is punctured with a pin and the bubbles and swellings are tried to be eliminated. There is no chance for the practitioner to remove and reapply the wallpaper to correct the errors. Paper removed when wet makes elongation and tearing.

In the state of the art it is necessary to find an experienced practitioner, skillful to strictly apply the wallpaper. This is because it takes more effort to remove the wallpaper than the application phase. Again it is dismantled with great effort with skillful skill.

By making a coating on existing wallpapers, paper, paper or textile product, the material is made ready for printing. Patterns are given by printing on it. Wallpaper made of paper softens and there is a risk of tearing when it comes into contact with water-based adhesive while sticking to the wall.

The water-based adhesive has the property of being adhesive after the holder dries during application As a result of long-term use, the paper integrates with the wall, plaster and paint. To remove, it is necessary to deliver water to the area adhering to the back of the paper.

It is tried to get water under the wall by streaking with curved knife. Since it does not provide homogeneous water absorption to the lower part, it is less likely to not damage the paint and the plaster. Most of the wall paper remains that do not come out of the wall with spud and sandpaper to remove and requires great effort.

There is a risk of scraping the wall with the spatula while applying, tearing during the flattening process, and damaging the pattern on it.

It causes difficulties in application such as tearing during application, formation of air gaps and swelling during joining with the wall.

Again, it is difficult to set the repeating pattern in places where the elongation on the paper is not homogeneous due to contact with water during the application. If the surface is contaminated with glue, the pattern may be damaged when the paint comes off the surface during the wiping process.

Joints of wallpaper that expand by getting wet during bonding and shrink by drying after bonding can be opened.

In long use, in humid environments, the paper becomes stained in the corners and separates from the wall. After long use, the wallpaper adhesive and the paper material integrate with the wall and harden. Disassembly becomes more difficult than application.

It causes difficulties in application such as tearing during application, formation of air gaps during joining with the wall.

Today, in the application of wallpaper to these areas, which are called "corner turning" in recesses and protrusions such as columns and beams, paper is cut in the folds and corners and the application is made piece by piece. This is the most challenging and time-consuming process for practitioners.

On the surface of paper or textile-based wallpapers, there are PVC and other chemical coatings that add volume and touch. The material, which is activated in temperature changes in the environment, emits odor. Living spaces become unbearable for those with respiratory problems and odor sensitivity.

Wallpapers produced in this style also prevent the wall from breathing. In humid and humid environments, they are separated from the wall in certain areas.

Again, the products that use solvent or UV printing technique on the surface of the wallpapers applied in the current technique contain carcinogenic substances.

In addition, since two types of mixed and laminated materials are used, there is no recycling and it causes environmental pollution.

Since the rotation printing technique is mostly used, there are mold and stock costs. In addition, high costs are needed for pattern diversity.

In the literature, Chinese patent application CN104088424A states, “The invention relates to the field of home decoration and textile printing, in particular to a method for manufacturing wide-width digital printing Dacron wall cloth. According to the technical scheme, the method for manufacturing the wide-width digital printing Dacron wall cloth includes the following steps: knitting cloth, conducting padding in a water-proofing agent, conducting front-face three-proofing processing, conducting back-face PU glue layer processing, conducting sticky rice glue preparation, conducting low-temperature preheating, conducting direct-spraying printing, conducting medium temperature color fixing, conducting air drying and cooling and conducting high-temperature color development. By means of the method for manufacturing the wide-width digital printing Dacron wall cloth, the good oil proofing, fouling proofing and water proofing functions are achieved after the Dacron wall cloth is manufactured, and the Dacron wall cloth is easy to tidy and favorable for cleaning; the original waterproof digital printing part of the wall cloth wall cloth can absorb ink, the color development is good through the three temperature control programs, personalized customization patterns are provided for a user, and the color formation effect is good.” statements are included.

In the mentioned application, a wallpaper production method is disclosed, in which fabric is obtained by the weaving method containing weft and warp threads.

Again in the literature, in the Korean patent application numbered KR20060111146A, A folk tale wallpaper and a manufacturing method thereof are provided to express various colors and delicate motives of folk tales and to prevent problems of a post treatment process by completely processing fabrics before printing. The folk tale wallpaper manufacturing method comprises the steps of: coating polyester fabrics by resist printing; forming a fabric wallpaper by forming an adhesive layer on one surface of the fabric to support the resist-printed fabric and attaching a laminated sheet by the adhesive layer; producing a design file of folk tale wallpapers according to a computer program stored in advance; inversely printing the original design of the design file on the paper prepared in a printer connected to the computer; pushing the paper and the fabric to the upside of a thermal transfer printing machine with bringing the print face of the paper printed with an inverted design, into contact with the opposite face of the laminated sheet of the fabric; and forming an image print layer by transferring an image on the opposite surface of the fabric according to a predetermined process of the thermal transfer printing machine by using a transfer paint.” statements are included.

In the aforementioned application, a wallpaper production method is disclosed, in which paper is pasted on the back (the side to be applied to the wall) of the fabric obtained by the weaving method containing a weft and warp threads and digitally printed on the front surface.

Again in the literature, in the US patent application numbered US4246311A, " A wall covering composed of a base sheet of non-woven polyester material saturated to give it strength, fire retardancy, and opacity and further provides the material with a density that prevents the coating applied to the back from seaping through the sheet. The base sheet is coated on the back to give it greater opacity and make it fungus and mildew resistant. The back coating may also control the thickness as well as the softness or firmness of the sheet. The front surface of the sheet is then transfer printed with the particular design desired.” statements are included.

In the aforementioned application, there is a reactive acrylic latex coating (knife spinning) on the back surface of the material (polyester non-woven) defined as fabric.

For the reasons mentioned above, a new wall fabric production method was needed.

Aim of the Invention

Based on this position of the technique, the aim of the invention is to introduce a new wall fabric production method that eliminates the existing disadvantages.

Another aim of the invention is to produce a wall fabric production method that does not reflect light and does not glare thanks to its textured surface.

Another aim of the invention is to provide a method that does not deform and tear when it comes into contact with water-based adhesive during application to the wall.

Another aim of the invention is to present a method that can be used in humid and humid environments with the feature of breathing.

Another aim of the invention is to present a method that does not form air bubbles between the wall and the wall during application, thus facilitating the application. Another aim of the invention is to present a method that does not require a master for application and facilitates the removal of the product from the wall.

Another aim of the invention is to present a method that can be easily removed without damaging the wall and paint, and the removed product can be reapplied to another wall.

Another aim of the invention is to present a method that can be cleaned easily by wiping, which does not show a reaction on the product and the printing on it when the adhesive comes to the surface.

Another aim of the invention is to present a method that does not contain carcinogenic substances in the product content and the paint content used and does not cause odor.

Another aim of the invention is to produce a product that is easy to recycle.

Another aim of the invention is to present a method that can be produced according to demand since digital printing technique is used.

Another aim of the invention is to present a product that does not contain stock and mold costs.

Detailed Description of the Invention

In this detailed explanation, the innovation that is the subject of the invention is only explained with examples that will not have any limiting effect for a better understanding of the subject.

The invention is a wall fabric production method that can be applied to all areas where wallpaper is used, such as homes, hotels, residential areas, restaurants, shops, shopping malls, characterized in that comprises method steps; opening the polyester fibers in bales with air by passing them through a pipe, making the fibers of the polyester fiber filaments forming the yarn parallel to each other with the warp logic, laying the fibers coming parallel to each other from the cross on the said fibers that are parallel to each other with the logic of weft, adding 20-30% fiber filaments that melt at a lower temperature than polyester and melt at a temperature lower than 210 degrees in order to give the product a touch and fullness during the heat and press phase, creating non-woven and non-woven polyester material without the use of yarn by applying high heat and pressing, only by cross-joining the fibers.

In the production method of the wall fabric, which is the subject of the invention, firstly, the polyester fibers in bale are passed through a pipe and opened with air, and the fibers are made parallel to each other with the warp logic. The fibers that are parallel to each other from the cross on the aforementioned parallel fibers are laid with the logic of weft.

At this stage, 20-30% low-melting fiber filaments, which melt at a lower temperature than polyester, are added to give the product a touch and fullness. The aforementioned filaments that melt at low temperatures give the product a touch during the heat and press stages. No chemical components are used to provide touch, homogeneity and opacity.

By applying high heat and pressing, non-woven and non-knitted polyester material is created without the use of yarn by simply cross-joining the fibers.

Printing is done on homogeneous polyester material that has not been coated or plastered.

At this stage, the pattern in the computer environment is transferred to the reverse (mirror logic) paper with the digital printing method, and the paper is passed through the fabric transfer printing machine by heat and pressure pressing. The patterns on the paper are transferred onto the fabric in this way.

Edge cuts are made in the length cutting machine that follows the optical pattern of the printed product, and the product is packaged in rolls in the packaging machine. Large-sized products are packed according to their sizes in the table cutting machine. The wall fabric in question is not just a one-piece wall covering; It also includes the production of wall fabric in the form of rolls with the next cutting stages.

There is no coating, plastering or resin on the surface of the mentioned product or under it to prevent contact with air. This feature allows it to breathe (breathe).

It prevents the formation of humidity and humidity under the ventilation of the wall. Thanks to its breathing feature, air bubbles and bubbles are not formed at the bottom. Because the air between the wall and the product comes out of the material.

Since the product breathes, it passes the water sprayed or impregnated from its surface and contacts the wallpaper adhesive.

Water-based wallpaper has the feature of holding until the adhesive dries, and adhesive after drying. Once wet, it acts as a retainer again.

When the adhesive of the soaked product gets wet, it is easily removed without damaging the wall. The product mentioned is polyester material.

Fabrics that are woven or knitted products consist of yarns. If you start to tear from one part of the fabric, it is torn straight from the same line to the end of the fabric.

As the fabric subject to the invention is formed by crossing the polyester fiber filaments forming the yarn, not the yarn, the force applied to the area to be torn is shared between the fiber filaments. This makes it difficult to tear and break.

The product is a homogeneous one-piece material with no weft or warp. It is nonwoven and non-knitted fabric.

The inks used in printing integrate with the surface of the fabric, which expands at high temperature (210 degrees). The dye in the ready-to-use fabric is completely fused with the pigments of the fabric. It is not possible to change the form of paint or fabric in terms of use on the wall. In order for the form or paint to activate, a process above 210 degrees is required again. This feature prevents the adhesive and other residues on the surface from damaging the product and printing by wiping.

When a residue or stain is contaminated with the product, the stain and adhesive on the fiber filament are cleaned by wiping, since there is no twisted rope that traps it.