Tielemans, Jac (Schijindelsweg 132, AH Boxtel, NH-5283, NL)
Van Haaren, Piet (Oude Postbaan 19, AS Liempde, NL-5298, NL)
Valkenburg, Jan-huibert (Weversplaats 41, HD 's-Hertogenbosch, NL-5211, NL)
Tielemans, Jac (Schijindelsweg 132, AH Boxtel, NH-5283, NL)
Van Haaren, Piet (Oude Postbaan 19, AS Liempde, NL-5298, NL)
| 1. | A webbing belt, the webbing belt being formed from weft yarns and warp yarns, the weft yarns extending transversally from side to side of the belt and the warp yarns extending longitudinally of the belt, characterised in that the weft yarns are formed from at least one monofilament thread (3), the monofilament thread (3) being provided in combination with at least one other thread (4). |
| 2. | A webbing belt, the webbing belt being formed from weft yarns and warp yarns, the weft yarns extending transversally from side to side of the belt and the warp yarns extending longitudinally of the belt, characterised in that the weft yarns are formed from at least one monofilament thread (3), the monofilament thread (3) being provided in combination with a second monofilament thread (4). |
| 3. | A belt according to Claim 1 wherein the said other thread (4) is a second monofilament thread. |
| 4. | A belt according to Claim 2 or Claim 3 wherein the first and second monofilament threads (3,4) are twisted together to form the weft yarns. |
| 5. | A belt according to Claim 1 wherein the monofilament thread (3) is provided in combination with two or more other monofilament threads (1114) to form the weft yarns. |
| 6. | A belt according to Claim 5 wherein all of the monofilament threads (1114) are braided together to form the weft yarns. |
| 7. | A belt according to Claim 5 wherein two pairs of monofilament threads (5,6 and 8,9) are twisted together, to form two intermediate filaments (7,10), and the two intermediate filaments (7,10) are twisted together to form the weft yarns. |
| 8. | A belt according to Claim 1 wherein the monofilament thread (23) is provided in combination with at least one multifilament thread (2022). |
| 9. | A belt according to Claim 8 wherein the or each multifilament thread (2022) is twisted around the monofilament thread (23) to form the weft yarns. |
| 10. | A belt according to Claim 9 wherein the plurality of multifilament threads (2022) are provided, the multifilament threads (2022) all being twisted around the monofilament thread (23) to form the weft yarns. |
| 11. | A belt according to Claim 9 wherein a plurality of multifilament threads (1518) are braided about the monofilament thread (19) to form the weft yarns. |
| 12. | A belt according to any one of the preceding Claims in the form of a vehicle safetybelt. |
| 13. | A webbing belt, the webbing belt being formed from weft yarns and warp yarns, the weft yarns extending transversally from side to side of the belt and the warp yarns extending longitudinally of the belt, the weft yarns being formed from at least one monofilament thread (3), the monofilament thread (3) being provided in combination with a second monofilament thread (4), the first and second monofilament threads (3,4) being twisted together to form the weft yarns. |
THE PRESENT INVENTION relates to a webbing belt, and more particularly relates to a webbing belt suitable for use as a safety-belt in a motor vehicle.
Webbing belts are used as safety-belts in motor vehicles and also in air-craft, but webbing belts also find other applications, for example, as safety-belts for climbers.
Webbing belts, especially webbing belts as use as seat-belts are typically woven from warp and weft yarns, with the warp and weft yarns being multifilament yarns. Belts formed using such a technique will be very soft.
It is desirable to make a webbing belt which is relatively stiff in the transverse direction, especially when the belt is to be used as a safety-belt, to spread the load which is applied to the belt when an accident occurs. Transverse stiffness can be obtained in a belt by using weft yams which are not of a multifilament construction, but which, instead, are monofilament weft yarns.
A problem that arises when using monofilament weft yarns in the manufacture of a belt is that the edges of the belt will be very hard. This is clearly undesirable, especially in the context of a belt which is to be used as a seat- belt in a motor vehicle.
It has been proposed before to provide a relatively soft edge for a belt which has monofilament weft yarns, by using an extra weft yarn and a knitting process at the edge portion. An arrangement of this type is disclosed is WO 01/48285. Because this technique requires the use of an extra weft yarn and an additional operation, the technique is relatively costly and time- consuming.
It has also been proposed to use two weft yarns in parallel, namely a monofilament yarn and a multifilament yarn. The monofilament yarns are woven in such a way that the monofilament yarns are always spaced a predetermined distance from the edge of the belt. Thus, in the edge region of the belt, there are only the relatively soft multifilament yarns. This arrangement is relatively complicated and requires the provision of additional weft yarns.
It has also been proposed to weave a soft profile at the edge of the belt, as shown in DE 2,446,837, and it has even been proposed to weave a loop of fabric at the edge of the belt to obtain a hollow section, as shown in DE 2,508,732. All of these arrangements require special weaving apparatus or provide an edge portion of a greater thickness than the central region of a belt. This is clearly undesirable, especially where the belt is to be wound on to a retractor spool.
The present invention seeks to provide an improved belt.
According to one aspect of this invention there is provided a webbing belt, the webbing belt being formed from weft yarns and warp yarns, the weft yarns extending transversally from side to side of the belt and the warp yarns extending longitudinally of the belt, wherein the weft yarns are formed from at least one monofilament thread, the monofilament thread being provided in combination with at least one other thread.
In one embodiment the said other thread is a second monofilament thread.
According to another aspect of this invention there is provided a webbing belt, the webbing belt being formed from weft yarns and warp yarns, the weft yarns extending transversally from side to side of the belt and the warp yarns
extending longitudinally of the belt, wherein the weft yarns are formed from at least one monofilament thread, the monofilament thread being provided in combination with a second monofilament thread.
Conveniently the first and second monofilament threads are twisted together to form the weft yarns.
Alternatively the monofilament is provided in combination with two or more other monofilament threads to form the weft yarns.
Preferably all of the monofilament threads are braided together to form the weft yarns.
Alternatively two pairs of monofilament threads are twisted together, to form two intermediate filaments, and the two intermediate filaments are twisted together to form the weft yarns.
Alternatively again the monofilament is provided in combination with at least one multifilament thread.
Preferably the or each multifilament thread is twisted around the monofilament thread to form the weft yarns.
Conveniently the plurality of multifilament threads are provided, the multifilament threads all being twisted around the monofilament thread to form the weft yarns.
Alternatively a plurality of multifilament threads are braided about the monofilament thread to form the weft yarns.
Preferably a belt in accordance with the invention may be a vehicle safety-belt.
In order that the invention may be more readily understood, and so that further features thereof may be appreciated, the invention will now be described, by way of example, with reference to the accompanying drawings in which:
FIGURE 1 is a diagrammatic view of part of a safety belt,
FIGURE 2 is a diagrammatic view of one form of weft yarn,
FIGURE 3 is a diagrammatic view of an alternative form of weft yarn,
FIGURE 4 is a view of another form of weft yarn,
FIGURE 5 is a view of yet another form of weft yarn, and
FIGURE 6 is a view of yet another form of weft yarn.
Figure 1 illustrates a safety belt 1 formed in accordance with the invention. The safety belt is a webbing belt formed from transversally extending weft yams, which extend from one side edge to the other side edge of the safety belt and relatively long warp yarns which extend from one end towards the other end of the safety belt.
The weft yarns are composite weft yarns selected so that the webbing belt is relatively stiff in the transverse direction. This will assist in spreading the load which is applied to the belt when an accident occurs. Also, if the belt is relatively stiff, the webbing will exhibit a good behaviour during extraction from a retractor and during retraction into the retractor. The webbing is selected to increase the lateral stiffness of the webbing, which will assist in preventing the webbing from roping and/or twisting in the tongue that is conventionally mounted on the webbing of a safety belt or in the pillar loop adjuster.
Instead of using a special edge construction to cover the return points of a relatively hard monofil weft yarn, in embodiments of the invention, as will be described below, a weft yarn is used which although presenting a desired relatively stiff characteristic, does not give rise to the "hard edge" problem described above.
In embodiments of the invention the weft yarn is a yarn which has a multifil characteristic, and the composite yarn is formed from a monofilament thread which is in combination with at least one other thread. The weft may be formed by twisting and/or braiding two or more monofilament yarns together or by providing at least one monofilament in combination with at least one multifilament yarn. The resultant weft is used to form the weft of the belt with the weft extending from one longitudinal edge to the other longitudinal edge of the seat-belt.
Referring initially to Figure 2, a yarn which is suitable for use as a weft in a seat-belt of the type shown in Figure 1 consists of two monofilament threads 3,4 each of which has a diameter of 0.05 - 0.30 millimetres, the thread being simply twisted together to create a weft.
Figure 3 illustrates a more complicated weft in which two monofilament threads 5,6 each having a diameter of 0.05 - 0.30 millimetres are twisted together to form a first composite thread 7, and two corresponding monofil threads 7,8 are twisted together, in the same sense, to form another intermediate thread 10. The two intermediate threads 7 and 10 are twisted together, in the opposite sense, to form a single composite weft.
Figure 4 illustrates a further embodiment of the invention in which four monofil threads 11 ,12,13,14 are braided together to form a single weft.
Figure 5 illustrates an embodiment in which four multifilament threads 15,16,17,18 are braided about a single central monofil thread 19 which acts as a core, to create a weft.
Figure 6 illustrates a further embodiment in which three multifilament threads 20,21 ,22 are wound around a monofilament core 23 to create a weft. Any appropriate number of multifilament threads may be wound round a single monofilament thread in this way.
Surprisingly it has been found that a safety-belt woven from weft threads of the various types described above have a comfortable edge, without the necessity for a complicated weaving set up. There is no requirement for extra edge threads and there is no requirement for a weft insertion mechanism.
In many embodiments of the invention it has been found that there is a noise reduction of the edge material, and it is believed that this is due to the inclusion of hard monofil threads in combination with multifil threads as the weft, or, where no multifilament threads are used, the relatively fine size of the monofilament threads that have been used.
It has been found that safety-belts made from a weft of the type described above present good characteristics with regard to the contact between the webbing edge and a seat occupant to be protected by the webbing. The edge has been found to be comfortable and nonabrasive.
Furthermore it has been found that in many preferred embodiments of the invention the webbing presents a good "sew-ability" characteristic.
When used in this specification and claims, the terms "comprises" and "comprising" and variations thereof mean that the specified features, steps or
integers are included. The terms are not to be interpreted to exclude the presence of other features, steps or components.