| CLAIMS 1. A wrapped container of consumer goods comprising: a container; at least one bundle of consumer goods housed within the container and wrapped in an inner liner, wherein the inner liner comprises a tab portion defined by at least one line of weakness in the inner liner, wherein the tab portion may be at least partially separated from the rest of the inner liner in order to provide an opening through which the consumer goods can be accessed and wherein the tab portion is moveable between a closed position in which the opening is covered and an open position in which the consumer goods can be removed through the opening; an outer wrapper, wrapped around the filled container; and at least one adhesive label comprising a resealable adhesive, wherein the adhesive label is removably mounted on a separate carrier element provided inside the outer wrapper and wherein the adhesive label is adapted to be attached to the tab portion of the inner liner and is capable of retaining the tab portion in the closed position. 2. A wrapped container according to claim 1 wherein the carrier element is provided between the inner liner and the container. 3. A wrapped container according to claim 1 wherein the carrier element is provided between the inner liner and the consumer goods. 4. A wrapped container according to claim 1 wherein the carrier element is adhered to an outer surface of the container, or to the inside of the outer wrapper. 5. A wrapped container according to any preceding claim wherein the adhesive label comprises an adhesive free surface area, wherein this adhesive free surface area corresponds in size to the opening in the inner liner 6. A wrapped container according to any preceding claim further comprising an inner frame mounted within the container, wherein the carrier element does not form any part of the inner frame. 7. A wrapped container according to claim 6, wherein the inner frame comprises a cover layer wherein the surface structure of the cover layer is selected such that substantially no adhesive is transferred from the adhesive label to the cover layer when the adhesive label is attached to the cover layer of the inner frame. 8. A wrapped container according to any preceding claim wherein the at least one adhesive label comprises a tab portion at one end without adhesive. 9. A wrapped container according to any preceding claim wherein the at least one adhesive label includes one or more rows of perforations. 10. A wrapped container according to any preceding claim wherein the at least one adhesive label comprises a first label portion for attachment to the front side of the inner liner and a second label portion for attachment to the top side of the inner liner, wherein the first label is connected to the second label portion, wherein the edges of the first label portion extend as opposed cuts into the second label portion. 11. A wrapped container according to claim 10 wherein the end of each of the opposed cuts terminates in a semi-circular cut. 12. A wrapped container according to claim 10 or 11 wherein each of the opposed cuts is bridged with a material bridge part way along the length of the cut. 13. A wrapped container according to any preceding claim comprising a flavour agent releasable upon removal of the adhesive label from the carrier element. 14. A wrapped container according to any preceding claim comprising smoking articles. 15. A wrapped container comprising: a container; at least one bundle of consumer goods housed within the container and wrapped in an inner liner; an outer wrapper, wrapped around the filled container; and at least one adhesive label removably mounted on a separate carrier element, wherein the carrier element is provided inside the outer wrapper and wherein the adhesive label comprises a flavour agent releasable upon removal of the adhesive label from the carrier element. 16. A wrapped container according to claim 15 wherein the flavour agent comprises a plurality of microcapsules containing liquid flavourant, wherein the microcapsules are applied to a surface of the adhesive label. |
The present invention relates to a wrapped container for consumer goods, wherein the wrapped container includes at least one adhesive label provided on a carrier element. The wrapped container finds particular application as a wrapped container of smoking articles.
It is known to package consumer goods in containers formed from folded laminar blanks. For example, elongate smoking articles, such as cigarettes and cigars, are commonly sold in hinge lid packs having a box for housing the smoking articles and a lid connected to the box about a hinge line extending across the back wall of the container. Such packs are typically constructed from one-piece laminar cardboard blanks. In use, the lid is pivoted about the hinge line to open the pack and so gain access to the smoking articles held in the box.
The smoking articles within the pack are typically wrapped in an inner liner. In order to access the smoking articles within the inner liner, typically a pre-perforated section of the inner liner is removed by the consumer upon first opening of the pack.
EP-A-0 944 539 discloses a pack for smoking articles in which a resealable barrier layer is provided in the form of an inner wrapper. The barrier layer is provided with an access aperture defined by lines of weakness in the barrier layer. A cover layer having a permanently tacky surface engageable with the barrier layer is applied to the barrier layer such that it covers the aperture and can be used to reseal the barrier layer between uses. A frame is provided between the smoking articles and the barrier layer to provide a surface against which pressure can be applied in order to close the cover layer.
DE-A-102 08 026 discloses a pack for smoking articles which is provided with an insert including one or more adhesive labels which can be used to decorate the outer surfaces of the pack after opening.
It would be desirable to provide a novel container for consumer goods wherein the container provides the consumer with a choice to seal the inner packaging between uses. It would further be desirable if such a novel container could be manufactured with standard packaging machinery and with a standard barrier layer or inner liner.
According to the invention there is provided a wrapped container of consumer goods comprising: a container; a bundle of consumer goods wrapped in an inner liner and housed within the container; an outer wrapper, wrapped around the filled container; and at least one adhesive label. The adhesive label comprises a resealable adhesive and is removably mounted on a separate carrier element. According to the invention, the carrier element with the at least one adhesive label mounted thereon is provided within the outer wrapper, that is, the carrier element is located between the outer wrapper and the container, within the container and the inner liner, or between the inner liner and the bundle of consumer goods. The inner liner comprises a tab portion defined by at least one line of weakness in the inner liner, wherein the tab portion may be at least partially separated from the rest of the inner liner in order to provide an opening through which the consumer goods can be accessed. The tab portion remains attached to the inner liner after opening such that it is moveable between an open positjon in which the consumer goods can be removed through the opening in the inner liner and a closed position in which the opening is covered again. The at least one adhesive label is adapted to be attached to the tab portion of the inner liner and is capable of retaining the tab portion in the closed position between uses. This may be achieved, for example, by adhering part of an adhesive label to the tab portion and the other part to the inner liner, or another part of the container.
The term "separate carrier element" is used throughout the specification to denote that the carrier element is not an integral part of the container, the outer wrapper or the inner liner.
The at least one adhesive label is removable from the carrier element and may be used for a number of different purposes. For example, in one preferred embodiment the at least one adhesive label is adapted such that it may be used to seal the inner liner between uses. This advantageously protects the consumer goods within the inner liner once the container has been opened for the first time. In another preferred embodiment, the at least one adhesive label may be adapted such that it may be applied to the outer surface of the container for decorative purposes.
The at least one adhesive label may be printed or otherwise embellished and may be used, for example, to alter or emphasise the design on the exterior of the container, or to personalise the appearance of the container.
Alternatively or in addition, the at least one adhesive label may comprise flavour agents that may be released by the consumer when the adhesive label is released from the carrier element. Preferably, the flavour agent comprises a plurality of microcapsules containing a flavour agent, such as a liquid flavourant, wherein the microcapsules are applied to a surface of the adhesive label. During use of the adhesive label, for example when the label is removed from the carrier element, the microcapsules are ruptured and the flavour agent is released. The microcapsules may be applied to the surface of the adhesive label in a fluid coating material, which acts as a carrier.
According to the invention there is provided a wrapped container of consumer goods comprising: a container; at least one bundle of consumer goods housed within the container and wrapped in an inner liner; an outer wrapper, wrapped around the filled container; and at least one adhesive label removably mounted on a separate carrier element, wherein the carrier element is provided inside the outer wrapper and wherein the at least one adhesive label comprises a flavour agent releasable upon removal of the adhesive label from the carrier element. Preferably, the flavour agent comprises a plurality of microcapsules containing a flavour agent, as described above.
Any desired flavour may be incorporated into the adhesive label. For example, the flavour may be selected from: menthol, peppermint, spearmint, coffee, tea and spices (such as cinnamon, clove and ginger).
In certain preferred embodiments of the present invention, the container includes two or more adhesive labels, each of which is provided with a flavour agent. The flavour agent incorporated into the two or more adhesive labels may be the same or different to each other. Where the flavour agents are different, this provides the consumer with a variety of options to choose from. The two or more adhesive labels with flavour agents may be provided on the same carrier element, or on different carrier elements. Where the adhesive labels are provided on different carrier elements, the two or more adhesive labels may be packaged together, or separately within the outer wrapper. For example, each adhesive label with a flavour agent may be wrapped in an individual wrapper or pouch which may be separate from each other or attached together, such as in a roll or blister pack. Preferably, where the individual wrappers or pouches are attached together, lines of weakness are provided so that the wrappers or pouches are readily separable from each other. The two or more adhesive labels may be provided in a roll or blister pack.
In wrapped containers according to the invention, the dimensions of the carrier element are preferably selected so that the overall size of the wrapped container is not affected by the insertion of the carrier element. The carrier element may be inserted at the front side of the container, or at the back side of the container, or at any other side.
The carrier element may be formed from any suitable sheet material, including but not limited to paper, cardboard or plastics sheet material. The surface of the carrier element on which the at least one adhesive label is mounted is formed of a material that allows the at least one adhesive label to be securely mounted but readily removed for attachment to the container or inner liner. Suitable sheet materials for this purpose are known.
The carrier element may take the form of an "insert", which is a piece of sheet material that can be inserted into the container during manufacture. The production of inserts is well known in the art and machinery to insert sheet material into containers is well established. Thus, the invention may be readily implemented using standard packaging machinery. The insert may be inserted, for example, between the inner liner and the container, or between the inner liner and the bundle of consumer goods. Thus, the insert is typically not visible from the outside of the pack, unless the container is at least partially transparent. The insert is therefore protected by the container itself. In addition, the insert can act as a surprise to the consumer.
Alternatively, the carrier element may take the form of an "onsert", which is inserted between the container and the outer wrapper during manufacture. Advantageously, both insert and onsert arrangements can be achieved using existing packaging machinery and methods. For example, insert and onsert machinery are disclosed in the international patent applications WO-A-2004/003726 and WO-A-2004/076322.
In addition, the design of the container itself need not be altered to account for the addition of the carrier element. The at least one adhesive label can therefore readily be incorporated into wrapped containers for consumer goods without the need for any significant modification of existing apparatus, techniques and container blanks.
Providing the carrier element within the outer wrapper advantageously protects the adhesive label from abrasion and other forces that may otherwise deteriorate the functionality or visual aspect of the adhesive label. In addition, the outer wrapper prevents the inadvertent loss of the carrier element as long as the outer wrapper is intact.
The carrier element with the at least one adhesive label mounted thereon may be provided entirely separately from the other components. In this case, it will be simply inserted within the container or between the container and outer wrapper during assembly of the wrapped container. Alternatively, where the carrier element is provided as an onsert, the carrier element may be attached to the outer wrapper or the outside of the pack, such that it remains in place until the container is unwrapped. Preferably, in this case the carrier element is removably adhered to the inside of the outer wrapper or the outside of the container such that is can be readily detached and separated from the rest of the container once the outer wrapper has been removed. In use, the carrier element may be disposed of, once the adhesive label is removed.
A single adhesive label may be provided on the carrier element. Alternatively, a plurality of adhesive labels may be provided on the carrier element, which may be the same or a different size and shape to each other. Alternatively, a plurality of adhesive labels may each be provided on a separate carrier element. If intended for the purposes of decorating the exterior of the container, the plurality of adhesive labels may be provided with the same or different graphics or text to each other. In addition, the carrier element may carry printed information underneath the adhesive label that only becomes visible once the adhesive label is removed.
The at least one adhesive label comprises a resealable adhesive, such that the label can be removed from a surface of the container or inner liner and reattached to the same or a different surface a number of times. This is advantageous, since it allows for repeated opening and closing of the inner liner in order to access the consumer goods individually. In this case, the resealable adhesive will preferably provide sufficient adhesion for the label to be reattached at least as many times as there are consumer goods in the inner liner so that it can be used to reseal the inner liner until the container is empty.
In a particularly preferred embodiment of the present invention, the at least one adhesive label comprises a first label section and a second label section, wherein the fist label section is adapted to be attached to the inner liner such that it may cover an opening in the inner liner and wherein the second label section is intended to be attached to the top of the inner liner such that it provides support for the first label section. The adhesive on the second label portion is preferably tackier than the adhesive on the first label portion. The tackier adhesive on the second label portion attaches the label firmly to the inner liner such that the entire adhesive label is not removable when removing the first label section to gain access to the consumer goods within the inner liner.
Preferably, the first label portion is connected to the second label portion and the edges of the first label portion extend as opposed cuts into the second label portion. When the adhesive label is in place on the inner liner, the cuts allows a part of the second label portion to be lifted with the first label portion, away from the inner liner.
Preferably, the end of each of the opposed cuts terminates in a semi-circular cut, so that the end of each cut curves back on itself. The advantage of this semi-circular shape is to prevent the adhesive label being torn as a result of the propagation of the cuts when the label is pulled away from the inner liner and the first label portion is pulled away from the second label portion. Instead of tearing, the material is twisted as a result of the semi-circular cuts so that damage to the adhesive label is substantially prevented.
Preferably, each of the opposed cuts is bridged with a material bridge part way along the length of the cut. The term 'material bridge' is used to refer to a small portion of material that extends across the cut, so that the cut is interrupted at a point along its length. The material bridge may be provided by forming aligned cuts with a short gap between them so that the material bridge is formed by the material of the adhesive label. Alternatively, the material bridges may be applied over the cuts once the cuts have been made in the adhesive label.
The force required to remove the label from the carrier layer is lower than the force to break the material bridges. Therefore, the adhesive label remains intact with the first and second label portions held together by the material bridge whilst the adhesive label is removed from the carrier layer and applied to the inner liner. This facilitates the application of the adhesive label since the label can more easily be handled when the integrity of the label is maintained. Once the adhesive label is in place on the inner liner, the material bridges can readily be broken in order to separate the first and second label portions so that the inner liner can be opened.
In preferred embodiments of the invention, an inner frame is provided within the container, between the container and the inner liner. Where an inner frame is provided and the at least one adhesive label is used to re-seal the opening of the inner liner, as described above, the at least one adhesive label may be secured to the front wall of the inner frame to retain the tab portion in a closed position to seal the container. Advantageously, an inner frame with a large surface area increases the structural strength of the container. The increased structural strength provided by the inner frame allows a secure closing of the adhesive label. This is particularly advantageous for subsequent closing operations when the container is no longer full.
Preferably, the inner frame comprises a cover layer wherein the surface structure of the cover layer is selected such that substantially no adhesive is transferred from the adhesive label to the cover layer when the adhesive label is attached to the cover layer of the inner frame. For example, the inner frame may comprise a cover layer of laminated polyethylene terephthalate (PET). The cover layer may be transparent or metallised. Preventing the transfer of adhesive from the label to the inner frame has the advantage that dust or small particles, for example so called "tobacco shorts", will not attach to the inner frame.
In order to increase the available surface area of the inner frame to which the at least one adhesive label may be adhered, at least one of the front wall of the inner frame and the front wall of the container may be adapted such that a greater area of the inner frame is exposed upon opening the container. For example, in one embodiment a cut out is provided at the top edge of the front wall of the box of the container. The size and shape of the cut out preferably correspond to the size and shape of the at least one adhesive label so that the adhesive label may be adhered to the inner frame exposed by the cut out.
Preferably, the adhesive label comprises an adhesive free surface area, wherein this adhesive free surface area corresponds in size to the opening in the inner liner. When the adhesive label is applied to the inner liner, this adhesive free surface area may cover the opening in the inner liner. This will prevent dust or small particles, for example tobacco shorts, to attach to the adhesive label where the adhesive label may come into contact with the consumer goods within the inner liner.
Preferably, the at least one adhesive label includes a tab portion at one end that does not have any adhesive on it. This may be advantageous since the tab portion enables a better grip on the adhesive label and therefore facilitates the removal of the at least one adhesive label from the carrier element and also from the surface of the container, inner liner or inner frame, where present, to which it may be subsequently adhered. Particularly preferably, the tab portion is a semi-circular tab portion extending from the bottom edge of the adhesive label. Preferably, the semi-circular tab portion does not extend the full width of the label, to further facilitate grip on the adhesive label.
Where the at least one adhesive label is intended to be applied to the exterior of the container, the at least one adhesive label may advantageously comprise one or more lines of weakness, such as rows of perforations, to coincide with any hinge lines on the container. This is so that the at least one adhesive label does not hinder the opening of the container in order to access the consumer goods therein.
The container may take any suitable form for housing consumer goods. For example, the container may be a hinge-lid container having one or more hinge lids connected to a box housing the consumer goods. Alternatively, the container may be a slide and shell container having an inner slide for housing the consumer goods mounted within an outer shell. Where the container is a slide and shell container, the outer shell or the inner slide may comprise one or more hinge lids.
The container, inner frame, inner liner and outer wrapper may be formed from any suitable materials including, but not limited to, cardboard, paperboard, plastic, metal, or combinations thereof. Preferably, the container is formed from one or more folded laminar cardboard blanks and preferably, the cardboard has a weight of between about 100 grams per square metre and about 350 grams per square metre.
Preferably, the inner liner is formed of metal foil or metallised paper.
Preferably, the outer wrapper is a transparent polymeric film of, for example, high or low density polyethylene, polypropylene, oriented polypropylene, polyvinylidene chloride, cellulose film, or combinations thereof and the outer wrapper is applied in a conventional manner. The outer wrapper may include a tear tape. In addition, the over wrapper may be printed with images, consumer information or other data.
Containers according to the invention may be in the shape of a rectangular parallelepiped, with right-angled longitudinal and right-angled transverse edges. Alternatively, the container may comprise one or more rounded longitudinal edges, rounded transverse edges, bevelled longitudinal edges or bevelled transverse edges, or combinations thereof. For example, the container according to the invention may comprise, without limitation:
- One or two longitudinal rounded or bevelled edges on the front wall, and/or one or two longitudinal rounded or bevelled edges on the back wall.
- One or two transverse rounded or bevelled edges on the front wall, and/or one or two transverse rounded or bevelled edges on the back wall.
- One longitudinal rounded edge and one longitudinal bevelled edge on the front wall, and/or one transverse rounded edge and one transverse bevelled edge on the back wall.
- One or two transverse rounded or bevelled edges on the front wall and one or two longitudinal rounded or bevelled edges on the front wall.
- Two longitudinal rounded or bevelled edges on a first side wall or two transverse rounded or bevelled edges on the second side wall.
Where the container comprises one or more rounded edges and is made from one or more laminar blanks, preferably the blanks comprise three, four, five, six or seven scoring lines or creasing lines to form each rounded edge in the assembled container. The scoring lines or creasing lines may be either on the inside of the container or on the outside of the container. Preferably, the scoring lines or creasing lines are spaced from each other by between about 0.3 mm and 4 mm. Preferably, the spacing of the creasing lines or scoring lines is a function of the thickness of the laminar blank. Preferably, the spacing between the creasing lines or scoring lines is between about 0.5 and about 4 times larger than the thickness of the laminar blank.
Where the container comprises one or more bevelled edge, preferably the bevelled edge has a width of between about 1 mm and about 10 mm, preferably between about 2 and about 6 mm. Alternatively, the container may comprise a double bevel formed by three parallel creasing or scoring lines that are spaced such that two distinct bevels are formed on the edge of the container.
Where the container comprises a bevelled edge and is made from one or more laminar blanks, the bevel may be formed by two parallel creasing lines or scoring lines in the laminar blank. The creasing lines or scoring lines may be arranged symmetrically to the edge between a first wall and a second wall. Alternatively, the creasing lines or scoring lines may be arranged asymmetrically to the edge between the first wall and the second wall, such that the bevel reaches further into the first wall of the container than into the second wall of the container.
Alternatively, the container may have a non-rectangular transversal cross section, for example polygonal such as triangular or hexagonal, or oval, semi-oval, circular or semi-circular.
Containers according to the invention find particular application as packs for elongate smoking articles such as, for example, cigarettes, cigars or cigarillos. It will be appreciated that through appropriate choices of the dimensions thereof, containers according to the invention may be designed for different numbers of conventional size, king size, super-king size, slim or super-slim cigarettes.
Through an appropriate choice of the dimensions thereof, containers according to the invention may be designed to hold different total numbers of smoking articles, or different arrangements of smoking articles. For example, through an appropriate choice of the dimensions thereof, containers according to the invention may be designed to hold a total of between ten and thirty smoking articles.
The smoking articles in the container may be arranged in different collations, depending on the total number of smoking articles. For example, the smoking articles may be arranged in a single row of six, seven, eight, nine or ten. Alternatively, the smoking articles may be arranged in two or more rows. The two or more rows may contain the same number of smoking articles. For example, the smoking articles may be arranged in: two rows of five, six, seven, eight, nine or ten; three rows of five or seven; or four rows of four, five or six. Alternatively, the two or more rows may include at least two rows containing different number of smoking articles to each other. For example, the smoking articles may be arranged in: a row of five and a row of six (5-6); a row of six and a row of seven (6-7); a row of seven and a row of eight (7-8); a middle row of five and two outer rows of six (6-5-6); a middle row of five and two outer rows of seven (7-5-7); a middle row of six and two outer rows of five (5-6-5); a middle row of six and two outer rows of seven (7-6-7); a middle row of seven and two outer rows of six (6-7-6); a middle row of nine and two outer rows of eight (8-9-8); or a middle row of six with one outer row of five and one outer row of seven (5-6-7).
Containers according to the present invention may hold smoking articles of the same type or brand, or of different types or brands. In addition, both filterless smoking articles and smoking articles with various filter tips may be contained, as well as smoking articles of differing length (for example, between about 40 mm and about 180 mm), diameter (for example, between about 4 mm and about 9 mm). In addition, the smoking articles may differ in strength of taste, resistance to draw and total particulate matter delivery. Preferably, the dimensions of the container are adapted to the length of the smoking articles, and the collation of the . smoking articles. Typically, the outer dimensions of the container are between about 0.5 mm to about 5 mm larger than the dimensions of the bundle or bundles of smoking articles housed inside the container.
The length, width and depth of containers according to the invention may be such that, in the closed position, the resultant overall dimensions of the container are similar to the dimensions of a typical disposable hinge-lid pack of twenty cigarettes.
Preferably, containers according to the invention have a height of between about 60 mm and about 150 mm, more preferably a height of between about 70 mm and about 125 mm, wherein the height is measured from the top wall to the bottom wall of the container.
Preferably, containers according to the invention have a width of between about 12 mm and about 150 mm, more preferably a width of between about 70 mm and about 125 mm, wherein the width is measured from one side wall to the other side wall of the container.
Preferably, containers according to the invention have a depth of between about 6 mm and about 100 mm, more preferably a depth of between about 12 mm and about 25 mm wherein the depth is measured from the front wall to the back wall of the container (comprising the hinge between box and lid).
Preferably, the ratio of the height of the container to the depth of the container is in between about 0.3 to 1 and about 10 to 1 , more preferably between about 2 to 1 and about 8 to 1 , most preferably between about 3 to 1 and 5 to 1
Preferably, the ratio of the width of the container to the depth of the container is in between about 0.3 to 1 and about 10 to 1 , more preferably between about 2 to 1 and about 8 to 1 , most preferably between about 2 to 1 and 3 to 1.
As well as housing a bundle of smoking articles, the container may further comprise other consumer goods, for example matches, lighters, extinguishing means, breath-fresheners or electronics. The other consumer goods may be attached to the outside of the container, contained within the container along with the smoking articles, in a separate compartment of the container or combinations thereof. The exterior surfaces of containers according to the invention may be printed, embossed, debossed or otherwise embellished with manufacturer or brand logos, trade marks, slogans and other consumer information and indicia.
The invention will be further described, by way of example only, with reference to the accompanying drawings in which:
Figure 1 shows a front view of a hinge lid container according to the present invention, with an adhesive label in place on the inner liner; and
Figure 2 shows the carrier element comprising the adhesive label on a carrier layer.
The hinge lid container 2 shown in Figure 1 is a rectangular parallelepiped and comprises a box 10 and a lid 20 that is hinged to the box 10 along a hinge line extending substantially horizontally along the back wall of the container 2. A bundle of cigarettes 5 is housed in the box 10 of the container 2. The bundle is wrapped in an inner liner 4. The overall size and construction of the box 10 and lid 20 of container 2 are substantially the same as that of a standard hinge lid cigarette pack.
The box 10 has a box front wall 12, a box left side wall, a box right side wall 14, a box back wall, and a box bottom wall.
The terms "front", "back", "upper", "lower", "side", "top", "bottom" and other terms used to describe relative positions of the components of containers 2 according to the invention refer to the container in an upright position with the lid 20 at the top end and the hinge on the back. The terms "left" and "right" are used with reference to side walls of the container when the container 2 is viewed from the front in its upright position. When the container in the upright position is open, the cigarettes 5 contained in the box 10 may be removed from the upper end of the container 2.
The upper side of the box 10 is open, to provide an upper opening through which the cigarettes 5 can be removed. The box front wall 12 comprises a semi-circular cut out 16 at the upper free edge 18, the purpose of which will be described below.
The lid 20 has a lid front wall 22, a lid left side wall, a lid right side wall 24, a lid back wall and a lid top wall. When the container 2 is closed, the free edges of the walls of the lid 20 abut the free edges of the walls of the box 10 along a line of abutment, except for at the front of the container where the cut out 16 is provided. In the closed position, the walls of the lid 20 therefore form extensions of the corresponding walls of the box 10 to define the walls of the container 2.
An inner frame 30 is mounted within the box 10 of the container 2. The inner frame 30 comprises an inner frame front wall 32, an inner frame left side wall and an inner frame right side wall 34 which are connected to the inner surface of the box front wall 12, box left side wall and box right side wall 14, respectively. The inner frame front wall 32 includes a rectangular cut out 36 at the top free edge thereof, in order to facilitate removal of the cigarettes 5 from the box 10. The inner frame front wall 32 is of sufficient length that it extends below the cut out 16 provided in the box front wall 12.
Prior to first opening, the container 2 is wrapped in an outer wrapper (not shown) formed of a transparent film, in the conventional manner.
The wrapped container includes the carrier element, or insert, shown in Figure 2, which is inserted between the box 10 and the inner liner 4 during assembly of the container 2. The insert 40 is rectangular in shape and slightly smaller in size than the front wall of the container, such that it may be conveniently inserted within the container.
The insert 40 comprises a carrier layer 42 on which is provided a sticker, or self- adhesive label 50. The label 50 comprises a substantially rectangular first label portion 52 that is intended to be attached to the upper front side of the inner liner 4. The label 50 further comprises a substantially rectangular second label portion 54 that is connected to the first label portion 52. The second label portion 54 is intended to be attached to the top side of the inner liner 4. The edge 56 of the first label portion 52 extends as a cut into the second label portion 54 in order to allow a section of the second label portion 54 to be lifted off the top of the inner liner 4 to allow access to cigarettes 5. These cuts terminate in semicircular cuts 62. The semicircular shape prevents the cuts from being further torn when the label 50 is detached from the inner liner 4.
The cuts are bridged with small material bridges 60. The material bridges 60 are designed such that the force needed to remove the label 50 from the carrier layer 42 is not sufficient to break the bridges, maintaining the integrity of the label 50. This simplifies the application of the label 50 onto the inner liner 4. The material bridges 60 will easily break once the label 50 is attached to the inner liner 4 and the label is lifted to get access to the cigarettes 5.
The side of the label 50 that is facing the carrier 40 is covered with a peelable, resealable adhesive except in the surface area 58 shown with dashed lines in Figure 2. The surface area 58 covers the opening in the inner liner 4 when applied to the inner liner 4. Due to the lack of adhesive in this surface area 58, dust and small particles like, for example, tobacco shorts, or the end of the cigarettes 5 will not adhere to the label 50. In addition, transfer of adhesive from the label 50 to the cigarettes 5 is prevented.
A semi-circular tab portion 64 extends from the bottom edge of the first label portion 52. The diameter of the semi-circular portion 64 is less than the width of the lower part of the first label portion 52 such that is does not extend the full width of the label 50. The semi-circular portion 64 of the label 50 does not comprise adhesive, thereby facilitating removal of the sticker from the label 50 and subsequently, from the container.
In order to securely close the opening of the inner liner, thereby resealing the inner liner 4, the lower part of the first label portion 52 of the label 50 may be adhered to the inner liner 4 at the front of the wrapped bundle and the inner frame front wall 32. When the inner liner is sealed or closed, the semi-circular portion 64 of the sticker will lie within the cut out 16 provided in the front wall of the box 10 of the container 2. The size and shape of the label 50 is such that it fully covers the opening in the inner liner, thereby providing a good seal.
The adhesive on the label 50 is such that the label 50 may be removed from the inner frame 3 and re-sealed in order to open and close the opening in the inner liner 4 a plurality of times, until the container 2 is empty. To prevent adhesive being transferred from the label 50 to the inner frame 30, the inner frame 30 is covered with a metallised layer of laminated polyethylene terephthalate (PET).
The container 2 may be filled and assembled using conventional apparatus and methods, modified to include a conventional machine for adding the insert 40 with the label 50 to the container.