PURPOSE: To produce an Fe-base alloy which has the soft magnetic characteristics suitable compacted magnetic cores and magnetic shielding materials and has an excellent hyperfine crystal compsn. by subjecting the melt of the Fe-base alloy having a specific compsn. to super-rapid cooling.
CONSTITUTION: The melt of the Fe-base alloy having the compsn. expressed by formula I is subjected to the super-quick cooling by an atomization method or cavitation method, etc., and thin amorphous strips, flakes, alloy wires, etc., are produced. This amorphous Fe-base alloy material is heated by charging hydrogen for the time enough to induce embrittlement in a temp. range from the temp. lower by about 250°C than the crystallization temp. of said alloy up to the crystallization temp. to embrittle the material; thereafter, the material is pulverized. The powder is further reheated to the temp. higher than the crystallization temp. to recrystallize at least 50% of the amorphous structure to crystal grains of ≤500 average grain size. The Fe-base alloy powder which has the hyperfine crystal structure having the excellent soft magnetic characteristics and is suitable for the compacted magnetic cores and magnetic shielding materials is thus produced.
YAMAUCHI KIYOTAKA