Login| Sign Up| Help| Contact|

Patent Searching and Data


Title:
COMBINED REVERSE AND MECHANICAL OVERDRIVE GEAR FOR POWER SPLIT HYBRID POWERTRAIN
Document Type and Number:
WIPO Patent Application WO/2018/169463
Kind Code:
A1
Abstract:
The present invention related to a hybrid powertrain for a vehicle, said hybrid powertrain comprising: an internal combustion engine; a torque converter; a first and a second electric machine electrically coupled to each other; a planetary gear set. The first electric machine is engaged to a first member of the planetary gear set. The internal combustion engine is rotation direction selectively engaged to a second member of the planetary gear set, said internal combustion engine being engaged to the second member of the planetary gear set via the torque converter. The second electric machine is engagable to the second and a third member of the planetary gear set so as to establish a plurality of operational modes of the hybrid powertrain. The internal combustion engine is engaged to the second member of the planetary gear set so as to allow forward and backward movement of the vehicle.

Inventors:
ROWA ANDREAS (SE)
Application Number:
PCT/SE2018/050021
Publication Date:
September 20, 2018
Filing Date:
January 11, 2018
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
BAE SYSTEMS HAEGGLUNDS AB (SE)
International Classes:
B60K6/365; B60K1/02; B60K6/387; B60K6/445; B60K6/48; B60K6/50; B60W10/02; B60W10/06; B60W10/08; B60W20/10; F16H3/60
Foreign References:
US20080195286A12008-08-14
US20100029429A12010-02-04
DE102012213277A12014-01-30
US20060009323A12006-01-12
EP1876080A22008-01-09
EP2708399A12014-03-19
US20070105678A12007-05-10
Attorney, Agent or Firm:
ZACCO SWEDEN AB (SE)
Download PDF:
Claims:
CLAIMS

1 . A hybrid powertrain (10: 1 ,10:2) for a vehicle (1 ), said hybrid powertrain comprising:

- an internal combustion engine (ICE); - a torque converter (TC);

- a first and a second electric machine (EMA, EMB) electrically coupled to each other; and characterized in comprising:

- a planetary gear set (PGS), comprising a first (RGM), a second (CSM) and a third member (SGM), wherein the internal combustion engine is rotation direction selectively engaged to the second member of the planetary gear set, said internal combustion engine being engaged to the second member of the planetary gear set via the torque converter, the first electric machine (EMA) is engaged to the first member of the planetary gear set, the second electric machine (EMB) is engagable to the second and third member of the planetary gear set so as to establish a plurality of operational modes (M1 :F,M2:F,M3:F,M4:F, M1 :R, M2:R, M3:R, M4:R) of a first and a second operational mode set (MSF, MSR) of the hybrid powertrain, wherein the internal combustion engine is engaged to the second member of the planetary gear set so as to allow forward and backward movement of the vehicle.

2. A hybrid powertrain according to claim 1 , wherein the first operational mode set is a forward operational mode set (MSF) comprising a plurality of operational modes (M1 :F,M2:F,M3:F,M4:F) for forward movement and the second operational mode set is a backward operational mode set (MSR) comprising a plurality of operational modes (M1 :R, M2:R, M3:R, M4:R) for backward movement.

3. A hybrid powertrain according to claim 1 or 2, wherein controlling the rotation direction in which the internal combustion engine is engaged to the second member of the planetary gear set determines which operational mode set of the first and second operational mode sets that is currently enabled.

4. A hybrid powertrain according to any of the preceding claims, wherein the internal combustion engine is rotation direction selectively engaged to the second member of the planetary gear set via a first angle gear wheel (W1 ) engaged to a second and third angle gear wheel (W2, W3), arranged on opposite sides of the first angle gear, and a claw clutch (CCL) being engaged to the second member of the planetary gear set, said claw clutch being movably arranged along a direction (DIR) enabling the claw clutch to be selectively engaged to the second or third angle gear wheel so as to allow controlling the rotation direction thereby enabling forward and backward movement of the vehicle.

5. A hybrid powertrain according to claim 4, wherein the claw clutch is movable between a first position (P1 ) and a second position (P2) and wherein the claw clutch is engaged to the second angle gear wheel, causing forward movement of the vehicle, when being in the first position and wherein the claw clutch is engaged to the third angle gear wheel, causing backward movement of the vehicle, when being in the second position.

6. A hybrid powertrain according to any of the preceding claims, wherein selection of entry into a particular operational mode of the plurality of operational modes of the first and second operational mode sets of the hybrid powertrain is controlled by engaging and/or disengaging the second electric machine to the second and/or third member of the planetary gear set.

7. A hybrid powertrain according to any of the preceding claims, wherein the second electric machine (EMB) is arranged engagable to the third member (SGM ) of the planetary gear set (PGS) via a first clutch (C1 ) and arranged engagable to the second member (CSM) of the planetary gear set (PGS) via a second clutch (C2).

8. A hybrid powertrain according to any of the preceding claims, wherein the first member of the planetary gear set is a ring gear, the second member is a carrier shaft and the third member is a sun gear.

9. A hybrid powertrain according to any of the preceding claims, wherein the third member of the planetary is coupled to an output member (SH1 , DA) for transferring of a driving torque from the hybrid powertrain to the ground.

10. A hybrid powertrain according to any of the preceding claims, wherein each of the first and second electric machine is configured to selectively be used as motor or generator.

1 1 . A hybrid powertrain according to any of the preceding claim, wherein the plurality of operational modes of the first and second operational mode sets comprises a first operational mode (M1 , M1 F,M1 R), caused by engaging the second electric machine to the second and third member of the planetary gear set, wherein the planetary gear set is arranged to rotate as single unit, the first operational mode corresponding to a torque converter supported internal combustion engine only operational mode.

12. A hybrid powertrain according to any of the preceding claims, wherein the plurality of operational modes of the first and second operational mode sets comprises a second operational mode (M2, M2F, M2R), caused by engaging the second electric machine to the third member of the planetary gear set and disengaging the second electric machine from the second member of the planetary gear set, wherein the first electric machine (EMA) is arranged to operate as a generator and the second electric machine (EMB) is arranged to operate as an motor, and wherein the planetary gear set is arranged to operate substantially as a differential gear, the second operational mode corresponding to a combined internal combustion engine and electric machine operational mode.

13. A hybrid powertrain according to any of the preceding claims, wherein the plurality of operational modes of the first and second operational mode sets comprises a third operational mode (M3, M3F, M3R) caused by disengaging the second electric machine from the second and third member of the planetary gear set, wherein the planetary gear set is arranged to operate substantially as a differential gear, the third operational mode corresponding to an electric machine assisted internal combustion engine only operational mode.

14. A hybrid powertrain according to any of the preceding claims, wherein the plurality of operational modes of the first and second operational mode sets comprises a fourth operational mode (M4, M4F, M4R) caused by disengaging the second electric machine from the third member of the planetary gar set and engaging the second electric machine to the second member of the planetary gear set, wherein the first electric machine (EMA) is arranged to operate as a motor and the second electric machine (EMB) is arranged to operate as a generator, and wherein the planetary gear set is arranged to operate substantially as a differential gear, the fourth operational mode corresponding to a combined internal combustion engine and electric machine operational mode. 15. A hybrid powertrain according to any of the preceding claims, wherein the internal combustion engine further is engagable to the first member (RGM) of the planetary gear set via a third clutch (C3).

16. A hybrid powertrain according to claim 15, wherein the plurality of operational modes of the first operational mode set comprises a fifth operational mode (M5:F) caused by disengaging the second electric machine from the third member of the planetary gear set and engaging the internal combustion engine to the first member of the planetary gear set, wherein the planetary gear set is arranged to operate with fixed gearing, the fifth operational mode corresponding to an internal combustion engine only operational mode.

17. A hybrid powertrain according to any of the preceding claims, comprising a power source.

18. A hybrid powertrain according to any of the preceding claims, wherein the planetary gear set is a single planetary gear set. 19. A hybrid powertrain according to any of the preceding claims, wherein the torque converter (TC) comprises a lock up mechanism so as to allow selective use of the torque converter.

20. Method for operating a hybrid powertrain (10: 1 , 10:2) according to any of claims 1 -19, the method comprising the steps of: - engaging the second electric machine (EMB) to the second (CSM) and third member (SGM) of the planetary gear set (PGS) causing entry into a first operational mode (M1 , M1 F, M1 R), wherein the planetary gear set rotates as single unit^the first operational mode corresponding to a torque converter supported internal combustion engine only operational mode. - engaging the second electric machine (EMB) to the third member of the planetary gear set and disengaging the second electric machine from the second member of the planetary gear set causing entry into a second operational mode (M2, M2F, M2R), wherein the planetary gear set substantially operates as a differential gear, and wherein the first electric machine (EMA) operates as a generator and the second electric machine (EMB) operates as a motor, the second operational mode corresponding to a combined internal combustion engine and electric machine operational mode

- disengaging second electric machine (EMB) from the second and third member of the planetary gear set causing entry into a third operational mode (M3, M3F, M3R), wherein the planetary gear set substantially operates as a differential gear, and , the third operational mode corresponding to an electric machine assisted internal combustion engine only operational mode. - disengaging the second electric machine from the third member of the planetary gear set and engaging the second electric machine to the second member of the planetary gear set causing entry into a fourth operational mode (M4, M4F, M4R), wherein the planetary gear set substantially operate as a differential gear, and wherein the first electric machine (EMA) operates as a motor and the second electric machine (EMB) operates as a generator, the fourth operational mode corresponding to a combined internal combustion engine and electric machine operational mode.

- rotation direction selectively engaging the internal combustion engine to the second member of the planetary gear set so as to allow forward and backward movement of the vehicle based on the rotation direction.

21 . Method according to claim 20, further comprising the step of:

- engaging the internal combustion engine to the first member of the planetary gear set and disengaging the second electric machine from the third member of the planetary gear set causing entry into a fifth operational mode (M5F), wherein the planetary gear set operate with a fixed gearing.

22. A vehicle (1 ) comprising a hybrid powertrain (10: 1 , 10:2) according to any of claims 1 -19.

23. Vehicle according to claim 22, wherein said vehicle (1 ) is a heavy vehicle.

Description:
COMBINED REVERSE AND MECHANICAL OVERDRIVE GEAR FOR POWER SPLIT HYBRID POWERTRAIN

TECHNICAL FIELD The present invention relates to a hybrid powertrain for a vehicle according to the preamble of claim 1 . The present invention also relates to a vehicle.

BACKGROUND ART

Implementing hybrid drive or hybrid powertrain for vehicles have recently became popular due to for example its fuel conservative nature. Numerous configurations of hybrid drives for vehicles exist today.

One example of a type of hybrid powertrain is a series hybrid powertrain which can be implemented in a number of ways. However, a problem with a hybrid powertrain of series type is that it is poorly suited for implementation in heavy vehicles. Implementing a hybrid powertrain of series type in a heavy vehicle typically requires powerful and large electric machines together with numerous power electronic components which results in a heavy, costly and complex configuration.

Other examples of types of hybrid powertrains are parallel or series/parallel hybrid powertrains. A variant of the series/parallel hybrid power train is the power split hybrid which today is a common hybrid powertrain of automobiles. The power split hybrid is thus well known. However, none of the variants of the power split hybrid powertrains are well adapted for heavy vehicles which due to the nature of the heavy vehicles such as weight and operating requirements need a high capacity in terms of speed/torque. There exists power split hybrid powertrains configured with improved capacity in terms of speed/torque but they typically require numerous gear components and components associated thereto resulting in a complex and space consuming configuration of the powertrain. Thus, there exists a need to present improvement within hybrid powertrains for vehicles such as heavy vehicles.

OBJECTS OF THE INVENTION

An object of the present invention is to provide a hybrid powertrain for a vehicle which facilitates operation of a heavy vehicle.

An additional object of the present invention is to provide a hybrid powertrain for a vehicle which provides a plurality of operational modes.

An additional object of the present invention is to provide a hybrid powertrain that facilitates reverse movement of the vehicle. An additional object of the present invention is to provide a hybrid powertrain that facilitates providing high vehicle speeds.

SUMMARY OF THE INVENTION

These and other objects, apparent from the following description, are achieved by a hybrid powertrain for a vehicle, a method for operating a hybrid powertrain and a vehicle as set out in the appended independent claims. Preferred embodiments of the method and the hybrid powertrain are defined in appended dependent claims.

According to the invention the objects are achieved by a hybrid powertrain for a vehicle. The hybrid powertrain comprises an internal combustion engine, a torque converter, a first and a second electric machine electrically coupled to each other. The hybrid powertrain further comprises a planetary gear set, comprising a first, a second and a third member. The internal combustion engine is rotation direction selectively engaged to the second member of the planetary gear set. Said internal combustion engine being engaged to the second member of the planetary gear set via the torque converter. The first electric machine is engaged to the first member of the planetary gear set. The second electric machine is engagable to the second and third member of the planetary gear set so as to establish a plurality of operational modes of a first and a second operational mode set of the hybrid powertrain. The internal combustion engine being engaged to the second member of the planetary gear set so as to allow forward and backward movement of the vehicle. Hereby is achieved a simple configuration of a hybrid powertrain providing forward and reverse vehicle movement that can provide sufficient torque over a speed range suitable for implementation in a heavy vehicle. Furthermore, the hybrid powertrain can be implemented using less powerful electric machines, i.e. implemented with electric machines delivering lower electrical power than required by traditional hybrid powertrains. This also results in that the power electronics associated with the electric machines can have lower power requirements than required by traditional hybrid powertrains. The hybrid powertrain also require less space once installed than traditional hybrid powertrains since it can be implemented using relatively few components, typically traditional hybrid powertrains for high torque applications, i.e. heavy vehicles, require complex configurations in terms of gearing components such as for example multi-stage planetary gear sets and numerous clutches. This also results in lower weight and a lower cost in terms of production and maintenance since fewer and more cost efficient components are required by the hybrid powertrain according to the invention. Also the hybrid powertrain do not require slipping when switching between operational modes, i.e. slipping clutches such as friction disc clutches, which for example conventional automatic gearboxes and 2-speed or multi speed series type hybrid powertrains typically requires when switching gears. According to an embodiment of the hybrid powertrain the first operational mode set is a forward operational mode set (MSF) comprising a plurality of operational modes for forward movement and the second operational mode set is a backward operational mode set comprising a plurality of operational modes for backward movement. Hereby is achieved a hybrid powertrain with a plurality of operational modes available for both forward and reverse vehicle movement.

According to an embodiment of the hybrid powertrain controlling the rotation direction in which the internal combustion engine is engaged to the second member of the planetary gear set determines which operational mode set of the first and second operational mode sets that is currently enabled.

According to an embodiment of the hybrid powertrain the internal combustion engine is rotation direction selectively engaged to the second member of the planetary gear set via a first angle gear wheel engaged to a second and third angle gear wheel, arranged on opposite sides of the first angle gear, and a claw clutch being engaged to the second member of the planetary gear set, said claw clutch being movably arranged along a direction enabling the claw clutch to be selectively engaged to the second or third angle gear wheel so as to allow controlling the rotation direction thereby enabling forward and backward movement of the vehicle.

According to an embodiment of the hybrid powertrain the claw clutch is movable between a first position and a second position and wherein the claw clutch is engaged to the second angle gear wheel, causing forward movement of the vehicle, when being in the first position and wherein the claw clutch is engaged to the third angle gear wheel, causing backward movement of the vehicle, when being in the second position.

According to an embodiment of the hybrid powertrain selection of entry into a particular operational mode of the plurality of operational modes of the first and second operational mode sets of the hybrid powertrain is controlled by engaging and/or disengaging the second electric machine to the second and/or third member of the planetary gear set.

According to an embodiment of the hybrid powertrain the second electric machine is arranged engagable to the third member of the planetary gear set via a first clutch and arranged engagable to the second member of the planetary gear set via a second clutch.

According to an embodiment of the hybrid powertrain the first member of the planetary gear set is a ring gear, the second member is a carrier shaft and the third member is a sun gear.

According to an embodiment of the hybrid powertrain the third member of the planetary is coupled to an output member for transferring of a driving torque from the hybrid powertrain to the ground.

According to an embodiment of the hybrid powertrain each of the first and second electric machines is configured to selectively be used as motor or generator.

According to an embodiment of the hybrid powertrain the plurality of operational modes of the first and second operational mode sets comprises a first operational mode, caused by engaging the second electric machine to the second and third member of the planetary gear set, wherein the planetary gear set is arranged to rotate as single unit, the first operational mode corresponding to a torque converter supported internal combustion engine only operational mode.

According to an embodiment of the hybrid powertrain the plurality of operational modes of the first and second operational mode sets comprises a second operational mode, caused by engaging the second electric machine to the third member of the planetary gear set and disengaging the second electric machine from the second member of the planetary gear set, wherein the first electric machine is arranged to operate as a generator and the second electric machine is arranged to operate as an motor, and wherein the planetary gear set is arranged to operate substantially as a differential gear, the second operational mode corresponding to a combined internal combustion engine and electric machine operational mode. According to an embodiment of the hybrid powertrain the plurality of operational modes of the first and second operational mode sets comprises a third operational mode caused by disengaging the second electric machine from the second and third member of the planetary gear set, wherein the planetary gear set is arranged to operate substantially as a differential gear, the third operational mode corresponding to an electric machine assisted internal combustion engine only operational mode.

According to an embodiment of the hybrid powertrain the plurality of operational modes of the first and second operational mode sets comprises a fourth operational mode caused by disengaging the second electric machine from the third member of the planetary gar set and engaging the second electric machine to the second member of the planetary gear set, wherein the first electric machine is arranged to operate as a motor and the second electric machine is arranged to operate as a generator, and wherein the planetary gear set is arranged to operate substantially as a differential gear, the fourth operational mode corresponding to a combined internal combustion engine and electric machine operational mode.

According to an embodiment of the hybrid powertrain the internal combustion engine further is engagable to the first member of the planetary gear set via a third clutch.

According to an embodiment of the hybrid powertrain the plurality of operational modes of the first operational mode set comprises a fifth operational mode caused by disengaging the second electric machine from the third member of the planetary gear set and engaging the internal combustion engine to the first member of the planetary gear set, wherein the planetary gear set is arranged to operate with fixed gearing, the fifth operational mode corresponding to an internal combustion engine only operational mode. Hereby is achieved an increased maximum vehicle speed without the need for complex modification of the basic configuration of the hybrid powertrain. Furthermore, by use of the fifth operational mode the best possible efficiency is achieved since there is no need to transform mechanical effect into electrical effect, i.e. the fifth operational mode corresponds to a pure mechanical overdrive gear,

According to an embodiment of the hybrid powertrain the hybrid powertrain further comprises a power source.

Hereby is achieved a hybrid powertrain wherein a power source such as a battery device can be used for energy storage for storing of excess energy generated by one of the electric machines when operating as a generator. Furthermore, the electrical energy stored in the power source can be used for generating additional mechanical power by means of conversion by one or more of the first and second electrical machines. According to an embodiment of the hybrid powertrain the planetary gear set is a single planetary gear set.

Hereby is achieved a simple construction which is space conservative, cheap, light weight and easy to maintain. Typically hybrid powertrains for heavy vehicles according to prior art comprises a plurality of planetary gear sets where one or more of the planetary gear sets are multi-stage planetary gear sets or other types of non-conventional planetary gear sets.

According to an embodiment of the hybrid powertrain the torque converter comprises a lock up mechanism so as to allow selective use of the torque converter. Hereby is achieved that use of the torque converter can be controlled so as to enable/disable the torque converter. According to the invention the objects are also achieved by a method for operating a hybrid powertrain of the type stated above. The method comprises the steps of:

- engaging the second electric machine to the second and third member of the planetary gear set causing entry into a first operational mode, wherein the planetary gear set rotates as single uniLthe first operational mode corresponding to a torque converter supported internal combustion engine only operational mode;

- engaging the second electric machine to the third member of the planetary gear set and disengaging the second electric machine from the second member of the planetary gear set causing entry into a second operational mode, wherein the planetary gear set substantially operates as a differential gear, and wherein the first electric machine operates as a generator and the second electric machine operates as a motor, the second operational mode corresponding to a combined internal combustion engine and electric machine operational mode;

- disengaging second electric machine from the second and third member of the planetary gear set causing entry into a third operational mode, wherein the planetary gear set substantially operates as a differential gear, and , the third operational mode corresponding to an electric machine assisted internal combustion engine only operational mode;

- disengaging the second electric machine from the third member of the planetary gear set and engaging the second electric machine to the second member of the planetary gear set causing entry into a fourth operational mode, wherein the planetary gear set substantially operate as a differential gear, and wherein the first electric machine operates as a motor and the second electric machine operates as a generator, the fourth operational mode corresponding to a combined internal combustion engine and electric machine operational mode. - rotation direction selectively engaging the internal combustion engine to the second member of the planetary gear set so as to allow forward and backward movement of the vehicle based on the rotation direction.

According to an embodiment of the method for operating a hybrid powertrain the method further comprises the step of:

- engaging the internal combustion engine to the first member of the planetary gear set and disengaging the second electric machine from the third member of the planetary gear set causing entry into a fifth operational mode, wherein the planetary gear set operate with a fixed gearing. BRIEF DESCRIPTION OF THE DRAWINGS

For a better understanding of the present invention reference is made to the following detailed description when read in conjunction with the accompanying drawings, wherein like reference characters refer to like parts throughout the several views, and in which: Fig. 1 schematically illustrates a side view of a vehicle with a hybrid powertrain according to an embodiment of the present invention;

Fig. 2 schematically illustrates schematics of a hybrid powertrain of a vehicle according to an embodiment of the present invention;

Fig. 3 schematically illustrates an engagement schedule of the hybrid powertrain according to an embodiment of the present invention;

Fig. 4a schematically illustrates a graph showing exemplary operation with respect to vehicle torque and vehicle velocity of a first operating mode of the hybrid powertrain according to an embodiment of the present invention;

Fig. 4b schematically illustrates a graph showing exemplary operation with respect to vehicle torque and vehicle velocity of a second operating mode of the hybrid powertrain according to an embodiment of the present invention; Fig. 4c schematically illustrates a graph showing exemplary operation with respect to vehicle torque and vehicle velocity of a third operating mode of the hybrid powertrain according to an embodiment of the present invention;

Fig. 4d schematically illustrates a graph showing exemplary operation with respect to vehicle torque and vehicle velocity of a fourth operating mode of the hybrid powertrain according to an embodiment of the present invention;

Fig. 4e schematically illustrates a graph showing exemplary operation with respect to vehicle torque and vehicle velocity of a fifth operating mode of the hybrid powertrain according to an embodiment of the present invention; Fig. 5 schematically illustrates schematics of a hybrid powertrain of a vehicle according to an embodiment of the present invention;

Fig. 6 schematically illustrates a flow diagram of a method for controlling a hybrid powertrain of fig. 2; and

Fig. 7 schematically illustrates a flow diagram of a method for controlling a hybrid powertrain of fig 5.

DETAILED DESCRIPTION

Fig. 1 schematically illustrates an exemplary embodiment of a vehicle 1 , in the form of a ground vehicle, comprising a hybrid powertrain 10: 1 comprised in a vehicle body 2 of the vehicle 1 . The hybrid powertrain is arranged for propulsion of the vehicle. The vehicle also comprises a vehicle frame (not shown) for supporting the vehicle body, the hybrid powertrain and various other vehicle systems which for example may include an operator station. The vehicle further comprises at least one drive assembly, such as drive assembly DA shown in fig. 2, for driving one or more ground engaging means 5 of the vehicle. When the ground engaging means receive a controlled driving torque from the hybrid powertrain via the at least one drive assembly the vehicle can be caused to move controllably relative to the ground as desired by for example an operator of the vehicle. For example the vehicle may be driven backwards, forwards or remain stationary. Although the ground engaging means 5, in fig. 1 , are exemplified as four sets of wheels other ground engaging means may easily be contemplated such as for example a set of endless tracks or a different number of sets of wheels. It should further be noted that the vehicle 1 as described above may comprise a hybrid powertrain of a slightly different configuration than the hybrid powertrain 10: 1 as described in more detail with reference to fig. 2. For example the vehicle may comprise a hybrid powertrain configured in accordance to the hybrid powertrain described with reference to fig. 5. The vehicle further comprises at least one electronic control unit ECU for control of at least the hybrid powertrain and/or components thereof. For example the ECU may be arranged for, steering, throttle and transmission control. The ECU may further comprise or be coupled to one or more vehicle sensors so as to enable obtaining various data about the vehicle required for control of the hybrid powertrain.

The vehicle 1 preferably is a military tracked or wheeled heavy vehicle such as a vehicle selected from a group of military vehicles comprising tanks, armoured personnel carriers or infantry fighting vehicles.

By the term heavy vehicles is meant a vehicle that weighs around 10 000 kg or more.

According to a variant the vehicle 1 is a civilian tracked or wheeled heavy vehicle such as a vehicle selected from a group of civilian vehicles comprising working type vehicles such as: tractors, mining vehicles, construction vehicles, public transportation vehicles such as buses, towing vehicles or transportation vehicles such as trucks.

Fig. 2 schematically illustrates a first configuration of the hybrid powertrain 10 intended for the vehicle 1 illustrated in fig. 1 according to an embodiment of the present invention. The hybrid powertrain 10: 1 for the vehicle comprises an internal combustion engine ICE, such as for example a diesel engine, mechanically coupled via a torque converter TC to a respective member of planetary gear set PGS. Thus, the internal combustion engine is mechanically engaged to a respective member of planetary gear set PGS via the torque converter. The torque converter TC comprises a locking mechanism.

A torque converter is a device, typically a hydrodynamic fluid coupling, which is used to transfer rotating power from a prime mover, such as an internal combustion engine, to a rotating driven load. For land vehicles, the driven load may be a driveshaft that is connected through a differential or other gear arrangements to one or more wheels or other driving mechanisms of the vehicle. Some torque converters also include a locking mechanism that transfers engine speed directly to the transmission with no torque multiplication or speed variation. One characteristic of torque converters is their ability to multiply torque when there is a difference between the input speed to the converter from the engine and the output speed of the converter to the transmission.

According to an embodiment the hybrid powertrain may comprise a power source/power storage device (not shown) , such as a battery arrangement or other suitable type of power storing device, coupled to one or more of the electric machines EMA, EMB. In more detail the power storage device may be arranged coupled to one or more of the respective electric machines via a DC-bus (not shown) to which the respective electric machines are coupled or via power electronics (not shown) coupled to the DC-bus. The addition of a power source results in a hybrid powertrain with improved characteristics and functions such as for example: increased torque capability by means of that one or more of the electric machines have access to power provided from the power storage without one of them being required to be used as generator; power storage capability for storing of excess power provided from one or more of the electric machines when operating as a generator; and electric braking capability.

The planetary gear set PGS comprises a conventional single stage planetary gear set. Thus, the planetary gear set PGS comprises a single planetary gear set comprising a first member RGM, a second member CSM and a third member SGM. The first member RGM is a ring gear member, the second member CSM is a carrier shaft member and the third member SGM is a sun gear member. Each of the first, second and third members are single members meaning that the planetary gear set comprises a single ring gear, a single carrier shaft and a single sun gear. This is unlike un-conventional planetary gear sets which comprise multiple planetary gear set stages and/or multiples of one or more of the ring gear, carrier shaft or sun gear within each one or more planetary gear set stages.

In more detail during operation of the hybrid powertrain 10: 1 the internal combustion engine ICE is arranged to provide a rotational torque via the torque converter to the second member CSM of the planetary gear set. For this reason the internal combustion engine is arranged rotation direction selectively mechanically engaged to the second member of the planetary gear set. The internal combustion engine is arranged engaged to the second member of the planetary gear set via the torque converter. Rotation direction selectively engaged means that the internal combustion engine is engaged to the second member of the planetary gear set so as to allow selectively causing a clockwise and counter-clockwise movement of the second member of the planetary gear set. In more detail the internal combustion engine is arranged rotation direction selectively mechanically engaged to the second member of the planetary gear by means of being engaged to the second member of the planetary gear set via a claw clutch CCL. The claw clutch CCL is arranged to be either in a first position P1 or in a second position P2. In order to engage the claw clutch in either the first or second position the claw clutch is movably arranged so as to allow movement of the claw clutch along a direction DIR. Thus, by controlling the claw clutch to move in a direction towards the first position P1 the claw clutch becomes engaged in the first position and by controlling the claw clutch to move in a direction towards the second position P2 the claw clutch becomes engaged in the second position. Control of the movement of the claw clutch may be operated by the electronic control unit ECU, as described in more detail with reference to fig. 1 . In the illustrated example as shown in fig. 2 the claw clutch is shown engaged in the first position. The internal combustion engine is arranged mechanically engaged to a first angle gear wheel W1 . In more detail the internal combustion engine is arranged engaged to the first angle gear wheel via the torque converter being engaged to a first mechanical path MP1. The first angle gear wheel W1 is arranged mechanically engaged to a second W2 and third W3 angle gear wheel arranged on opposite sides of the first angle gear wheel W1. In more detail the second angle gear wheel is mechanically engaged to the first angle gear wheel via a first angular gear AG1 and the third angle gear wheel W3 is mechanically engaged to the first angle gear wheel W1 via a second angular gear AG2. By engaging the claw clutch in the first position P1 the claw clutch becomes mechanically engaged to the second angle gear wheel W2 and by engaging the claw clutch in the second position P2 the claw clutch becomes engaged to the third angle gear wheel. The claw clutch is further arranged mechanically engaged to a second mechanical path MP2 via splines SP. The second mechanical path is mechanically engaged to the second member of the planetary gear set. Since the second and third angular gear wheels are arranged on opposite sides of the first angular gear wheel, rotation of the first angular gear wheel results in that the second and third angular gear wheels rotate in opposite directions. Thus, by controlling the claw clutch to be in the first position causes the claw clutch to transfer a positive rotational speed to the second member of the planetary gear set via the second mechanical path, i.e. forward motion and by controlling the claw clutch to be in the second position causes the claw clutch to transfer a negative rotational speed to the second member of the planetary gear set via the second mechanical path, i.e. reverse motion.

The hybrid powertrain 10: 1 further comprises a first and a second electric machine in the form of a first electric machine EMA and a second electric machine EMB. The first and second electric machines EMA, EMB are configured to selectively be operated as a motor and/or generator. The first and second electric machines are arranged electrically coupled to each other via an electrical path E1 . By virtue of that the first and second electric machine being electrically coupled to each other exchange of electrical power between the electric machines becomes enabled meaning that the first electric machine, when operating as a generator, can provide electrical power to the second electric machine and that the second electric machine, when operating as a generator, can provide electrical power to the first electric machine. Thus, the electric machines are enabled to electrically power each other so as enable generation of a torque by means of using the electrical power and converting it to mechanical power, i.e. torque. In more detail to enable using one of the electric machine as a generator for supply of electric power to the other electric machine the electric machines may be electrically coupled to each other by means of power electronics (not shown) and a DC-bus (not shown). When an electric machine operates as a generator it provides an AC-voltage with a frequency being dependent on the number of poles and the number of revolutions of the electric machine. This AC-voltage provided by one of the electric machine being operated as a generator cannot directly be used by the other electric machine operating as a motor. For this reason the electric machine being used as a generator may be coupled to power electronics in the form of an AC to DC converter (not shown) arranged to convert the received AC-voltage, provided from the electric machine being operated as a generator, into a DC-voltage. The AC to DC converter may be coupled to a DC-bus for transport of the DC-voltage to power electronics in the form of a DC to AC converter with a frequency control mechanism being coupled to the electric machine being operated as a motor. By controlling the frequency of the AC-voltage provided to the electric machine being operated as a motor the AC-voltage can be adapted for use by the electric machine being operated as a motor.

The first electric machine EMA is further arranged mechanically engaged to the first member RGM of the planetary gear set PGS via a first drop gear D1 .

The second electric machine EMB is further arranged mechanically engagable to the second and third member of the planetary gear set via a second drop gear D2, a first clutch C1 and a second clutch C2. In more detail the second electric machine EMB is arranged mechanically engaged to the first and second clutches C1 , C2 by means of being mechanically engaged to the second drop gear D2 which is mechanically engaged to the clutches C1 , C2. This results in that the second electric machine is mechanically engagable to the second and third member of the planetary gear set since the clutches allow engage/disengage the second electric machine to one or more of the second and third member of the planetary gear set. In more detail the second electric machine is arranged mechanically engagable to the third member SGM of the planetary gear set PGS via the first clutch C1 . The second electric machine is arranged mechanically engagable to the second member CSM of the planetary gear set PGS via the second clutch C2. Thus, by controlling the first clutch to be engaged the second electric machine becomes mechanically engaged to the third member of the planetary gear set and by controlling the second clutch to be engaged the second electric machine becomes mechanically engaged to the second member of the planetary gear set. Furthermore, by controlling the first clutch to be disengaged the second electric machine becomes mechanically disengaged, i.e. decoupled, from the third member of the planetary gear set and by controlling the second clutch to be disengaged the second electric machine becomes mechanically disengaged from the second member of the planetary gear set. Thus, when a respective clutch C1 , C2 is controlled to be engaged a mechanical path is established between the electric machine EMB and one or more of the respective member of the planetary gear set meaning that mechanical power, i.e. a rotating torque, can be transferred between, i.e. to and/or from, the second and/or third members of the planetary gear set and the second electric machine. In order to control the operation of the respective clutches C1 , C2 so as to mechanically engage/disengage the second electric machine to the third member and second member of the planetary gear set the clutches may be coupled to an electronic control unit such as the electronic control unit ECU described with respect to fig. 1 . Thus, according to the above described configuration of the hybrid powertrain the internal combustion engine is always mechanically coupled to the second member of the planetary gear set PGS either via the second angular gear W2 or via the third angular gear W3, i.e. always coupled to the carrier shaft and the first electric machine EMA is always mechanically coupled to the first member RGM of the planetary gear set, i.e. always coupled to the ring gear. The second electric machine EMB can selectively be coupled to the second planetary gear member, i.e. the carrier shaft, by means of engaging/disengaging the second clutch C2. The second electric machine EMB can further selectively be coupled to the third planetary gear member SGM, i.e. the sun gear, by means of engaging/disengaging the first clutch C1 .

Accordingly, by means of the above explained configuration of the hybrid powertrain a number of operating modes of the hybrid powertrain are established. Entry into one or more of the plurality of operating modes of the hybrid powertrain is caused by controlling one or more of the clutches C1 , C2 so as to controllably engage/disengage the second electric machine EMB to the second and/or third member of the planetary gear set. The above mentioned electronic control unit ECU may be configured to control the clutches C1 , C2 for entry into a desired operating mode. The operating modes will be elaborated in more detail with respect to figs. 3, 4a, 4b, 4c, 4d and 4e.

The torque converter TC is provided with a lock up mechanism, configured to enable lock up of the torque converter. When the lock up mechanism is disengaged the torque converter actively converts torque provided from the internal combustion engine and when the lock up mechanism is engaged the torque converter basically operates as a rigid axle i.e. provides no torque conversion. Thus, the torque converter is arranged, when the lock up mechanism is controlled to be disengaged, to convert the torque provided from the internal combustion engine in order to apply multiplication of torque so as to allow the internal combustion engine to operate within optimal operating ranges with respect to its working speed whilst providing a torque suitable for the operation of the vehicle. Control of the lock up mechanism of the torque converter may for example be operated by the electronic control unit ECU.

The output of the third member of the planetary gear set PGS is further coupled to a drive assembly DA for enabling providing a driving torque to ground engaging means, such the ground engaging means 5 as described with respect to fig. 1 . In more detail the third member of the planetary gear set PGS, i.e. the sun gear, is coupled to the drive assembly DA via a final output shaft SH1 , such as a drive shaft. According to a variant the sun gear SGM is coupled to drive assembly DA, being in the form of a fixed gearing formed between the sun gear and drive wheels arranged to drive endless tracks of a pair of track assemblies of a tracked vehicle. By means of the above described coupling of the electric machines and the internal combustion engine to the planetary gear set PGS, the planetary gear set provides a power split mechanism, i.e. provides as an output a splitting of power provided from the inputs in form of the electric machines and the internal combustion engine. Thus, the planetary gear set PGS constitutes a power split stage. By the above described coupling of the drive assembly DA to the sun gear of the planetary gear set PGS, i.e. arranging the sun gear to provide the output from the planetary gear set to the drive assembly such as by coupling the output of the sun gear via a drive shaft to the drive assembly, it becomes possible to selectively disconnect/connect the electric machines from/to the output of the planetary gear set, i.e. sun gear, which for example results in that the maximum allowed speed (rpm) of the electric machine(s) is not a factor limiting the maximum speed of the vehicle in which the hybrid powertrain is to be implemented.

It should be noted that the hybrid powertrain 10: 1 may be configured differently than as described with reference to fig. 2. For example the hybrid powertrain 10: 1 may comprise one or more additional component with associated configuration such as for example one or more additional component with associated configuration as described with reference to fig. 5. Fig. 3 schematically illustrates an engagement schedule of the hybrid powertrain 10: 1 described with reference to fig. 2 or a hybrid powertrain described with reference to fig. 5, i.e. hybrid powertrain 10:2.

The hybrid powertrain 10: 1 or 10:2 are operable in a plurality of operational modes of a forward operational mode set MSF and a reverse operational mode set MSR. The forward operational mode set comprises a first forward operational mode M1 :F, a second forward operational mode M2:F, a third forward operational mode M3:F, a fourth forward operational mode M4: F and a fifth forward operational mode M5:F. The reverse operational mode set comprises a first reverse operational mode M1 :R, a second reverse operational mode M2:R, a third reverse operational mode M3:R and a fourth reverse operational mode M4:R. The difference between the operational modes of the forward operational mode set and the operational mode of the reverse operational mode set lies in which position the claw clutch is engaged in, i.e. for forward operational modes the claw clutch CCL is engaged in the first position P1 and for reverse operational modes the claw clutch is engaged in the second position P2.

In more detail the hybrid powertrain 10: 1 is operable in four different operational modes M1 -M4, i.e. M1 F:M4F of the forward operational mode set and M1 :R-M4:R of the reverse operational mode set whilst the hybrid powertrain 10:2 is operable in five different forward operational modes M1 :F- M5:F and in four different reverse operational modes M1 :R-M4:R.

In fig. 3 filled circles are used to illustrate engagement of one or more respective clutches C1 , C2, C3, grid pattern filled circles are used to illustrate arbitrary engagement/disengagement of one or more respective clutches and non-filled circles are used to illustrate disengagement of one or more respective clutches C1 , C2, C3. When a respective clutch C1 , C2 is engaged a mechanical path is established between the second electric machine EMB and a respective member of the planetary gear set PGS so as to enable transferring of a torque from the second electric machine to the respective member of the planetary gear set and/or from the respective member of the planetary gear set to the second electric machine. When a third clutch C3, described in more detail with reference to fig. 5, is engaged a mechanical path is established between the internal combustion engine and the first member of the planetary gear set so as to enable transferring of a torque from the internal combustion engine to the first member of the planetary gear set. A similar notational scheme is used to indicate to which of the first P1 or second P2 position the claw clutch CCL is engaged to.

In a first operational mode M1 , i.e. first forward operational mode M1 :F or first reverse operational mode M1 :R, the first and second clutches C1 , C2, as described with reference to figs. 2 or 5 are configured to be engaged whilst the third clutch C3, described with reference to the hybrid powertrain 10:2 of fig. 5, is configured to be disengaged. In a second operational mode M2, i.e. second forward operational mode or second reverse operational mode M2:R, the first clutch C1 is configured to be engaged and the second clutch C2 is configured to be disengaged and the third clutch C3, described with reference to the hybrid powertrain 10:2 of fig. 5, is configured to be disengaged.

In a third operational mode M3, i.e. third forward operational mode M3:F or third reverse operational mode M3:R, the first clutch C1 and the second clutch C2 are configured to be disengaged and the third clutch C3, described with reference to the hybrid powertrain 10:2 of fig. 5, is configured to be disengaged.

In a fourth operational mode M4, i.e. fourth forward operational mode M4:F or fourth reverse operational mode M4:R, the first clutch C1 is configured to be disengaged and the second clutch C2 are configured to be engaged and the third clutch C3, described with reference to the hybrid powertrain 10:2 of fig. 5, is configured to be disengaged.

In a fifth operational mode M5 associated with the hybrid powertrain 10:2 of fig. 5, i.e. fifth forward operational mode M5:F, the first clutch C1 is configured to be disengaged and the second clutch C2 are configured to be engaged and the third clutch C3 is configured to be engaged. Throughout the rest of the description for sake of notational simplicity the forward and reverse operational modes are jointly referenced to as a first operational mode M1 , a second operational mode M2 a third operational mode M3, a fourth operational mode M4 and a fifth operational mode M5.

Fig. 4a schematically illustrates a first operational mode M1 of the hybrid powertrain 10: 1 described with reference to fig. 2 and the hybrid powertrain 10:2 described with reference to fig. 5.

A torque speed ratios TSR curve is shown in fig. 4a illustrating a desired vehicle operating performance curve, i.e. the curve shows different levels of maximum torque, i.e. powertrain output torque, for different vehicle ground travel speeds as required for satisfactory operation of the heavy vehicle. In fig. 4a torque T is shown as a function of vehicle ground travel speed V.

In the first operational mode M1 the first clutch C1 and the second clutch C2 are configured to be engaged. Thus, entry into said first mode M1 is caused by controlling the first and second clutches C2, C1 to be engaged. By engaging the first and second clutches C1 , C2 the second electric machine EMB becomes mechanically coupled to the second member CSM of the planetary gear set PGS, i.e. to the carrier shaft and mechanically coupled to the third member SGM of the planetary gear set PGS, i.e. to the sun gear. This result in that the planetary gear set PGS rotates as a single unit. During the first operational mode M1 both electrical machines EMA, EMB are configured to operate passively, i.e. none of them perform any work. Since the planetary gear set PGS, during the first operational mode, rotates as a single unit, upon the internal combustion engine providing torque to the second member CSM of the planetary gear set, the first and the second electric machines, will rotate with a respective speed being dependent of the common speed of the planetary gear members and the gear ratio of the drop gears. It is to be noted that for the hybrid powertrain 10:2, as described with reference to fig. 5, apart from the above mentioned control of the first and second clutch the third clutch C3 shall also be controlled to be disengaged for entry into the first operational mode M1 .

Accordingly, the first operational mode M1 of the hybrid powertrain corresponds to a torque converter supported internal combustion engine only operational mode.

According to a variant additional torque apart from the torque provided by the internal combustion engine ICE and the torque converter can be added during the first operational mode M1 to the planetary gear set PGS by use of an electrical power storage device, as described with reference to the description associated with fig. 2.

The first operational mode is arranged to be activated, such as for example activated automatically by the electronic control unit ECU described with reference to fig. 1 or activated manually or semi-automatically with assistance from the electronic control unit upon selection by an operator of the vehicle, for causing desired performance characteristics of the vehicle during when the vehicle is travelling at a speed within a first vehicle speed interval VGSI1 . In more detail the first vehicle speed interval relates to vehicle ground speed interval. The first vehicle speed interval VGSI1 comprises a speed interval ranging from approximately 0-20 km/h. According to a preferred variant, the first operating mode M1 is arranged to be activated when the vehicle is traveling at vehicle speeds within a speed interval ranging from approximately 0-16 km/h. During the first operational mode M1 the lock up mechanism of the torque converter TC is arranged to be controlled to be disengaged for travelling in vehicle ground speeds within a low vehicle ground speed interval LGS. The low vehicle ground speed interval represents a lower portion of the first vehicle ground speed interval VSGI1 . The lock up mechanism of the torque converter is further arranged to be disengaged for travelling at vehicle ground speeds of an upper portion of the first vehicle ground speed interval VSGI1 . For said control of the lock up mechanism of the torque converter the electronic control unit ECU may be used. Thus, when the vehicle is travelling at low speeds within the low vehicle ground speed interval LGS the torque converter actively converts torque, i.e. provides torque multiplication, of the torque outputted from the internal combustion engine.

The torque speed ratios resulting from the hybrid powertrain operating in the first operational mode M1 can be seen in fig. 4a illustrated as torque speed ratio regions A1 , A2. A first torque speed ratio region A1 corresponds to the hybrid powertrain described with reference to fig. 2 or fig. 5 operating without active use of the torque converter TC, i.e. the lock up mechanism is engaged, nor use of the alternative power source. Accordingly, by controlling the speed of the internal combustion engine, without support of the torque converter, vehicle ground travel speed dependent torque levels contained within the first torque speed ratio region A1 can be provided by the hybrid powertrain. Thus, as can be seen in fig. 4a, the hybrid powertrain is not able to provide a sufficient amount of torque required for satisfactory vehicle performance of the heavy vehicle when the vehicle travels at ground speeds close to 0 km/h. Also, as can be seen in fig. 4a, without active use of the torque converter the maximum torque required for satisfactory vehicle performance of the heavy vehicle, depending on different operating conditions of the vehicle, throughout the first vehicle speed interval VSGI1 is only satisfied for the upper speed portion of the first vehicle speed interval. In more detail these operating conditions may for example relate to current load of the vehicle, ground inclination, terrain conditions etc.

However, by making active use of the torque converter, i.e. by configuring the torque converter to be in a non-locked state so as to multiply torque provided from the internal combustion engine ICE the first torque speed ratio region A1 becomes expanded so that it also includes the vehicle ground travel speed dependent torque levels contained within a second torque speed ratio region A2. Thus, by means of active use of the torque converter the hybrid powertrain is able to provide satisfactory levels of torque throughout the entire first vehicle ground speed interval VGSI1 .

Fig. 4b schematically illustrates a second operational mode M2 of the hybrid powertrain 10: 1 described with reference to fig. 2 and the hybrid powertrain 10:2 described with reference to fig. 5.

In fig. 4b torque speed ratios TSR curve is shown corresponding to the torque speed ration curve described and illustrated with reference to fig. 4a. In the second operational mode M2 the first clutch C1 is configured engaged and the second clutch C2 is configured disengaged. By engaging the first clutch C1 and disengaging the second clutch C2 the second electric machine EMB becomes mechanically coupled to the third member of the planetary gear set PGS, i.e. the sun gear member SGM, and mechanically de-coupled from the second member of the planetary gear set PGS, i.e. de-coupled from the carrier shaft member CSM. This result in that the planetary gear set PGS substantially operates as a differential gear. During the second operational mode M2 the first electric machine EMA is arranged to operate as a generator and converts mechanical power received from the internal combustion engine via the planetary gear set into electrical power. During the second operational mode M2 the second electric machine EMB is arranged to operate as a motor by receiving electrical power generated by the first electric machine EMA, via the power electronics as described with reference to the description associated with fig. 2. Thus, during the second operational mode M2 the second electric machine EMB converts electrical power provided from the first electric machine into mechanical power, i.e. torque, which is transferred to the final output shaft SH1 via the third planetary gear member SGM. This means that both the internal combustion engine and the second electric machine provides torque for output from the planetary gear set.

It is to be noted that for the hybrid powertrain 10:2, as described with reference to fig. 5, apart from the above mentioned control of the first and second clutch the third clutch C3 shall also be controlled to be disengaged for entry into the second operational mode M2.

The first electric machine is also during the second operational mode M2 arranged to maintain the speed, i.e. rotational speed, of the first planetary gear member RGM within a suitable speed region so as to allow adapting the speed of the internal combustion engine substantially independent from the current ground speed of the vehicle. Accordingly, the second operational mode M2 of the hybrid powertrain corresponds to a combined internal combustion engine and electric machine operational mode.

The lock up mechanism of the torque converter TC is arranged to be engaged during the second operational mode M2.

The second operational mode is arranged to be activated, such as for example activated automatically by the electronic control unit ECU described with reference to fig. 1 or activated manually or semi-automatically with assistance from the electronic control unit upon selection by an operator of the vehicle, for a second vehicle speed interval VGSI2. In more detail the second vehicle speed interval relates to vehicle ground speed interval. The second vehicle speed interval VGSI2 comprises a speed interval ranging from approximately 0-35 km/h. However, the torque that the hybrid powertrain is capable of delivering, during the second operational mode, is limited for lower speed regions of the second vehicle speed interval. Thus, according to a preferred variant, the second operating mode M2 is arranged to be activated when the vehicle is traveling at vehicle speeds within a speed interval ranging from approximately 16-33 km/h. By entry into the second operational mode, vehicle ground travel speed dependent torque levels contained within a third torque speed ratio region A3 can be provided by the hybrid powertrain.

Fig. 4c schematically illustrates a third operational mode M3 of the hybrid powertrain 10: 1 described with reference to fig. 2 and the hybrid powertrain 10:2 described with reference to fig. 5. In fig. 4c a torque speed ratios TSR curve is shown corresponding to the torque speed ration curve described and illustrated with reference to fig. 4a.

In the third operational mode M3 the first clutch C1 and the second clutch C2 is configured disengaged. By disengaging the first clutch C1 and the second clutch C2 the second electric machine EMB becomes mechanically de- coupled from the second and third member of the planetary gear set PGS, i.e. de-coupled from the carrier shaft member and the sun gear member. This result in that the planetary gear set PGS substantially operates as a differential gear. During the third operational mode M3 the first electric machine EMA is arranged to maintain the speed of the first planetary gear member RGM near 0 rpm. This result in that very little electrical power is generated by the first electric motor EMA, whereby the second electric machine EMB can be decoupled from the planetary gear set, i.e. by disengaging the first and second clutches C1 , C2. This also results in that the speed of the internal combustion engine directly dependent on the vehicle speed.

It is to be noted that for the hybrid powertrain 10:2, as described with reference to fig. 5, apart from the above mentioned control of the first and second clutch the third clutch C3 shall also be controlled to be disengaged for entry into the third operational mode M3.

Accordingly, the third operational mode M3 of the hybrid powertrain corresponds to an electric machine assisted internal combustion engine only operational mode. In more detail all mechanical power for propulsion of the vehicle during the third operational mode M3 is provided from the internal combustion engine ICE via the planetary gear set PGS to the drive assembly DA but in order to enable entry into and maintaining the third operational mode the first electric machine EMA need to maintain the speed of the first planetary gear member RGM around 0 rpm, i.e. the first electric machine provide a torque for holding the first planetary gear member causing the speed of the first planetary gear member to be around 0 rpm. This torque provided from the first electric machine during the third operational mode is transferred via the first member of the planetary gear set to the output member of the planetary gear set, i.e. to the third member of the planetary gear set, but the speed of first member of the planetary gear is close to Orpm and therefore no or very low power is electrically generated. Accordingly, the third operational mode is an electrical machine assisted internal combustion engine only operational mode, i.e. all output power from the hybrid powertrain comes from the internal combustion engine, but in order to enable entry into and maintaining the third operational mode the first electric machine provides assistance, i.e. maintains the speed of the first planetary gear set around 0 rpm. Thus, the term electric machine assisted internal combustion engine only operational mode differs from the term combined internal combustion engine and electric machine operational mode in that during the electric machine assisted internal combustion engine only operational mode only the internal combustion engine provides power for output from the hybrid powertrain whilst during the combined internal combustion engine and electric machine operational mode at least one electric machine in combination with the internal combustion engine provides power for output from the hybrid powertrain.

The lock up mechanism of the torque converter TC is arranged to be engaged during the third operational mode M3.

Before entry into the third operational mode M3 the first electric machine EMA is arranged to bring down the speed of the first member of the planetary gear set to around 0 rpm where after the third operational mode can be entered.

The third operational mode is arranged to be activated, such as for example activated automatically by the electronic control unit ECU described with reference to fig. 1 or activated manually or semi-automatically with assistance from the electronic control unit upon selection by an operator of the vehicle, for a third vehicle speed interval VGSI3. In more detail the third vehicle speed interval relates to vehicle ground speed interval. The third vehicle speed interval VGSI3 comprises a speed interval ranging from approximately 20-50 km/h. According to a preferred variant, the third operating mode M3 is arranged to be activated when the vehicle is traveling at vehicle speeds within a speed interval ranging from approximately 25-47 km/h.

By entry into the third operational mode, vehicle ground travel speed dependent torque levels contained within a fourth torque speed ratio region A4 can be provided by the hybrid powertrain.

Fig. 4d schematically illustrates a fourth operational mode M4 of the hybrid powertrain 10: 1 described with reference to fig. 2 and the hybrid powertrain 10:2 described with reference to fig. 5.

In fig. 4d a torque speed ratios TSR curve is shown corresponding to the torque speed ration curve described and illustrated with reference to fig. 4a.

In the fourth operational mode M4 the first clutch C1 is configured disengaged and the second clutch C2 is configured engaged. By disengaging the first clutch C1 and engaging the second clutch C2 the second electric motor EMB becomes mechanically coupled to the second member of the planetary gear set PGS and mechanically de-coupled from third member of the planetary gear set PGS, i.e. de-coupled from the sun gear member and coupled to the carrier shaft member. This result in that the planetary gear set PGS substantially operates as a differential gear. During the fourth operational mode the first electric machine EMA is arranged to operate as a motor and the second electric machine EMB is arranged to operate as a generator. Also the during the fourth operational mode the second electric machine EMB is arranged to generate electrical power to be provided to the first electric machine EMA. The first electric machine EMA is further arranged during the fourth operational mode to cause a negative speed in the first member RGM of the planetary gear set PGS. This means that both the internal combustion engine and the first electric machine, during the fourth operational mode are arranged to provide torque for output from the planetary gear set. It is to be noted that for the hybrid powertrain 10:2, as described with reference to fig. 5, apart from the above mentioned control of the first and second clutch the third clutch C3 shall also be controlled to be disengaged for entry into the fourth operational mode M4. Accordingly, the fourth operational mode M4 of the hybrid powertrain corresponds to a combined internal combustion engine and electric machine operational mode.

The lock up mechanism of the torque converter TC is arranged to be engaged during the fourth operational mode M4. The fourth operational mode M4 is arranged to be activated, such as for example activated automatically by the electronic control unit ECU described with reference to fig. 1 or activated manually or semi-automatically with assistance from the electronic control unit upon selection by an operator of the vehicle, for a fourth vehicle speed interval VGSI4. In more detail the fourth vehicle speed interval relates to vehicle ground speed interval. The fourth vehicle speed interval VGSI4 comprises a speed interval ranging from approximately 20-75 km/h. According to a preferred variant, the fourth operating mode M4 is arranged to be activated when the vehicle is traveling at vehicle speeds within a speed interval ranging from approximately 30-75 km/h.

By entry into the fourth operational mode, vehicle ground travel speed dependent torque levels contained within a fifth torque speed ratio region A5 can be provided by the hybrid powertrain.

Fig. 4e schematically illustrates a fifth operational mode M5 of the hybrid powertrain 10:2 described with reference to fig. 5.

In the fifth operational mode M5 the first clutch C1 is configured disengaged and the third clutch C3 is configured to be engaged. By disengaging the first clutch C1 the second electric motor EMB becomes mechanically coupled to the second member of the planetary gear set PGS and mechanically decoupled from third member of the planetary gear set PGS, i.e. de-coupled from the sun gear member and coupled to the carrier shaft member. By engaging the third clutch C3 the internal combustion engine becomes mechanically coupled to the first member of the planetary gear set. For entry into and maintaining of the fifth operational mode the second clutch C2 can be configured arbitrarily with respect to being engaged or disengaged. Entry into the fifth operational mode results in that the planetary gear set operates with a fixed gearing. Furthermore, during the fifth operational mode the speed of the internal combustion engine is directly dependent on the vehicle speed. During the fifth operational mode M5 both electrical machines EMA, EMB are configured to operate passively, i.e. none of them perform any work.

Accordingly, the fifth operational mode M5 of the hybrid powertrain corresponds to an internal combustion engine only operational mode. The lock up mechanism of the torque converter TC is arranged to be engaged during the fifth operational mode M5.

The fifth operational mode M5 is arranged to be activated, such as for example activated automatically by the electronic control unit ECU described with reference to fig. 1 or activated manually or semi-automatically with assistance from the electronic control unit upon selection by an operator of the vehicle, for a fifth vehicle speed interval VGSI5. In more detail the fifth vehicle speed interval relates to vehicle ground speed interval. The fifth vehicle speed interval VGSI5 comprises a speed interval ranging from approximately 45-80 km/h. According to a preferred variant, the fifth operational mode M5 is arranged to be activated when the vehicle is traveling at vehicle speeds within a speed interval ranging from approximately 47-80 km/h. By entry into the fifth operational mode, vehicle ground travel speed dependent torque levels contained within a sixth torque speed ratio region A6 can be provided by the hybrid powertrain.

It should be noted that the torque speed ratios TSR curve and the associated vehicle ground speed intervals VGSI1 -VGSI5 described with reference to figs. 4a-4e are dependent on the application, i.e. which type of heavy vehicle and/or what sort of operation the hybrid powertrain is intended for.

The torque speed ratios TSR curve and the associated vehicle ground speed intervals VGSI1 -VGSI5 described with reference to figs. 4a-4e relate to a preferred embodiment of a hybrid powertrain intended for use in a heavy vehicle in the form of a tank weighing around 40 000 kg.

Different types of vehicles typically have different needs in terms of performance being dependent on vehicle related parameters such as for example vehicle weight, vehicle load, vehicle speed and acceleration. Thus, the exemplary torque speed ratios TSR curves and vehicle ground speed intervals described with reference to figs. 4a-4e may be configured differently resulting in a different configuration of the hybrid powertrain. For example the electronic control unit ECU may be configured control the operation of the internal combustion engine, switching between the operational modes and/or control the operation of the lock up mechanism of the torque converter in a different fashion than described with reference to figs. 2, 4a-4e and 5.

Accordingly, the hybrid powertrain can easily be configured to be suitable for use with other vehicles than the tank exemplified with reference to figs. 4a- 4e.

It should further be noted that the ground speed vehicle intervals VGSI1 - VGSI5 in figs. 4a-4e overlaps to an extent. To determine when to perform transitions between the operational modes M1 -M5 the electronic control unit ECU can be arranged to compare desired vehicle speed and torque required at the desired vehicle speed with torque speed ratio capacity of the hybrid powertrain as indicated by the vehicle ground speed intervals VGSI1 -VGSI5 with the associated torque regions A1 -A6. By performing this comparison the electronic control unit ECU can determine when to shift/transition into a different operational mode than the currently selected operational mode and into which operational mode the shift should be performed.

It is further to be noted that characteristics described and shown with reference to figs. 4a-4d are representative for both forward and reverse motion as described in more detail with reference to fig. 3, i.e. by controlling the claw clutch CCL.

Fig. 5 schematically illustrates a second configuration of a hybrid powertrain 10:2 intended for the vehicle illustrated in fig. 1 .

The hybrid powertrain 10:2 is configured in a similar fashion as the hybrid powertrain 10: 1 described with reference to fig. 2. The hybrid powertrain 10:2, illustrated in fig. 5, differs from the hybrid powertrain 10: 1 , illustrated in fig. 2, in that the internal combustion engine ICE of the hybrid powertrain 10:2 of fig. 2 apart from being arranged rotation direction selectively mechanically engaged to the second member of the planetary gear set also is arranged mechanically engagable to the first member RGM of the planetary gear set PGS.

Accordingly, the hybrid powertrain 10:2 comprises an internal combustion engine ICE coupled to a planetary gear set PGS via a torque converter TC, wherein the torque converter comprises a lock up mechanism. The planetary gear set PGS comprises a first RGM, second CSM and third SGM member, wherein the first member comprises a ring gear member, the second member comprises a carrier shaft member and the third member comprises a sun gear member. The third member of the planetary gear set is arranged engaged to a final output shaft SH1 The final output shaft SH1 may be coupled to a drive assembly DA or other suitable arrangement for transfer of torque to for example wheels of tracks.

In more detail during operation of the hybrid powertrain 10:2 the internal combustion engine ICE is arranged to provide a rotational torque via the torque converter to the second member CSM of the planetary gear set. For this reason the internal combustion engine is arranged rotation direction selectively mechanically engaged to the second member of the planetary gear set. In more detail the internal combustion engine is arranged rotation direction selectively mechanically engaged to the second member of the planetary gear by means of being engaged to the second member of the planetary gear set via a claw clutch CCL. The claw clutch is arranged to be either in a first position P1 or in a second position P2. In order to engage the claw clutch in either the first or second position the claw clutch is movably arranged so as to allow movement of the claw clutch along a direction DIR. Thus, by controlling the claw clutch to move in a direction towards the first position P1 the claw clutch becomes engaged in the first position and by controlling the claw clutch to move in a direction towards the second position the claw clutch becomes engaged in the second position. The internal combustion engine is further arranged mechanically engaged to the torque converter. The torque converter is arranged mechanically engaged to a first angle gear wheel W1 via a first mechanical path MP1. The first angle gear wheel W1 is arranged mechanically engaged to a second W2 and third W3 angle gear wheel arranged on opposite sides of the first angle gear wheel W1. In more detail the second angle gear wheel is mechanically engaged to the first angle gear wheel via a first angular gear AG1 and the third angle gear wheel W3 is mechanically engaged to the first angle gear wheel W1 via a second angular gear AG2. By engaging the claw clutch in the first position P1 the claw clutch becomes mechanically engaged to the second angle gear wheel W2 and by engaging the claw clutch in the second position P2 the claw clutch becomes engaged to the third angle gear wheel. The claw clutch is further arranged mechanically engaged to a second mechanical path MP2 via splines SP. The second mechanical path is mechanically engaged to the second member of the planetary gear set. Since the second and third angular gear wheels are arranged on opposite sides of the first angular gear wheel rotation of the first angular gear wheel results in that the second and third angular gear wheels rotate in opposite directions. Thus, by controlling the claw clutch to be in the first position causes the claw clutch to transfer a positive rotational speed to the second member of the planetary gear set via the second mechanical path, i.e. forward motion and by controlling the claw clutch to be in the second position causes the claw clutch to transfer a negative rotational speed to the second member of the planetary gear set via the second mechanical path, i.e. reverse motion.

The hybrid powertrain 10:2 further comprises a first electric machine EMA and a second electric machine EMB. The first and second electric machine are arranged electrically coupled to each other via an electrical path E1 so as to enable interchangeably, i.e. selectively, using one electric machine as a generator for generating and supplying electrical power to the other electric machine. This is described in more detail with reference to fig. 2.

The first electric machine EMA is further arranged mechanically engaged to the first member RGM of the planetary gear set PGS via a first drop gear D1 . The second electric machine EMB is further arranged mechanically engagable to the second and third member of the planetary gear set via a second drop gear D2, a first clutch C1 and a second clutch C2. In more detail the second electric machine EMB is arranged mechanically engaged to the first and second clutches C1 , C2 by means of being mechanically engaged to the second drop gear D2 which is mechanically engaged to the clutches. This results in that the second electric machine is mechanically engagable to the second and third member of the planetary gear set since the clutches allow engage/disengage the second electric machine to one or more of the second and third member of the planetary gear set. In more detail the second electric machine is arranged mechanically engagable to the third member SGM of the planetary gear set PGS via the first clutch C1 . The second electric machine is arranged mechanically engagable to the second member CSM of the planetary gear set PGS via the second clutch C2. Thus, by controlling the first clutch to be engaged the second electric machine becomes mechanically engaged to the third member of the planetary gear set and by controlling the second clutch to be engaged the second electric machine becomes mechanically engaged to the second member of the planetary gear set. Furthermore, by controlling the first clutch to be disengaged the second electric machine becomes mechanically disengaged, i.e. decoupled, from the third member of the planetary gear set and by controlling the second clutch to be disengaged the second electric machine becomes mechanically disengaged from the second member of the planetary gear set.

Furthermore as described above the internal combustion engine ICE is mechanically engagable to the first member RGM of the planetary gear set. In more detail the internal combustion engine ICE is mechanically engagable to the first member RGM by being engaged to a third clutch C3, said third clutch being engaged to the first member RGM. This results in that the internal combustion engine is mechanically engagable to the first member of the planetary gear set since the clutch C3 allows to controlledly engage/disengage the internal combustion engine to the first member of the planetary gear set. Control of the engagement/disengagement of the third clutch may be operated by the electronic control unit ECU, as described in more detail with reference to fig. 1 . In more detail the internal combustion engine is mechanically engaged to the torque converter which is mechanically engaged to a first mechanical path MP1 for transferring of torque to the first angle gear wheel W1. The first angle gear wheel W1 is mechanically engaged to the third angle gear wheel W3 via the second bevel gear AG2 which is mechanically engaged to the third clutch C3. Since the second and third angular gear wheels rotates in opposite directions upon provision of a rotational torque from the internal combustion engine and since the claw clutch is required to be engaged in the first position for entry into and maintaining the fifth operational mode the first and second members of the planetary gear set will rotate in opposite directions during the fifth operational mode.

By controlling the hybrid powertrain or in more detail by controlling the operation of clutches, the internal combustion engine and the electric machines, a plurality of operational modes of the hybrid powertrain are established. These operational modes are described in more detail with reference to fig. 3 and figs. 4a-4e. The plurality of operational modes in more detail comprises five operational modes M1 -M5, in the form of a first operational mode M1 , a second operational mode M2 a third operational mode M3, a fourth operational mode M4 and a fifth operational mode M5. Furthermore, by controlling the hybrid powertrain with respect to the claw clutch CCL so that the internal combustion engine is engaged to the second member of the planetary gear set either via the claw clutch being engaged in the first position P1 or in the second position P2 forward or reverse motion can be selected.

Fig. 6 schematically illustrates a flow diagram of a method for operating a hybrid powertrain 10: 1 as described with reference to figs. 2, 3 and 4a-4d according to an embodiment of the present invention. In a first step S1 , the second electric machine EMB is engaged to the second CSM and third member SGM of the planetary gear set PGS. This results in entry into a first operational mode M1 of the hybrid powertrain 10: 1 , 10:2. The first operational mode corresponds to a torque converter supported internal combustion engine only operational mode. During the first operational mode the planetary gear set PGS rotates as single unit, i.e. the members RGM, CSM, SGM of the planetary gear set rotates with a common rotational speed.

The first operational mode is arranged to be entered for travelling in low vehicle ground speeds, i.e. first vehicle ground speed interval VSGI1 , as described in more detail with reference to fig. 4a. To increase torque capacity the lock mechanism of the torque converter TC is arranged to the configured disengaged for a lower speed region LSR of said first vehicle ground speed interval VSGI1 so that the torque converter support the internal combustion engine during this lower speed region LSR. For vehicle speeds within said first vehicle ground speed interval that are higher than said lower speed region the lock up mechanism is arranged to be configured engaged.

To cause the second electric machine EMB to be engaged to the second CSM and the third member SGM of the planetary gear set PGS the first and second clutches C1 , C2 are controlled to be engaged. In a second step S2, the second electric machine EMB is engaged to the third member SGM of the planetary gear set PGS and disengaged from the second member CSM of the planetary gear set PGS. This results in entry into a second operational mode M2 of the hybrid powertrain 10: 1 , 10:2. The second operational mode corresponds to a combined internal combustion engine and electric machine operational mode. In the second operational mode the first electric machine EMA is arranged to operate as a generator for supply of electrical power to the second electric machine EMB being arranged to operate as a motor for supply of mechanical torque to the planetary gear set so as to support the internal combustion engine ICE. This means that both the internal combustion engine ICE and the second electric machine EMB both provides mechanical torque to the planetary gear set PGS for output to the final output shaft SH1. During this second operational mode the planetary gear set operate substantially as a differential gear. In more detail the first electric machine apart from being configured to work as a generator is also configured to control the speed of the first member of the planetary gear set within a suitable speed so as to allow the speed of the internal combustion engine to be controlled independently from the speed of the vehicle. The second operational mode is arranged to be entered for travelling in low to moderate vehicle ground speeds, i.e. second vehicle ground speed interval VSGI2, as described in more detail with reference to fig. 4b.

To cause the second electric machine EMB to be engaged to the third member SGM of the planetary gear set PGS and disengaged from the second member CSM of the planetary gear set PGS the first clutch C1 is controlled to be engaged and the second clutch C2 is controlled to be disengaged.

In a third step S3, the second electric machine EMB is disengaged from the second CSM and third member SGM of the planetary gear set PGS. This results in entry into a third operational mode M3 of the hybrid powertrain 10: 1 , 10:2. The third operational mode M3 corresponds to an electric machine assisted internal combustion engine only operational mode. During this third operational mode the planetary gear set operate substantially as a differential gear. Before entry into the third operational mode the first electric machine EMA is configured to control speed of the first member RGM of the planetary gear set so as to be close to 0 rpm. During the third operational mode first electric machine EMA is configured to control speed of the first member RGM of the planetary gear set so as to maintain the speed close to 0 rpm. This results in that very little electrical power is generated by the first electric machine during the third operational mode, whereby the second electric machine can be de-coupled from the planetary gear set. Thus, only the internal combustion engine ICE provides power to the planetary gear set during the third operational mode. The third operational mode is arranged to be entered for travelling in moderate to high vehicle ground speeds, i.e. third vehicle ground speed interval VSGI3, as described in more detail with reference to fig. 4c. To cause the second electric machine EMB to be disengaged from the second CSM and third member SGM of the planetary gear set PGS the first and second clutches C1 , C2 are controlled to be disengaged.

In a fourth step S4, the second electric machine EMB is disengaged from the third member SGM of the planetary gear set and engaged to the second member CSM of the planetary gear set PGS. This results in entry into a fourth operational mode M4 of the hybrid powertrain 10:1 , 10:2. The fourth operational mode M4 corresponds to a combined internal combustion engine and electric machine operational mode. During this fourth operational mode the planetary gear set operate substantially as a differential gear. During the fourth operational mode the first electric machine EMA operates as a motor supplied with electrical power from the second electric machine EMB operating as a generator, wherein said second electric machine receives mechanical power from the internal combustion engine via the planetary gear set for conversion into electrical power by the second electric machine. The first electric machine is further during the fourth operational mode arranged to cause a negative speed, i.e. speed in opposite rotational direction, in the first member RGM of the planetary gear set. It should be noted that all statements throughout this detailed description with regard to speed related to the members of the planetary gear set not preceded by the term negative are intended to relate to a positive speed.

The fourth operational mode is arranged to be entered for travelling in high vehicle ground speeds, i.e. fourth vehicle ground speed interval VSGI4, as described in more detail with reference to fig. 4d. To cause the second electric machine EMB to be disengaged from the third member SGM of the planetary gear set and engaged to the second member CSM of the planetary gear set PGS, the first clutch is controlled to be disengaged and the second clutch is controlled to be engaged. In a fifth step S5, the internal combustion engine is rotation direction selectively mechanically engaged to the second member of the planetary gear set by means of controlling the claw clutch to be engaged either in the first position P1 or in the second position P2. By engaging the internal combustion engine to the second member of the planetary gear set by means of controlling the claw clutch to be engaged either in the first position P1 or in the second position P2 the travelling direction can be controlled so as to cause a forward or a reverse, i.e. backward, movement of the vehicle. In more detail by engaging the claw clutch in the first position P1 forward motion is activated, whereby operational modes of the forward operational mode set MSF are enabled for selection and by engaging the claw clutch in the second position P2 reverse motion is activated, whereby operational modes of the reverse operational mode set MSR are enabled for selection. In order to enable to control the claw clutch so as to select between forward and reverse motion of the vehicle, the hybrid powertrain should be set into the first operational mode and the vehicle should be controlled so as to substantially remain stationary.

After the step S5 the method may end or be continued by performing any suitable sequence of the steps S1 -S5 for causing desired operation of the heavy vehicle comprising the hybrid powertrain 10: 1 .

It should be noted that the steps of the method as described with reference to fig. 6 could be performed in a different sequence than as indicated by the numbering of the above described steps. For example the fifth step is suitably performed before any of the other steps. The fifth step could also be repeated for example after having performed the first step.

Fig. 7 schematically illustrates a flow diagram of a method for operating a hybrid powertrain 10:2 as described with reference to figs. 3 and 4a-4e and 5 according to an embodiment of the present invention. The method as shown in fig. 7 comprises six steps S1 -S6, in the form of a first S1 , second S2, third S3, fourth S4, fifth S5 and sixth S6 step, whereof steps S1 -S5 corresponds to the steps as described with reference to fig. 6.

In the sixth step S6, the internal combustion engine ICE is engaged to the first member RGM of the planetary gear set PGS. In more detail the third clutch C3 is engaged to as to engage the internal combustion engine to the first member of the planetary gear set. This results in entry into a fifth operational mode M5 of the hybrid powertrain 10:2. The fifth operational mode M5 corresponds to an internal combustion engine only operational mode. For entry into and maintaining of the fifth operational mode the first clutch is configured disengaged and the second clutch C2 can be configured arbitrarily with respect to being engaged or disengaged. Entry into the fifth operational mode results in that the planetary gear set operates with a fixed gearing. Furthermore, during the fifth operational mode the speed of the internal combustion engine is directly dependent on the vehicle speed.

The fifth operational mode is arranged to be entered for travelling in high vehicle ground speeds, i.e. fifth vehicle ground speed interval VSGI5, as described in more detail with reference to fig. 4e.

It is to be noted that the fifth operational mode only is available for forward motion, i.e. when the claw clutch is in the first position resulting in engagement to the second angle gear wheel.

After the step S6 the method may end or be continued by performing any suitable sequence of the steps S1 -S6 for causing desired operation of the heavy vehicle comprising the hybrid powertrain 10:2. The foregoing description of the preferred embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated.