Login| Sign Up| Help| Contact|

Patent Searching and Data


Title:
DISK PRINTER AND TRANSPORTER
Document Type and Number:
WIPO Patent Application WO/2005/088630
Kind Code:
A1
Abstract:
A multi function recorder and printer feeds discs to be processed through a gravity feed system reducing idle time of a recorder. A drive mounting system allows easy replacement and upgrade of drives without recalibration of the system. A passive picker moves discs between components.

More Like This:
Inventors:
NELSON WESTIN W (US)
JENSEN STEVEN R (US)
SALISBURY PHILLIP C (US)
Application Number:
PCT/US2005/007424
Publication Date:
September 22, 2005
Filing Date:
March 09, 2005
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
RIMAGE CORP (US)
NELSON WESTIN W (US)
JENSEN STEVEN R (US)
SALISBURY PHILLIP C (US)
International Classes:
B41F17/00; B41J2/325; B41J3/407; B65G59/06; G01D15/10; G11B5/02; G11B5/10; G11B7/085; G11B7/24; G11B7/26; G11B17/08; G11B23/00; G11B23/20; G11B7/00; (IPC1-7): G11B7/26; G11B17/08; B65G59/06
Foreign References:
US6222800B12001-04-24
US4826019A1989-05-02
US20010010204A12001-08-02
US6024532A2000-02-15
US5482428A1996-01-09
US4813838A1989-03-21
US5734629A1998-03-31
EP0683116A11995-11-22
Attorney, Agent or Firm:
Polglaze, Daniel J. (P.A. P.O. Box 58100, Minneapolis MN, US)
Download PDF:
Claims:
What is claimed is:
1. A disk processing system, comprising: a frame; an input system connected to the frame; a disk recorder, connected to the frame, to receive disks from the input system; a disk printer connected to the frame; a disk transporter, connected to the frame, to transport disks from the disk recorder to the disk printer; and an output bin, connected to the frame, to receive printed and recorded disks.
2. The disk processing system of claim 1, wherein the input system comprises: an input bin; and an input singulator to remove a single disk from the input bin.
3. The disk processing system of claim 2, wherein, the input bin comprises: a bin body having a substantially flat back wall, the back wall extending partially upward from the bin body bottom, to a height less than half the height of a disk to be held in the input bin; a pair of side walls, each having disk holding fingers; and an extension extending from the bin body bottom the side walls with the back surface and extension cradling at least one disk in the input bin. .
4. The disk processing system of claim 3, wherein the extension extends substantially perpendicular to the bin body bottom at the bin body bottom.
5. The disk processing system of claim 4, wherein the extension extends substantially perpendicularly for a dimension approximately equal to the thickness of six disks, and then extends in an upward curving arc for an additional distance.
6. The disk processing system of claim 5, wherein the upward curving arc when filled with disks causes the disks to impart a force on the bottom of the stack to align the disks substantially parallel to the back surface.
7. The disk processing system of claim 3, wherein the extension extends from the bin body bottom at a substantially constant upward angle from the bin body bottom.
8. The disk processing of claim 3, wherein the input bun further comprises: a feed chute positioned under the input bin, the feed chute comprising: an angled back member and a pair of side walls, the angled back member and pair of side walls forming a path to feed a disk by gravity from the input bin to an external drive.
9. The disk processing system of claim 3, wherein the input singulator comprises: a singulator arm; and a singulating member rotatably attached to the singulator arm, the singulating member normally biased in a first picking position for picking a disk from an input location, and rotatable to a second disk delivery position when the disk is clear of the input location so as to drop the disk from the singulating member.
10. The disk processing system of claim 9, wherein the singulator arm is movable in a plane parallel to the surface of a disk to be singulated.
11. The disk processing system of claim 9, wherein the singulating member has a first disk holding surface that is positioned substantially perpendicular to the linear movement of the singulating arm.
12. The disk processing system of claim 11 , wherein the input singulator further comprises: a stationary pivot actuator positioned to rotate the singulating member from its first biased position to its second position.
13. The disk processing system of claim 12, wherein the input singulator further comprises: a biasing spring to bias the singulating member in the first position.
14. The disk processing system of claim 12, wherein rotation is pivoting in a direction collinear with trie motion of the singulator arm.
15. The disk processing system of claim 2, wherein: the input bin comprises: a bin body having a substantially flat back wall, the back wall extending partially upward from the bin body bottom, to a height less than half the height of a disk to be held in the input bin; a pair of side walls, each having disk holding fingers; and an extension extending from the bin body bottom the side walls with the back surface and extension cradling at least one disk in the input bin; and the input singulator comprises: a singulator arm; and a singulating member rotatably attached to the singulator arm, the singulating member normally biased in a first picking position for picking a disk from an input location, and rotatable to a second disk delivery position when the disk is clear of the input location so as to drop the disk from the singulating member.
16. The disk processing system of claim 1 , wherein the disk tranpsorter comprises: a guide rail extending along a desired path; a picker body having a base and an arm, the base of the picker body being received on the guide rail for free travel therealong, the picker body having a picker arm adapted to engage a disk in a gripping position, and to release a disk from a release position; and a drive mechanism positioned adjacent to the guide rail to drive the picker body between a first gripping position and a second releae position.
17. The disk processing system of claim 16, wherein the disk transporter further comprises: an actuation clip coupled to the drive mechanism, the actuation clip being captured between an upper actuation stop and a lower actuation stop formed in the base of the picker body, the distance between the upper actuation stop and lower actuation stops being to allow relative motion between the actuation clip and the picker body; a gripping post depending downwardly from and undersurface of the picker arm such that when the picker body is moved into a pickup position, the gripping post will engage a center hole of a disk; a gripping member having a distal end and a proximal end and being rotatively coupled to the picker arm alongside the gripping post, the distal end of the gripping member being biased into a first position by a resilient member coupled to the gripping member such that the distal end of the gripping member and gripping post together have a dimension slightly larger than the center hole of a disk and that when the picker arm is moved into a pickup position, the gripping post and the distal end of the gripping member cooperatively grip the inner surface of the center hole of the disk being engaged; an actuation member having a distal end and a proximal end and being rotatively pinned to the arm of the picker body between its proximal and distal ends such that the proximal end thereof may engage one of a pair of notches in the actuation clip, the pair of notches being offset from one another in a direction transverse to the guide rail such that selective engagement of the respective notches by the proximal end of the actuation member rotates the distal end of the actuation member between first and second positions wherein engagement of the proximal end of the actuation member with an upper notch of the pair of notches rotates the distal end of the actuation member into contact with a base end of the gripping member to rotate the distal end of the gripping member from its first position to a second position away from the disk engaged by the gripping post and a lower notch and wherein engagement of the proximal end of the actuation member with the lower notch of the actuation clip rotates the distal end of the actuation member to a second position away from the proximal end of the gripping member to an extent that allows the gripping member to be biased to its first position; and, a pair of travel stops being coupled to the guide rail at an upper travel limit and a lower travel limit, respectively, such that respective upper and lower surfaces of the picker body will contact the respective travel stops before the drive mechanism stops moving the actuation clip, the relative motion between the picker body and the actuation clip selectively moving the proximal end of the actuation member between the upper and lower notches.
18. The disk processing system of claim 1 , wherein the printer comprises: a tray having a top surface, a bottom surface, a proximal end and a distal end; a belt passed around the top, distal, bottom, and proximal ends of the tray in a continuous loop, the belt being coupled to a drive mechanism for moving the belt in a linear manner around the tray; a pickup button secured to a first portion of the belt and moveable in a linear fashion with the belt between a first and a second position in which the pickup button is positioned on the bottom surface of the tray in its first position and is positioned on the upper surface of the tray in its second position, the pickup button being smaller than the diameter of the center hole of a disk; and, a pusher secured to a second portion of the belt and spaced apart from the pickup button by at least the radius of a disk at a position relative to the pickup button in the direction in which the pickup button moves from its first to its second position, the pusher being moveable in a linear fashion with the belt.
19. The disk processing system of claim 1 , wherein the output bin comprises: a bin body having a bottom hingedly coupled to the frame, a pair of lateral containment walls coupled to the lateral edges of the bottom of the bin body and extending generally upward from the bottom of the bin body, and a back wall extending from a back edge of the bin body bottom at an angle thereto, the bottom, lateral containment members, and back wall forming a holder for one or more discs; and, a biasing mechanism coupled between the substrate and the bin body such that the bin body is biased toward a first position, the biasing mechanism being adapted to rotate the body bin to a second position where a predetermined force is placed on the bin body.
20. An input system for a disk processing apparatus, comprising: an input bin; and an input singulator to remove a single disk from the input bin.
21. The input system of claim 20, wherein the input bin comprises: a bin body having a substantially flat back wall, the back wall extending partially upward from the bin body bottom, to a height less than half the height of a disk to be held in the input bin; a pair of side walls, each having disk holding fingers; and an extension extending from the bin body bottom the side walls with the back surface and extension cradling at least one disk in the input bin.
22. The input system of claim 21 , wherein the extension extends substantially perpendicular to the bin body bottom at the bin body bottom.
23. The input system of claim 22, wherein the extension extends substantially perpendicularly for a dimension approximately equal to the thickness of six disks, and then extends in an upward curving arc for an additional distance.
24. The input system of claim 23, wherein the upward curving arc when filled with disks causes the disks to impart a force on the bottom of the stack to align the disks substantially parallel to the back surface.
25. The input system of claim 21 , wherein the extension extends from the bin body bottom at a substantially constant upward angle from the bin body bottom.
26. The input system of claim 21 , wherein the input bin further comprises: a feed chute positioned under the input bin, the feed chute comprising: an angled back member and a pair of side walls, the angled back member and pair of side walls forming a path to feed a disk by gravity from the input bin to an external drive.
27. The input system of claim 20, wherein the input singulator comprises: a singulator arm; and a singulating member rotatably attached to the singulator arm, the singulating member normally biased in a first picking position for picking a disk from an input location, and rotatable to a second disk delivery position when the disk is clear of the input location so as to drop the disk from the singulating member.
28. The input system of claim 27, wherein the singulator arm is movable in a plane parallel to the surface of a disk to be singulated.
29. The input system of claim 27, wherein the singulating member has a first disk holding surface that is positioned substantially perpendicular to the linear movement of the singulating arm.
30. The input system of claim 27, wherein the input singulator further comprises: a stationary pivot actuator positioned to rotate the singulating member from its first biased position to its second position.
31. The input system of claim 30, wherein the input singulator further comprises: a biasing spring to bias the singulating member in the first position.
32. The input system of claim 30, wherein rotation is pivoting in a direction collinear with the motion of the singulator arm.
33. The input system of claim 20, wherein: the input bin comprises: a bin body having a substantially flat back wall, the back wall extending partially upward from the bin body bottom, to a height less than half the height of a disk to be held in the input bin; a pair of side walls, each having disk holding fingers; and an extension extending from the bin body bottom the side walls with the back surface and extension cradling at least one disk in the input bin; and the input singulator comprises: a singulator arm; and a singulating member rotatably attached to the singulator arm, the singulating member normally biased in a first picking position for picking a disk from an input location, and rotatable to a second disk delivery position when the disk is clear of the input location so as to drop the disk from the singulating member.
34. An input bin for a disk processing apparatus, comprising: a bin body having a substantially flat back wall, the back wall extending partially upward from the bin body bottom, to a height less than half the height of a disk to be held in the input bin; a pair of side walls, each having disk holding fingers; and an extension extending from the bin body bottom the side walls with the back surface and extension cradling at least one disk in the input bin.
35. The input bin of claim 34, wherein the extension extends substantially perpendicular to the bin body bottom at the bin body bottom.
36. The input bin of claim 35, wherein the extension extends substantially perpendicularly for a dimension approximately equal to the thickness of six disks, and then extends in an upward curving arc for an additional distance.
37. The input bin of claim 36, wherein the upward curving arc when filled with disks causes the disks to impart a force on the bottom of the stack to align the disks substantially parallel to the back surface.
38. The input bin of claim 34, wherein the extension extends from the bin body bottom at a substantially constant upward angle from the bin body bottom.
39. The input bin of claim 34, and further comprising: a feed chute positioned under the input bin, the feed chute comprising: an angled back member and a pair of side walls, the angled back member and pair of side walls forming a path to feed a disk by gravity from the input bin to an external drive.
40. An input singulator for a disk processing system, comprising: a singulator arm; a singulating member rotatably attached to the singulator arm, the singulating member normally biased in a first picking position for picking a disk from an input location, and rotatable to a second disk delivery position when the disk is clear of the input location so as to drop the disk from the singulating member.
41. The input singulator of claim 40, wherein the singulator arm is movable in a plane parallel to the surface of a disk to be singulated.
42. The input singulator of claim 40, wherein the singulating member has a first disk holding surface that is positioned substantially perpendicular to the linear movement of the singulating arm.
43. The input singulator of claim 40, wherein the input singulator further comprises: a stationary pivot actuator positioned to rotate the singulating member from its first biased position to its second.
44. The input singulator of claim 43 , and further comprising: a biasing spring to bias the singulating member in the first position.
45. The input bin of claim 43, wherein rotation is pivoting in a direction collinear with the motion of the singulator arm.
46. A disk processing apparatus for recording disks, comprising: a recorder; and an input system to provide a disk to the recorder.
47. The disk processing apparatus of claim 46, wherein the input system comprises: an input bin; and an input singulator to remove a single disk from the input bin.
48. The input system of claim 47, wherein the input bin comprises: a bin body having a substantially flat back wall, the back wall extending partially upward from the bin body bottom, to a height less than half the height of a disk to be held in the input bin; a pair of side walls, each having disk holding fingers; and an extension extending from the bin body bottom the side walls with the back surface and extension cradling at least one disk in the input bin.
49. The input system of claim 47, wherein the input singulator comprises: a singulator arm; and a singulating member rotatably attached to the singulator arm, the singulating member normally biased in a first picking position for picking a disk from an input location, and rotatable to a second disk delivery position when the disk is clear of the input location so as to drop the disk from the singulating member.
50. A method of singulating a disk from an input bin with a singulator, comprising: picking a single disk from an input bin; and depositing the single disk ih an drive using a gravity feed system.
51. The method of claim 50, wherein picking a disk comprises: singulating a disk from a back of the input bin with a singulator movable to engage a single disk; moving the disk on the singulator to a drop position; and dropping the disk from the singulator to a feed chute of the input bin.
52. The method of claim 51 , wherein dropping the disk comprises: rotating a rotatable singulating member which is normally biased ini a picking position to a dropping position.
53. A system for mounting a computer drive in a drive bay, comprising: a pair of sleeves adapted to fit the drive bay, each sleeve having a sleeve external dimension that fits an interior dimension of the drive bay, and a sleeve interior dimension sized to accommodate an exterior of the computer drive therein.
54. The system of claim 53, wherein the pair of sleeves allows adjustment for translation sidetoside or toptobottom, roll, pitch, yaw, or a combination thereof.
55. The system of claim 53, wherein each sleeve comprises: a center beam body; a pair of arms, each arm having a top and a bottom extension, one arm at each end of the center beam body, the arms having a shape accommodating a drive therein to cradle a drive top and bottom between the top and bottom extension of the arms.
56. The system of claim 55, wherein one of the arms has an end cap that additionally cradles a front or a back of the drive against the end cap.
57. The system of claim 55, wherein the sleeves have different arms and center body beam thicknesses to adjust for sidetoside translation.
58. The system of claim 55, wherein each of the pair of sleeves has an arm top and an arm bottom extension thicknesses, each of the two top arm extension thicknesses the same, each of the two bottom arm extension thicknesses the same, and the top arm extension thickness different than the bottom arm extension thickness, to adjust for toptobottom translation.
59. The system of claim 58, wherein adjustment is to the bottom when the top arm extension thickness is greater than the bottom arm extension thickness.
60. The system of claim 58, wherein adjustment is to the top when the top arm extension thickness is less than the bottom arm extension thickness.
61. The system of claim 55, wherein a first and a second of the pair of sleeves have different arm top and bottom extension thicknesses to adjust for roll.
62. The system of claim 61 , wherein each of the pair of sleeves has an arm top and an arm bottom extension thicknesses, each of the two top arm extension thicknesses different, each of the two bottom arm extension thicknesses different.
63. The system of claim 55, wherein each of the pair of sleeves has its first arm top extension thickness different from its second arm top extension thickness, and its first arm bottom extension thickness different from its second arm bottom extension thickness, to adjust for pitch.
64. The system of claim 55, wherein the center beam body and the arms of a first of the pair of sleeves get gradually thicker from front to back, and the center beam body and the arms of the second of the pair of sleeves gets gradually thinner from front to back, at the same rate as the first of the pair of sleeves, to adjust for yaw.
65. A system for mounting one of a plurality of different drives in an oversized drive bay, the system comprising: a plurality of sleeve pairs, each sleeve pair sized to fit an interior drive bay dimension, each sleeve of each pair having a sleeve external dimension that fits the interior dimension of the drive bay, and a sleeve interior dimension variable to accommodate one of the different sized drives therein.
66. The system of claim 65, wherein the plurality of separate sleeve pairs are color coded by drive manufacturer or size.
67. The system of claim 65, wherein each of the plurality of sleeve pairs adjusts for roll, pitch, yaw, or a combination thereof, for its specific drive.
68. A system for mounting one of a plurality of different sized drives, comprising: an oversized drive bay; and a plurality of sleeve pairs, each sleeve pair adapted to fit the drive bay, each sleeve of each pair having an external dimension that fits the interior dimension of the drive bay, and an interior dimension variable to accommodate one of the different sized drives therein.
69. The system of claim 68, wherein the plurality of separate sleeve pairs are color coded sleeves by drive manufacturer or size.
70. The system of claim 68, wherein each of the plurality of sleeve pairs adjusts for roll, pitch, yaw, or a combination thereof, for its specific drive.
71. A system for mounting a computer drive, comprising: an oversized drive bay sized to be larger than the computer drive; a pair of drive sleeves adapted with external sizes to fit the oversized drive bay and internal dimensions that fit the drive so as to mount the drive in the oversized drive bay without requiring adjustment.
72. The system of claim 71 , and further comprising: a plurality of separate sleeve pairs adapted to fit different internal drive dimensions.
73. The system of claim 72, wherein the plurality of separate sleeve pairs are color coded sleeves by drive manufacturer or size.
74. The system of claim 72, wherein each of the plurality of sleeve pairs adjusts for roll, pitch, yaw, or a combination thereof, for its specific drive.
75. A method for mounting a drive in a drive bay, comprising: selecting from one of a plurality of sets of drive mounting sleeve pairs, each of the plurality of drive mounting sleeve pairs sized on their exterior to fit the drive bay and on their interior to fit one of a plurality of different drives.
76. The method of claim 75, and further comprising: allowing for adjustment for translation sidetoside or toptobottom, roll, pitch, yaw, or a combination thereof.
77. The method of claim 75, wherein each of the plurality of sleeve pairs is color coded to a specific drive size or manufacturer to allow for easy selection of sleeves.
78. The method of claim 75, wherein the pair of sleeves allows adjustment for translation sidetoside or toptobottom, roll, pitch, yaw, or a combination thereof.
79. A disk transfer mechanism comprising: a guide rail extending along a desired path; a picker body having a base and an arm, the base of the picker body being received on the guide rail for free travel therealong; a drive mechanism positioned adjacent to the guide rail; an actuation clip coupled to the drive mechanism, the actuation clip being captured between an upper actuation stop and a lower actuation stop formed in the base of the picker body, the distance between the upper actuation stop and lower actuation stops being to allow relative motion between the actuation clip and the picker body; a gripping post depending downwardly from and undersurface of the picker arm such that when the picker body is moved into a pickup position, the gripping post will engage a center hole of a disk; a gripping member having a distal end and a proximal end and being rotatively coupled to the picker arm alongside the gripping post, the distal end of the gripping member being biased into a first position by a resilient member coupled to the gripping member such that the distal end of the gripping member and gripping post together have a dimension slightly larger than the center hole of a disk and that when the picker arm is moved into a pickup position, the gripping post and the distal end of the gripping member cooperatively grip the inner surface of the center hole of the disk being engaged; an actuation member having a distal end and a proximal end and being rotatively pinned to the arm of the picker body between its proximal and distal ends such that the proximal end thereof may engage one of a pair of notches in the actuation clip, the pair of notches being offset from one another in a direction transverse to the guide rail such that selective engagement of the respective notches by the proximal end of the actuation member rotates the distal end of the actuation member between first and second positions wherein engagement of the proximal end of the actuation member with an upper notch of the pair of notches rotates the distal end of the actuation member into contact with a base end of the gripping member to rotate the distal end of the gripping member from its first position to a second position away from the disk engaged by the gripping post and a lower notch and wherein engagement of the proximal end of the actuation member with the lower notch of the actuation clip rotates the distal end of the actuation member to a second position away from the proximal end of the gripping member to an extent that allows the gripping member to be biased to its first position; and, a pair of travel stops being coupled to the guide rail at an upper travel limit and a lower travel limit, respectively, such that respective upper and lower surfaces of the picker body will contact the respective travel stops before the drive mechanism stops moving the actuation clip, the relative motion between the picker body and the actuation clip selectively moving the proximal end of the actuation member between the upper and lower notches.
80. The disk transfer mechanism of claim 79 further comprising a sensor arm having a distal end and a proximal end, the sensor arm being rotatively pinned to the arm of the picker body between its distal end and proximal end, the distal end of the sensor arm be further pinned to a distal end of the actuation member such that rotation of the distal end of the actuation member between its first and second positions induces rotation of the proximal end of the sensor arm between a first and a second position and wherein the proximal end of the sensor arm engages a sensor in one of its first and second positions and is disengaged from the sensor in its remaining position.
81. The disk transfer mechanism of claim 80 wherein the sensor is sensitive to radiation and outputs a first signal where radiation below a predetermined intensity is incident thereupon and outputs a second signal where radiation above a predetermined intensity is incident thereupon, the proximal end of the sensor arm being adapted to occlude light from reaching the sensor when the proximal end of the sensor arm is in one of its first and second positions and permits light to be incident upon the sensor when the proximal end of the sensor arm is in its remaining position.
82. The disk transfer mechanism of claim 80 wherein the sensor comprises a switch member that is engaged by the proximal end of the sensor arm in one of its first and second positions and is not engaged by the sensor in its remaining position, thereby outputting a first signal and a second signal, respectively.
83. The disk transfer mechanism of claim 79 wherein the drive mechanism comprises a belt drive passed around an upper and a lower pulley, at lease one of the pulleys being coupled to a drive motor that imparts motive power to the belt drive.
84. The disk transfer mechanism of claim 83 further comprising an encoder coupled to the drive motor for controlling the application of motive power from the drive motor to the belt drive.
85. The disk transfer mechanism of claim 79 wherein the guide rail is rectilinear.
86. The disk transfer mechanism of claim 79 wherein the guide rails is curvilinear.
87. A method of transferring a disk comprising: moving a positioning mechanism on which rests a disk having a center hole to position the disk in a disk engagement location; moving a picker body to a disk engagement position in which the disk is removably coupled to the picker body by a gripping post of the picker body; moving the positioning mechanism to a position in which it is clear of a path of travel of the picker body and disk coupled thereto; moving the picker body with disk coupled thereto to a disk release position; and, actuating a gripping member rotatively coupled to the gripping post to release the disk coupled to the picker arm.
88. The method of transferring a disk of claim 87 further comprising placing a disk on the positioning mechanism when the positioning mechanism is in a retracted position in which the positioning mechanism is clear of a path of travel of the picker body and a disk coupled thereto.
89. ' The method of transferring a disk of claim 87 further comprising reciprocating the picker body between its disk engagement position and its disk release position.
90. The method of transferring a disk of claim 89 further comprising moving the picker body into contact with a lower stop and moving an actuation clip relative to the picker body a predetermined distance, the relative motion between the actuation clip and the picker body causing the actuation clip to move an actuation member from a first position to a second position in which the actuation member actuates the gripping member to release a disk removably coupled to the gripping post of the picker body.
91. The method of transferring a disk of claim 90 further comprising moving the picker body into contact with an upper stop and moving an actuation clip relative to the picker body a predetermined distance, the relative motion between the actuation clip and the picker body causing the actuation clip to move an actuation member from a second position to a first position in which the actuation member is disengaged from the gripping member to permit the gripping post to grasp a disk.
92. The method of transferring a disk of claim 89 further comprising actuating a sensor arm to selectively engage a sensor, the sensor outputting a signal indicative of the completion of a complete cycle of movement of the picker arm between its disk engagement position and its disk release position.
93. A picker mechanism for a disk processing system comprising: a base from which extends an arm; a pair of projections extending from the base in a direction generally away from base away from the direction in which the arm extends and in a spaced apart arrangement to form a channel between the pair of projections and the base; an engagement post extending from a distal end of the arm, the engagement post having an exterior shape and size such that the engagement post may be inserted into a center hole of a disk of a type processed by the disk processing system; an engagement member having a distal end and a proximal end, the engagement member being rotatively coupled to the arm such that the distal end of the engagement member is generally aligned with the engagement post; a biasing mechanism for biasing the distal end of the engagement member into a first position in which the engagement post and engagement member together have a size and a shape that removably couples a disk to the arm by engaging the interior surface of the center hole of the disk; an actuation arm having a proximal end that extends into the channel formed by the base and a distal end that extends along the arm to adjacent the engagement member, the actuation arm being rotatively coupled to the arm such that rotation of the actuation arm about a pin joint to a first position moves the distal end of the actuation arm away from the engagement member such that the engagement member is biased into its first position and rotation of the actuation arm to a second position brings the distal end of the actuation arm into contact with the proximal end of the engagement member which forces the distal end of the engagement member to a second position in which the engagement member and engagement post decouples the disk from the arm; an actuation clip having a body that is disposed in the channel between the pair of projections, the body having formed therein a pair of notches, the notches being spaced apart from one another in the directions of the respective projections of the base, the notices being fAαrther spaced apart in the direction in which the arm extends from the base, the actuation clip further having a stop member being small enough , the actuation clip also having a stop member that extends beyond the channel in which the body of the actuation clip resides, the stop member having end projections that extend beyond the base projections when a side of the actuation clip body abuts the respective base projections, the notches being further adapted to selectively engage the proximal end of the actuation arm, the movement of the proximal end of the actuation arm between the respective notches rotating the actuation arm between its first and second positions.
94. The picker mechanism for a disk processing system of claim 93 further comprising a guide rail that passes through a bore formed through the base projections.
95. The picker mechanism for a disk processing system of claim 94 wherein the body of the actuation clip is coupled to a drive mechanism wherein the drive mechanism imparts a motive force to the actuation clip for moving the picker mechanism along the guide rail.
96. The picker mechanism for a disk processing system of claim 93 further comprising a sensor arm rotatively coupled to the arm such that a first end of the sensor arm moves with the distal end of the actuation arm, thereby selectively rotating a second end of the sensor arm into and out of engagement with a sensor.
97. The picker mechanism for a disk processing system of claim 96 further comprising a sensor chosen from a group consisting of a radiation sensor and a mechanical sensor.
98. The disk transfer mechanism of claim 99, wherein the picker body further comprises: an actuation clip coupled to the drive mechanism, the actuation clip being captured between an upper actuation stop and a lower actuation stop formed in the base of the picker body, the distance between the upper actuation stop and lower actuation stops being to allow relative motion between the actuation clip and the picker body; a gripping post depending downwardly from and undersurface of the picker arm such that when the picker body is moved into a pickup position, the gripping post will engage a center hole of a disk; a gripping member having a distal end and a proximal end and being rotatively coupled to the picker arm alongside the gripping post, the distal end of the gripping member being biased into a first position by a resilient member coupled to the gripping member such that the distal end of the gripping member and gripping post together have a dimension slightly larger than the center hole of a disk and that when the picker arm is moved into a pickup position, the gripping post and the distal end of the gripping member cooperatively grip the inner surface of the center hole of the disk being engaged; an actuation member having a distal end and a proximal end and being rotatively pinned to the arm of the picker body between its proximal and distal ends such that, the proximal end thereof may engage one of a pair of notches in the actuation clip, the pair of notches being offset from one another in a direction transverse to the guide rail such that selective engagement of the respective notches by the proximal end of the actuation member rotates the distal end of the actuation member between first and second positions wherein engagement of the proximal end of the actuation member with an upper notch of the pair of notches rotates the distal end of the actuation member into contact with a base end of the gripping member to rotate the distal end of the gripping member from its first position to a second position away from the disk engaged by the gripping post and a lower notch and wherein engagement of the proximal end of the actuation member with the lower notch of the actuation clip rotates the distal end of the actuation member to a second position away from the proximal end of the gripping member to an extent that allows the gripping member to be biased to its first position; and, a pair of travel stops being coupled to the guide rail at an upper travel limit and a lower travel limit, respectively, such that respective upper and lower, surfaces of the picker body will contact the respective travel stops before the drive mechanism stops moving the actuation clip, the relative motion between the picker body and the actuation clip selectively moving the proximal end of the actuation member between the upper and lower notches.
99. A belt picker for a disk processing system comprising: a bed having a top surface and a bottom surface and a distal end; a belt passed over at least a portion of the top surface of the bed, around the distal end of the top surface, and over at least a portion of the bottom surface of the bed, the belt being coupled to a drive for moving the belt linearly along the bed; a pickup button secured to a first portion of the belt and moveable in a linear fashion with the belt between a first and a second position in which the pickup button is positioned on the bottom surface of the bed in its first position and is positioned on the upper surface of the bed in its second position, the pickup button being smaller than the diameter of the center hole of a disk; and, a pusher secured to a second portion of the belt and spaced apart from the pickup button by at least the radius of a disk at a position relative to the pickup button in the direction in which the pickup button moves from its first to its second position, the pusher being moveable in a linear fashion with the belt.
100. The belt picker for a disk processing system of claim 101 wherein the bed is positioned with respect to a base of the disk processing system such that the center hole of a disk supported on the base is engaged by the pickup button as the pickup button moves between its first and its second positions, the disk being consequently moved by the pickup button to a position on the upper surface of the bed wherein the disk is substantially centered over the pickup button in its second position.
101. The belt picker for a disk processing system of claim 101 wherein the top surface of the bed is positioned above the base no less than the distance between the center hole and the edge of a disk of the type processed by the disk processing system. 104.
102. The belt picker for a disk processing system of claim 101 wherein the top surface of the bed is positioned above the base no more than 2/3 of the diameter of a disk of the type processed by the disk processing system.
103. The belt picker for a disk processing system of claim 101 further comprising a deflector positioned adjacent the distal end of the bed.
104. The belt picker for a disk processing system of claim 105 wherein the deflector is moveable between a first position in which the deflector may receive thereon a portion of the disk such that the disk, upon being released onto the deflector, will be directed to a desired location, and a second position, in which the deflector is positioned away from the distal end of the bed such that a disk engaged by the pickup button will not be dislodged by the deflector.
105. The belt picker for a disk processing system of claim 101 wherein the pickup button further comprises a hook that extends from the pickup button generally parallel to the belt and in the direction in which the pickup button moves from its first position to its second position.
106. The belt picker for a disk processing system of claim 107 wherein the hook of the pickup button is offset from the belt a distance that is smaller than the thickness of a disk of a type processed by the disk processing system.
107. The belt picker for a disk processing system of claim 108 wherein the hook of the pickup button is of an elastomeric material.
108. 1 10. A disk printer comprising: a tray having a top surface, a bottom surface, a proximal end and a distal end; a belt passed around the top, distal, bottom, and proximal ends of the tray in a continuous loop, the belt being coupled to a drive mechanism for moving the belt in a linear manner around the tray; a pickup button secured to a first portion of the belt and moveable in a linear fashion with the belt between a first and a second position in which the pickup button is positioned on the bottom surface of the tray in its first position and is positioned on the upper surface of the tray in its second position, the pickup button being smaller than the diameter of the center hole of a disk; and, a pusher secured to a second portion of the belt and spaced apart from the pickup button by at least the radius of a disk at a position relative to the pickup button in the direction in which the pickup button moves from its first to its second position, the pusher being moveable in a linear fashion with the belt. 1 11. The disk printer of claim 1 10 further comprising a deflector positioned adjacent the distal end of the bed.
109. 112 The disk printer of claim 1 1 1 further comprising an output bin positioned adjacent to the deflector to receive disks placed on the deflector by the pickup button of the belt.
110. 113 The disk printer of claim 112 wherein the output bin comprises: a bin body having a bottom hingedly coupled to a substrate (chassis/frame/base), a pair of lateral containment members (walls) coupled to the lateral edges of the bottom of the bin body and extending generally upward from the bottom of the bin body, and a back wall extending from a back edge of the bin body bottom at an angle thereto, the bottom, lateral containment members, and back wall forming a holder for one or more discs; and, a biasing mechanism coupled between the substrate and the bin body such that the bin body is biased toward a first position, the biasing mechanism being adapted to rotate the body bin to a second position where a predetermined force is placed on the bin body. 1 14. A method of feeding disks into a disk processing system comprising: placing a disk in an angled posture adjacent a distal end of a tray of the disk processing system; actuating a belt drive that is passed around the distal end of the tray such that the belt drive moves a pickup button secured thereto into engaging contact with a center hole of the disk; driving the belt drive until the disk engaged by the pickup button is lifted onto a top surface of the tray and into a predetermined position; performing a disk processing step on the disk while it is in its predetermined position on the top surface of the tray; driving the belt in the direction opposite the direction taken to move the disk into its predetermined position on the top surface of the tray such that as the pick up button nears the distal end of the tray, a leading edge of the disk will be positioned over a deflector; and, driving the belt in the direction opposite the direction taken to move the disk into its predetermined position on the top surface of the tray until the disk is supported by the tray and the deflector and the pickup button is moved out of engagement with the center hole of the disk. 1 15. The method of feeding disks into a disk processing system of claim 114 further comprising pushing a trailing edge of the disk with a pusher attached to the belt until the disk is deposited onto the deflector.
111. 116 An output bin for a disc processing system comprising: a bin body having a bottom hingedly coupled to a substrate (chassis/frame/base), a pair of lateral containment members (walls) coupled to the lateral edges of the bottom of the bin body and extending generally upward from the bottom of the bin body, and a back wall extending from a back edge of the bin body bottom at an angle thereto, the bottom, lateral containment members, and back wall forming a holder for one or more discs; and, a biasing mechanism coupled between the substrate and the bin body such that the bin body is biased toward a first position, the biasing mechanism being adapted to rotate the body bin to a second position where a predetermined force is placed on the bin body. 1 17. The output bin for a disc processing system of claim 116 further comprising a front wall coupled to a front edge of the bin bottom opposite the back wall thereof. 1 18. The output bin for a disc processing system of claim 1 17 wherein the front wall is fixedly secured to the bin bottom at a predetermined angle. 1 19. The output bin for a disc processing system of claim 117 wherein the front wall is fixedly secured to the bin bottom at a predetermined angle of approximately 90°.
112. 120 The output bin for a disc processing system of claim 117 wherein the front wall is secured to the bottom of the bin body by a hinge mechanism and wherein the front wall is secured to the substrate.
113. 121 The output bin for a disc processing system of claim 120 wherein the biasing mechanism comprises a spring coupled between the front wall and the bottom of the bin body.
114. 122 The output bin for a disc processing system of claim 1 16 wherein back wall is fixed to the bottom of the bin body at an angle that is generally the same as the angle of rotation of the bin body between its first and second positions.
115. 123 The output bin for a disc processing system of claim 122 wherein the angle at which the back wall of the bin body is affixed to the bottom is about 30°.
116. 124 The output bin for a disc processing system of claim 116 wherein the angle between the first and second positions of the bin body is about 30°.
117. 125 The output bin for a disc processing system of claim 116 wherein the biasing mechanism is a spring and the predetermined force is the weight of a predetermined number of discs.
118. 126 The output bin for a disc processing system of claim 116 wherein the biasing mechanism is a mechanical actuator and the predetermined force is a predetermined number of discs.
119. 127 The output bin for a disc processing system of claim 116 further comprising a door rotatively coupled to the substrate adjacent the output bin, the door being biased into a first position adapted to direct a disk placed thereon into the output bin and rotatable to a second position over the body of the output bin.
Description:
DISK PRINTER AND TRANSPORTER

RELATED APPLICATION

This application claims the benefit of U.S. Provisional Application No. 60/551,508, filed on March 9, 2004, hereby incorporated herein in its entirety by reference.

FIELD The present invention relates generally to digital discs and in particular the present invention relates to processing and handling of digital discs.

BACKGROUND Digital discs are used as a storage medium for digital information. The data is stored on the disc by varying the optical characteristics of the disc. This digital information can be any type of data, such as, but not limited to, audio, image, photo and/or video information. In other words, the digital data stored on a compact disc can vary from disc to disc. Different types of compact discs can be provided, a traditional type of compact disc is manufactured using a plastic mold operation. Each compact disc manufactured using the same mold contains the same digital information. As such, large production runs of compact discs which contain the same information, such as a musical composition, are manufactured in an economical manner by using a molding process.

A different type of compact disc which is commercially available is a recordable compact disc. This type of disc is manufactured such that it does not contain data thereon, but can be programmed after it is manufactured. The optical characteristics, therefore, of the compact disc are modified after it is fabricated depending upon the data that is stored on the disc. In the context of the present invention, it is to be understood that reference to a compact disc (CD) includes but is not limited to Compact Disc Recordable "CD-R", Compact Disc Readable "CD-RW", CD-ROM, CD-PROM, Digital Versatile Disc "DVD", DVD-R, DVD+R, DVD-RAM, DVD-RW, DVD+RW, or any disc for data storage.

To identify the data stored on a compact disc, a label is often printed on one side of the compact disc. For large manufacturing runs of a common compact disc, a silk screen process is often used to apply the label to the compact disc. For small production runs of compact discs, such as those using recordable compact discs, a silk screen operation may not be economical. A custom printing operation, therefore, can be employed to print a custom label on each compact disc. See for example U.S. Patent No. 5,734,629 entitled "CD Transporter" issued March 31, 1988 for a description of a compact disc transporter which can be used to move a compact disc between a data recorder and a printer, and which allows for automated processing of recordable compact discs. This transporter moves a single compact disc at a time between stations and places completed compact discs in a stack.

Many transporters require an active picker or gripper for moving compact discs between the various components of a transporter. This adds to complexity and cost of such transporters. For small runs of compact discs, such transporters may not be economical. Further, many transporters are large and do not fit well within a small office of home environment.

Still further, typical loading and unloading systems using pickers have recorder downtime due to a picker which is feeding the recorder having multiple tasks to accomplish. For example, a disc to be recorded is placed in a recorder by a picker. When the recording is finished, the tray opens, and the picker moves the disc to the next station or component of the device. Then, the picker retrieves a blank disc for recording and places it in the recorder. During the time that the picker is moving the first disc and retrieving the second disc, the recorder sits idle.

There are many different CD and DVD recorders and readers. Many manufacturers make such products. In a transporter, there are often precise placements and orientations that are needed so that disc production is smooth and requires little if any intervention by a user once the process has started. Typical transporters require precision hand placement of recorders and the like into position within a system, further adding to the labor required to produce and modify such systems. Manufacturers are also continuously striving to upgrade drives to make them more efficient and faster. As each upgrade evolves, often the dimensions of the recorders change. While this change may not be large, the precision placement of recorders in transporters may lead to difficulty for a user wishing to replace a drive.

For the reasons stated above, and for other reasons stated below which will become apparent to those skilled in the art upon reading and understanding the present specification, there is a need in the art for a transporter having a small footprint, and for a transporter that provides reliable yet economical service. There is a further need in the art for a simplified process for mounting a new or upgraded drive within a transporter system.

ι SUMMARY The above-mentioned problems with drive replacement, size and cost of transporters, and other problems are addressed by the present invention and will be understood by reading and studying the following specification.

BRIEF DESCRIPTION OF DRAWINGS Figure 1 is a front elevation view of an input bin according to one embodiment of the present invention;

Figure IA is a view taken along line IA-- IA of Figure 1;

Figure IB is a partial side elevation view of an input bin according to another embodiment of the present invention;

Figure 2 is a perspective view of an input bin, singulator, feed chute, and recorder according to another embodiment of the present invention;

Figure 2A is a detailed partial cutaway view of the singulator of Figure 2 according to another embodiment of the present invention;

Figure 2B is a front elevation view of the singulator of Figure 2A;

Figures 2C, 2D, and 2E are partial views of the motion of a singulating member according to another embodiment of the present invention;

Figure 3 is a view of a drive mounting system according to another embodiment of the present invention;

Figure 3A is a side elevation view of one of the sleeves of Figure 3;

Figure 3B is a front elevation view of the sleeve of Figure 3A;

Figure 3C is a front elevation view of a sleeve according to another embodiment of the present invention;

Figure 3D is a side elevation view of a sleeve according to another embodiment of the present invention; Figure 3E is a perspective view of a sleeve according to another embodiment of the present invention;

Figure 4 is a perspective view of a multiple media printer according to another embodiment of the present invention;

Figure 4A is a perspective view of a picker according to another embodiment of the present invention;

Figure 4B is a side elevation view of the picker of Figure 4A taken along lines 4B- -4B thereof;

Figure 4C is a reverse angle view of a part of the picker of Figure 4B;

Figure 4D is a view of a belt and pulley system according to another embodiment of the present invention;

Figure 4E is a side elevation view of a clip of a picker according to another embodiment of the present invention;

Figure 4F is a top view of an actuator of a picker according to another embodiment of the present invention;

Figure 4G is a side elevation view of a gripping finger according to another embodiment of the present invention;

Figures 5, 5 A, and 5B are views of an another embodiment of a picker;

Figures 6 and 6A are side views of an output bin in two positions according to another embodiment of the present invention;

Figure 7 is a side view of a button picker according to another embodiment of the present invention;

Figure 7 A is a top view of the button picker of Figure 6;

Figure 7B is a side elevation view of a portion of a button picker gripping a disc according to another embodiment of the present invention; and

Figure 8 is a block diagram of a system according to another embodiment of the present invention.

DETAILED DESCRIPTION In the following detailed description of the invention, reference is made to the accompanying drawings that form a part hereof, and in which is shown, by way of illustration, specific embodiments in which the invention may be practiced. In the drawings, like numerals describe substantially similar components throughout the several views. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the present invention.

The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims, along with the full scope of equivalents to which such claims are entitled.

The various embodiments of the present invention have the capability, among other things, to record and print on CDs, and to do so without an active picker. Further, the embodiments of the present invention reduce idle time for a recorder. This is accomplished in various embodiments by providing a gravity feed delivery system of discs to a recorder, and using an angled motion picker to move discs.

Figure 1 shows a front elevation view of one embodiment 100 of an input bin. Input bin 100 comprises a disc bin 102 that can hold a number of discs. Input bin has a pair of side walls 104 that each have disc holding fingers 106 which serve to hold discs in the bin in generally close alignment with one another. Input bin 100 also has a back wall 108 that serves as a rest against which a disc to be picked from the input bin 100 rests in generally parallel position with the back wall 108. An extension 110 of input bin 100 extends from the back wall 108 to form a cradle that aligns a plurality of discs so that the stack is properly aligned for picking, as will be discussed in further detail below. The extension 110 is more clearly seen by also referring to Figure IA. Extension 110 is generally perpendicular to back wall 108 where extension 110 connects with back wall 108. Extension 110 extends from back wall 108 substantially perpendicular to back wall 108 for a distance approximately equal to that of the thickness of six discs, and then begins to curve upward to form a cradle for holding a remainder of a stack of discs. In another embodiment, the extension has no flat surface, but instead slopes upward from the back wall from the connection point to the back wall.

As is shown in Figure IB, a stack of discs 150 is shown in position on an input bin such as input bin 100. The input bin is shown with the side walls 104 cut away, so that only the discs 150, the back wall 108, and the extension 110 are shown in detail. When discs are to be picked from the input bin 100, a singulator (described in greater detail below) picks a disc at the general location 152. In that region of the input bin, the discs 150 are aligned substantially flush to each other and parallel to back wall 108. The curvature of extension 110 serves to maintain a pressure in the general direction of arrow 154 of the bottom of the stack of discs 150 toward the back wall 108. This pressure assists in keeping the discs at or near the back wall 108 in a favorable picking position.

Discs can rock and move out of proper picking orientation when stacked, especially when stacked substantially vertically. In a near vertical orientation, the bottom of a stack of discs has forces that tend to push the discs outward in the direction of arrow 155 shown in Figure IB. The design of the input bin 100 forces the bottom of the stack 150 to be pushed toward the back wall 108 in the direction of arrow 154. The flat section 157 of extension 110, combined with the pressure in the direction of arrow 154 due to the geometry of the extension 110, keeps approximately 6 discs in true picking position for picking by a singulator (described below) at position 152.

Referring now to Figure 2, a perspective view of an input bin 100 in place on a part of a larger apparatus is shown. Figure 2 also shows a singulator 200, a feed chute 250, and a disc recorder or verifier 270. Singulator 200 picks a disc from a stack of discs such as stack 150 which are in the input bin, and drops the disc into chute 250, and gravity feeds the disc directly to the recorder or verifier 270 drawer 272.

The singulator 200 is described in greater detail also referring to Figures 2 A, 2B, 2C, 2D, and 2E. The singulator comprises a rotatable disc singulating member 202 pivotally connected to singulator arm 204 at pivot point 206. The singulating member 202 has a flat disc holding surface 208 for supporting a disc during singulation. The singulating member 202 flat surface 208 is normally biased to a position in which the flat surface 208 is substantially perpendicular to the direction of travel of the singulator during operation, that direction indicated by directional arrow 210. The biasing is accomplished in one embodiment using extension spring 212 which is connected to bias the singulating member to its normal position in which flat surface 208 is substantially perpendicular to axis 210. The entire singulator arm 204 and singulating member 202 moves on an axis collinear with axis 210. Any suitable movement mechanism for creating a linear movement of the singulator arm 204 and singulating member 202 is sufficient for the purposes of the embodiments of the singulator 200. Those skilled in the art will immediately recognize that such drive mechanisms include by way of example only and not by way of limitation, to rack and pinion mechanisms, pulley and belt mechanisms, geared drive mechanisms, and the like.

In operation, the singulator 200 works as follows. The singulator is actuated and moves the singulator arm 204 to a position in which the singulating member 202 has its flat surface 208 extended within a center opening of a disc. The sizing of the singulating member and its position within the arm 204 is designed so that a single disc is in contact with the flat surface 208 when the singulator arm 204 is in this position (see Fig. 2C). In this position, a single disc is removed from the back of the stack of an input bin such as input bin 100 described above. The disc is lifted by the singulator 200 as the singulator arm 204 and singulating member 202 move along the axis 210. The disc is lifted to a point located so as to allow the disc to fall into a feed chute (described later) when the singulating member 202 is retracted. In one embodiment, retraction is accomplished by rotating the singulating member 202 about pivot point 206 in a direction indicated by arrow 220 (see Fig. 2D). In this embodiment, a stationary pivot actuator 214, positioned on the singulator 200 in the path of travel of surface 207 of the singulating member 202, contacts the surface 207 of singulating member 202 as the arm 204 and member 202 travel along axis 210 (see Fig. 2C). As the singulating member 202 and arm 204 continue to move along axis 110, the stationary actuator 214 causes the singulating member 202 to pivot in the direction of arrow 220, about pivot point 206. Eventually, the travel of singulator arm 204 and singulating member 202 force member 202 to be rotated sufficiently to allow a carried disc to drop off of flat surface 208 into a feed chute (See Figure 2E and below).

Feed chute 250 is in one embodiment configured as a portion of input bin 100. In other embodiments, feed chute 250 may be a stand alone chute, or may alternatively be a part of a singulator such as singulator 200, or of an entire apparatus, without departing from the scope of the invention.

Feed chute 250 comprises in one embodiment a angled back member 252 and side walls 254. In conjunction with a singulator such as singulator 200, the chute functions to feed by way of gravity, a disc from the singulator 200 to a tray 272 of recorder or verifier device 270. When the disc is dropped off of the flat surface 208 of the singulating member 202, the disc falls into chute 250, and slides along back member 252 and between side walls 254. Gravity pulls the disc downward into the chute, and the chute directs the disc to a waiting tray such as tray 272. As such, no active picker is required to position a disc into a recorder or the like.

Once the disc is in the recorder or the like, it is recorded, or written, or rewritten, as is desired. When that process has completed, the tray 272 opens once again, and the disc is transported by a picker to its next destination in the apparatus.

On embodiment of a system 300 for mounting drives such as recorder or verifier 270 is shown in greater detail in Figure 3. Drive mounting system (DMS) 300 comprises in one embodiment a pair of sleeves 302 sized to fit into an oversized drive bay sized to accommodate all expected to be used drives. The sleeves are designed to have external dimensions that fit the oversized drive bay. The internal dimensions of the sleeves can be varied to accommodate different sized drives so as to line up the drive tray in the same position on a system such as system 400 described below no matter what the drive size is. For each individual drive that is not sized to the dimensions of the drive bay, a pair of sleeves 302 is used, hi one embodiment, the sleeves 302 are color coded so that each individual drive manufacturer drive, such as drive 304, is associated with a set of colored sleeves 302 that are used to provide a unique solution for each individual drive 304. The sleeves 302 are fitted to the outside of a drive 304 which is then inserted into the oversized drive bay.

A side elevation view of the sleeve 302 of Figure 3 is shown in Figure 3A, and a front elevation view of sleeve 302 is shown in Figure 3B. In order to accommodate different drive dimensions, and to allow some rotation and translation of the drive position, any of the internal dimensions of the sleeves 302 may be varied while keeping the external dimensions consistent with the dimensions of the oversize drive bay. Foe example, Figure 3C shows a sleeve 310 that has been modified to rotate a mounted drive somewhat. The center beam 312 of sleeve 310 is molded or otherwise manufactured having an offset from front 314 to back 316 to mount a drive at a slight angle. Similarly, Figure 3D shows a side elevation view of a sleeve 320 that has three different widths of the sleeve 320. At top arm 322 of sleeve 320, the width 324 of the sleeve is less than the width 328 of the bottom arm 326 of the sleeve 320. Further, the width 330 of the main body including the center arm of sleeve 320 can be adjusted. With all of the adjustments, and combinations thereof, it is possible to control pitch, roll, yaw, and various translations of a drive to correctly mount the drive without requiring hand mounting and fine adjustment. Each drive is shipped or provided with a pair of sleeves such as sleeves 302, 310, or, 320 that allow a user to simply slide the sleeves around the drive and slide the drive and the sleeves into the oversized drive bay for proper alignment.

Another embodiment of a sleeve 350 is shown in Figure 3E. Sleeve 350 has a forward arm 352 that is formed to slide over the front end of a drive such as drive 304, to more fully seat the drive without the need for mounting screws or the like. It should be understood that one or more of the modifications to sleeves, such as varying the widths and thicknesses, angles of center beams, and the like, are within the scope of the invention, and that such changes to the inner dimensions are not limited to those discussed herein, but in fact encompass any modifications to the inner dimensions of the sleeves to provide proper translation and rotation to mount any drive that fits within the oversized drive bay.

One embodiment of a multi media printer 400 is shown in greater detail in Figure 4. System 400 comprises generally an input bin 100 positioned near feed chute 250 and singulator 200. Beneath singulator 200, feed chute 250, and input bin 100 is recorder 270 mounted in drive mounting system 300. Angled motion picker body 450 is shown on belt and pulley system 406 in two different locations, near recorder 270 and near a printer below recorder 270 and about output bin 500.

One embodiment of an angled motion picker 440 is shown in greater detail in Figure 4. Angled motion picker 440 comprises in one embodiment a DC motor 402, a gear reduction 404, a belt and pulley drive 406, an encoder 408, a linear rail 410, and a picker body 450. The picker body 450 is in one embodiment a friction grab picker. A single spring loaded finger provides a grip for this passive picker. No electronics are required on the picker, reducing the complexity of the picker. Picker body 450 comprises in one embodiment a clip 460, an arm 470 holding an actuator 480 and a gripping finger 490. The arm 470 mounts the actuator 480 and gripping finger 490, and along with the clip 460, also integral to the picker body 450, the entire assembly moves with the belt 432 of belt and pulley drive 406 guided by rail 410.

Belt and pulley drive 406 comprises belt 432 moved by motion of pulley members 434. Clip 460 is affixed to belt 432 and moves when belt 432 moves. Clip 460 is connected to and moves with arm 470, which houses actuator 480 and gripping finger 490 as shown in greater detail in Figures 4A, 4B, and 4C, which are views of the picker 410 and its operation. Further details of each of the components of the picker 410 are shown in Figures 4D, 4E, 4F, and 4G below.

As has been mentioned, picker body 450 is fastened via clip 460 to belt 432 of belt and pulley system 406. Arm 470, connected to clip 460, rides along linear rail 410, with arm 470 having an opening through which linear rail 410 passes so as to maintain alignment and movement of picker body 450 in a linear motion parallel to the axis of linear rail 410. Referring now also to Figure 4E, clip 460 has a pair of flat stop surfaces 462 and 464, and a pair of notches 466 and 468. Surface 484 of actuator 480 rests in one or the other of notches 466 or 468 when the belt and therefore the picker are in motion. For the picker body 450 to be in a gripping position, surface 484 of actuator 480 is in notch 466 of clip 460, and therefore actuator 480 is rotated about pivot point 486 in the direction of arrows 488 (Fig. 4F). Gripping finger is in a biased position so that the bottom 496 of finger 490 extends out a distance α from downwardly extending protrusion 472 of arm 470. This distance is in one embodiment approximately 10/1000 of an inch. The extended finger portion 496 and the opposite side 474 of protrusion 472 are sufficiently spaced so as to grip a disc by its center opening for carrying and transport by the picker. Further, arm 470 has stop members 475 and 477. When the picker body 450 is in motion downward, stop member 475 of arm 470 abuts a stop member 438 on belt and pulley system 406 as belt 432 moves. To release a gripped disc from the picker 440, the belt 432 is moved downward until arm stop surface 476 hits stop member 438, stopping motion of arm 470. Clip 460 continues to move as the belt 432 is overdriven, snapping the actuator 480 from its gripping position in notch 466 to its release position in notch 468.

To set the actuator into the notches 466 and 468, it is necessary in one embodiment to overdrive the belt once the respective arm member 475 or 477 has contacted the respective stop member 438 or 436 of belt and pulley system 406, forcing the clip 460 to continue to move relative to the now stationary arm 470. Since translational motion of the picker body 450 stops when the arm 470 hits the stop member 438 or 436, the overdriving of the belt 432 and hence the clip 460 forces the actuator to slide along the surface 469 between the two notches 464 and 466 until it snaps into the other notch. Overdriving the belt when the arm 470 reaches stop member 438 results in releasing gripping by the gripping finger by snapping the actuator 480 from notch 466 to notch 468. This action pivots actuator 480 about pivot point 486 in the direction of arrows 489. In contrast, overdriving the belt when the arm 470 reaches stop member 436 results in engaging gripping by the gripping finger by snapping the actuator from notch 468 to notch 466. This action pivots actuator 480 about pivot point 486 in the direction of arrows 488. A spring (not shown) may be used to assist in the retraction of the actuator.

In operation, the system 400 operates as follows. A stack of discs to be recorded and/or printed is stacked in the input bin. The configuration of the input bin forces a few discs of the stack into proper singulating position. The singulator operates to pick a single disc from the back of the input bin, lifting the disc by its center opening until a predetermined point is reached, where the singulating member retracts, and the disc is released. The disc falls into the feed chute, and drops into open recording tray of the recorder. Once recording is complete, the picker is placed in its gripping position, and removes the disc from the recorder tray. At this time, the singulator has been instructed to singulate another disc from the input bin, and once the disc from the recorder tray is picked, the singulator drops another disc into the recording tray. The recording tray retracts, and the picker body moves along the linear rail to its release position, where the disc is released, either to the printer or to the output bin (described below). The process shortens idle time for the recorder by removing picking as a requirement for placing a disc in the recorder.

Another embodiment of an arm 500 is shown in Figures 5, 5A, and 5B. For purposes of these Figures, like reference numerals indicate like parts from previous figures. Arm 500 has an additional sensor finger 502 which is disposed above actuator 480 in arm 500. Sensor finger 502 pivots about pivot point 504 in counter-motion to actuator 480. Opening 506 in sensor arm 502 receives the top of finger 490. When finger 490 moves due to the rotation of actuator 480 (as described above), sensor arm 502 rotates in the opposite direction as actuator 480. When sensor arm 502 rotates in the direction of arrow 512, opening 510 in arm 500 is uncovered. In this embodiment, an infrared transmitter is positioned along the axis normal to the surface of sensor arm 502 through the center of opening 510. An infrared receiver is positioned on the opposite side of the opening 510 as the infrared transmitter. When the infrared sensor receives a signal from the infrared transmitter, that is an indication that the actuator has properly moved from the gripping position to the release position. In this manner, error conditions can be checked for the gripping and release positions of the arm 500. It should be understood that other transmitting and detecting schemes are within the scope of the invention, including by way of example only and not by way of limitation, visible light, laser light, and the like.

One embodiment of an output bin 600 is shown in greater detail in Figures 6 and 6A. Output bin 600 comprises a bin body 602 having disc retaining walls 604 for holding a stack of discs such as stack 610. In one embodiment, when the stack 610 reaches a certain weight, a spring 606 biasing output bin 600 to a substantially horizontal position as shown in Figure 6 has its spring force overcome, and the output bin 600 rotates downward an angle of β to its delivery or retrieval position as shown in Figure 6A. In one embodiment, β is approximately 30 degrees. At this orientation of output bin 600, the stack of discs 610 is presented at an angle of approximately 30 degrees for easy retrieval from the output bin 600.

It should be understood that in other embodiments, the mechanism by which output bin 600 rotates can be changed without departing from the scope of the invention. For example, in another embodiment, the output bin is motorized to move between its first and second positions. In this embodiment, the system 400 tracks the number of discs that have been deposited in output bin 600. Once a predetermined number of discs is reached, the , motor lowers the output bin for disc retrieval. It should be understood that a straight angled drop could also be used, eliminating an output bin altogether, without departing from the scope of the invention.

Figure 7 shows a printer belt picker embodiment 700. Belt picker 700 comprises a printer bed 702 on which moves a belt 704 or other conveyance mechanism. In this embodiment, belt 704 has affixed thereto a button 706. The button is positioned central to the belt as is shown best in Figure 7A. The button 706 in one embodiment is sized so that its diameter is slightly smaller than the diameter of a compact disc center opening. A picker or other disc transport device, including a gravity feed device, can deposit a disc 708 having center opening 710 in leaning relation to the belt 704. The belt 704 is advanced in the direction of arrow 712 until the button 706 is in a position past where a disc center opening 710 will be, such as position A shown in Figure 7. When a disc is positioned for picking, the belt is advanced in the direction of arrow 713 until button 706 engages center opening 710 of disc 708 (position B), gripping disc 708. Then the belt 704 continues to lift disc 708 onto the bed 702 as is shown in Figure 7B. Printing is effected, and the disc 708 is pushed off belt 704 and button 706 in one embodiment by pusher 714, which is integral to the belt 704 and advances when the disc is in the position shown in Figure 7 to disengage disc 708 from button 706, pushing disc 708 away from printer, in one embodiment into an output bin such as bin 600.

In another embodiment, a spring loaded door 750 is positioned in the arc of a disc that is being picked up from its leaning position described above. The door 750 is biased by a coil spring 752 or the like to the position shown in Figure 7. Door 750 is rotatable about pivot point 754 in the direction shown by arrow 756 when a disc is being picked by the button picker. The disc contacts the door 750 and rotates the door sufficiently far to allow the disc to be pulled into the printer. When the disc clears the arc of the door 750, the spring force from spring 752 biases the door to its original position. When the disc is subsequently pushed from the belt by pusher 714, the disc slides along the top 758 of the door 750 into an output bin or the like.

Figure 8 is a block diagram of a computer system 800 comprising a host computer 802 connected to a printer/recorder system 804 (or system 400). Connection of the computer 802 and the printer/recorder 804 is by any suitable connection including but not limited to Universal Serial Bus (USB), parallel, serial, wireless, or wired network connection 806. As shown, connection 806 is between a USB port 808 on computer 802 and USB hub 810 of printer/recorder 804. Component devices in printer/recorder 804 include by way of example recorder 812 for writing information to discs, printer 814 for printing labels on discs, and robot controller 816 for operating the functions of components such as pickers, singulators, and the like.

In one embodiment, computer 802 runs a software program that identifies the system 804 by polling the components connected to the USB hub 810, and identifying the system by the configuration of components.

It should be understood that the number of recorders in systems of the present invention can be increased without departing from the scope of the invention. The motion of the picker body and the passive nature of the device are best embodied in a system with two locations for the picker to move between, but modifications will be apparent to those of skill in the art, and such modifications are within the scope of the invention. Further, the various components of the present invention need not all be present on any system, and individual components of the present invention are amenable to use on other systems. For example, a gravity feed chute and singulator can be used on a system with an active picker, or a passive picker may be used on a system without a singulator of the present type, and so forth, without departing from the scope of the invention.

CONCLUSION

A system, components, and processes have been described that include an input bin, a singulator, a gravity feed system for discs, a passive picker that requires no electronics for operation, a drive mounting system that mounts multiple drives without the need for hand adjustment, a belt picker for a printer or the like, and an output bin, as well as a system incorporating the individual components. The system and processes reduce idle time for a recorder of the system, and reduces the need for an active picker, thereby reducing cost while improving efficiency.

Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that any arrangement, which is calculated to achieve the same purpose, may be substituted for the specific embodiment shown. This application is intended to cover any adaptations or variations of the present invention. Therefore, it is manifestly intended that this invention be limited only by the claims and the equivalents thereof.