DONER KEBAB MOLD

Technical Field

The invention is related to a doner kebab mold designed in order to connect doner kebab made from red or white meat in the industrial food plants as well as minor establishments such as restaurants, hotels in food sector to a doner kebab cutting robot configured on the purpose of automatically cooking and cutting it.

Prior Art

Carriage of the doner kebab prepared for cutting to full automatic doner kebab cutting robots used in industrial production or in other words in the plants performing production of monthly 30 tons and over and assembly of the doner kebab to doner kebab cutting robot were carried out through forklift. However; carriage with forklift of and assembly to doner kebab cutting robot the doner kebab skewer, on which the meat at the amount between 350 and 1000 kg is affixed, are difficult. This situation causes time loss and it is not considered safe by the users.

The subject of the invention is a doner kebab mold characterized by a rotation gear located on the doner kebab skewer assembled to the chassis connected to a rotation mechanism configured to full automatic doner kebab cutting robot designed on the purpose of facilitating carriage of doner kebab meat between 350-1000 kg without needing any muscle power or means of conveyance and assembly of it to doner kebab cutting robot.

Description of the Invention

The purpose of the invention is to make, in a disassembled structure, a doner kebab mold, on which doner kebab skewer (1 ), on which meat to cut is inserted, is located and which has a wheeled chassis (4) without any need to transfer the doner kebab skewer (1 ), on which doner kebab meat is affixed, with any agent by connecting rotation mechanism (13) in doner kebab cutting robot (12, figure.1.

Invented doner kebab mold is geometrically centered by a chassis (4) configured by using 60x60 mm square profiles, a machining manufacture part (8) located in the middle of the chassis and at the shape of a wineglass including 1 taper roller and 3 fixed ball bearings (9), doner kebab skewer (1 ), on which a gear is connected, placed on this machining manufacture part, profile pole (5), which is configuration of the chassis and located vertically to chassis profiles placed on the wheels and an upper centering mechanism (10), which may be connected to one another by placing on doner kebab skewer and disassembled, and a doner kebab skewer and machining manufacture part in the shape of a wineglass.

Doner kebab mold is easily carried by means of the wheels (2) connected to the chassis (4) configured from the profiles and it may be assembled to doner kebab cutting robot (12). Directing doner kebab mold while being carried is facilitated by means of the handle (7) achieved from full shafts configured on profile pole (5) located vertically to chassis profiles, which are configurations of chassis and located on the wheels.

Description of the Figures

Figure.1 : Perspective image of doner kebab mold from the front and rear parts

Figure.2: Side image and detail image of the trolley connected to rotation mechanism of doner kebab cutting robot

Figure.3: General image of doner kebab mold and sheet metal sections removal image

Figure.4: Image of doner kebab cutting robot furnace having rotation mechanism to be connected to doner kebab mold

Figure.5: Image of doner mold sheet metal sections

Figure.6: General imahe of meat filling and press machine

Figure.7: Conveyor belt system image

Figure.8: General image of conical sheet metal sections located within doner kebab mold

Description of the Reference Numbers

1. Doner kebab skewer

2. Wheels

3. Doner kebab mold trolley pinion gear 4. Chassis

5. Profile pole

6. Doner kebab mold sheet metal sections

7. Doner kebab mold handle

8. Machining manufacture part in the shape of wineglass

9. Bearings

10. Upper centering mechanism

11. Chinese hat

12. Doner kebab cutting robot

13. Rotation mechanism

13a. Engine

13b. Pinion gear

14. Furnace group

15. Meat filling and press machine

16. Conveyor belt system

The system, in which invention design is used, consists of three separate parts as doner kebab mold, furnace group (14) and doner kebab cutting robot (12). All these parts are disassembled in the invention and they are easily disassembled and assembled. AISI 304 quality stainless steel in accordance with food standards is used in invention doner kebab mold.

Invention subject is the doner kebab mold configured to provide carriage of doner kebab meat and doner kebab meat to be subject to cutting procedure by connecting to rotation mechanism (13) configured to doner kebab cutting robot (12) with doner kebab skewer (1 ), on which doner kebab meat prepared in industrial kitchen is affixed. Mentioned doner kebab mold may easily be carried to from one point to the other one by means of its wheels (2) connected to chassis as seen in figure 3. Hence, the kilogram of the doner kebab meat prepared is not a problem and safety of the employees is provided. Therefore, doner kebab meat between 350-1000 kg may be affixed to doner kebab skewer (1 ) in mentioned doner kebab mold and it may be carried. Cooking and cutting may be performed without need to transfer doner kebab meat from doner kebab mold to doner kebab cutting robot (12) by connecting doner kebab mold to rotation mechanism (13) of doner kebab cutting robot (12). On this purpose, doner kebab mold is configured to operate synchronously with doner kebab cutting robot (12).

Doner kebab skewer is required to rotate by a rotation speed appropriate for cooking period to cook the meat and to cut the points cooked. Hence, doner kebab mold is required to be in a structure appropriate for rotation around its own axis of doner kebab skewer (1 ), on which the meat is inserted, placed in the middle point. There is one rotation gear (3) in the invention placed on mentioned doner kebab skewer (1 ) on this purpose, figure.3. Rotation gear (3) of mentioned doner kebab mold is connected to rotation mechanism (13) configured in doner kebab cutting robot (12) chassis as the details can be seen in figure.4. Harmonized operations of rotation gear (3) and rotation mechanism (13) with one another are carried out by means of pinion gear structuring. Pinion gear (13b) located on rotation mechanism (13) placed on doner kebab cutting robot (12) chassis is fixed on pinion gear (to rotation gear-3) configured on doner kebab skewer. Rotation mechanism (13) has the capability to rotate pinion gear (13b) by means of the engine (13a) it is connected to. Rotation gear (3) connected to doner kebab skewer (1 ), on which the meat is aligned with rotation power coming from rotation mechanism (13) rotated around itself. The image, in which doner kebab cutting robot (12) and doner kebab mold are connected to one another, is seen in figure 2. Hence, doner kebab is prepared to be cooked safer and quicker without need to transfer by forklift by means of special configuration of the invention.

In terms of invention doner kebab mold usage, at first meat is put within the mold(6) made from steel sheet sections seen in figure.5 connected on the chassis (4), optionally steel sheet sections (1 1 ) designed having reverse conical geometries are placed at the bottom of the mold made from steel sheet sections where the doner kebab pours and it enables that lower part of doner kebab becomes conical doner kebab poured in the mold is waited in the freezer with low temperature, figure.8. Steel sheet sections (6) are removed when doner kebab becomes mold by freezing under the influence of low temperatures. Doner kebab mold is brought to doner kebab cutting robot, which is cooking unit, through wheels (2) connected to the chassis and it is assembled. Rotation gear (3), which is pinion gear on doner kebab mold, and pinion gear (13b) included in rotation mechanism of doner kebab cutting robot (12) are connected to one another during installation; Finally they are fixed by means of the screws. Conveyor belt system (16) providing transfer of doner kebab cut and meat filling and press machine (15), which are auxiliary products for industrial production, are developed. Product carriage speed may be changed manually in conveyor belt system, figure 7. This conveyor belt system (16), in which materials appropriate for food health standards are used, has the characteristic to clean itself. Filling of the meat in to specially designed invention doner kebab mold is performed without touching through meat filling and press machine shown in figure.6 or gropely. Meat waited within doner kebab mold in the freezer with low temperature is installed to full automatic doner kebab cutting robot ready to be cut. Meat cut in doner kebab cutting robot (12) having cutting capacity of 350-1000 kg is carried to product cooling storage with conveyor belt system (16).

Detailed Description of Invention

The system, in which invention design is used, consists of three separate parts as doner kebab mold, furnace group (14) and doner kebab cutting robot (12). All these parts in the invention are disassembled and they are easily disassembled and assembled.

The invention is a doner kebab mold and it has a pinion gear (13b) gained rotation movement around its own axis via engine of rotation mechanism (13a) connected on doner kebab cutting robot chassis and pinion gear (13b) gained rotation movement around itself via engine located on doner kebab skewer (1 ), on which meat is fixed, and to provide rotation of doner kebab skewer to rotate around its own axis and rotation gear (3b) connected on doner kebab skewer. Doner kebab mold is eased to be installed on doner kebab cutting robot (12) by carrying doner kebab meat by means of wheels (2) connected to chassis. Doner kebab skewer (1 ), on which doner kebab meat is inserted is located in the middle of doner kebab mold chassis (4). Rotation mechanism (13) located on doner kebab cutting robot (12) chassis and doner kebab mold rotation gear (3) is each pinion gears. Mentioned rotation mechanism (13) and rotation gear (31 ) are fixed by being connected. Hence, rotation gear (3) and also doner kebab skewer (1 ), on which doner kebab meat aligned as connected, are rotated around themselves by rotation power effect coming from rotation mechanism (13). Rotation mechanism of rotation gear (1 ) and doner kebab cutting robot (12) on doner kebab mold are connected to one another with pinion gear (13b) during installation. Finally, they are fixed through screws. Conveyor belt system (16) providing transfer of doner kebab cut and meat filling and press machine (15), which are auxiliary products for industrial production, are developed. Product carriage speed may be changed manually in conveyor belt system. This conveyor belt system (16), in which materials appropriate for food health standards are used, has the characteristic to clean itself. Filling of the meat into specially designed invention doner kebab mold is performed through meat filling and press machine or gropely. Meat waited within doner kebab mold in the freezer with low temperature is installed to full automatic doner kebab cutting robot (12) ready to be cut. Meat cut in doner kebab cutting robot (12) having cutting capacity of 350-1000 kg is carried to product cooling storage with conveyor belt system (16).