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Title:
DRY CLEANING METHODS AND COMPOSITIONS
Document Type and Number:
WIPO Patent Application WO/1999/010585
Kind Code:
A1
Abstract:
A method for dry-cleaning articles such as fabrics and clothing in carbon dioxide comprises contacting an article to be cleaned with a liquid dry cleaning composition for a time sufficient to clean the fabric. The liquid dry-cleaning composition comprises a mixture of carbon dioxide, water, a surfactant, and an organic co-solvent. After the contacting step, the article is separated from the liquid dry cleaning composition. The method is preferably carried out at ambient temperature. The surfactant is preferably one that does not contain a CO¿2?-philic group. The organic co-solvent is preferably an alkane and has a flash point above 140 °F.

Inventors:
ROMACK TIMOTHY J (US)
CAUBLE DAVID F (US)
MCCLAIN JAMES B (US)
Application Number:
PCT/US1998/017730
Publication Date:
March 04, 1999
Filing Date:
August 27, 1998
Export Citation:
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Assignee:
MICELL TECHNOLOGIES INC (US)
ROMACK TIMOTHY J (US)
CAUBLE DAVID F (US)
MCCLAIN JAMES B (US)
International Classes:
C11D3/04; D06L1/00; D06L1/02; D06L1/04; D06L1/12; (IPC1-7): D06L1/00; C11D1/00; D06L1/02; D06L1/04; D06L1/12
Domestic Patent References:
WO1997016264A11997-05-09
WO1996027704A11996-09-12
WO1994001613A11994-01-20
Foreign References:
DE3904514A11990-08-23
EP0518653A11992-12-16
EP0679753A21995-11-02
EP0732154A11996-09-18
Other References:
DATABASE TEXTILE INSTITUTE OF TEXTILE TECHNOLOGY, CHARLOTTESVILLE, VA, US; 25 August 1997 (1997-08-25), "NCSU COLLEGE OF TEXTILES' RESEARCHER DEVELOPS ENVIRONMENTALLY SOUND CO2 DRY CLEANING", XP002085400
DESIMONE, JOSEPH M ; CANELAS, DORIAN A: "DESIGN AND UTILIZATION OF SURFACTANTS FOR CO2", 213TH ACS NATIONAL MEETING, 13 April 1997 (1997-04-13) - 17 April 1997 (1997-04-17), SAN FRANCISCO, CA, XP002085399
Attorney, Agent or Firm:
Sibley, Kenneth D. (Bigel Sibley, & Sajove, P.A. P.O. Box 37428 Raleigh NC, US)
Download PDF:
Claims:
That which is claimed is:
1. l.
2. A method for drycleaning garments or fabrics in carbon dioxide, comprising: contacting a garment or fabric article to be cleaned with a liquid dry cleaning composition for a time sufficient to clean the article, said liquid drycleaning composition comprising a mixture of carbon dioxide, water, surfactant, and an organic cosolvent; wherein said surfactant does not contain a CO2philic group; and then separating the article from the liquid dry cleaning composition.
3. A method according to claim 1, wherein said liquid dry cleaning composition is at a temperature of 0° C to 30° C.
4. A method according to claim 1, wherein said organic cosolvent has a flash point above 140°F.
5. A method according to claim 1, wherein said organic cosolvent has a flash point above 170°F.
6. A method according to claim 1, wherein said organic cosolvent has a flash point above 200°F.
7. A method according to claim l, wherein said organic cosolvent is a hydrocarbon cosolvent.
8. A method according to claim 1, wherein said organic cosolvent is an alkane cosolvent.
9. A method according to claim 7, said liquid dry cleaning composition further comprising an alcohol.
10. A method according to claim 1, wherein said contacting step is carried out by jet agitation.
11. A method for drycleaning garments or fabrics in carbon dioxide, comprising: (a) combining a garment or fabric article to be cleaned and a liquid dry cleaning composition in a closed drum so that said closed drum contains both a liquid phase and a vapor phase, said liquid dry cleaning composition comprising a mixture of liquid carbon dioxide, water, surfactant, and a hydrocarbon cosolvent; (b) agitating said article in said drum so that said article contacts both said liquid dry cleaning composition and said vapor phase for a time sufficient to clean said article; and then (c) removing the cleaned article from said drum.
12. A method according to claim 10, wherein said drum is a horizontal rotating drum, and said agitating step is carried out by rotating said drum.
13. A method according to claim 10, wherein said drum is a vertical drum having an agitator positioned therein, and said agitating step is carried out by moving said agitator.
14. A method according to claim 10, wherein said liquid dry cleaning composition is a roomtemperature composition and said agitating step is carried out at a temperature of 0° C to 30° C.
15. A method according to claim 10, wherein said surfactant contains a CO2 philic group.
16. A method according to claim 10, wherein said surfactant does not contain a CO2philic group.
17. A method according to claim 10, wherein said organic cosolvent has a flash point above 140°F.
18. A method according to claim 10, wherein said organic cosolvent has a flash point above 170°F.
19. A method according to claim 10, wherein said organic cosolvent has a flash point above 200°F.
20. A method according to claim 10, wherein said organic cosolvent is an alkane cosolvent.
21. A method according to claim 10, said liquid dry cleaning composition further comprising an alcohol.
22. A liquid drycleaning composition, useful for carrying out dry cleaning in carbon dioxide at or about room temperature and vapor pressure, said composition comprising: (a) from 0.1 to 10 percent water; (b) carbon dioxide; (c) from 0.1 to 10 percent surfactant; and (d) from. 01 to 50 percent of an organic cosolvent; wherein said surfactant does not contain a CO2philic group.
23. A liquid drycleaning composition according to claim 21, said composition comprising: (a) from 0.1 to 4 percent water; (b) carbon dioxide; (c) from 0.5 to 5 percent surfactant; and (d) from 4 to 30 percent of an organic cosolvent.
24. A composition according to claim 21, wherein said organic cosolvent has a flash point above 140°F.
25. A composition according to claim 21, wherein said organic cosolvent has a flash point above 170°F.
26. A composition according to claim 21, wherein said organic cosolvent has a flash point above 200°F.
27. A composition according to claim 21, wherein said organic cosolvent is a hydrocarbon cosolvent.
28. A composition according to claim 21, wherein said organic cosolvent is an alkane cosolvent.
29. A composition according to claim 21, further comprising an alcohol.
Description:
DRY CLEANING METHODS AND COMPOSITIONS This application is a continuation-in-part of commonly owned, copending patent application Serial No. 08/921,620, filed August 27,1997, the disclosure of which is incorporated by reference herein in its entirety.

Field of the Invention The present invention relates to methods and compositions for carrying out the dry-cleaning of fabrics (e. g., garments) in liquid carbon dioxide.

Background of the Invention Commercial dry cleaning systems currently employ potentially toxic and environmentally harmful halocarbon solvents, such as perchloroethylene. Carbon dioxide has been proposed as an alternative to such systems in U. S. Patent No. 4,012, 194 to Maffei. A problem with carbon dioxide is, however, its lower solvent power relative to ordinary solvents.

German Patent Application DE3904514 A1, published August 23,1990, describes a cleaning system combining various conventional anionic or nonionic surface active agents with supercritical C02. The system described therein appears to combine the detergency mechanism of conventional surface active agents with the solvent power of supercritical fluid carbon dioxide. A carbon dioxide dry cleaning system effective for liquid carbon dioxide is not provided.

U. S. Patent No. 5,683,473 to Jureller et al. (see also 5,683,977 to Jureller et al.) describes a dry cleaning system utilizing carbon dioxide in liquid form in combination with surfactants that contain a functional moiety that is CO2-philic,

which surfactants are not conventionally used for detergent cleaning. Since there are numerous advantages to employing conventional surfactants (e. g., cost, ready availability, established regulatory approval, established toxicology, etc), it would be extremely desireable to have a dry cleaning system for liquid carbon dioxide that employs conventional surfactants that do not contain a CO2-philic group.

U. S. Patent No. 5,377,705 to Smith et al. describes a precision cleaning system in which a work piece is cleaned with a mixture of C02 and a co-solvent. Smith provides an entirely non-aqueous system, stating:"The system is also designed to replace aqueous or semi-aqueous based cleaning processes to eliminate the problems of moisture damage to parts and water disposal" (col. 4 line 68 to col. 5 line 3). Co- solvents that are listed include acetone and ISOPART'M (col. 8, lines 19-24). Use in dry cleaning is neither suggested nor disclosed. Indeed, since some water must be present in dry-cleaning, such use is contrary to this system.

In view of the foregoing, there is a continuing need for effective carbon dioxide-based dry cleaning systems.

Summary of the Invention A method for dry-cleaning articles such as fabrics and clothing in carbon dioxide comprises contacting an article to be cleaned with a liquid dry cleaning composition for a time sufficient to clean the fabric. The liquid dry-cleaning composition comprises a mixture of carbon dioxide, water, a surfactant, and an organic co-solvent. After the contacting step, the article is separated from the liquid dry cleaning composition.

Preferably, the liquid dry cleaning composition is at ambient temperature, of about 0° C to 30° C. The surfactant is soluble in the co-solvent. The surfactant may or may not be soluble in the CO2. Hence, in one embodiment ; the surfactant may contain a CO2-philic group. However, in the preferred embodiment, the surfactant does not contain a CO2-philic group. Hence, an advantage of the present invention is that, by proper use of the co-solvent, conventional surfactants may be employed in a liquid carbon dioxide dry cleaning system.

Detailed Description of the Invention The term"clean"as used herein refers to any removal of soil, dirt, grime, or other unwanted material, whether partial or complete. The invention may be used to clean nonpolar stains (i. e., those which are at least partially made by nonpolar organic compounds such as oily soils, sebum and the like), polar stains (i. e., hydrophilic stains such as grape juice, coffee and tea stains), compound hydrophobic stains (i. e., stains from materials such as lipstick and candle wax), and particulare soils (i. e., soils containing insoluble solid components such as silicates, carbon black, etc.).

Articles that can be cleaned by the method of the present invention are, in general, garments and fabrics (including woven and non-woven) formed from materials such as cotton, wool, silk, leather, rayon, polyester, acetate, fiberglass, furs, etc., formed into items such as clothing, work gloves, rags, leather goods (e. g., handbags and brief cases), etc.

Liquid dry-cleaning compositions useful for carrying out the present invention typically comprise: (a) from 0.02,0.05 or 0.1 to 5 or 10 percent (more preferably from. 1 to 4 percent) water; (b) carbon dioxide (to balance; typically at least 30 percent); (c) surfactant (preferably from 0.1 or. 5 percent to 5 or 10 percent total, which may be comprised of one or more different surfactants); and (d) from 0.1 to 50 percent (more preferably 1,2 or 4 percent to 30 percent) of an organic co-solvent.

Percentages herein are expressed as percentages by weight unless otherwise indicated.

The composition is provided in liquid form at ambient, or room, temperature, which will generally be between zero and 50° Centigrade. The composition is held at a pressure that maintains it in liquid form within the specified temperature range. The cleaning step is preferably carried out with the composition at ambient temperature.

The organic co-solvent is, in general, a hydrocarbon co-solvent. Typically the co-solvent is an alkane co-solvent, with Cl0 to C20 linear, branche, and cyclic alkanes, and mixtures thereof (preferably saturated) currently preferred. The organic co-solvent preferably has a flash point above 140°F, and more preferably has a flash point above 170°F. The organic co-solvent may be a mixture of compounds, such as

mixtures of alkanes as given above, or mixtures of one or more alkanes. Additional compounds such as one or more alcohols (e. g., from 0 or 0.1 to 5% of a Cl to C15 alcohol (including diols, triols, etc.)) different from the organic co-solvent may be included with the organic co-solvent.

Examples of suitable co-solvents include, but are not limited to, aliphatic and aromatic hydrocarbons, and esters and ethers thereof, particularly mono and di-esters and ethers (e. g., EXXON ISOPAR L, ISOPAR M, ISOPAR V, EXXON EXXSOL, EXXON DF 2000, CONDEA VISTA LPA-170N, CONDEA VISTA LPA-210, cyclohexanone, and dimethyl succinate), alkyl and dialkyl carbonates (e. g., dimethyl carbonate, dibutyl carbonate, di-t-butyl dicarbonate, ethylene carbonate, and propylene carbonate), alkylene and polyalkylene glycols, and ethers and esters thereof (e. g., ethylene glycol-n-butyl ether, diethylene glycol-n-butyl ethers, propylene glycol methyl ether, dipropylene glycol methyl ether, tripropylene glycol methyl ether, and dipropylene glycol methyl ether acetate), lactones (e. g, (gamma) butyrolactone, (epsilon) caprolactone, and (delta) dodecanolactone), alcohols and diols (e. g., 2- propanol, 2-methyl-2-propanol, 2-methoxy-2-propanol, 1-octanol, 2-ethyl hexanol, cyclopentanol, 1,3-propanediol, 2,3-butanediol, 2-methyl-2,4-pentanediol) and polydimethylsiloxanes (e. g., decamethyltetrasiloxane, decamethylpentasiloxane, and hexamethyldisloxane), etc.

Any surfactant can be used to carry out the present invention, including both surfactants that contain a C02-philic group (such as described in PCT Application W096/27704) linked to a CO2-phobic group (e. g., a lipophilic group) and (more preferably) surfactants that do not contain a C02-philic group (i. e., surfactants that comprise a hydrophilic group linked to a hydrophobic (typically lipophilic) group). A single surfactant may be used, or a combination of surfactants may be used.

Numerous surfactants are known to those skilled in the art. See, e. g., McCutcheon's Volume 1: Emulsifiers & Detergents (1995 North American Edition) (MC Publishing Co., 175 Rock Road, Glen Rock, NJ 07452). Examples of the major surfactant types that can be used to carry out the present invention include the: alcohols, alkanolamides, alkanolamines, alkylaryl sulfonates, alkylaryl sulfonic acids, alkylbenzenes, amine acetates, amine oxides, amines, sulfonated amines and amides, betaine derivatives, block polymers, carboxylated alcohol or alkylphenol ethoxylates,

carboxylic acids and fatty acids, diphenyl sulfonate derivatives, ethoxylated alcohols, ethoxylated alkylphenols, ethoxylated amines and/or amides, ethoxylated fatty acids, ethoxylated fatty esters and oils, fatty esters, fluorocarbon-based surfactants, glycerol esters, glycol esters, hetocyclic-type products, imidazolines and imidazoline derivatives, isethionates, lanolin-based derivatives, lecithin and lecithin derivatives, lignin and lignin deriviatives, maleic or succinic anhydrides, methyl esters, monoglycerides and derivatives, olefin sulfonates, phosphate esters, phosphorous organic derivatives, polyethylene glycols, polymeric (polysaccharides, acrylic acid, and acrylamide) surfactants, propoxylated and ethoxylated fatty acids alcohols or alkyl phenols, protein-based surfactants, quaternary surfactants, sarcosine derivatives, silicone-based surfactants, soaps, sorbitan derivatives, sucrose and glucose esters and derivatives, sulfates and sulfonates of oils and fatty acids, sulfates and sulfonates, ethoxylated alkylphenols, sulfates of alcohols, sulfates of ethoxylated alcohols, sulfates of fatty esters, sulfonates of benzene, cumene, toluene and xylene, sulfonates of condensed naphthalenes, sulfonates of dodecyl and tridecylbenzenes, sulfonates of naphthalene and alkyl naphthalene, sulfonates of petroleum, sulfosuccinamates, sulfosuccinates and derivatives, taurates, thio and mercapto derivatives, tridecyl and dodecyl benzene sulfonic acids, etc.

Additional examples of surfactants that can be used to carry out the present invention include alcohol and alkylphenol polyalkyl ethers (e. g., TERGITOL 15-S-3TM secondary alcohol ethoxylate, TRITON X-207TM dinonylphenol ethoxylate, NEODOL 91-2.5TM primary alcohol ethoxylate, RHODASURF BC-410TM isotridecyl alcohol ethoxylate, RHODASURF DA-630TM tridecyl alcohol ethoxylate) alkylaryl carbonates, including salts and derivatives thereof (e. g., acetic acid, MARLOWET 4530TM dialkylphenol polyethylene glycol acetic acid, MARLOWET 1072 alkyl polyethylene glycol ether acetic acid), alkoxylated fatty acids (e. g., NOPALCOL 1- TWTM diethylene glycol monotallowate, TRYDET 2600TM polyoxyethylene (8) monostearate), alkylene oxide block copolymers (e. g., PLURONICTM and TETRONICTM products), acetylenic alcohols and diols (e. g., SURFYNOLT and DYNOLTM products), mono-and di-esters of sulfosuccinic acid (e. g, AEROSOL OTTM sodium dioctyl sulfosuccinate, AEROSOL IB-45TM sodium diisobutyl sulfosuccinate, MACKANATE DC-50 dimethicone copolyol disodium

sulfosuccinate, SOLE TERGE-8TM oleic acid isopropanolamide monoester of sodium sulfosuccinate), sulfosuccinamic acid and esters thereof (e. g. AEROSOL 18 disodium-N-octadecyl sulfosucciniamate, AEROSOL 22 tetrasodium N-(1,2- dicarboxyethyl)-N octadecyl sulfosuccinamate) sorbitan esters including derivatives thereof (e. g., SPAN 80 sorbitan monoleate, ALKAMULS 400-DOTM sorbitan dioleate, ALKAMULS STOTM sorbitan trioleate, TWEEN 81 polyoxyethylene (5) sorbitan monoleate, TWEEN 21TM polyoxyethylene (4) sorbitan monolaurate), isothionates including derivatives thereof (e. g., GEROPON AC-270T sodium cocoyl isothionate), polymeric alkylaryl compounds and lignins, including derivatives thereof (e. g., LIGNOSITE 50 calcium lignosulfonate), alkylaryl sulfonic acids and salts thereof (e. g., CALIMULSE EM-99 branched dodecylbenzene sulfonic acid, WITCONATE C-50HTM sodium dodecylbenzene sulfonate, WITCONATE PI 0-59 amine salt of dodecylbenzene sulfonate), sulfonated amines and amides (e. g., CALIMULSE PRSTM isopropylamine sulfonate), Betaine and sultaine derivatives, and salts thereof (e. g., lauryl sulfobetaine, dodecyldimethyl (3-sulfopropyl) ammonium hydroxide, FOAMTAIN CAB-ATM cocamidopropyl betaine ammonium salt, FOAMTAINE SCABTM cocamidopropyl hydroxy sultane), e. g., imidazolines including derivatives thereof (e. g., MONOAZOLINE OTM substituted imidazoline of oleic acid, MONOAZOLINE TTM substituted imidazoline of Tall Oil), oxazolines including derivatives thereof (e. g., ALKATERGE ETM oxazoline derivative, ALKATERGE T-IVTM ethoxylated oxazoline derivative), carboxylated alcohol or alkylphenol ethoxylates including derivatives thereof (e. g., MARLOSOL OL7TM oleic acid polyglycol ester), diphenyl sulfonates including derivatives thereof (e. g., DOWFAXTM detergent diphenyl oxide disulfonate, DOWFAXTM dry detergent: sodium n-hexadecyl diphenyl oxide disulfonate, DOWFAXTM Dry hydrotrope: sodium hexyl diphenyloxide disulfonate) fluorinated surfactants (e. g, FLUORAD FC-120TM ammonium perfluoroalkyl sulfonate, FLUORAD FC-135TM fluoroalkyl quaternary ammonium iodides, FLUORAD Foc-143 ammonium perfluoroalkyl carboxylates), lecithins including lecithin derivatives (e. g., ALCOLEC BSTM soy phosphatides), phosphate esters (e. g., ACTRAFOS SA-216TN'aliphatic phosphate ester, ACTRAFOS 1 IOTM phosphate ester of complex aliphatic hydroxyl compound, CHEMPHOS TC-310TM aromatic phosphate ester, CALGENE PE-112NTM

phosphated mono-and diglycerides), sulfates and sulfonates of fatty acids (e. g., ACTRASOL PSRT sulfated castor oil, ACTRASOL SR75TM sulfated oleic acid), sulfates of alcohols (e. g., DUPONOL CTM sodium lauryl sulfate, CARSONOL SHSTM sodium 2-ethyl-l-hexyl sulfate, CALFOAM TLS-40TM triethanolamine lauryl sulfate), sulfates of ethoxylated alcohols (e. g., CALFOAM ES-301TM sodium lauryl ether sulfate), amines, including salts and derivatives thereof (e. g., Tris (hydroxymethyl) aminomethane, ARMEENTM primary alkylamines, ARMAC HTTM acetic acid salt of N-alkyl amines) amide sulfonates (e. g., GEROPON Toc-42 sodium N-coconut acid-N-methyl taurate, GEROPON TC 270 sodium cocomethyl tauride), quaternary amines, including salts and derivatives thereof (e. g., ACCOSOFT 750TM methyl bis (soya amidoethyl)-N-polyethoxyethanol quaternary ammonium methyl sulfate, ARQUADT N-alkyl trimethyl ammonium chloride, ABIL QUAT 3272TM diquaternary polydimethylsiloxane), amine oxides (e. g., AMMONYX COTM cetyl dimethylamine oxide, AMMONYX SOTM stearamine oxide), esters of glycerol, sucrose, glucose, sarcosine and related sugars and hydrocarbons including their derivatives (e. g., GLUCATE DOTM methyl glucoside dioleate, GLICEPOL 180TM glycerol oleate, HAMPOSYL AL-3oTm ammonium lauroyl sarcosinate, HAMPOSYL MTM N-myristoyl sarcosine, CALGENE CCTM propylene glycol dicaprylate/dicaprate), polysaccharides including derivatives thereof (e. g., GLUCOPON 225 DKTM alkyl polysaccharide ether), protein surfactants (e. g., AMITER LGS-2 dioxyethylene stearyl ether diester of N-lauroyl-L-glutamic acid, AMISOFT CATM cocoyl glutamic acid, AMISOFT CS l l sodium cocoyl glutamate, MAYTEIN KTSTM sodium/TEA lauryl hydrolyzed keratin, MAYPON 4CTM potassium cocoyl hydrolyzed collagen), and including thio and mercapto derivatives of the foregoing (e. g., ALCODETTM polyoxyethylene thioether, BURCO TMETM ethoxylated dodecyl mercaptan), etc.

Thus the present invention may be carried out using conventional surfactants, including but not limited to the anionic or nonionic alkylbenzene sulfonates, ethoxylated alkylphenols and ethoxylated fatty alcohols described in Schollmeyer German Patent Application DE 39 04514 Al, that are not soluble in liquid carbon dioxide and which could not be utilized in the invention described in U. S. Patent No. to Jureller et al. or U. S. Patent No. 5,683,977 to Jureller et al.

As will be apparent to those skilled in the art, numerous additional ingredients can be included in the dry-cleaning composition, including detergents, bleaches, whiteners, softeners, sizing, starches, enzymes, hydrogen peroxide or a source of hydrogen peroxide, fragrances, etc.

In practice, in a preferred embodiment of the invention, an article to be cleaned and a liquid dry cleaning composition as given above are combined in a closed drum. The liquid dry cleaning composition is preferably provided in an amount so that the closed drum contains both a liquid phase and a vapor phase (that is, so that the drum is not completely filled with the article and the liquid composition). The article is then agitated in the drum, preferably so that the article contacts both the liquid dry cleaning composition and the vapor phase, with the agitation carried out for a time sufficient to clean the fabric. The cleaned article is then removed from the drum. The article may optionally be rinsed (for example, by removing the composition from the drum, adding a rinse solution such as liquid C02 (with or without additional ingredients such as water, co-solvent, etc.) to the drum, agitating the article in the rinse solution, removing the rinse solution, and repeating as desired), after the agitating step and before it is removed from the drum. The dry cleaning compositions and the rinse solutions may be removed by any suitable means, including both draining and venting.

Any suitable cleaning apparatus may be employed, including both horizontal drum and vertical drum apparatus. When the drum is a horizontal drum, the agitating step is carried out by simply rotating the drum. When the drum is a vertical drum it typically has an agitator positioned therein, and the agitating step is carried out by moving (e. g., rotating or oscillating) the agitator within the drum. A vapor phase may be provided by imparting sufficient shear forces within the drum to produce cavitation in the liquid dry-cleaning composition. Finally, in an alternate embodiment of the invention, agitation may be imparted by means of jet agitation as described in U. S.

Patent No. 5,467,492 to Chao et al., the disclosure of which is incorporated herein by reference. As noted above, the liquid dry cleaning composition is preferably an ambient temperature composition, and the agitating step is preferably carried out at ambient temperature, without the need for associating a heating element with the cleaning apparatus.

The present invention is explained in greater detail in the following non- limiting examples.

EXAMPLES 1-2 This example shows that various C02 detergent formulations show a significantly enhanced cleaning effect over a commercial perchloroethylene ("perc") dry cleaning system. Small (2"x 2") swatches of various delicate (often"dry clean only") cloth were uniformly stained and run in both perc and C02 cleaning systems.

Two C02 cleaning systems were employed, as follows: FIRST: 0.5% X-207 (a commercial detergent from Union Carbide-di-nonyl phenyl ethoxylate with a hydrophobic-lipophilic balance (HLB) of about 10.5); 0.5% PDMS-g3-PEG (polydimethyl siloxane-graft-polyethylene glycol copolymer) (500 g/mol PDMS with 350 g/mol peg grafts ca. 50 wt% PEG); 1% SpanTM 80 (a commercial sorbitan ester surfactant from ICI); 0.5% isopropanol; 0.2% water; 30% IsoparTM M (a commercial hydrocarbon solvent manufactured by EXXON); and C02 to balance; or SECOND: 1% X-207; 1% SpanTM 80 ; 1% isopropanol; 0.2% water; 30% IsoparTM M; and C02 to balance.

The second system above is currently preferred.

At a temperature of 22°C to 27°C, the formulation and cloth was added to the test vessel. The test vessel was presurized with liquid C02 to 800-900 psi, with the total liquid volume equal to about half the vessel volume. The cloth was washed with agitation for ten minutes. To rinse, the liquid CO2 was vented, the cloth spun for five minutes, liquid C02 was again added and pressurized to 800 to 900 psi until the vessel was one half full, and the cloth again agitated for five minutes. The rinse cycle (vent, spin, agitate) was repeated, the system vented and the cloth removed.

Control"perc"samples were run in perchloroethylene using a standard loading of Fabritech Tm detergent and sizing, at a local commrcial dry cleaner under normal operating conditions. In each case the stained samples of cloth were washed in one of the C02 mixtures described above, followed by extraction and rinse with clean C02.

The following cloth samples were run: 1. White linen suiting 2. Acetate taffeta 3. Silk twill 4.100% wool flannel 5. Bright filament viscose twill 6. Texturized nylon 6,6 stretch fabric 7. Texturized stretch Dacron Results are given in Table 1 below. These data show that CO2-based dry cleaning formulations of the present invention have an enhanced cleaning effect as compared to a commercial PERC dry cleaning system.

TABLE 1. Cloth Stain PERC result C02 result 2,4,1 French salad slight residue remaining visually clean, no dressing residue 1,2,3,4, Spaghetti majority of stain remaining slight residue 6 sauce remaining Tea over 1/2 of residue slight residue remaining, plus darkening remaining, no'ring' of'ring'around the stained apparent area 2 Tea slight residue remaining visually clean, no residue 5 Blackberry slight residue remaining visually clean, no juice residue 4,5,7 Grass slight residue remaining minute residue remaining 4 cola l/2 of stain remaining minute residue beverage remaining Coffee 1/2 of stain remaining minute residue remaining 1 Egg no significant removal of slight residue stain, slight color change of remaining stain 1,2,4,6 taco sauce majority of stain remaining slight residue remaining

By"minute"is meant significantly less than the perc result.

EXAMPLE 3 An additional liquid carbon dioxide cleaning system, or wash fluid, that can be used in the methods described herein, is a mixture that contains: 2.86% ISOPAR MTM organic solvent; 1.23% DPMA (dipropyleneglycol menomethyl ether acetate); 0.56% TERGITOL 15-S-3TM (Union Carbide secondary alcohol ethoxylate with an HLB of 8. 3) ; 0.28% water; 0.05% TRITON GR-7MTM (commercial detergent from Union Carbide--sodium dioctylsulfosuccinate in petroleum distillates);

0.02% TRITON RW-20TM (commercial detergent from Union Carbide--ethoxylated alkylamines); and liquid carbon dioxide to balance.

EXAMPLE 4 An additional example of a liquid dry cleaning system useful for carrying out the present invention is a a mixture that contains: 2.80% DPM (dipropyleneglycol monomethyl ether); 1.20% hexylene glycol; 0.50% TERGITOL 15-S-3 detergent; 0.50% water; and liquid carbon dioxide to balance.

EXAMPLE 5 An additional example of a liquid dry cleaning system useful for carrying out the present invention is a mixture that contains: 2.80% DPM; 1.20% hexylene glycol; 0.50% TERGITOL 15-S-3 detergent; 0.40% water; 0.10% C-300TM (commercial detergent formulation from ADCO containing quaternary amines and optical brighteners); and carbon dioxide to balance.

EXAMPLE 6 An additional example of a liquid dry cleaning system useful for carrying out the present invention is a mixture that contains: 2.80% ISOPAR MTM organic solvent; 1.20% DPMA; 0.50% water; 0.35% EMCOL 4500TM (a commercial detergent from Witco-70% dioctyl sodium sulfonate, 30% ethanol, 10% water)

0.15% ACTRAFOS 1 l OTM (Commercial detergent from Actrachem- phosphate ester of complex aliphatic hydroxyl compound); and liquid carbon dioxide to balance.

EXAMPLE 7 An additional example of a liquid carbon dioxide dry cleaning system that can be used to carry out the present invention is a mixture that contains: 2.80% TPM (tripropyleneglycol monomethyl ether); 1.20% propylene carbonate; 0.50% PLURONIC L31TM (commercial detergent from BASF- polyethylene oxide-polypropylene oxide block copolymer); 0.40% water; 0.10% lauryl sulfobetaine; and liquid carbon dioxide to balance.

EXAMPLE 8 An additional example of a liquid carbon dioxide dry cleaning system that can be used to carry out the present invention is a mixture that contains: 2.80% ISOPAR MTM organic solvent; 1.20% DPMA; 0.60% PLURONIC L31TM detergent; 0.60% water; 0.10% cyclohexanol; and liquid carbon dioxide to balance.

EXAMPLE 9 An additional example of a liquid carbon dioxide dry cleaning system that can be used to carry out the present invention is a mixture that contains: 4.0% ISOPAR MTM organic solvent; 0.7% sodium dioctylsulfosuccinate; 0.3% water; and liquid carbon dioxide to balance.

EXAMPLE 10 An additional example of a liquid carbon dioxide dry cleaning system that can be used to carry out the present invention is a mixture that contains: 4.00% ISOPAR MTM organic solvent; 0.62% WITCONATE P 1059TM (commercial detergent of Witco- isopropylamine salt of dodecylbenzene sulfonate); 0.35% water; 0.03% TRISTM pH buffer (tris [hydroxymethyl] aminomethane); and liquid carbon dioxide to balance.

EXAMPLE 11 An additional example of a liquid carbon dioxide dry cleaning system that can be used to carry out the present invention is a mixture that contains: 4.2% ISOPAR M organic solvent; 0.24% water; 0.196% TRITONTM RW-20 (commercial detergent available from Union Carbide; a secondary amine ethoxylate); 0.048% TRITONTM GR-7M detergent (a commercial detergent of Union Carbide; sodium dioctyl sulfosuccinate in aromatic and aliphatic hydrocarbons) 0.48% TERGITOLTM 15-S-3 detergent (a commercial detergent of Union Carbide; a secondary alcohol ethoxylate); and liquid carbon dioxide to balance.

EXAMPLE 12 An additional example of a liquid carbon dioxide dry cleaning system that can be used to carry out the present invention is a mixture that contains: 3.07% ISOPAR MTM organic solvent; 1.32% DPMA (diopropylene glycol monomethyl ether acetate); 0.087% water;

0.023% TRITONTM GR-7M detergent (a commercial detergent of Union Carbide; sodium dioctyl sulfosuccinate in aromatic and aliphatic hydrocarbons) 0.5% TERGITOLTM 15-S-3 detergent (a commercial detergent of Union Carbide; a secondary alcohol ethoxylate); and liquid carbon dioxide to balance.

The liquid dry cleaning systems of Examples 11 and 12 are currently preferred.

The foregoing is illustrative of the present invention, and is not to be construed as limiting thereof. The invention is defined by the following claims, with equivalents of the claims to be included therein.




 
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