CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application claims priority to United States Provisional Application No. 62/890,233, which was filed on August 22, 2019 and is incorporated herein by reference.

BACKGROUND

[0002] The present disclosure relates to locks for doors that open vertically, such as rollup doors or overhead doors. More specifically, the present disclosure relates to a lock and control system for selectively granting access through rollup or overhead doors.

[0003] Self-storage centers typically provide multiple individual storage areas, each of which is accessible through a lockable, vertically opening, rollup door. In existing installations, each customer is provided a traditional keyed lock or provides their own traditional keyed lock to control access to an assigned storage area.

SUMMARY

[0004] In one exemplary embodiment, a vertical door latch assembly includes a housing. A bolt is movably attached to the housing and includes a catch portion. An actuator lock assembly is located within the housing for securing the bolt between a locking position preventing movement of the bolt and a non-locking position allowing movement of the bolt. A controller is in electrical communication with the actuator lock assembly and is configured to direct the actuator lock assembly between the locking position and the non- locking position.

[0005] In a further embodiment of any of the above, at least one of a battery and an input power port in electrical communication with the controller and the actuator lock assembly.

[0006] In a further embodiment of any of the above, at least one spacer having a housing engaging surface and a door engaging surface.

[0007] In a further embodiment of any of the above, the actuator lock assembly includes an actuator configured to move at least one retention feature between the locking position and the non-locking position. [0008] In a further embodiment of any of the above, the retention feature includes at least one retractable pin or at least rotatable projection.

[0009] In a further embodiment of any of the above, the housing includes a first portion and a second portion that at least partially define a cavity for supporting the controller and the actuator lock assembly.

[0010] In a further embodiment of any of the above, the second portion includes a door contact surface on an opposite side of the second portion from an inner cavity defining surface.

[0011] In a further embodiment of any of the above, the first portion includes an outer flange that surrounds the cavity and the second portion includes an inner flange that surrounds the cavity.

[0012] In a further embodiment of any of the above, the inner flange includes at least one inner flange fastener opening. The outer flange includes at least one outer flange fastener opening aligned with the inner flange fastener opening.

[0013] In a further embodiment of any of the above, the bolt includes a handle that extends from the cavity and through a handle opening between the inner flange and the outer flange.

[0014] In a further embodiment of any of the above, the bolt includes a distal end for engaging an aperture in a static structure with the handle fixed relative the distal end of the bolt and the handle includes at least one of an area of reduced width or an indentation at least partially spanning a width of the handle.

[0015] In a further embodiment of any of the above, the controller is in electrical communication with a wireless communications device.

[0016] In a further embodiment of any of the above, the wireless communications device includes at least one of a Bluetooth communicator of a Wi-Fi communicator.

[0017] In another exemplary embodiment, a method of operating a vertical door latch assembly includes the step of receiving a wireless signal from a user on an electronic control module corresponding to one of a locking position in locking engagement with a bolt or a non-locking position in non-locking engagement with the bolt. A signal is sent from the electronic control module to an actuator lock assembly to move the actuator lock assembly to the one of the locking position or the non-locking position. [0018] In a further embodiment of any of the above, a record of receiving the wireless signal from the user is stored on memory in the electronic control module.

[0019] In a further embodiment of any of the above, the record is transmitted to a remote location.

[0020] In a further embodiment of any of the above, the electronic control module is located in a cavity at least partially defined by a housing. The housing includes a first portion having an outer flange and a second portion having an inner flange. The inner flange and the outer flange are in at least partial contact.

[0021] In a further embodiment of any of the above, the actuator lock assembly includes an actuator that is configured to move at least one retention feature between the locking position and the non-locking position.

[0022] In a further embodiment of any of the above, the retention feature includes at least one retractable pin that is at least partially located in a corresponding aperture in the bolt when in the locking position. The at least one retractable pin is spaced from the corresponding aperture in the bolt when in the non-locking position.

[0023] In a further embodiment of any of the above, the retention feature includes at least one rotatable projection that is at least partially located in a corresponding aperture in the bolt when in the locking position. The at least one rotatable projection is spaced from the corresponding aperture in the bolt when in the non-locking position.

BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 illustrates an interior view of an example vertical door.

[0025] Figure 2 illustrates an exterior view of the example vertical door of Figure

1.

[0026] Figure 3 is a front view of an example bolt assembly with an example bolt in a retracted position.

[0027] Figure 4 is a side view of the example bolt assembly of Figure 3.

[0028] Figure 5 is another front view of the example bolt assembly of Figure 3 with the example bolt in an extended position.

[0029] Figure 6 is a cross-sectional view taken along line 6-6 of Figure 4. [0030] Figure 7A is a cross-section view taken along line 7-7 of Figure 6 of a portion of the example bolt and an example actuator lock assembly in a retracted or non-locking position.

[0031] Figure 7B is a cross-section view of the portion of the bolt and the example actuator lock assembly of Figure 7A in an extended or locking position.

[0032] Figure 8A is a cross-section view of another example actuator lock assembly in a locking position.

[0033] Figure 8B is a cross-section view of the example actuator lock assembly of Figure 8A in a non-locking position.

[0034] Figure 9A is a cross-section view of yet another example actuator lock assembly in a non-locking position.

[0035] Figure 9B is a cross-section view of the actuator lock assembly of Figure 9A in a locking position.

[0036] Figure 10 illustrates an example set of slats for the example vertical door.

[0037] Figure 11 illustrates a side view of the example bolt assembly on the example set of slats of Figure 10.

[0038] Figure 12 illustrates another example set of slats for the example vertical door.

[0039] Figure 13 illustrates a side view of the example bolt assembly on the example set of slats of Figure 12.

[0040] Figure 14 is a front view of an example door spacer.

[0041] Figure 15 is a perspective view of the example door spacer of Figure 14.

DETAILED DESCRIPTION

[0042] Figures 1 and 2 illustrate an example vertical door assembly 20, such as a rollup or overhead style door. The vertical door assembly 20 includes a plurality of slats 22 that are rotatably connected to each other along their length and slideably connected to a first vertical guide rail 24 and a second vertical guide rail 26 along respective opposite ends of the slats 22. In the illustrated example, the vertical door assembly 20 is used to selectively enclose an opening in a wall 28 and secure the opening in the wall through the use of a bolt assembly 60. The plurality of slats 22 include an interior surface 36 (Figure 1) that faces towards an enclosed space and an exterior surface 38 (Figure 2) that faces away from the enclosed space. The wall 28 could be a wall locating a building, a shipping container, a trailer, or any other type of arrangement where it is desirable to selectively enclose an opening in a structure.

[0043] The vertical door assembly 20 includes a tension wheel assembly 30 having a drum 31 supported by an axle 34 to allow the plurality of slats 22 to move through the first and second guide rails 24, 26 and collapse into a closed position. The tension wheel assembly 30 allows the plurality of slats 22 to roll around the axle 34 about an axis of rotation A to store the plurality of slats 22 above the opening in the wall 28. Additionally, the tension wheel assembly 30 could be spring loaded to reduce the force needed to raise the plurality of slats 22. In the illustrated example, the axle 34 is supported relative to the wall 28 through a bracket 32 located adjacent opposite ends of the axle 34 and fixed relative to the wall 28.

[0044] Figures 3-5 illustrate an enlarged view of an example bolt assembly 60. In the illustrated example, the bolt assembly 60 includes a bolt housing 62 formed from a front or first portion 62A and a back or second portion 62B that both at least partially define an interior cavity 63 (Figure 6) within the bolt assembly 60. The back portion 62B includes a back surface that is at least partially in engagement with the exterior surface 38 one of the slats 22 as shown in Figure 2. The front portion 62A also includes a front flange 72A that at least partially engages a back flange 72B on the back portion 62B. The front and back flanges 72A, 72B also completely surround the cavity 63 and each include corresponding fastener openings 74A, 74B that are used to secure the front and back portions 62A, 62B to each other and to one of the slats 22 (Figures 3-6).

[0045] The bolt assembly 60 also includes a bolt 64, which is slidable relative to the bolt housing 62 to allow the bolt 64 to engage an aperture 58 (Figure l)in the first vertical guide rail 24 to prevent the plurality of slats 22 from moving relative to the first and second vertical guide rails 24, 26. In the illustrated example, the bolt 64 includes a bolt handle 66 that allows a user to manually move the bolt 64 horizontally into and out of the aperture 58 in the first vertical guide rail 24. The handle 66 also extends from the bolt 64 in the cavity 63 through a handle aperture 67 at least partially defined between the front flange 72A and the back flange 72B.

[0046] The handle 66 can also include an area of reduced width 69A and at least one indentation 69B, such as a groove or perforation, in the area of attachment of the handle 66 to the bolt 64. In the illustrated example, the area of reduced width 69A includes a pair of recesses that reduce a width of the handle 66 and the at least one indentation 69B provides a region of reduced material thickness in the handle 66. The at least one indentation 69B can extend across a width of the handle 66 between the recesses forming the area of reduced width 69A or only extend a portion of the width. The indentation 69B may also include a series of linear perforations or a single perforation in the handle 66. The handle 66 can also be attached to the bolt with a screw 71 designed to fail if an excessive force is applied to the handle 66.

[0047] The combination of the area of reduced width 69A and the at least one indentation 69B limits the amount of force that can be applied to the handle 66 before the handle 66 separates from the bolt 64. The ability to separate the handle 66 from the bolt 64 can prevent the bolt 64 from being forced open by applying a large force to the handle 66. Additionally, the location of separation between the handle 66 and the bolt 64 is located within the bolt housing 62 to prevent any remaining portion of the handle 66 to be used to force the bolt 64 to an open position. If the handle 66 separates from the bolt 64, the bolt assembly 60 can be serviced by installing a new bolt 64 and handle 66 instead of replacing the entire assembly.

[0048] Furthermore, this disclosure also applies to the bolt assembly 60 being located adjacent the second vertical guide rail 26. Additionally, the aperture 58 could be located separate from one of the first or second vertical guide rails 24, 26 and be located in the wall 28 or another structure that is fixed relative to the wall 28.

[0049] The bolt assembly 60 includes an electronic control module 40 in electrical communication with an actuator lock assembly 84 to selectively secure the bolt 64 when in a locking position or release the bolt 64 when in a non-locking position as will be described further below. In the illustrated example, the electronic control module 40 includes a printed circuit board in communication with memory 42, a processor 44, a wireless communications device 46, and at least one indicator light 48. The memory 42 is preprogrammed and in communication with the processor 44, such as a controller, to perform the operations described below.

[0050] In one example, the wireless communications device 46 is capable of forming a Wi-Fi or Bluetooth connection to transfer a desired locked or unlocked request from a user wirelessly to the wireless communications device 46 to change an operating state of the actuator lock assembly 84 and the bolt 64. The electronic control module 40 may also utilize the at least one indicator light 48 to display a connection status with the user formed with the wireless communications device 46 and/or a locked status of the bolt 64 relative to the bolt housing 62. The electronic control module 40 is in electrical communication with a battery 50 or a power input port 51 to provide power to the electronic control module 40.

[0051] In the illustrated example, the actuator lock assembly 84 includes an actuator with a retention feature, such as a retractable pin 86, that is accepted within an aperture 70 in the bolt 64. Alternatively, the actuator lock assembly 84 could include more than one retractable pin 86 and more than one aperture 70 such that each of the retractable pins 86 is accepted within a corresponding one of the apertures 70. The aperture 70 is located on a protrusion 68 on the bolt 64. When the electronic control module 40 sends an electrical signal to the actuator lock assembly 84 that corresponds to the locking position, the retractable pin 86 extends outward into the aperture 70 as shown in Figure 7B. However, before the retractable pin 86 can engage the aperture 70 in the bolt 64, the bolt 64 must be manually moved into the aperture 58 to prevent the plurality of slats 22 from moving vertically. When the electronic control module 40 sends an electrical signal to the actuator lock assembly 84 that corresponds to a non-locking position, the retractable pin 86 retracts inward so that the retractable pin 86 is not in engagement with the aperture 70 or the bolt 64.

[0052] During operation of the bolt assembly 60, a user communicates with the electronic control module 40 through the wireless communications device 46. The communication between the user and the wireless communications device 46 may occur through an application or web interface on a user’ s mobile device through a Bluetooth or other type of wireless connection. The electronic control module 40 can then send an electrical signal to the actuator lock assembly 84 to move the retractable pin 86 to one of the locking position (Figure 7B) or the non-locking position (Figure 7A) depending on the input from the user.

[0053] Alternatively, the retention feature could include a rotatable lock 186 with a bolt passageway 187 that extends through a center portion of the rotatable lock 186 and between opposite edges of the rotatable lock 186. The rotatable lock 186 is driven by a motor 188 that turns a gear 190 that engages teeth 192 that surround the rotatable lock 186 to move the rotatable lock 186 between an unlocked position (Figure 8 A) and a locked position (Figure 8B). In one example, the gear 190 is a worm gear and the teeth 192 form a worm wheel and in another example, the gear 190 is a pinion gear and the teeth 192 form a ring gear.

[0054] When in the unlocked position, a protrusion 170 on the bolt 64 is able to slidebly move through the passageway 187 in the rotatable lock. In order to move the bolt 64 to a locked position, the bolt 64 is slide out of the bolt passageway 187 and the electronic control module 40 sends a signal to the motor 188 to drive the gear 190. The gear 190 then rotates the rotatable lock 186 such that an end of the projection 170 is aligned with a body portion 189 of the rotatable lock 186. Additionally, a detented lock 192 could be moved into an aperture 196 in the projection 170 by an actuator 194 in communication with the electronic control module 40 when in the locked position of Figure 8A to further secure the bolt 64.

[0055] Furthermore, the retention feature could include a rotatable lock 286 that is rotatable into an aperture 270 (Figure 9B) and out of the aperture 270 (Figure 9B) in response to electrical signals received by an actuator lock assembly 284.

[0056] Additionally, the electronic control module 40 can store a record of the user that accessed the wireless communications device 46 on the memory 42 on the electronic control module 40. The record can include the identity of the user based on the device used to access the wireless communications device 46 and the time of the request. Alternatively, the electronic control module 40 can send the record to a remote location 80 (Figure 6) through use of the wireless communications device 46 to monitor access through the vertical door assembly 20. Additionally, the remote location 80 can send a signal to the electronic control module 40 through the wireless communications device 46 to direct the actuator lock assembly 84 to move between one of the locking position and non-locking position.

[0057] Figures 10 and 11 illustrate the bolt assembly 60 attached to a plurality of slats 22A. In the illustrated example, the plurality of slats 22A include four fastener openings 75 A that correspond to the fastener openings 74A, 74B in the bolt assembly 60. When the back portion 62B is located within a recessed portion of the slats 22, an upper and lower portion of the back flange 72B sits flush against and in directed contact with the portion of the slats 22A having the fastener openings 75A. Fasteners 77 can then secure the bolt assembly 60 to the slats 22A and extend through a backer plate 88A in contact with an interior surface 36A of the slats 22A. One feature of the backer plate 88A is to provide an engagement surface for the fasteners 77 that distributes the load of the fasteners 77 over a larger area of the slats 22 to prevent the fasteners 77 from pulling through the slats 22A and separating the bolt assembly 60 from the vertical door assembly 20.

[0058] Alternatively, as shown in Figures 12-15, when the bolt assembly 60 is used with a plurality of slats 22B having a two-hole configuration with a pair of spacers 90 to position the bolt assembly 60 relative to the slats 22B. The spacers 90 includes a bolt assembly contact side 91 and a slat contact side 92 opposite the bolt assembly contact side 91. The bolt assembly contact side 91 includes a surface that contacts both a portion of back flange 72B and a central region of the back portion 62B that fits within a recessed area of the slats 22B. The slat contact side 92 includes a surface that contacts the slat 22B and an end wall 93 at each opposing end of a first wall 96 and a second wall 97. The end walls 93 and the first and second walls 96, 97 form a cavity 94 with the slats 22B. The first wall 96 includes a lip 98 along an outer edge that extends between the end walls 93 that directly contacts the slats 22B. The spacer 90 also includes fastener openings 95 that accept fasteners 77 extending through fastener openings 74A, 74B in the bolt assembly 60. Therefore, the fasteners 77 secure the bolt assembly 60 to the spacers 90 and not the slats 22B.

[0059] Fasteners 79 secure the bolt assembly 60 to the slats 22B by extending through the back portion 62B of the bolt assembly 60 into a backer plate 88B in contact with an interior surface 36B of the slats 22B. One feature of the backer plate 88B is to provide an engagement surface for the fasteners 79 that distributes the load of the fasteners 79 over a larger area of the slats 22B to prevent the fasteners 79 from pulling through the slats 22B and separating the bolt assembly 60 from the vertical door assembly 20.

[0060] Although the different non-limiting examples are illustrated as having specific components, the examples of this disclosure are not limited to those particular combinations. It is possible to use some of the components or features from any of the non limiting examples in combination with features or components from any of the other non limiting examples.

[0061] It should be understood that like reference numerals identify corresponding or similar elements throughout the several drawings. It should also be understood that although a particular component arrangement is disclosed and illustrated in these exemplary embodiments, other arrangements could also benefit from the teachings of this disclosure. [0062] The foregoing description shall be interpreted as illustrative and not in any limiting sense. A worker of ordinary skill in the art would understand that certain modifications could come within the scope of this disclosure. For these reasons, the following claim should be studied to determine the true scope and content of this disclosure.