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Title:
ADJUSTING A SYSTEM FOR CONTROLLING OPERATION OF A FLUID TREATMENT APPARATUS
Document Type and Number:
WIPO Patent Application WO/2014/033147
Kind Code:
A1
Abstract:
A fluid treatment apparatus includes at least one first fluid path and at least one second fluid path, each first fluid path leading through a fluid treatment part (4;34;96) for treating fluid to remove to at least some extent at least one component from fluid led through the fluid treatment part (4;34;96),each second fluid path bypassing at least one of the fluid treatment parts (4;34;96), such that at least one component removable by the fluid treatment part (4;34;96) remains in fluid led through the second fluid path to at least a certain higher extent than in fluid led through a first fluid path. The first and second fluid paths join to mix fluid led through the first and second fluid paths at a mixing location (5;35;97). At least one device (3,6;30,31;93) for adjusting a blending fraction corresponding to a proportion of fluid led through the second fluid path in fluid downstream of the mixing location (5;35;97) is provided. At least one sensor (19;42;90) for obtaining a measurement signal, values of which are representative of a parameter of the fluid depending partially on a concentration of at least one of the components remaining in fluid led through the second fluid path to at least a certain higher extent, is provided. A method of adapting a system (7;26;95)for controlling operation of the fluid treatment apparatus includes, for each of at least one reference setting of the at least one device for adjusting the blending ratio, determining and storing for each of at least one change in setting relative to a reference setting calibration data representative of a respective value for determining a change in actual blending fraction associated with the change in setting concerned relative to a value of the blending fraction associated with the reference setting. Determining the calibration data includes causing at least one change of the setting and obtaining values of the parameter before and after the change from at least one of the at least one sensors (19;42;90) that is located downstream of the mixing location (5;35;97).

Inventors:
NAGEL THOMAS (DE)
WEIDNER PETER (DE)
CONRADT BERTHOLD (DE)
Application Number:
PCT/EP2013/067761
Publication Date:
March 06, 2014
Filing Date:
August 28, 2013
Export Citation:
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Assignee:
BRITA PROFESSIONAL GMBH & CO KG (DE)
International Classes:
C02F1/00; C02F1/42; C02F5/00
Domestic Patent References:
WO2011064325A22011-06-03
WO2009101188A12009-08-20
Foreign References:
DE19918073A12000-10-26
DE102010001373A12011-08-04
US20070114178A12007-05-24
US20020117430A12002-08-29
EP2013064112W2013-07-04
Attorney, Agent or Firm:
VAN LOOKEREN CAMPAGNE, Constantijn (Intellectual Property RightsHeinrich-Hertz-Straße 4, Taunusstein, DE)
Download PDF:
Claims:
CLAIMS

1. Method of adapting a system (7;26;95) for control¬ ling operation of a fluid treatment apparatus, the fluid

treatment apparatus including:

at least one first fluid path and at least one second fluid path,

each first fluid path leading through a fluid treatment part (4; 34; 96) for treating fluid to remove to at least some ex¬ tent at least one component from fluid led through the fluid treatment part (4; 34; 96),

each second fluid path bypassing at least one of the fluid treatment parts (4; 34; 96), such that at least one compo¬ nent removable by the fluid treatment part (4; 34; 96) remains in fluid led through the second fluid path to at least a certain higher extent than in fluid led through a first fluid path;

a mixing location (5; 35; 97), where the first and second fluid paths join to mix fluid led through the first and second fluid paths;

at least one device ( 3 , 6 ; 30 , 31 ; 93 ) for adjusting a blending fraction corresponding to a proportion of fluid led through the second fluid path in fluid downstream of the mixing location (5; 35; 97); and

at least one sensor (19; 42; 90) for obtaining a measure¬ ment signal, values of which are representative of a parameter of the fluid depending partially on a concentration of at least one of the components remaining in fluid led through the second fluid path to at least a certain higher extent, the method in¬ cluding :

for each of at least one reference setting of the at least one device for adjusting the blending ratio, determining and storing for each of at least one change in setting relative to a reference setting calibration data representative of a re¬ spective value for determining a change in actual blending fraction associated with the change in setting concerned rela¬ tive to a value of the blending fraction associated with the reference setting, wherein determining the calibration data includes causing at least one change of the setting, characterised in that

determining the calibration data further includes obtaining values of the parameter before and after the change from at least one of the at least one sensors (19;42;90) that is lo¬ cated downstream of the mixing location (5;35;97).

2. Method according to claim 1, including at least one of:

determining and storing the calibration data for each of multiple reference settings and,

for at least one reference setting, determining and storing calibration data for each of multiple changes in setting relative to the reference setting.

3. Method according to claim 1 or 2, further includ- ing:

obtaining a target value of a parameter of the fluid downstream of the mixing location (5; 35; 97),

determining a new value of the blending fraction required to achieve the target value; and

determining a change in setting of the at least one de¬ vice corresponding to an adjustment of the blending fraction to the new value using the stored calibration data.

4. Method according to any one of the preceding claims ,

wherein the fluid treatment apparatus is a liquid treatment apparatus, and wherein the parameter of the liquid de¬ pending at least partially on the concentration of at least one of the components remaining in liquid led through the second fluid path to at least a certain higher extent than in liquid led through the first fluid path is one of:

electrical conductivity and

electrical conductivity adjusted for deviations from a reference temperature.

5. Method according to any one of the preceding claims,

wherein the fluid treatment apparatus is a liquid treatment apparatus and the fluid treatment part (4; 34; 96) is a liquid treatment part configured to remove components contrib¬ uting to at least one of temporary and permanent hardness in water .

6. Method according to any one of the preceding claims,

wherein the fluid treatment apparatus is a liquid treatment apparatus and the fluid treatment part (4; 34; 96) is a liquid treatment part including an ion exchange material at least initially in a hydrogen form.

7. Method according to any one of the preceding claims ,

including :

causing the setting of the at least one

device ( 3 , 6 ; 30 , 31 ; 93 ) to be adjusted to end points of a range;

determining respective values of the measurement signal pertaining at the end points of the range;

determining the difference between the values of the measurement signal pertaining at the end points of the range; and

calculating the values for determining the change in actual blending fraction associated with a change in setting such as to depend on a ratio of a pre-determined change in blending fraction to the determined difference between the val¬ ues of the measurement signal.

8. Method according to claim 7,

including storing data representative of at least one of the determined difference and the ratio in memory.

9. Method according to claim 7 or 8, including at least one of:

determining and storing the calibration data for at least one reference setting between the end points; and,

for at least one reference setting, determining and storing calibration data for at least one change in setting relative to the reference setting resulting in a setting between the end points.

10. Method according to any one of claims 7-9,

wherein the at least one device ( 3 , 6 ; 30 , 31 ; 93 ) for ad¬ justing the blending ratio includes at least one valve and an actuator (6; 31) having a part (8; 32) coupled to at least one valve element (12), wherein at least one of the end points cor¬ responds to at least one of a limit of a range of movement of the actuator part (8; 32) and a limit determined by a geometry of the valve element (12) .

11. Method according to claim 9 or 10,

including causing at least one change in setting from the setting between the end points to obtain the calibration data .

12. Method of determining a measure of a concentration of components removable from fluid by a fluid treatment

part (4; 34; 96) of a fluid treatment apparatus, including carry¬ ing out a method according to any one of claims 1-11,

wherein determining values of the measure of the con¬ centration of components removable from the fluid includes determining a difference between a value of the parameter at a first ratio of fluid led through the first fluid path to fluid led through the second fluid path and a value of the parameter at a different ratio of fluid led through the first fluid path to fluid led through the second fluid path, and

wherein a value of the measure of the concentration of components is calculated using at least one value of the blend¬ ing fraction obtained on the basis of the stored calibration data and a setting of the at least one device ( 3 , 6 ; 30 , 31 ; 93 ) for adjusting the blending fraction.

13. System for controlling the operation of a fluid treatment apparatus, the fluid treatment apparatus including:

at least one first fluid path and at least one second fluid path;

each first fluid path leading through a fluid treatment part (4; 34; 96) for treating fluid to remove to at least a cer- tain extent at least some types of components from fluid led through the fluid treatment part (4; 34; 96), each second fluid path bypassing at least one of the fluid treatment parts (4; 34; 96), such that components removable by the fluid treatment part (4; 34; 96) remain in fluid led through the second fluid path to at least a certain higher ex- tent than in liquid led through a first fluid path;

a mixing location (5; 35; 97), where the first and second fluid paths join to mix fluid led through the first and second fluid paths; and

at least one device ( 3 , 6 ; 30 , 31 ; 93 ) for adjusting a blending fraction corresponding to a proportion of fluid led through the second fluid path in fluid downstream of the mixing location (5;35;97),

wherein the system includes:

an interface (18;45) to at least one sensor (19;42;90) for obtaining values of a parameter of the fluid depending at least partly on a concentration of the components removable by the bypassed fluid treatment part;

an interface (40) for providing a signal to cause the at least one device ( 3 , 6 ; 30 , 31 ; 93 ) to adjust the blending frac- tion;

a data processing unit (16;38)and memory (17;39), wherein the system is configured, for each of at least one reference setting of the at least one device ( 3 , 6 ; 30 , 31 ; 93 ) for adjusting the blending ratio, to determine and store for each of at least one change in setting relative to a reference setting data representative of a respective value for determin¬ ing a change in actual blending fraction associated with the change in setting concerned relative to a value of the blending fraction associated with the reference setting, and

wherein the system is configured to cause at least one change of the setting in order to determine the data, characterised in that

the system is configured to obtain values of the param¬ eter before and after the change from at least one of the at least one sensors (19; 42; 90) that is located downstream of the mixing location (5; 35; 97) in order to determine the data.

14. System according to claim 13, configured to carry out a method according to any one of claims 1-12.

15. Computer program including a set of instructions capable, when incorporated in a machine-readable medium, of causing a system having information processing capabilities to carry out a method according to any one of claims 1-12.

Description:
Adjusting a system for controlling operation of a fluid treatment apparatus

The invention relates to a method of adapting a system for controlling operation of a fluid treatment apparatus, the fluid treatment apparatus including:

at least one first fluid path and at least one second fluid path,

each first fluid path leading through a fluid treatment part for treating fluid to remove to at least some extent at least one component from fluid led through the fluid treatment part,

each second fluid path bypassing at least one of the fluid treatment parts, such that at least one component remova ¬ ble by the fluid treatment part remains in fluid led through the second fluid path to at least a certain higher extent than in fluid led through a first fluid path;

a mixing location, where the first and second fluid paths join to mix fluid led through the first and second fluid paths ;

at least one device for adjusting a blending fraction corresponding to a proportion of fluid led through the second fluid path in fluid downstream of the mixing location; and

at least one sensor for obtaining a measurement signal, values of which are representative of a parameter of the fluid depending partially on a concentration of at least one of the components remaining in fluid led through the second fluid path to at least a certain higher extent, the method including:

for each of at least one reference setting of the at least one device for adjusting the blending ratio, determining and storing for each of at least one change in setting relative to a reference setting calibration data representative of a re- spective value for determining a change in actual blending fraction associated with the change in setting concerned rela ¬ tive to a value of the blending fraction associated with the reference setting, wherein determining the calibration data includes causing at least one change of the setting.

The invention also relates to a method of determining a measure of a concentration of components removable from fluid by a fluid treatment part of a fluid treatment apparatus.

The invention also relates to a system for controlling the operation of a fluid treatment apparatus, the fluid treat ¬ ment apparatus including:

at least one first fluid path and at least one second fluid path;

each first fluid path leading through a fluid treatment part for treating fluid to remove to at least a certain extent at least some types of components from fluid led through the fluid treatment part,

each second fluid path bypassing at least one of the fluid treatment parts, such that components removable by the fluid treatment part remain in fluid led through the second flu ¬ id path to at least a certain higher extent than in liquid led through a first fluid path;

a mixing location, where the first and second fluid paths join to mix fluid led through the first and second fluid paths; and

at least one device for adjusting a blending fraction corresponding to a proportion of fluid led through the second fluid path in fluid downstream of the mixing location,

wherein the system includes:

an interface to at least one sensor for obtaining val ¬ ues of a parameter of the fluid depending at least partly on a concentration of the components removable by the bypassed fluid treatment part;

an interface for providing a signal to cause the at least one device to adjust the blending fraction;

a data processing unit and memory,

wherein the system is configured, for each of at least one reference setting of the at least one device for adjusting the blending ratio, to determine and store for each of at least one change in setting relative to a reference setting data rep- resentative of a respective value for determining a change in actual blending fraction associated with the change in setting concerned relative to a value of the blending fraction associat ¬ ed with the reference setting, and

wherein the system is configured to cause at least one change of the setting in order to determine the data.

The invention also relates to a computer program.

WO 2011/064325 A2 discloses a method of operating a wa ¬ ter softening apparatus, wherein the water softening apparatus includes a softening device, a sensor for measuring a raw water hardness or a means for providing a raw water hardness as input, an automatically adjustable blending device for mixing a blend ¬ ing water flow from a first, softened component stream and a second, raw water conducting component stream and an electronic control device for regulating the adjustment position of the blending device, so that the water hardness in the blended water stream is set to a specified target value. For regulation of the adjustment position, the measured raw water hardness or raw water hardness provided as input is evaluated and a dependence of the ratio between the component streams on the adjustment po ¬ sition of the blending device specific to the water softening apparatus, stored in the control device, is assumed. The spe ¬ cific dependence and a further correction function are typically determined in advance (and typically only once) for the type of apparatus and stored in the control device by the manufacturer. The ratio between the component streams does not need to be mon ¬ itored experimentally during operation, as a consequence of which the device and computational complexity are reduced con ¬ siderably.

A problem of this method is that it takes no account of variability between apparatuses of the same type and the condi ¬ tions under which they are operated, once installed. Typically, the blending device will include a motor and one or more valves. The known method requires the manufacturer to maintain narrow tolerance ranges for the transmission system linking the motor to the valves. Moreover, the manufacturer must assume typical operating conditions, in particular inlet and outlet pressures for each apparatus of a particular type. If the actual differ ¬ ence between the inlet and outlet pressure is not what the manufacturer assumed and the flow resistances of the first and second fluid paths do not vary in the same manner with the pres- sure difference, then a particular setting of the blending device will correspond to different ratios between the rates of flow through the first and second fluid paths for different val ¬ ues of the actual pressure difference.

It is an object of the invention to provide methods a system and computer program of the type mentioned above, that enable the determination and/or control of the concentration of components removable to at least a certain extent by the by ¬ passed fluid treatment part that are able to take account of variability in operating conditions and mechanical components of the device for adjusting the blending fraction.

This object is achieved according to a first aspect by the method of adapting a system for controlling the operation of a fluid treatment apparatus according to the invention, which is characterised in that determining the calibration data further includes obtaining values of the parameter before and after the change from at least one of the at least one sensors that is lo ¬ cated downstream of the mixing location.

Because each first fluid path includes at least one fluid treatment part for treating fluid to remove to at least a certain extent at least some types of components in fluid led through the fluid treatment part and each second fluid path by ¬ passes at least one of the fluid treatment parts, the

concentration of components removable by the bypassed fluid treatment part or parts in a mix of fluid downstream of the mix- ing location will vary according to the blending fraction.

Because at least one sensor is provided for obtaining values of a parameter of the fluid depending at least partly on a concentration of the components removable by the bypassed fluid treatment part, the variation is measurable. By causing at least one change of the setting, and obtaining values of the pa ¬ rameter before and after the change from one of the at least one sensors located downstream of the mixing location, it is possi- ble to measure the effect of the change in setting. The refer ¬ ence setting may be a single reference setting, e.g. one

associated with a blending fraction of zero. The change in set ¬ ting may be a unit change, so that no more than a single value representative of the ratio of the blending fraction change to the settings change is stored. Alternatively, and particularly where the dependency is more complicated, values representative of changes associated with certain changes in setting (e.g.

+ 5 % and -5 % of the total extent of a range of possible val- ues) can be stored for each of a range of setting values (e.g. on a scale of 0 to 1, being e.g. the assumed position of an ac ¬ tuator operating the device between two end points) . The method can be carried out in the field, i.e. at the location of the in ¬ stalled apparatus. It can in particular be carried out by an automated system. The stored calibration data are specific to the conditions pertaining to the particular apparatus of which the operation is controlled, in contrast to values stored by a manufacturer. If there is a change in these conditions, the method can be repeated. It is not necessary to measure the in- let and outlet pressure or store pressure-dependent data. The method does not require the use of flow meters in the first and second fluid paths to determine the blending fraction. It can be implemented with just a single sensor. This sensor is gener ¬ ally required in any case, where the apparatus includes a feature for automatically controlling the concentration of the components removable by the bypassed fluid treatment apparatus in the fluid provided downstream of the mixing location.

An embodiment includes at least one of:

determining and storing the calibration data for each of multiple reference settings and,

for at least one reference setting, determining and storing calibration data for each of multiple changes in setting relative to the reference setting.

When determining and storing the calibration data for each of multiple reference settings, the actual change in blend ¬ ing fraction associated with a change in setting by a certain amount, say 5 %, is stored for each of multiple reference set- tings. In effect, a map is created, detailing for each of a set of settings within a range or sub-range, what the actual change in blending fraction is, when the setting is changed by a certain amount or by certain amounts. Where there is one reference setting, say zero, each change in setting with which a stored value is associated corresponds to a point along a range or sub ¬ range. In effect, assuming the reference setting is zero, the actual blending fractions associated with each of multiple set ¬ tings are stored. Effects of both these embodiments are that it is possible to characterise a device for adjusting the blending fraction that exhibits non-linear behaviour more accurately.

An embodiment of the method further includes: obtaining a target value of a parameter of the fluid downstream of the mixing location,

determining a new value of the blending fraction required to achieve the target value; and

determining a change in setting of the at least one de ¬ vice corresponding to an adjustment of the blending fraction to the new value using the stored calibration data.

This embodiment thus involves controlling a parameter of the fluid by adjusting the blending fraction. Accuracy is improved because the relation between the setting of the device for adjusting the blending fraction and the actual blending fraction is available in a more exact form. Control can be im- plemented without the use of multiple flow meters. The device for adjusting the blending fraction need not be manufactured to such high specifications. It can even exhibit behaviour depend ¬ ent to some extent on the pressure differential across the fluid treatment apparatus .

In an embodiment of the method, the fluid treatment ap ¬ paratus is a liquid treatment apparatus, and the parameter of the liquid depending at least partially on the concentration of at least one of the components remaining in liquid led through the second fluid path to at least a certain higher extent than in liquid led through the first fluid path is one of:

electrical conductivity and electrical conductivity adjusted for deviations from a reference temperature.

The electrical conductivity of a liquid is a suitable variable for the method, because it depends on the concentration of components in solution in the liquid, in particular also on the ion concentration. The concentration of a certain sub-set of all ion species has an influence on properties of the liquid that commonly need to be controlled, such as hardness (permanent or temporary) and pH. The electrical conductivity is relatively easy to measure.

If the values of the measurement signal are representa ¬ tive of electrical conductivity adjusted for deviations from a reference temperature, then the device carrying out the method need not carry out such an adjustment, implying that it need not be provided with a signal carrying temperature values. The method is more accurate than if temperature deviations were to be disregarded, because the measurement signal is more accurate ¬ ly dependent only on the concentration of dissolved components, rather than being dependent also on the activity coefficients, which vary with temperature.

In an embodiment, the fluid treatment apparatus is a liquid treatment apparatus and the fluid treatment part is a liquid treatment part configured to remove components contrib ¬ uting to at least one of temporary and permanent hardness in water.

Hardness in water is due to magnesium and calcium ions. It comprises two components, namely temporary and permanent hardness. Temporary hardness, or carbonate hardness (the two terms are used interchangeably herein) , is caused by dissolved minerals with carbonate and bicarbonate anions, whereas perma ¬ nent hardness is associated with minerals comprising other anions, such as chloride. The present method is suitable for use with either fluid treatment parts configured to remove com ¬ ponents contributing to carbonate hardness or those contributing to permanent hardness. In either case, there will be a change in a parameter of the liquid due to the treatment by the fluid treatment part, in particular a change in electrical conductivi ¬ ty.

In an embodiment, the fluid treatment apparatus is a liquid treatment apparatus and the fluid treatment part is a liquid treatment part including an ion exchange material at least initially in a hydrogen form.

This embodiment is relatively accurate, in particular where the parameter is the electrical conductivity, because there will be a relatively large change in parameter value due to treatment by the fluid treatment part. The hydrogen ions re ¬ act with carbonate and bicarbonate anions to form water and carbon dioxide, thus reducing the total dissolved mineral con ¬ tent in the treated liquid. In embodiments in which the ion exchange material is loaded with other counterions, e.g. sodium, the change in electrical conductivity is smaller, but still measurable .

In a particular variant, the ion exchange material is a weakly acidic ion exchange resin.

Compared to strongly acidic ion exchange resins, these types of ion exchange resin swell less. As a consequence, they generally have a higher capacity (i.e. are exhausted after a longer period of use) .

In an embodiment of the method, the fluid treatment ap ¬ paratus includes a replaceable fluid cartridge including the fluid treatment part.

This embodiment is suitable for use when the fluid treatment part includes a fluid treatment part that is exhausted over time, in particular one based on sorption, which can then be replaced easily without the need to re-generate the medium on-site. In such fluid treatment cartridges, e.g. cartridges for treating potable water by sorption, in particular ion exchange, the mixing location is often inside the cartridge, making it impracticable to determine the blending ratio by meas ¬ uring the flow rate in the first and second fluid paths, because the sections thereof that are located within the cartridge are inaccessible. Moreover, the method can make use of existing filter head assemblies, which are the parts to which the car- tridges are connected. Insofar as these are fitted with a flow meter, there is generally only one. Adding further ones to the sections of the first and second fluid paths that are within the filter head assemblies is generally impossible due to space con- straints, as well as being more expensive. By contrast, adding a sensor downstream of the mixing location is not difficult, because such a sensor can be located downstream of the filter head assembly. Thus, the method is suitable for use with existing, possibly already installed, fluid treatment apparatus.

An embodiment of the method includes:

causing the setting of the at least one device to be adjusted to end points of a range;

determining respective values of the measurement signal pertaining at the end points of the range;

determining the difference between the values of the measurement signal pertaining at the end points of the range; and

calculating the values for determining the change in actual blending fraction associated with a change in setting such as to depend on a ratio of a pre-determined change in blending fraction to the determined difference between the val ¬ ues of the measurement signal.

This addresses the problem that small differentials in ¬ troduce relatively large errors. The end points can be end points of a relatively large range, meaning that the difference between the values of the measurement signal is also relatively large. As a consequence, the error in the ratio is relatively small. At least one of the end points of the range is pre ¬ determined to correspond to settings at which the blending frac- tion is known relatively accurately. Thus, the pre-determined change in blending fraction can be used without introducing too large an error. The ratio then represents a proportionality factor adapted to the properties of the untreated fluid as en ¬ countered by the particular fluid treatment apparatus. As an example, where the parameter is the electrical conductivity of a liquid such as water and the fluid treatment apparatus is con ¬ figured to soften the water, the ratio is dependent on the mineral composition of the water to be treated by the fluid treatment apparatus. It quantifies the effect of a change in blending fraction on the electrical conductivity of the mix of softened and untreated water downstream of the mixing location.

A variant of this embodiment includes storing data rep ¬ resentative of at least one of the determined difference and the ratio in memory.

This variant allows the method to be carried out in phases so as to characterise the behaviour across an entire range of settings without first having to step through the en ¬ tire range in detail. Instead, the calibration data can be determined and stored first for a particular sub-range around a first operating point and then later determined and stored for a particular sub-range around a different operating point. Also, the characteristics can be updated without having to adjust the blending fraction to the end points within the range, which is fairly disruptive. For example, where the end points of the range correspond to blending fraction values of zero and one, it is generally not possible to determine the measurement signal values at these end points without disconnecting apparatus down ¬ stream of the mixing location. However, assuming that neither the composition of the untreated fluid nor the effectiveness of the fluid treatment part change very much, the parameter of the fluid downstream of the mixing location for these end points will not change very much either. Therefore, the ratio will re ¬ main constant, even if the relation between the blending

fraction and the settings of the device for adjusting the blend ¬ ing fraction within the range has changed due to e.g. a

different pressure differential across the fluid treatment appa- ratus .

In a further variant, the method includes at least one of:

determining and storing the calibration data for at least one reference setting between the end points; and,

for at least one reference setting, determining and storing calibration data for at least one change in setting rel- ative to the reference setting resulting in a setting between the end points.

In this embodiment, the calibration data between the end points is "filled in" to take account of non-linearities, rather than relying only on calibration data for settings corresponding to the end points of the range.

In a variant, the at least one device for adjusting the blending ratio includes at least one valve and an actuator hav ¬ ing a part coupled to at least one valve element, wherein at least one of the end points corresponds to at least one of a limit of a range of movement of the actuator part and a limit determined by a geometry of the valve element.

A reason for determining and storing calibration data for a fluid treatment apparatus including such a device is that the exact positions of the valve element for each position of the actuator are not known. Even if they are known, the proportion of all fluid flowing through the second fluid path is not dependent only on the position of the valve element in many cas ¬ es. Furthermore, there may be some play between the actuator and the valve element. However, end points corresponding to a fully closed and a fully opened valve, which also correspond to end points of the range of movement of the actuator part, are relatively well-defined. They are also associated with a rela ¬ tively well-defined blending fraction (often zero and one) .

This is particularly the case for the fully closed position, in which the valve element contacts a valve seat. At the other end of the range of movement, there may be a point beyond which a passage through a valve no longer widens, even if the actuator moves the valve element beyond this point.

A variant includes causing at least one change in set ¬ ting from the setting between the end points to obtain the calibration data.

This variant involves obtaining calibration data around an operating point within the wider range defined by the end point.

In a particular variant, the setting between the end points is calculated on the basis of a value of the blending fraction determined to be required to achieve a target value of a parameter of the fluid downstream of the mixing location.

Thus, in this variant, control of a property of the fluid downstream of the mixing location is combined with the de- termination of the calibration data. The settings are adjusted to the end points once. Then, the value of the blending frac ¬ tion required to achieve the target value is determined, and the settings of the device for adjusting the blending fraction are adjusted to the appropriate working point. Calibration data is determined and stored around this working point. As a conse ¬ quence, the fluid treatment apparatus can start to supply a mix of treated and untreated fluid to downstream appliances earlier. Although the mix will have sub-optimal properties during the phase in which calibration data around the working point are de- termined and stored, the deviations from the optimum will generally be minor. Subsequently, control of the property of the mix of treated and untreated fluid is improved with the aid of the calibration data. The process can be repeated if a large deviation to a new working point is determined to be required.

In another variant, the fluid treatment apparatus in ¬ cludes a replaceable fluid treatment cartridge including the fluid treatment part, and the at least one device is caused to adjust the settings to respective end points of a range upon placement of the fluid treatment cartridge in the fluid treat- ment apparatus.

The fluid treatment cartridge includes one or more ex ¬ haustible or expendable liquid treatment media or agents. The replacement of the fluid treatment cartridge is an event that already interrupts the normal operation of the fluid treatment apparatus, just like the adjustment to the end points of the range. In one implementation of this variant, downstream appli ¬ ances using the mix of treated and untreated fluid supplied by the fluid treatment apparatus are therefore disconnected to al ¬ low for the replacement of the fluid treatment cartridge and a phase in which measurement signal values are obtained whilst the settings of the device for adjusting the blending fraction are at end points of a range of possible settings (with the appli- ances still disconnected) . In another embodiment, at least one agent is present in the fluid treatment cartridge in a quantity sufficient to neutralise an effect of the removal of components by the fluid treatment part through release of the at least one agent into the fluid during the determination of the calibration data. In an embodiment, for example, the fluid treatment part includes an ion exchange material at least initially in the hy ¬ drogen form and the agents are buffering agents to neutralise the pH-lowering effect of the treatment by the ion exchange ma- terial. The buffering agents are depleted before the ion exchange material becomes exhausted. Thus, to allow the treated fluid to be supplied to appliances without damaging them, at least the steps of causing the setting of the at least one de ¬ vice to be adjusted to end points of a range and determining respective values of the measurement signal pertaining at the end points of the range are carried out before the quantity of the at least one agent is depleted. A further effect of causing the settings to be adjusted to respective end points of a range upon placement of the fluid treatment cartridge in the fluid treatment apparatus is to take account of possible changes in flow resistance of the first and second fluid paths due to a change of cartridge, since at least the first fluid paths runs through the fluid treatment part.

According to another aspect, the method of determining a measure of a concentration of components removable from fluid by a fluid treatment part of a fluid treatment apparatus accord ¬ ing to the invention includes carrying out a method of adapting a system for controlling operation of the fluid treatment apparatus according to the invention, wherein determining values of the measure of the concentration of components removable from the fluid includes determining a difference between a value of the parameter at a first ratio of fluid led through the first fluid path to fluid led through the second fluid path and a val ¬ ue of the parameter at a different ratio of fluid led through the first fluid path to fluid led through the second fluid path, and wherein a value of the measure of the concentration of com ¬ ponents is calculated using at least one value of the blending fraction obtained on the basis of the stored calibration data and a setting of the at least one device for adjusting the blending fraction.

The ratios may have any value between and including ze- ro and one. The ratios are known and, if not zero or one, used in the determination of the measure.

An ideal fluid treatment part will completely remove certain components from fluid flowing through it. From the difference between the value of the parameter at the first ratio and the value of the parameter at the second ratio, the change in value of the parameter due to the removal of all of these components can be separated out, provided the ratios associated with the parameter values are known. If the measurement signal from the sensor downstream of the mixing location is used to ob- tain at least one of the parameter values, then knowledge of the blending fraction is equivalent to knowledge of the ratio and required to separate out the effect due to the removal of the components of interest by the fluid treatment part. An effi ¬ cient way of determining the actual blending fraction is to derive it from the settings of the device for adjusting the blending fraction, but this can only be done if the relation between the settings and the actual blending fraction is known sufficiently accurately, as in the present method.

In an embodiment, the values of the parameter at the first and second ratios are obtained from at least one of the at least one sensors that is located downstream of the mixing loca ¬ tion and by causing the blending fraction to be adjusted.

In this embodiment, both of the parameter values at different respective ratios are obtained from the downstream sensor or sensors, so that upstream sensors are not required.

In particular, the method can be implemented with a single down ¬ stream sensor, which makes implementation of the method

relatively cheap. Compared to using an upstream and a down ¬ stream sensor, a further effect is that differing degrees of sensor drift need not be taken into account. This is especially useful if the components removable by the fluid treatment part are liable to have a negative impact on the sensors. In that case, because the fluid to which the sensor is exposed is at least partially treated to remove such components, the useful life of the sensor is also relatively long.

In a particular variant, determining a value of the measure of the concentration of components removable by the flu ¬ id treatment part includes:

causing an adjustment of the blending fraction from a first value to a second value;

obtaining values of the parameter at the first and sec- ond ratios; and

dividing the difference between values of the parameter by a difference between the first and second value of the blend ¬ ing fraction.

This method can be implemented by causing relatively small adjustments of the blending fraction to be made. Conse ¬ quently, the first and second values of the blending fraction differ only by a small amount. To obtain an accurate value of the measure, the first and second values of the blending frac ¬ tion should therefore be relatively accurate and free of errors. The present method allows this to be achieved even using the settings of the device for adjusting the blending fraction as the basis for determining the actual blending fraction.

According to another aspect, the system according to the invention is characterised in that the system is configured to obtain values of the parameter before and after the change from at least one of the at least one sensors that is located downstream of the mixing location in order to determine the data .

The system is thus configured to be suitable for carry- ing out a method of the invention. It is able to set the blending fraction relatively accurately on the basis of only the settings of the device for adjusting the blending fraction, without requiring additional data like the volumetric rates of flow through the first and second fluid paths.

In an embodiment, the system is configured to carry out a method according to the invention. According to another aspect of the invention, there is provided a computer program including a set of instruction capable, when incorporated in a machine-readable medium, of causing a system having information processing capabilities to carry out a method according to the invention.

The invention will be explained in further detail with reference to the accompanying drawings, in which:

Fig. 1 is a schematic diagram of a water treatment ap ¬ paratus including a system for controlling its operation;

Fig. 2 is a schematic cross-sectional view of a varia ¬ ble-ratio flow divider for use in an apparatus as illustrated in Fig. 1;

Fig. 3 is a schematic diagram of a variant of the water treatment apparatus of Fig. 1 including a fluid treatment device in the form of a replaceable cartridge;

Fig. 4 is a flow chart illustrating a first method of adapting the system for controlling the operation of the fluid treatment apparatus of Fig. 1 or 3 by obtaining data relating changes in settings of a device for adjusting a blending frac- tion to actual changes in the blending fraction;

Fig. 5 is a flow chart illustrating a second method of adapting the system for controlling the operation of the fluid treatment apparatus of Fig. 1 or 3 by obtaining data relating changes in settings of a device for adjusting a blending frac- tion to actual changes in the blending fraction;

Figs. 6A and 6B form a flow chart illustrating a third method of adapting the system for controlling the operation of the fluid treatment apparatus of Fig. 1 or 3 by obtaining data relating changes in settings of a device for adjusting a blend- ing fraction to actual changes in the blending fraction;

Fig. 7 is a flow chart illustrating a method of determining the temporary hardness of water to be treated by the fluid apparatus of Fig. 1 or 3;

Fig. 8 is a schematic diagram of a third fluid treat- ment apparatus including a system for controlling its operation that can be adapted using one of the methods of Figs. 4-6; and Fig. 9 is a flow chart illustrating a method of determining the temporary hardness of water to be treated by the fluid treatment apparatus of Fig. 8.

A system for softening water (Fig. 1) as an example of a liquid treatment system includes an inlet 1 for connection to a supply of untreated water. The supply of water can be the mains water supply, for example. The system includes an

outlet 2 for connection to an appliance (not shown) or a conduit of a distribution system leading to at least one appliance, in order to supply water with an appropriate hardness level to the appliance or appliances.

The untreated water entering the system through the inlet 1 is led to a variable-ratio flow divider 3, from where first and second fluid paths go separate ways. The first fluid path passes through a liquid treatment part 4 configured to re ¬ move minerals contributing to temporary hardness (also referred to as carbonate hardness) to at least a certain extent from wa ¬ ter led through it.

The liquid treatment part 4 includes a bed of at least one liquid treatment medium. The liquid treatment medium in ¬ cludes at least one type of ion exchange resin, including at least a cation exchange resin. As an example, the cation ex ¬ change resin is at least initially, i.e. when use thereof commences, in the hydrogen form. The cation exchange resin may be of the weakly acidic type. At least initially, the liquid treatment medium is effective to remove all temporary hardness from the water passing through it.

Calcium and magnesium ions are removed from water in exchange for hydrogen ions. The hydrogen ions react with car- bonate and hydrogen carbonate ions, in the latter case forming water and carbon dioxide. As a result, the total ion concentra ¬ tion is reduced, causing a change in the electrical conductivity of the water led through the liquid treatment part 4. The pH of the water is also reduced. To counter this reduction in pH, at least initially, the liquid treatment part 4 may further include buffering agents to give the treated water a stable pH value within a certain range. The lower bound of the range may be a value between 5 and 7, for example. The upper bound of the range may be a value between 7 and 9, for example. In a partic ¬ ular example, buffering is achieved by means of a cation ex- exchange resin at least partially loaded with potassium.

The second fluid path bypasses the liquid treatment part 4, such that components contributing to temporary hardness and removable by the liquid treatment part 4 remain in liquid led through the second fluid path to at least a certain higher extent than in liquid led through the first fluid path. In the system illustrated in Fig. 1, the water led through the second fluid path is not treated at all. In other embodiments, it is treated differently, e.g. to remove pathogens or organic com ¬ pounds from the water.

The first and second fluid paths join at a mixing loca- tion 5 such that water led through the liquid treatment part 4 mixes with untreated water. As a result, even though the liquid treatment part 4 is configured to remove components contributing to temporary hardness to a fixed, or at least very slowly de ¬ creasing, extent, it is still possible to provide water with any desired temporary hardness level within a relatively wide range up to the hardness level of the untreated water received at the inlet 1.

The fraction of the total volume of water passing through the outlet 2 per unit of time that has been led through the second fluid path is referred to as the blending fraction x. Its value is determined by the settings of the variable-ratio flow divider 3.

The variable-ratio flow divider 3 can be adjusted to set the blending fraction x by means of an electric motor 6, e.g. a stepper motor or servo motor. The motor 6 is controlled by a control device 7. An axle 8 of the motor 6 is coupled to a movable valve element of the variable-ratio flow divider 3. The coupling need not be direct, but may be via a gear mechanism (not shown) . The rotational position of the axle 8 is known, e.g. because the motor is a servo motor or because a sensor (not shown) is used to determine the rotational position of the axle 8 in a form of closed-loop control. The variable-ratio flow divider 3 includes two valves, the valve element being common to both valves and is for example of the type described more fully in WO 2009/101188 Al . Fig. 2 is a schematic cross-section of a part of such a flow divider. It includes an inlet channel 9 and two outlet channels 10,11. A rotatable valve element 12 is suitable for coupling to the axle 8 of the electric motor 6. Cross-section control

parts 13,14 are provided with a stepped profile, each step cor ¬ responding to a particular cross-section of the opening into the upper or lower outlet channel 10,11, respectively. Thus, the rotational position of the rotatable valve element 12 determines the blending fraction x when the upper and lower outlet channels 10,11 form the first sections of the first and second fluid paths, respectively. There is one limit to the range of move- ment of the rotatable valve element 12 corresponding to a value of the blending fraction x of exactly zero. There may be an up ¬ per limit imposed by the geometry of the stepped profiles of the cross-section control parts 13,14 and/or the range of movement of the rotatable valve element 12. The upper limit may be a value lower than 100 %, e.g. 70 %.

In practice, it is not possible to predict precisely what value the blending fraction x will take for any particular rotational position of the axle 8, except possibly positions at the end of a range of movement of the latter. The exact value of the blending fraction x depends on the pressure difference between the inlet 1 and the outlet 2 (Fig. 1), offsets of the positions of the valve elements coupled to the axle 8, such as of the valve element 12 in the example of Fig. 2, and the dimen ¬ sions of various parts. For this reason, the control device 7 is arranged to obtain and store calibration data, as will be ex ¬ plained .

The control device 7 includes an interface 15 to the electric motor 6, which includes an interface to any sensors re ¬ quired to determine the position of the axle 8, e.g. as part of a closed-loop control system for setting this position. The control device 7 is further provided with a data processing unit 16 and memory 17, an interface 18 to a sensor device 19 and an interface 20 to a flow meter 21. The control device 7 also includes a further interface 22. The further interface 22 in ¬ cludes at least one of a user interface and a data exchange in- interface, the former for receiving user input and/or providing output in a form perceptible to a user, the latter for exchanging data with an external device. This external device can be an appliance arranged to receive water provided at the outlet 2.

The further interface 22 is configured to obtain data representative of a target value of the temporary hardness of the water to be provided at the outlet 2. This data may be as simple as an indication of the type of appliance for which the water is intended, in which case the control device 7 uses stored data to determine the exact target value. The further interface 22 can also be used to provide at least one of data representative of the actual temporary hardness of the water downstream of the mixing location 5 and/or of the water received at the inlet 1, data indicating the level of exhaustion of the liquid treatment medium in the liquid treatment part 4 and data indicating that a certain level of exhaustion has been reached.

The sensor device 19 includes an electrical conductivi ¬ ty sensor 23 arranged to measure the electrical conductivity of the water downstream of the mixing location 5.

The electrical conductivity of water is dependent on the concentration of dissolved ions of all species, not just those contributing to hardness or that fraction of those species contributing to hardness that contributes to temporary hardness. Thus, for example, water may contain dissolved calcium chloride, of which the calcium ions do not contribute to temporary hard ¬ ness, but do contribute to permanent hardness. Moreover, certain ion species do not contribute to hardness at all, but their concentration partly determines the electrical conductivi ¬ ty of the water. The control device 7 is programmed to

determine the temporary hardness of the water received at the inlet 1 on the basis of measurement values received from the sensor device 19. It is also programmed to use these measure ¬ ment values to obtain the calibration data enabling it to relate settings of the variable-ratio flow divider 3 to values of the blending fraction and vice versa.

In the illustrated embodiment, the sensor device 19 in ¬ cludes a temperature sensor 24 and a data processor 25 for converting electrical conductivity values from the electrical conductivity sensor 23 into values that would have been obtained if the water had been at a certain pre-determined reference val ¬ ue, e.g. 25°C. These corrected temperature values are provided to the control device 7 and are representative of a parameter of the water downstream of the mixing location 5, namely the temperature-adjusted electrical conductivity. The correction in dependence on deviations from a reference temperature takes ac ¬ count of the fact that the electrical conductivity for a given concentration varies with temperature. Thus, the values of the signal are already directly related to the concentration of dis ¬ solved minerals. It is not necessary to provide a temperature signal to the control device 7, saving on connectors and leads and reducing the potential for malfunctioning.

In an alternative embodiment, it is not necessary to process digital values representative of the electrical conduc ¬ tivity in the sensor device 19. Instead, an electrical

component exhibiting temperature-dependent behaviour is included in an electrical circuit further comprising the conductivity sensor 23, so that a temperature-adjusted analogue conductivity signal is sampled and discretised to obtain values that are passed on to the control device 7. Devices comprising such cir ¬ cuit arrangements are generally available and therefore not described in more detail here.

In the following, the term electrical conductivity is used as a short-hand for the electrical conductivity or the tem ¬ perature-adjusted electrical conductivity, in order to explain the principles underlying the various data processing operations to be described. The difference merely affects the accuracy of the outcomes of these data processing operations. Depending on the accuracy demanded, one or the other can be used.

The electrical conductivity of the water at the loca ¬ tion of the sensor device 19, i.e. downstream of the mixing location 5, is dependent on the electrical conductivity of the untreated water, the blending fraction x and the electrical con ¬ ductivity of the water directly downstream of the liquid treat- treatment part 4 but upstream of the mixing location 5. Let the electrical conductivity of the untreated water be So and the electrical conductivity of the water between the liquid treat ¬ ment part 4 and the mixing location 5 be Si . Assuming that no liquid treatment affecting the electrical conductivity of the liquid takes place in the second fluid path, the difference As ≡ SQ-SI is due to the removal of components contributing to tempo ¬ rary hardness from the water led through the liquid treatment part 4. Where the liquid treatment part 4 is 100 % effective in removing these components, this difference is directly converti ¬ ble into a measure of the carbonate hardness. Where it is not, or the second fluid path also removes components contributing to temporary hardness, but to a lesser extent, multiplying this difference As by a multiplication factor representing the difference in effectiveness between the liquid treatment part 4 and any liquid treatment part in the second fluid path will yield a value that can be directly converted into a measure of the tem ¬ porary hardness of the untreated water. Here, it is assumed for simplicity that the liquid treatment part 4 is 100 % effective and that the second fluid path contains no treatment parts re ¬ sulting in a net change in electrical conductivity.

It would be possible to obtain the value si of the electrical conductivity of the water between the liquid treat ¬ ment part 4 and the mixing location 5 and the value So of the electrical conductivity by direct measurement, by setting the blending fraction x to zero and one respectively. This is fair- ly disruptive, because rather acid (and thus corrosive) and possibly quite hard water would be supplied at the outlet 2. Instead, consecutive measurements by the sensor device 19 at different respective values of the blending fraction x can be used, with the difference between the blending fraction values being quite small.

Let the value of the electrical conductivity at the mixing location 5 and thus also at the location of the sensor device 19 be s (x) . For a given value of the blending frac ¬ tion x, s (x) can be written as follows:

s(x) = x-s 0 +(l-x)-s l = (s 0 -s l )-x + s l = As x + s l ( 1 )

An approximation of the derivative s' (x) of the elec- trical conductivity with respect to the blending fraction gives a fairly good estimate of the change As in electrical conductiv ¬ ity due to the treatment by the liquid treatment part 4. For example, by changing the blending fraction to different consecu ¬ tive values around a value xo representing an operating point, the change in electrical conductivity due to the treatment by the liquid treatment part 4 can be obtained:

Ax

This calculation requires knowledge of the blending fraction x or change Ax in blending fraction. Given that there is only one flow meter 21, the control device 7 is configured to use calibration data stored in memory 17 to relate the position of the axle 8 to the blending fraction x.

Before proceeding to a discussion of how the calibration data is obtained, a variant of the first liquid treatment apparatus will be discussed. This second liquid treatment appa ¬ ratus (Fig. 3) includes a filter head 26 and a replaceable liquid treatment cartridge 27. Mechanical interfaces (not shown in detail) enable the latter to be mechanically connected to the filter head 26 in an essentially fluid-tight manner.

The filter head 26 includes an inlet connector 28 for connection to a supply line for supplying untreated water. This can be the mains water supply, for example. The filter head 26 further includes an outlet connector 29 for connection to a conduit (not shown) for delivering treated water to one or more appliances (not shown) .

A first fraction of the untreated water entering the filter head 26 passes through the liquid treatment cartridge 27 along a first fluid path. A second fraction corresponds to the blending fraction. As in the first liquid treatment apparatus, a variable-ratio flow divider 30 including one or more valves and at least one movable valve element is arranged to split the incoming flow of water into the first and second fractions. The variable-ratio flow divider 30 can be implemented in the shape of the flow divider illustrated in Fig. 2. Again, an electric motor 31, which may be a stepper motor or servo motor, includes an axle 32 coupled to the movable valve element of the variable- ratio flow divider 30 to adjust its setting and thereby adjust the blending fraction x. In an embodiment, the coupling is via a gear system.

The first and second fluid paths both pass through the liquid treatment cartridge 27, which has two separate inlets and one outlet, each arranged to be sealingly connected to associat ¬ ed outlets and an inlet, respectively, of the filter head 26 through mechanical connection of the liquid treatment

cartridge 27 to the filter head 26. A fall tube 33 is arranged to deliver the fraction of water led along the first fluid path to a first bed 34 of liquid treatment medium. The fraction of water led along the second fluid path is led directly to a sec ¬ ond bed 35 of liquid treatment medium arranged downstream, in use, of the first bed 34 of liquid treatment medium. The first fluid path also passes through the second bed 35 of liquid treatment medium, with the consequence that the second bed 35 operates as a mixing location, where the first and second fluid paths join and the respective water fractions mix. This mix of water then leaves the liquid treatment cartridge 27 through its outlet to re-enter the filter head 26.

The first bed 34 of liquid treatment medium includes an ion exchange material, for example in the form of ion exchange resin beads. The ion exchange material is at least initially in the hydrogen form, meaning that it exchanges hydrogen for other cations (principally calcium and magnesium) in the water. The use of a replaceable liquid treatment cartridge 27 allows the ion exchange material to be re-generated off-site using an acid to return it to the hydrogen form. It also allows the use of weakly acidic ion exchange resins, which cannot easily be re- generated on-site for the same reason. When the resin is ex ¬ hausted, the liquid treatment cartridge 27 is returned to the manufacturer to allow the resin to be re-generated. The second bed 35 of liquid treatment medium may also include an ion exchange material, even a cation exchange materi ¬ al, but is at least configured to remove components contributing to temporary hardness to a lesser extent than the medium of the first bed 34, if only because the contact time of the liquid led through the second fluid path is shorter. In general, the sec ¬ ond bed 35 will not include a cation exchange material, but it may include other types of liquid treatment medium including buffering agents that are given off to stabilise the pH of the treated water at a level within a desired range. Again, the range would typically have a lower bound between 5 and 7. The range may have an upper bound of between 7 and 9. Other types of liquid treatment medium that can be included in the second bed 35 include activated carbon.

In the illustrated embodiment, the liquid treatment cartridge 27 is provided with a machine-readable tag 36. The filter head 26 includes a device 37 for at least reading data from the machine-readable tag 36 of a liquid treatment car ¬ tridge 27 mechanically connected to the filter head 26. For ease of construction, data transfer between the tag 36 and the device 37 is contactless. The tag 36 can, for example, be an optically, electrically or electromagnetically readable device, e.g. a bar code or RFID (radio-frequency identification device chip. In an embodiment, the device 37 and tag 36 are configured to allow data to be transferred to and stored in the tag 36.

Data stored in the tag 36 include at least one of an identification of the liquid treatment cartridge 27, in particu ¬ lar a unique identification, e.g. in the form of a serial number, an identification of the type of liquid treatment medium or media of the first bed 34, an identification of the type of liquid treatment medium or media of the second bed 35, data identifying the type of the liquid treatment cartridge 27 from among a plurality of types, data representative of the maximum volume of water that can be treated in the first bed 34 before it is exhausted, some other measure of the total initially available capacity of the first bed 34, data representative of a degree of exhaustion of the liquid treatment medium in the liq- uid treatment cartridge 27 etc. The latter can be updated by writing the data to the tag 36 during use of the liquid treat ¬ ment cartridge 27.

The filter head 26 further includes a data processing unit 38 and memory 39. An interface 40 allows the data pro ¬ cessing unit 38 to control the motor 31, in particular the position of the axle 32, thereby determining a setting of the variable-ratio flow divider 30. A flow meter 41 is arranged to measure at least one of volumetric flow rate and the accumulated volume that has passed through the filter head 26. Since the data processing unit 38 determines the blending fraction x and is able to detect replacement of the liquid treatment

cartridge 27, it is also able to calculate the respective vol ¬ umes of water that have flowed through the first and second beds 34 of liquid treatment medium since placement of the liquid treatment cartridge 27. Moreover, since it calculates the tem ¬ porary hardness of the untreated water, the data processing unit 38 is also able to calculate a parameter corresponding to an integral of the volumetric flow rate through the first bed 34, weighted by the temporary hardness of the untreated wa ¬ ter, over all periods in which water flows through the first bed 34, thus obtaining a measure of the accumulated load placed on the liquid treatment medium in the first bed 34. This corre ¬ sponds to a measure of the degree of exhaustion, which can be written to the tag 36 at intervals in order to ensure that the liquid treatment cartridge 27 is replaced even if removed from the filter head 26 and re-connected to the same or a different filter head 26 of the same type.

In the system of Fig. 3, a sensor device 42 of similar construction to the sensor device 19 of the first liquid treat ¬ ment apparatus (Fig. 1) includes a separate housing. It has an inlet connector 43 for connection to the outlet connector 29 of the filter head 26 and an outlet connector 44 for connection to a conduit (not shown) for supplying water with a required degree of temporary hardness to one or more appliances (not shown) .

The sensor device 42 is arranged to provide a signal representa ¬ tive of one of the electrical conductivity of the mix of water downstream of the mixing location in the second bed 35 and the electrical conductivity adjusted for deviations from a reference temperature of that mix of water. This signal reaches the fil ¬ ter head 26 through an interface 45.

In one embodiment, a temperature sensor and data pro ¬ cessor (not shown) are provided for carrying out the adjustment for deviations from the reference temperature as in the embodi ¬ ment of Fig. 1. As discussed above in relation to the sensor device 19 of the first liquid treatment apparatus (Fig. 1), a single sensor providing an analogue signal representative of the temperature-adjusted electrical conductivity may be used in ¬ stead .

A further interface 46 includes at least one of a user interface and a data exchange interface, the former for receiv- ing user input and/or providing output in a perceptible form and the latter for exchanging data with an external device, e.g. an appliance connected to the outlet connector 44.

The further interface 46 is used in one embodiment to obtain data representative of a target value of the temporary hardness of the water leaving the liquid treatment apparatus. This data may be as simple as an indication of the type of ap ¬ plication for which the water is intended, in which case the data processing unit 38 uses stored data to determine the target value. The further interface 46 can be used to provide at least one of data representative of the actual temporary hardness of the water downstream of the liquid treatment cartridge 27, data representative of the untreated water, data representative of the state in its lifecycle reached by the liquid treatment car ¬ tridge and data indicating that a certain stage has been

reached, in particular a need to replace the liquid treatment cartridge 27.

A first method of adjusting the control system formed by the filter head 26 is illustrated in Fig. 4. It is executed in essentially the same way by the control device 7 controlling the operation of the liquid treatment apparatus of Fig. 1. This method is aimed at obtaining calibration data for storage in memory 39, so that the data processing unit 38 can more accu- rately relate positions of the axle 32 of the motor 31 to values of the blending fraction x.

In a first step 47, the second fluid path is completely closed, so that the blending fraction x has a value of zero.

This position corresponds to a first end point of a range of possible settings of the variable-ratio flow divider 30 as dic ¬ tated by the range of movement of a valve element therein. The axle 32 cannot be moved beyond this limit. Thus, it is abso ¬ lutely certain that this position corresponds to a blending fraction x of exactly zero. Using the flow meter 41 or an internal timer, the data processing unit 38 waits for long enough to allow the new ratio of water treated by the medium in the first bed 34 to water bypassing the first bed 34 to establish itself in the water in the second bed 35 and the downstream tract up to the sensor device 42, and it then obtains a value of the measurement signal from the sensor device 42 (step 48) .

This value is stored (step 49) .

Then, the setting of the variable-ratio flow divider 30 is incremented (step 50) by a certain amount, designated here as Δφ, where φ represents the adjustable setting, e.g. on a scale of 0 to 1. After a suitable pause, a further value, designated here as s (φ) , of the measurement signal is obtained from the sen ¬ sor device 42 (step 51) and stored in memory 39 (step 52) . For as long as a limit φ πιειχ at the other end of the range of possible settings has not yet been reached, these steps 50,51,52 are re ¬ peated .

Thus, for each value of the setting φ±, i = 0, 1, 2, ... n and n the number of increments, a value s (φ±) of the electrical conductivity is obtained.

Then, for each value of the setting φ±, starting from zero, which can be regarded as a reference value, the actual value of the blending fraction x (φ±) for that setting is calcu ¬ lated (step 53) and stored (step 54) in association with that setting in memory 39. The calculation proceeds as follows: where x max is the maximum attainable blending fraction (e.g. 1), a pre-determined value stored in memory. Μ is the correspond ¬ ing maximum of the range of possible settings, generally also dictated by a limit to a range of movement of a movable valve element. Φο represents the initial setting, corresponding to a value of the blending fraction value of zero.

The result is therefore, based on a single reference setting φο, a calibration data item for each change in setting from φο to a particular value φ±. Each calibration data item rep- resents a value suitable for determining a change in blending fraction from the blending fraction x (φο) at the reference set ¬ ting φο to the actual blending fraction x (φ±) .

As described, the data processing unit 38 causes the setting of the variable-ratio flow divider 30 to be adjusted to the end points φο, φπιαχ of a range of possible settings φ±. Val ¬ ues s (φο) , s (φπ,αχ) of the measurement signal at the end points of the range are determined. A ratio of a pre-determined

change x max in blending fraction to the difference s (φ πι3Χ ) -s (φο) is used to calculate the values s (φ±) at the intermediate setting values φ±.

On completion of the method of Fig. 4, the data pro ¬ cessing unit 38 uses the calibration data in a method of

controlling the temporary hardness of the water provided by the liquid treatment apparatus. This method involves obtaining a target value of the temporary hardness of that liquid, determin ¬ ing a new value of the blending fraction x required to achieve the target value and determining a change in setting of the var ¬ iable-ratio flow divider 30 corresponding to an adjustment of the blending fraction x to the new value using the stored cali- bration data. The determination of the change in setting may involve an interpolation so as not to be limited to the exact setting values achieved by incrementing the setting (step 50 in Fig. 4) .

The data processing unit 38 also uses the stored cali- bration data in a method of determining the temporary hardness of the untreated water supplied to the fluid treatment apparatus along the lines set out above with the aid of Equation (2) and also illustrated in Fig. 7.

A variant of the method of Fig. 4 is illustrated in

Fig. 5.

In a first step 55, the second fluid path is again com ¬ pletely closed, so that the blending fraction x has a value of zero. This position corresponds to a first end point φο of a range of possible settings of the variable-ratio flow divider 30 as dictated by the range of movement of a valve element therein. Thus, it is absolutely certain that this position corresponds to a blending fraction x of exactly zero. Using the flow meter 41 or an internal timer, the data processing unit 38 waits for long enough to allow the new ratio of water treated by the medium in the first bed 34 to water bypassing the first bed 34 to estab- lish itself in the water in the second bed 35 and the downstream tract up to the sensor device 42, and it then obtains a value of the measurement signal from the sensor device 42 (step 56) This value is stored (step 57) .

Then, the setting of the variable-ratio flow divider 30 is incremented (step 58) by a certain amount Δφ. After a suita ¬ ble pause, a further value s (φ) of the measurement signal is obtained from the sensor device 42 (step 59) and stored in memory 39 (step 60) . For as long as a limit φ πι3Χ at the other end of the range of possible settings has not yet been reached, these steps 58-60 are repeated.

Thus, for each value of the setting φ±, i = 0,l,2,...,n, and n the number of increments, a value s (φ±) of the electrical conductivity is obtained. Thus far, the method of Fig. 5 is the same as the method of Fig. 4.

Then, for each of several values of the setting φ±, each forming a respective reference value, the actual change in value of the blending fraction is calculated for each of multi ¬ ple changes in setting (step 61) and stored (step 62) as a set of pairs of values (Δφ,Δχ) in association with that setting φ± in memory 39. The calculation, which is repeated for each reference value φ ί , proceeds as follows: where x max is the maximum attainable blending fraction (e.g.

one) , a pre-determined value stored in memory. Μ is the cor ¬ responding maximum of the range of possible settings, generally also dictated by a limit to a range of movement of a movable valve element. Φο represents the initial setting, corresponding to a value of the blending fraction value of zero.

The result is therefore, for each reference setting φ±, at least one calibration data item Ax± j , representative of a val ¬ ue for calculating an actual change in blending fraction

associated with a change in setting φ j -φ±.

Variants are possible. For example, absolute values of the change in blending fraction may be stored in association with absolute values of the change in setting. In another variant, the foll ion is used:

Again, a ratio of a pre-determined change x max in blend- ing fraction to the difference s (φ πι3Χ ) -s (φο) is used to calculate the values Ax± j .

On completion of the method of Fig. 5, the data pro ¬ cessing unit 38 uses the calibration data in a method of

controlling the temporary hardness of the water provided by the liquid treatment apparatus. This method involves obtaining a target value of the temporary hardness of that liquid, determin ¬ ing a change in value of the blending fraction x required to achieve the target value and determining a change in setting of the variable-ratio flow divider 30 corresponding to an adjust- ment of the blending fraction x to the new value using the stored calibration data.

The data processing unit 38 also uses the stored cali ¬ bration data in a method of determining the temporary hardness of the untreated water supplied to the fluid treatment apparatus along the lines set out above with the aid of Equation (2) and also illustrated in Fig. 7.

The steps 50-52 in the method of Fig. 4 and the corre ¬ sponding steps 58-60 of the method of Fig. 5 in which the electrical conductivity data are obtained for each of multiple different settings φ± can take quite a while to complete. It is envisaged that they would be carried out once upon placement of a new liquid treatment cartridge 27. In a particular embodi ¬ ment, the liquid treatment cartridge 27 is configured to release buffering agents during a first, relatively short, stage of its lifecycle. Thus, it is possible to vary the blending fraction x across a wide range without affecting any appliances downstream of the fluid treatment apparatus, which can thus remain connect ¬ ed. The buffering agents are depleted after a relatively small volume of water has passed through the liquid treatment car ¬ tridge 27, whereas the liquid treatment medium of the first bed 34 is exhausted after a much larger volume of water has passed through the first bed 34.

In the method of Figs. 6A-6B, the liquid treatment car- tridge 27 is also provided with buffering agents that are released in an initial phase in its lifecycle. This is used to obtain measurement values at end points of the range of set ¬ tings, but further calibration data are obtained during use, limited to a sub-range of the setting around an operating point.

Thus, upon detecting the placement of a liquid treat ¬ ment cartridge 27 that is still in an initial phase of its lifecycle, the data processing unit 38 proceeds to obtain a tar ¬ get value of the temporary hardness of the water to be supplied by the fluid treatment apparatus (step 63) . This value, or data enabling this value to be determined, is received through the further interface 46.

In parallel, settings of the variable-ratio flow divid ¬ er 30 are adjusted (step 64) to an end point φο of the range within which they can be adjusted. In this example, the end point φο corresponds to a value of the blending fraction x of ze ¬ ro, and is dictated by a limit to the range of movement of the axle 32. After a suitable volume of water has flowed through the apparatus at this setting, a value s (φο) of the electrical conductivity is obtained (step 65) . This value is stored

(step 66) .

Then (step 67), the settings are adjusted to the oppo- site end point φ πιειχ of the range, in particular one corresponding to another limit of the range of movement of the axle 32. After a suitable volume of water has flowed through the apparatus at this setting, a value s (φ πι3Χ ) of the electrical conductivity is obtained (step 68) . This value is stored (step 69) .

After that, at least in the illustrated embodiment, no further values are obtained. Rather, the hardness of the un ¬ treated water received by the fluid treatment apparatus is determined (step 70).

In one embodiment, this involves the following calcula- tion:

Again, x max is the (stored) value of the blending frac ¬ tion at the maximum setting φ Π13Χ of the variable-ratio flow divider. It will be recalled that As is the change in electri- cal conductivity due to complete removal of all components contributing to temporary hardness. This value can be converted into a value of a measure of the temporary hardness of the un ¬ treated water by dividing by a conversion factor F, which may a constant, e.g. F = 30 μ3/°άΗ, where dH stands for deutsche

Harte .

Then, a target value of the blending fraction x is de ¬ termined (step 71) on the basis of the target hardness value and the calculated value of the temporary hardness of the untreated water .

Using a linear interpolation, a value φ 0 ρ of the set ¬ ting of the variable-ratio flow divider corresponding to the target value of the blending fraction is determined (step 72) . This value φ 0 ρ is also referred to herein as an operating point. Calibration data are then assembled for a range of settings around the operating point, which range is a relatively small sub-range of the total range of possible settings, as illustrat ¬ ed in Fig. 6B .

Thus (step 73) , the setting is first adjusted to the operating point φ 0 ρ. The conductivity s (φ 0 ρ) at the operating point φορ is determined (step 74) and stored (step 75) . Starting from the operating point φ 0 ρ, changes Δφ±, i=0,l,...n are made

(step 76) and values s (φ 0 ρ+Αφ±) of the electrical conductivity at the adjusted setting are obtained (step 77) . For each

change Δφ±, the actual change in blending fraction Ax± is deter- mined as follows:

Calibration data representative of the value pairs (Δφ± ,Ax±) ) are stored (step 79) in memory 39. These

steps 76-79 are repeated until a sufficient amount of calibra- tion data in the sub-range around the operating point has been obtained and stored.

Then (step 80), the temporary hardness is controlled to achieve the target value, but using the calibration data to im ¬ prove firstly the accuracy with which a blending fraction determined to be required to achieve the target value is set. Secondly, the calibration data are also used to determine the temporary hardness of the untreated water relatively accurately using the method outlined in Fig. 7.

It will be recalled from the discussion above in rela- tion to Equations (1) and (2) that an approximation of the derivative s f (x) of the electrical conductivity with respect to the blending fraction gives a relatively good estimate of the change As in electrical conductivity due to the removal of all components contributing to temporary hardness from the untreated water. Thus, an approximation of this derivative is calculated.

Starting from a current value xo of the blending frac ¬ tion, which now need no longer correspond exactly to that of the operating point, but lies in a range around the operating point covered by the calibration data, the blending fraction is ad- justed to a first value in a first step 81. The calibration data is used to ensure that the correct setting of the variable-ratio flow divider 30 for obtaining the first val ¬ ue i is used. After a delay long enough to ensure that a volume of water allowing the new ratio of water treated by the medium in the first bed 34 to water bypassing the first bed 34 to have established itself in the water in the second bed 35 and the downstream tract up to the sensor device 42, a first value s (x) of the electrical conductivity is obtained (step 82) .

Then (step 83) , the blending fraction x is set to a second value , different from the first value. Again, the calibration data is used to ensure that the correct setting of the variable-ratio flow divider 30 for obtaining the second value X2 is used. After a further delay long enough to ensure that a volume of water allowing the new ratio of water treated by the medium in the first bed 34 to water bypassing the first bed 34 to have established itself in the water in the second bed 35 and the downstream tract up to the sensor device 42, a second value s (x ) of the electrical conductivity is obtained (step 84) .

Next, the difference s (xi) -s (x ) between the current and the preceding value of the electrical conductivity is calcu ¬ lated (step 85) and divided (step 86) by the change xi~x in blending fraction. The result is divided by a conversion factor F (step 87) . In the illustrated embodiment, rather than using a fixed value for the factor F, it is first determined (step 88) on the basis of at least one of the value s ( xi of the electrical conductivity at the first value xi of the blending fraction and the value s (x ) of the electrical conductivity at the second value x of the blending fraction. In one embodiment, it is determined on the basis of an average of the two. In a particular version of this embodiment, a conversion factor F decreasing linearly with the average of the two values s (xi) , s (x ) is used, as described more fully in co-pending international pa ¬ tent application No. PCT/EP2013/064112 filed on 4 July 2013 by the same applicant as that of the present application. It has been found empirically and by modelling the dependency of the electrical conductivity on the concentration of dissolved miner ¬ als using the Debye-Huckel-Onsager theory that such a variable conversion factor improves the accuracy of the determination of the temporary hardness.

Returning briefly to Fig. 6B, it may happen that the temporary hardness of the untreated water is such as to require a change in blending fraction taking the setting of the variable-ratio flow divider 30 out of the sub-range around the operating point φ 0 ρ for which calibration data are available. In that case, a new operating point is determined and the

steps 76-79 for obtaining calibration data are repeated. Howev- er, the steps 64-68 of obtaining electrical conductivity values at the end points of the range of possible settings of the vari ¬ able-ratio flow divider 30 are not repeated, because at least one of the values s (φο) , s ((frmax) of the electrical conductivity pertaining at the end points φο, φπιαχ of the range, the difference between these two electrical conductivity values s (φο) , s (φ πι3Χ ) and the ratio of this difference to the pre-determined change x max in blending fraction associated with the change in settings from one end point φο to the other end point φ πιειχ has been retained in memory 39. Thus, the process of obtaining new calibration data can be carried out without having to disconnect appliances sup ¬ plied with water by the liquid treatment apparatus, even if any buffering agents have long since been depleted at this stage.

Although the methods of Figs. 4-6 require only one sen ¬ sor device 19,42, they can usefully be applied in a third type of liquid treatment apparatus having two sensor devices 89,90 as illustrated in Fig. 8. These sensor devices 89,90 are of the same construction as those of Fig. 1 and 3.

The liquid treatment apparatus shown in very simplified form in Fig. 8 further includes an inlet 91 and an outlet 92, a variable-ratio flow divider 93 operated by an electric motor

(shown as a single unit in Fig. 8), a flow meter 94 and a control device 95. A first fluid path runs from the variable-ratio flow divider 93 through a liquid treatment part 96 to a mixing location 97, where it joins a second fluid path running straight from the variable-ratio flow divider 93 to the mixing location, such that water led through the first and second fluid paths is mixed . A variant of the liquid treatment apparatus of Fig. 8 in which the first and second fluid path both extend through a replaceable liquid treatment cartridge will be readily conceived of in the light of the discussion of the first and second liquid treatment apparatuses of Figs. 1 and 3 above.

The upstream sensor device 89 is situated upstream of the liquid treatment part 96. In the illustrated embodiment, it is even situated upstream of the variable-ratio flow divider 93. This has the effect that it can be external to a filter head in the variant of the third liquid treatment apparatus including a replaceable liquid treatment cartridge.

The downstream sensor device 90 has to be located down ¬ stream of the mixing location 97 in order to use it to obtain calibration data using any one of the methods of Figs. 4-6.

Rather than use the method of Fig. 7 to determine the temporary hardness of the untreated water, a method as shown schematically in Fig. 9 is used. In this method, a value of the electrical conductivity s upst ream and a value of the electrical conductivity s do ns tream are obtained from the two sensor devic- es 89,90 (steps 98,99). The change in electrical

conductivity As ≡ So ~ Si due to the removal of the components con ¬ tributing to temporary hardness by the liquid treatment part 96 is then determined (step 100) as follows:

. upstream— downstream , .

As =— . (8)

1-x

The correct value of the blending fraction x in Equa ¬ tion (8) is obtained using the settings of the variable-ratio flow divider 93 and the stored calibration data obtained using any one of the methods of Figs. 4-6.

After obtaining an appropriate value of the conversion factor F in a step 101 corresponding to the similarly-designated step 88 in the method of Fig. 7, the result of Equation (8) is converted (step 102) to a value of the measure of the temporary hardness of the untreated water.

This value is then used in a control algorithm to set the variable-ratio flow divider 93 such as to achieve a blending fraction x suitable for obtaining a target value of the tempo- rary hardness of the water at the outlet 92. The calibration data is used for this as well.

The invention is not limited to the embodiments de ¬ scribed above, which may be varied within the scope of the accompanying claims. For example, instead of using a variable- ratio flow divider of the type illustrated in Fig. 2, a device having two inlet channels and one outlet channel, connected to the inlet channels via a mixing location can be used. In such a device, a movable, e.g. rotatable, valve element is used to ad- just the cross-sections of the respective openings of the inlet channels into the mixing location. Alternatively, separate valves in the first and second fluid paths can be adjusted to set the blending ratio, each being adjusted by its own actuator.

LIST OF REFERENCE NUMERALS

1 - Inlet

2 - Outlet

3 - Variable-ratio flow divider

4 - Liquid treatment part

5 - Mixing location

6 - Motor

7 - Control device

8 - Axle

9 - Inlet channel

10 - Upper outlet channel

11 - Lower outlet channel

12 - Rotatable valve element

13 - Upper control part

14 - Lower control part

15 - Interface to motor

16 - Data processing unit

17 - Memory

18 - Interface to sensor device

19 - Sensor device

20 - Interface to flow meter

21 - Flow meter

22 - Further interface

23 - Electrical conductivity sensor

24 - Temperature sensor

25 - Data processor

26 - Filter head

27 - Liquid treatment cartridge

28 - Inlet connector

29 - Outlet connector

30 - Variable-ratio flow divider

31 - Motor

32 - Axle

33 - Fall tube

34 - First bed of liquid treatment medium

35 - Second bed of liquid treatment medium

36 - Machine-readable tag

37 - Device for reading and writing data from and to a tag

38 - Data processing unit

39 - Memory

40 - Motor interface

41 - Flow meter

42 - Sensor device

43 - Inlet connector of sensor device

44 - Outlet connector of sensor device

45 - Interface to sensor

46 - Further interface

47 - Step (close bypass)

48 - Step (determine conductivity)

49 - Step (store value)

50 - Step (increment setting)

51 - Step (determine conductivity)

52 - Step (store value)

53 - Step (calculate actual blending frac ¬ tion for setting)

54 - Step (store value in association with setting)

55 - Step (close bypass)

56 - Step (determine conductivity)

57 - Step (store value)

58 - Step (increment setting)

59 - Step (determine conductivity)

60 - Step (store value)

61 - Step (calculate actual blending frac ¬ tion change for multiple setting changes )

62 - Step (store values in association with setting)

63 - Step (obtain target hardness value)

64 - Step (close bypass)

65 - Step (determine conductivity)

66 - Step (store value)

67 - Step (adjust setting to 2 nd end of

range) 68 - Step (determine conductivity)

69 - Step (store value)

70 - Step (determine hardness of untreated water)

71 - Step (determine target value of blend ¬ ing fraction)

72 - Step (determine setting value for tar ¬ get value)

73 - Step (adjust to operating point)

74 - Step (determine conductivity)

75 - Step (store value)

76 - Step (adjust setting)

77 - Step (determine conductivity)

78 - Step (determine actual change in blend ¬ ing fraction)

79 - Step (store value in association with setting)

80 - Step (control hardness)

81 - Step (set first blending fraction val ¬ ue)

82 - Step (obtain first conductivity value)

84 - Step (set second blending fraction value)

83 - Step (obtain second conductivity value)

85 - Step (determine difference value)

86 - Step (divide by blending fraction dif ¬ ferential)

87 - Step (convert to temporary hardness)

88 - Step (determine conversion factor)

89 - Upstream sensor device

90 - Downstream sensor device

91 - Inlet

92 - Outlet

93 - Variable-ratio flow divider

94 - Flow meter

95 - Control device

96 - Liquid treatment part Mixing location

Step (obtain upstream conductivity val ¬ ue)

Step (obtain downstream conductivity value)

Step (determine conductivity change due to softening)

Step (determine conversion factor) Step (convert to temporary hardness)




 
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