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Title:
ENDOSCOPIC DEVICE
Document Type and Number:
WIPO Patent Application WO/2018/082863
Kind Code:
A2
Abstract:
The present invention relates to an endoscopic device (1) comprising a rigid hollow shaft (2) having a first end (2a) and a second end (2b), a scraping device (3) provided at the first end (2a) of the rigid shaft (2), an image transmission device (5) transmitting image signals from the first end (2a) of the rigid shaft (2), a lighting device (6) positioned to illuminate an area next to the first end (2a) of the rigid shaft (2) and a suction device (7) having a suction line (20), which is directly or indirectly connectable to the second end (2b) of the rigid shaft (2) in order to suck material scraped by the scraping device (3). Moreover, the present invention relates to a method for analyzing material present on an outer surface of a turbine component arranged within a turbine housing (102) having at least one manhole (106) and/or at least one inspection port (105) using such endoscopic device (1).

Inventors:
ANDERSSON JOHAN (SE)
Application Number:
PCT/EP2017/075485
Publication Date:
May 11, 2018
Filing Date:
October 06, 2017
Export Citation:
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Assignee:
SIEMENS AG (DE)
International Classes:
A61B1/00; A61B1/015
Foreign References:
US20110160740A12011-06-30
US20070260214A12007-11-08
US20150257633A12015-09-17
JPH0671564A1994-03-15
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Claims:
Patent claims

1. Endoscopic device (1) comprising at least one rigid hollow shaft (2) having a first end (2a) and a second end (2b), an image transmission device (5) transmitting image signals from the first end (2a) of the rigid shaft (2) and a lighting device (6) positioned to illuminate an area next to the first end (2a) of the rigid shaft (2), wherein the endoscopic device (1) further comprises a scraping device (3) provided at the first end (2a) of the rigid shaft (2) and a suction device (7) having a suction line (20), being directly or indirectly connectable to the second end (2b) of the rigid shaft (2) in order to suck material scraped by the scraping device (3) , and wherein the scraping de¬ vice (3) has a spoon-like or spatulate form.

2. Endoscopic device (1) according to claim 1,

characterized in that

the rigid shaft (2) has at least one bending (11) .

3. Endoscopic device (1) according to any one of the preced¬ ing claims,

characterized in that

the scraping device (3) is integrally formed with the rig¬ id shaft (2 ) .

4. Endoscopic device (1) according to any one of the preced¬ ing claims,

characterized in that

an edge of the scraping device (3) is tapered towards its free end like a blade.

5. Endoscopic device (1) according to any one of the preced¬ ing claims,

characterized in that

the rigid shaft (2) and/or the scraping device (3) is/are made of metal.

Endoscopic device (1) according to any one of the preced¬ ing claims,

characterized in that

the image transmission device (5) is provided in the form of a camera system.

7. Endoscopic device (1) according to any one of the preced¬ ing claims,

characterized in that

the image transmission device (5) comprises a display (15) for displaying signals transmitted by the image transmis- sion device (5), said display (15) is preferably fixed to the handling unit (4), if present.

Endoscopic device (1) according to any one of the preced¬ ing claims,

characterized in that

the suction device (7) comprises an ejector (24),

which is connected to the suction line (20) and a pressure line (22 ) . Endoscopic device (1) according to any one of the preced ing claims,

characterized in that

the suction device (7) comprises a material separator and/or a filter element (21), which is preferably installed in the suction line (20) .

10. Endoscopic device (1) according to any one of the pre- ceding claims,

characterized in that

the image transmission device (5) and/or the lighting device (6) is/are at least partly arranged within the rigid shaft (2),

wherein the endoscopic device (1) preferably comprises a handling unit (4) receiving the second end (2b) of the rigid shaft (2 ) .

11. Endoscopic device (1) according to one of the claims 1 to 9,

characterized in that

the image transmission device (5) and/or the lighting device (6) is/are at least partly arranged within a flexible hollow shaft (25) ,

to which the rigid shaft (2) is detachably fixed,

wherein the endoscopic device (1) preferably comprises a handling unit (4) receiving one end of the flexible shaft (25) .

12. Endoscopic device (1) according to claim 11,

characterized in that

it comprises a plurality of hollow rigid shafts (2) selec tively fixable to the flexible shaft (25) in a detachable manner . Method for analyzing material present on an outer surface of a turbine component arranged within a turbine housing (102) having at least one manhole (106) and/or at least one inspection port (105), comprising the steps: a) visually inspecting the turbine component,

b) scraping off material from the surface of said turbine component,

c) collecting the scraped off material and

d) analyzing the collected material,

wherein the material is scraped off from the surface of said turbine component in step b) by means of an endoscop¬ ic device according to any one of the preceding claims, whose rigid shaft (2) is introduced in the turbine housing (102) through said at least one manhole (106) or said at least one inspection port (105).

14. Method according to claim 13,

characterized in that

the the rigid shaft (2) is bended on-site to enable to reach a specific position within the turbine housing (102) during step b) or in that a plurality of rigid shafts (2) having different bends is provided and a suitable rigid shaft (2) is chosen in order to perform step b) .

15. Method according to claim 13 or 14,

characterized in that the scraped off material is collect¬ ed in step c) using a suction device (7),

which is particularly connected to a material separator and/or a filter element (21) .

Description:
Description Endoscopic device

The present invention relates to an endoscopic device com ¬ prising at least one rigid hollow shaft having a first end and a second end, an image transmission device transmitting image signals from the first end of the rigid shaft and a lighting device positioned to illuminate an area next to the first end of the rigid shaft. Furthermore, the present inven ¬ tion relates to a method for analyzing material present on an outer surface of a turbine component arranged within a tur ¬ bine housing having at least one manhole and/or at least one inspection port, comprising the steps of a) visually inspect ¬ ing the turbine component, b) scraping off material from the surface of said turbine component, c) collecting the scraped off material and d) analyzing the collected material. Figure 8 shows a turbine 101 comprising a housing 102. The housing 102 is subdivided into a lower housing half 102a and an upper housing half 102b, which are fixed to each other along a parting line 103. The upper housing half 102b is pro ¬ vided with several inspection ports 105 and a manhole 106 lo- cated downstream with respect to the inspection ports 105. Moreover, the turbine 101 comprises a plurality of rotating blades 107, which are fixed to a turbine shaft 108 extending through the housing 102, and stationary vanes 109 fixed to the housing 102, wherein the blades 107 and the vanes 109 to- gether define a total of ten turbine stages in the present case .

In operation hot steam heated by a combustion process is introduced into the housing 102 and led through the turbine stages, where the steam expands and sets the blades 107 and consequently the turbine shaft 108 in motion. Particularly the development of modern, high-efficiency tur ¬ bines 101 as shown in figure 8 has led to an increase in dep ¬ osition, erosion, and corrosion problems. Although several factors influence the formation of deposits on turbine compo- nents, the general effect is the same no matter what the cause. Adherent deposits form in the steam passage, dis ¬ torting the original shape of turbine nozzles and blades. These deposits, often rough or uneven at the surface, in ¬ crease resistance to the flow of steam. Distortion of steam passages alters steam velocities and pressure drops, reducing the capacity and efficiency of the turbine. Where conditions are severe, deposits can cause excessive rotor thrust. Uneven deposition can unbalance the turbine rotor, causing vibration problems .

Therefore it is necessary to visually inspect the outer sur ¬ faces of the concerned turbine components and/or to analyze the composition of material, in particular deposit material, present on these surfaces in regular service intervals in or- der to assert, whether or not a removal of such material or even a replacement of the corresponding turbine component is necessary. For this purpose the upper half 102b of the hous ¬ ing 102 has to be removed in order to gain access to the con ¬ cerned turbine components, such as the blades 107 and the vanes 109. However, the opening of the housing 102 is very cumbersome, time-consuming and expensive.

Further endoscopic devices are known from the documents US 2011/160740 Al, US 2007/260214 Al, US 2015/257633 Al and JP H06 71564 A.

Against this background it is an object of the present inven ¬ tion to provide an alternative method of the above-mentioned kind for analyzing material present on an outer surface of a turbine component arranged within a turbine housing.

In order to solve this object the present invention provides an endoscopic device of the above-mentioned kind, which is characterized in that it further comprises a scraping device provided at the first end of the rigid shaft and a suction device having a suction line, which is directly or indirectly connectable to the second end of the rigid shaft in order to suck material scraped by the scraping device.

By using an endoscopic device according to the invention it is possible to visually inspect a turbine component and/or to scrape off and collect material from the surface of a turbine component from a position outside the turbine without opening the turbine housing by introducing the rigid shaft through or an inspection port or a manhole of the turbine housing. Ac ¬ cordingly, a visual inspection of surfaces of turbine compo ¬ nents as well as an analysis of of material present on such surfaces can be performed in a quick and cost efficient man ¬ ner .

Preferably the rigid shaft has at least one bending in order to enable to reach a specific position within the turbine housing.

The form of the scraping device can be adjusted to enable different applications. According to the present invention, the scraping device has a spoon-like or speculate form in or- der to provide a shielding to achieve a high suction power at the first end of the rigid shaft and/or a collector for catching scraped off material.

According to an aspect of the present invention the rigid shaft and the scraping device are formed integrally, i.e. as one piece, in order to provide a good robustness.

Preferably the width of the scraping device essentially cor ¬ responds to the diameter of the first end of the rigid shaft. Thus, the scraping device may be manufactured from a conven ¬ tional shaft by shaping its free end. The scraping device can also be produced separately and then welded to the rigid shaft in order to provide a larger free ¬ dom of design for the scraping device or to manufacture the scraping device from a material different from that of the rigid shaft.

An edge of the scraping device may be tapered towards its free end like a blade in order to facilitate scraping off ma ¬ terial from the surface of a turbine component.

Preferably, the rigid shaft and/or the scraping device are made of metal. In this manner the reliability of the endo ¬ scopic device is enhanced. The image transmission device can be provided in the form of a camera system, in particular by using digital technologies as in the case of a video endoscope. Alternatively the image transmission device can be provided by a lens arrangement with an eyepiece positioned at the second end of the rigid shaft.

The image transmission device can comprise a display for dis ¬ playing signals transmitted by the image transmission device. According to one aspect of the present invention the suction device comprises an ejector, which is connected to the suc ¬ tion line and a pressure line. The ejector comprises a pipe section with a constricted part. In the constricted part the high pressure of the pressure line is converted into a high velocity, which creates a low pressure at that point, which is used for the suction line. The size of the passage area in the constricted part depends on the suction power needed.

The suction device can comprise a material separator and/or a filter element for separating scraped off material, which is preferably installed in the suction line. The image transmission device and/or the lighting device can be at least partly arranged within the rigid shaft, wherein the endoscopic device preferably comprises a handling unit receiving the second end of the rigid shaft. Such a handling unit facilitates the handling of the endoscopic device for the user. The handing unit may comprise a grip portion, actu ¬ ation elements and the-like and is preferably made of plas ¬ tic . Alternatively, the image transmission device and/or the lighting device is/are at least partly arranged within a flexible hollow shaft, to which the rigid shaft is detachably fixed, e.g. by means of cable straps, wherein the endoscopic device preferably comprises a handling unit receiving one end of the flexible shaft. Such a handling unit facilitates the handling of the endoscopic device for the user. The handing unit may comprise a grip portion, actuation elements and the- like and is preferably made of plastic. The endoscopic device preferably comprises a plurality of hollow rigid shafts selectively fixable to the flexible shaft in a detacheable manner.

In order to solve the above-mentioned object the present in- vention further provides a method of the above mentioned kind, which is characterized in that the material is scraped off from the surface of said turbine component in step b) by means of an endoscopic device having a rigid hollow shaft, in particular an endoscopic device according to the present in- vention, wherein the rigid shaft is introduced in the turbine housing through said at least one manhole or said at least one inspection port.

Preferably, the rigid shaft is bended on-site prior to per- forming step b) to enable to reach a specific position within the turbine housing during step b) . Alternatively, a plurali ¬ ty of rigid shafts having different bends can be provided and a suitable rigid shaft can be chosen in order to perform step b) .

Preferably the scraped off material is collected in step c) using a suction device, which is particularly connected to a material separator and/or a filter element. Thereby it is possible to collect the scraped off material quickly and re ¬ liably.

Further features and aspects of the present invention will become apparent to a skilled person from the following de ¬ scription of an embodiment of an endoscopic device according to the present invention with reference to the accompanying drawing. In the drawing

Figure 1 is a schematic view of an endoscopic device accord ¬ ing to a first embodiment of the present invention;

Figure 2 is a side view of a first end of a rigid shaft of the endoscopic device shown in figure 1 ;

Figure 3 is a top view of the first end of the rigid shaft shown in figure 2 ;

Figure 4 is a cross-sectional view of a turbine with the en ¬ doscopic device inserted through an inspection port ;

Figure 5 is a schematic view of an endoscopic device ac ¬ cording to a second embodiment of the present in ¬ vention ;

Figure 6 is a side view of a first end of a rigid shaft at ¬ tached to a flexible shaft of the endoscopic device shown in figure 5;

Figure 7 is a top view of the first end of the arrangement shown in figure 6; and Figure 8 is a cross-sectional view of a turbine according to the state of the art.

Figure 1 shows an endoscopic device 1 according to a first embodiment of the present invention. The endoscopic device 1 comprises as main components a rigid hollow shaft 2, a scrap ¬ ing device 3, a handling unit 4, an image transmission device 5, a lighting device 6 and a suction device 7.

The rigid hollow shaft 2 has a first end 2a and a second end 2b. It defines three channels extending therethrough, namely a suction channel 8, a first receiving channel 9 and a second receiving channel 10, wherein the suction channel 8 presently takes up at least 50% of the cross section area of the rigid hollow shaft 2. The rigid shaft 2 has one bending 11 and is made of metal. However, it should be noted that the number of bendings 11 and/or the material of the rigid shaft 2 may vary.

The scraping device 3 is provided at the first end 2a of the rigid shaft 2. In the present case the scraping device 3 has a spoon-like form having an outer edge 12 tapered towards its free end like a blade. However, the scraping device 3 may al ¬ so have another form, such as a speculate form to name an ex ¬ ample. The scraping device 3 is made of metal. It can be welded or brazed to the first end of the rigid shaft 2 or can be integrally formed therewith from one single piece. In the first case the rigid shaft 2 and the scraping device can com ¬ prise different material compositions. For example, the scraping device 3 can be made from a more wear resistant ma ¬ terial than the rigid shaft 2. The handling unit 4 receives the second end 2b of the rigid shaft 2. In the present case the handling unit comprises a grip portion 13 and is made of plastic. The image transmission device 5 is presently provided in the form of a camera system and comprises a CCD chip 14 at the first free end 2a of the rigid shaft 2, a display 15 posi ¬ tioned at the handling unit 4 and an image signal transmis- sion cable 16 arranged within the first receiving channel 9 of the rigid shaft 2 and connecting the CCD chip 14 to the display 15. Although a digital image transmission device 5 in the form of a camera system is preferred, other technical im ¬ plementations are possible, such as a lens arrangement with an eyepiece arranged at the handling unit 4 or the like.

The lighting device 6 comprises a glass fiber bundle 17 ex ¬ tending through the second receiving channel 10 of the rigid shaft 2 and a light source 18 connected therewith and ar- ranged within the handling unit 4. The light source 18 may be provided as a LED and can be manipulated by means of a light switch 19 positioned at the grip portion 13 of the handling unit 4. The suction device 7 presently comprises a suction line 20 connected to the suction channel 8 of the rigid shaft 2, a filter element or material separator 21 integrated in the suction line 20, a pressure line 22 connectable to a high pressure reservoir 23 and an ejector 24 being connected to the suction line 20 as well as to the pressure line 22. How ¬ ever it should be noted, that a vacuum pump connected to the suction line 20 may replace the pressure line 22, the high pressure reservoir 23 and the ejector 24 in order to create an underpressure within the suction line 20.

For inspecting a turbine component arranged within a turbine housing 102, such as a blade 107 or a vane 109, and/or for analyzing material present on an outer surface of said tur ¬ bine component, the rigid shaft 2 of the endoscopic device 1 is introduced into the housing 102 through an inspection port 105, as shown in figure 4, or through the manhole 106 and is moved forward to the turbine component to be checked. The im ¬ age transmission device 5, the lighting device 6 and the bending 11 of the rigid shaft 2 thereby help guiding the rig ¬ id shaft 2 through the inside of the housing 102 in order to prevent collisions with obstacles on the way from the inspec ¬ tion port 105 to the turbine component. The image transmis- sion device 5 enables the operator to observe the area around the first free end 2a of the rigid shaft 2 on the display 15 by transmitting the image signals of the CCD chip 14 through the image transition cable 16 to a processor of the display 15. The lighting device 6 illuminates an area next to the first end 2a of the rigid shaft 2 by leading the light emit ¬ ted from the light source 18 through the light fiber bundle 17. The bending 11 is formed in a manner to pass a known obstacle. As soon as the component to be inspected is reached, the operator can manually scrape material from its surface by means of the scraping device 3. Scraped off material may be first collected by the spoon-like scraping device 3 and is then sucked through the suction channel 8 and the suction line 20 to the filter element or material separator 21, where it is stored. The necessary underpressure within the suction line 20 is created by compressed air created within the high pressure reservoir 23 and guided through the pressure line 22 to the ejector 24. Thereafter, the scraped off material col ¬ lected within the filter element or material separator 21 can be removed for further analyzation.

Figures 5 to 7 shows an endoscopic device 1 according to a second embodiment of the present invention, which has a simi ¬ lar structure as the above-described endoscopic device 1 ac ¬ cording to the first embodiment, for which reason same refer- ence numbers are used to denote same or similar components.

In contrast to the endoscopic device 1 described before, the rigid hollow shaft 2 of the endoscopic device 1 according to the second embodiment is provided as a separate single compo- nent, which only defines the suction channel 8. Moreover, a flexible shaft 25 is provided having its one end connected to the handling unit 4, its free end provided with the CCD chip 14 and receiving the image signal transmission cable 16, the glass fiber bundle 17 and a plurality of Bowden cables 26 in corrsponding receiving channels, wherein the Bowden cables 26 are manipulateable by an operator via a joystick control 27 arranged at the handling unit 4 in order to deform or bend the flexible shaft 25. Consequently, the flexible shaft 25 and the handling unit 4 together define a video boroscope as know in the art. The rigid shaft 2 is detachably fixed at least to the free end of the flexible shaft 25 via cable ties 28.

In order to check a turbine component arranged within the turbine housing 102, such as a blade 107 or a vane 109, first the flexible shaft 25 not having the rigid shaft 2 fixed thereto, is introduced in the turbine housing 102 via an in- spection port 105 or the manhole 106 and led to the turbine component to be checked. If negative changes on the surface of said turbine component, e.g. deposits, are located during this visual inspection, the flexible shaft 25 is pulled out of the turbine housing 102 again. Then, a rigid shaft 2 hav- ing a suitable bending or suitable bendings 11, which can be on-site, is fixed to the flexible shaft 25. Subsequently the rigid shaft 2 and the flexible shaft 25 are together intro ¬ duced into the turbine housing 102 via an inspection port 105 or the manhole 106 and guided to the turbine component in- spected before in order to scrape off and collect sample ma ¬ terial from its surface as described before.

It should be noted that the above-described embodiment serves only as an example, and that modifications are possible with- out leaving the scope of protection defined by the accompany ¬ ing claims. In particular the shape of the rigid shaft 2, such as its length as well as the number and location of bendings 11, the shape of the scraping element 3, etc. can be changed in order to adapt these components to a specific in- tended application.