The invention relates to the innovation in the fabric pipes which allows the fabric to be taken into the J-box after nozzle in the dyeing machines used in the textile finishing {fabric dyeing} sector.

More specifically, the invention provides improvements and additional applications that provides faster standart pump level equilibrium in the fabric conveyor pipe, which is used in puller jet dyeing machines for circulating liquor and transporting the fabric in the textile finishing (fabric dyeing) sector, achieving uninterrupted operation and saving water consumption.

State of the Art

In the jet dyeing machines that work on the basis of puller, dyeing is done in the form of rope or tube.

As a general principle, both the liquor and the fabric in the machine is circulated at great speed.

Depending on the amount of fabric and dyeing requirements, the fabric is dyed by making full cycle for a certain period of time.

Figure 6 shows a representative cut-off view showing the operation of the current system.

The liquid is delivered to the liquid level through the pump via the collector pipe. Nozzle is the part where the connection of the fabric and liquor occurs and both move together. Nozzle provides circulation of liquor and transport of fabric.

The actual fabric movement is provided by the liquor sprayed from the nozzle and the reel supported on the body supports this movement. The fabric, which is pushed from the nozzle, comes with the liquid through the fabric pipe to the part called Jbax in the form of O or J in the body, where the fabric waits in the bath for other tours.

As shown in Figure-6, liquid and fabric falls directly from the fabric pipe into the JBox. There are holes on the jbox body depending on its diameter and length. The liquid is discharged by means of these holes and the pump is pushed back to the level via the circulation suction pipe.

However, a certain amount of liquid must be collected in the bath for the pump to operate. The pump does not start until the pump start level is achieved in the bath. The most important factor affecting this level is that the liquid in the Jbox with the fabric cannot pass through the Jbox holes due to the presence of the fabric and remain in the jbox. Due to the jbox feature, the holes on the body are of a certain number and diameter.

The fabric may obstruct the passage of liquid by clogging the holes while waiting for the other round in the bath.

In this case, as the pump start level is reached late, it causes waiting and water consumption increases.

As it is known, water saving is of great importance today. For example, 100 to 200 kg of water savings from a production of 1000 Kg means a large saving in large-ton production.

Furthermore, since the liquid discharged after dyeing is not usable, it makes the dyeing more important with minimum water usage. Another effect of reducing water consumption means less heating costs and less energy consumption. In addition, more efficient production is provided by eliminating waiting times.

As a result, it has become necessary to make an improvement in the technical field for this technical problem.

At this point, the device according to the invention, as a solution, unlike all prior art approaches, has shown less power and efficient production due to water saving and water consumption reduction by improving fabric pipe and balancing the pump start level.

Brief Description of the Invention

The present invention relates to innovation that meets the aforementioned requirements, eliminates all the disadvantages and brings some additional advantages, with improvements and additional applications on the fabric conveyor tube, providing uninterrupted operation and water saving by achieving the standard level balance of the pump in a shorter time.

The object of the invention is to provide water saving in dyeing machines used in the textile finishing sector.

Another object of the invention is to provide a stable pump start level based on the prior art.

Another object of the invention is to provide an increase in chemical yield. Another object of the invention is to eliminate the loss of time and labor by preventing energy losses and material losses.

Brief Description of the Figures

Figure 1 is an overview of the system comprising the novelty of the invention.

Figure 2 is an internal detail view of the system of the invention.

Figure 3 is a general view of the fabric pipe and discharge system according to the invention and Figure 4 is a stand-alone view.

Figure 5 is a representative view of a multiple state in another embodiment of the novelty of the invention.

Figure 6 shows the internal detail view of the present technique which makes it easier to understand the novelty of the invention.

Referance number

1 . Fabric Dyeing Machine

10. Pump

20. Liquid Collector Pipe

30. Fabric

40. Jbox

50. Body

60. Nozzle

70. Fabric Pipe

71 . Discharge Surface

80. Housing

90. Transmission Pipe

100. Circulation Suction Pipe

Detailed Description of the Invention

In this invention, the jet fabric dyeing machines (1 ), which are used in the textile finishing sector, which work on the basis of puller (1 ), are able to balance the start level of a pump (10) by allowing water to be separated from a fabric pipe (70) which is connected to the nozzle (60) and in the continuation of the arrangement (60). water saving is provided; a discharge surface (71 ) formed on a lower surface of said fabric pipe (70) and having a number of holes to allow the water to be separated, the circulation suction pipe connected to the reservoir (80) and the reservoir (80) where the separated liquid formed under said discharge surface (71 ) is collected. It is characterized in that it comprises a transmission pipe (90) extending to a circulation suction pipe (100).

In the new system according to the invention, the most important disadvantage of the old system is that the start level of the pump (10) is balanced.

In this way, the waiting time required for the pump (10) to be activated is eliminated, water saving is provided and efficient production with less energy is provided.

As a general principle, both the liquid and the rope fabric (30) in the machine is dyed by performing a full cycle at a great speed.

The pump (10) pumps liquid to the nozzle (60) via the liquid collector pipe (20). The pump (10) sucks the fluid to be circulated through the body (50) via the circulation suction pipe (100).

The nozzle (60) provides circulation as well as transport of the fabric (30). The movement of the actual fabric (30) is carried out by the liquid sprayed from the nozzle (60), the reel positioned on the body (50) supports this.

The fabric (30) and the liquid pushed from the nozzle (60) through the fabric tube (70), passes through the so-called Jbox (40), which is generally in the form of J, located in the body (50) and the fabric (30) waits in the fabric (30) basket section of the bath for other rounds.

At this point, it has been found that the fabric (30) proceeds with the effect of free fall in the fabric pipe (70) without the need for additional force since it gains movement energy after being pushed from the nozzle (60).

Upon this fixing, the fabric (30) is allowed to slide through the fabric tube (70) and the required amount of liquid is conveyed in the bath to separate the other part without entering the Jbox (40).

It has been found that separating all of the water pumped from the nozzle (60) in the range of 90% to 5% without being transmitted to the Jbox (40) does not interfere with the operation of the system again.

The amount separated is determined within the calculation depending on the type of fabric and the amount of fluid required.

For this purpose, the discharge surface (71 ) is formed on the fabric pipe (70). The discharge surface (71 ) includes holes. The number and diameter of the holes are determined by the amount of liquid to be separated.

By means of the discharge surface (71 ) formed on the fabric pipe (70), a certain portion of the liquid printed from the nozzle (60) is separated. The fluid received by the fabric pipe (70) discharge surface (71 ) is placed into the housing (80) formed just below it. The fluid flowing into the housing (80) is transferred to the portion where the circulation suction pipe (100) is located by means of the transmission pipe (90).

At the same time, the liquid, which is separated from the liquid separated from the fabric pipe (70), flows into the jbox (40) together with the fabric (30), and is collected at the mouth of the circulation suction pipe (100) by draining through the holes of the jbox (40).

Under the present conditions, it is expected that all liquid will enter the jbox (40) and then exit from the holes of the jbox (40). However, in this case, since the fabric and the fluid are together, the time it takes for the liquid to exit the jbox (40) can be long.

In this case, it takes time to collect the amount of liquid required for the pump (10) to operate.

Water consumption is increasing due to this loss of time. At the same time, heating and energy requirements increase accordingly.

In the system according to the invention, the water level required for the start of the pump (10) is compensated by being separated and directed from the fabric pipe (70) and it is provided to draw down to the lower values.

Since the liquid which is separated from the fabric pipe (70) and conveyed directly to the mouth of the circulation suction pipe (100), the start level value is reduced as it will easily find the liquid required for the suction of the pump (10).

In this case, for example, the pump (10) start-up level 1 kg fabric (30) system operating with 7 kg water ratio (1 / 7), with the improvement of the invention, 1 kg fabric (30) 5 kg water ratio (1 / 5) can be provided with the operation. This results in 2 kg of water savings.

When the capacity of fabric dyeing machines (1 ) is taken into consideration in production sizes, water saving levels which cannot be underestimated are demonstrated.

For example, 1000 Kg fabric (30) 200 kg water saving, 10,000 kg production 2000 kg water saving is presented. When the production capacities are taken into consideration on year basis, 50.000 to100.000 kilograms of water can be saved.

The result is a reduction in energy expenditure required for power and heating as well as the benefit of water savings only. Costs are minimized. As the amount of waste water is reduced, the environmental pollution effect is reduced. In the system according to the invention shown in detail in Figs. 2, 3 and 4, the discharge surface (71 ) is formed on the fabric pipe (70), the liquid taken through the holes is collected in the housing (80), and is delivered to the inlet of the circulation suction pipe (100) through the transmission pipe (90) which is connected to the housing (80).

In Figure 5, the system of the invention is conveyed and applied to each fabric pipe (70) formed according to the capacity of fabric dyeing machine (1 ) and the number of nozzles (60).

In a multiple application, the housing (80) in which the liquid is collected is placed in such a way that its dimensions are enlarged under all fabric tubes (70) without changing.

The transmission pipe (90) can be attached one or more to prevent the accumulation of the liquid in the housing (80) and to ensure rapid delivery. The number of the transmission pipes (90) is determined by the number of fabric pipes (70). The transmission pipe (90) rapidly conveys the fluid collected in the housing (80) to the inlet port of the circulation suction pipe (100).

The circulation suction pipe (100) is where the pump (10) absorbs water from the body (50). When the pump (10) senses the water level required to start, it activates and enables the liquid to be pumped.

In the process according to the invention, a certain portion of the liquid is recirculated during the circulation of the liquid and is conveyed to the suction point of the pump (10) in a short way.