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Title:
MARINE PROPELLER DRIVE
Document Type and Number:
WIPO Patent Application WO/2004/108522
Kind Code:
A1
Abstract:
A marine propeller drive (1) for boats, including a gearbox (10) for a motor transmission and an associated impelling propeller (12), where said propeller (12) is provided with a propeller hub (14), the main peripheral cross-section dimension (A) of which is less than the main peripheral cross-section dimension (B) of the gearbox (10) and where a transition cone (18) is located between the gearbox (10) and the propeller hub (14). The transition cone (18) has: - a front end (20) located in connection with the gearbox (10), where said front end (20) has an initial peripheral cross-section dimension (C) essentially corresponding to the main peripheral cross-section dimension (B) of the gearbox (10); - a rear end (22) located in connection with the propeller hub (14), where said rear end (22) has a connecting peripheral cross-section dimension (D) essentially corresponding to the main peripheral cross-section dimension (A) of the propeller hub (14). The invention is distinguished in particular by the fact that the transition cone (18) includes a bulb-shaped shoulder part (24) located between said front end (20) and rear end (22), the largest peripheral cross-section dimension (E) of which exceeds the initial peripheral cross-section dimension (C) of the transition cone (18).

Inventors:
JONSSON KAARE (SE)
HEDLUND BENNY (SE)
Application Number:
PCT/SE2004/000601
Publication Date:
December 16, 2004
Filing Date:
April 20, 2004
Export Citation:
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Assignee:
VOLVO PENTA AB (SE)
JONSSON KAARE (SE)
HEDLUND BENNY (SE)
International Classes:
B63H1/20; B63H20/32; B63H5/125; (IPC1-7): B63H1/20
Domestic Patent References:
WO2000058151A12000-10-05
Foreign References:
US4295835A1981-10-20
Attorney, Agent or Firm:
Fröhling, Werner (Corporate Patents 0682, M1.7 Göteborg, SE)
Download PDF:
Claims:
C14468 WO July 2,2004 CLAIMS
1. A marine propeller drive (1) for boats, comprising a gearbox (10) for a motor transmission and an associated impelling propeller (12), where said propeller (12) is provided with a propeller hub (14), the main peripheral cross section dimension (A) of which is less than the main peripheral crosssection dimension (B) of the gearbox (10) and where a transition cone (18) is located between the gearbox (10) and the propeller hub (14), which transition cone (18) has: a front end (20) located in connection with the gearbox (10), where said front end (2) has an initial peripheral crosssection dimension (C) essentially corresponding to the main peripheral crosssection dimension (B) of the gearbox (10); a rear end (22) located in connection with the propeller hub (14), where said rear end (22) has a final peripheral crosssection dimension (D) essentially corresponding to the main peripheral crosssection dimension (A) of the propeller hub (14), characterized in that said transition cone (18) includes a bulbshaped shoulder part (24) located between said front end (20) and rear end (22), the largest peripheral crosssection dimension (E) of which exceeds the initial peripheral crosssection dimension (C) of the transition cone (18).
2. A marine propeller drive (1) according to claim 1, characterized in that the largest peripheral crosssection dimension of the shoulder part (24) is located axially closer to the front end (20) of the transition cone (18) than to its rear end (22).
3. A marine propeller drive (1) according to claim 2, characterized in that the largest peripheral crosssection dimension (E) of the shoulder part (24) is located at an axial distance (d) from the front end (20) of the transition cone (18), corresponding to 1040% of the length (L) of the transition cone (18).
4. A marine propeller drive (1) according to claim 2 or 3, characterized in that the largest peripheral crosssection dimension (E) of the shoulder part (24) is located at an axial distance from the initial end (20) of the transition cone (18), corresponding to 2030% of the length (L) of the transition cone (18).
5. A marine propeller drive (1) according to one or more of the preceding claims, characterized in that the largest peripheral crosssection dimension (E) of the shoulder part (24) is located at an axial distance (d) from the front end (20) of the transition cone (18), corresponding to 25% of the length (L) of the transition cone (18).
6. A marine propeller drive (1) according to one or more of the preceding claims, characterized in that the largest peripheral crosssection dimension (E) of the shoulder part (24) exceeds the initial peripheral crosssection dimension (C) of the transition cone (18) by 310%.
7. A marine propeller drive (1) according to claim 6, characterized in that the largest peripheral crosssection dimension (E) of the shoulder part (24) exceeds the initial peripheral crosssection dimension (C) of the transition cone (18) by 57%.
8. A marine propeller drive (1) according to one or more of the preceding claims, characterized in that the largest peripheral crosssection dimension (E) of the shoulder part (24) exceeds the rear peripheral crosssection dimension (D) of the transition cone (18) by 1030%.
9. A marine propeller drive (1) according to claim 8, characterized in that the largest peripheral crosssection dimension (E) of the shoulder part exceeds the rear peripheral crosssection dimension (D) of the transition cone (18) by 1520%.
10. A marine propeller drive (1) according to one or more of the preceding claims, characterized in that the shoulder part (24) is defined by a continuously arched curve extending from the front end (20) of the transition cone (18) to its rear end (22).
Description:
Marine Propeller Drive TECHNICAL FIELD The present invention relates to a marine propeller drive for boats. The propeller drive can be mounted on the square stern of a boat or be of the outboard type, and it is provided with a simple impelling propeller or a counter- rotating impelling double propeller.

BACKGROUND A propeller drive of the above-mentioned type is constructed to meet the demands of the market for much faster boats with much larger and more powerful motors. In order to maintain or increase the operating life of the propeller drive with a much greater effective output, a need arises for a gearbox of correspondingly larger size in relation to a given propeller diameter.

In order to avoid cavitation problems at the transition from the gearbox to the propeller hub, it is traditional to strive to dimension the diameter of the propeller hub in such a way that the propeller hub is connected to the gearbox in a"straight"transition, thus without a change in dimension.

An increase in the diameter of the propeller hub can, however, for practical reasons, not always be accompanied by a corresponding increase in the diameter of the propeller, since it is known from previous propeller experiments that the degree of efficiency of the propeller drops when the diameter of the propeller hub exceeds about 25% of the propeller diameter.

The problem thus arises that the gearbox must be dimensioned so large, for reasons related to power or stability to stress, that the diameter of the propeller hub, in the case of a straight transition between the gearbox and the

propeller hub, must exceed the diameter of the propeller by significantly more than 25%. The problem has therefore been considered to be unsolvable in general, since a conventional straight or slightly curved transition cone has turned out to result in undesirable cavitation around the propeller hub, because dissolving takes place already at the first, front end of the transition cone, which is located upstream. The cavitation around the propeller hub also entails a big problem with cavitation erosion of the propeller blades against the root parts adjacent to the hub, loss of efficiency, with the consequence of unfavorable flow behavior in the cavitation zone around the root parts, and pressure impulses at the entrance end of the hub.

As a consequence of the fact that problems are encountered with an enlarged gearbox in comparison with the diameter of the propeller both if a larger hub diameter is selected (leading to a drop in the degree of efficiency of the propeller drops) and if a thin propeller hub is retained in conjunction with a conventional transition cone (leading to cavitation erosion and loss of efficiency), a convention has developed among experts that the gearbox should generally not be dimensioned larger than 25% of the propeller diameter. As mentioned in the introduction, however, in modern high-power motor-drive combinations there is no need to overdimension the gearbox of the propeller drive in relation to a given propeller diameter in order to maintain or increase the operating life of the propeller drive with this high power output.

SUMMARY OF THE INVENTION The applicant has solved the above problem by proposing a propeller drive that, through its innovative design, gives a series of advantages over known propeller drives with an enlarged gearbox in relation to the propeller diameter, such as a straight transition between gearbox, and: an improved degree of efficiency in comparison to known drives with a propeller hub of the same diameter as the gearbox;

-improved flow parameters in front of the propeller in comparison to known drives with a conventional straight or slightly curved transition cone between gearbox and propeller hub; a more even velocity profile at the transition between gearbox and propeller hub with fewer velocity gradients in front of the propeller hub in comparison to known drives with a conventional straight or slightly curved transition cone between gearbox and propeller hub; a higher absolute pressure at the propeller hub in comparison to known drives with a conventional straight or slightly curved transition cone between gearbox and propeller hub, which minimizes the risks of cavitation; and -reduced turbulence intensity around the propeller hub and the root parts of the propeller blades in comparison to known drives with a conventional straight or slightly rounded transition cone between gearbox and propeller hub, which eliminates cavitation erosion in said root parts.

The invention provides a marine propeller drive for boats according to patent claim 1 below.

This propeller drive comprises a gearbox for a motor transmission and an impelling propeller attached to it. The propeller is provided with a propeller hub, the main peripheral cross-section dimension of which is less than the main peripheral cross-section dimension of the gearbox. A transition cone is located between the gearbox and the propeller hub, which transition cone has: - a front-end located in connection with the gearbox, where said front end has an initial peripheral cross-section dimension essentially corresponding to the main peripheral cross-section dimension of the gearbox, and - a rear end located in connection with the propeller hub, where said rear end has a final peripheral cross-section dimension essentially corresponding to the

main peripheral cross-section dimension of the propeller hub. The invention is distinguished in particular by the fact that the transition cone includes a bulb- shaped shoulder part inserted between said front end and rear end, the largest peripheral cross-section diameter of which exceeds the initial peripheral cross-section dimension of the transition cone.

In a favorable embodiment, the largest peripheral cross-section dimension of the shoulder part is located axially closer to the front end of the transition cone than to its rear end.

In a preferred embodiment of the invention, the largest peripheral cross- section dimension of the shoulder part is located at an axial distance from the front end of the transition cone corresponding to 10-40% of the length of the transition cone and advantageously to 10-30% of the length of the transition cone.

Further, in a suitable embodiment, the largest peripheral cross-section dimension of the shoulder part exceeds the initial peripheral cross-section dimension of the transition cone by 3-10%, preferably 5-7%.

The largest peripheral cross-section dimension of the shoulder part expediently exceeds the rear peripheral cross-section dimension of the transition cone by 10-30%, preferably 15-20%.

The shoulder part is further defined by a continuously arched curve extending from the front end of the transition cone to its rear end.

The above advantages and characteristics of the propeller drive according to this invention will be evident from the detailed description of the embodiments which follows.

DESCRIPTION OF THE FIGURES Embodiments of the invention will be described below in more detail with reference to the attached diagrams, in which: Fig. 1 shows a perspective view of a marine propeller drive according to an embodiment of the invention Fig. 2 shows a simplified longitudinal partial cross-section view of the propeller drive in Fig. 1; Fig. 3 shows an enlarged overall cross-section view of the propeller drive according to the invention, where flow line and pressure zones are indicated schematically ; Fig. 4 shows a perspective view of the bulb-shaped transition cone according to the invention; and Fig. 5 shows, finally, a schematic cross-section through the transition cone at its largest cross-section dimension.

DESCRIPTION OF THE PREFERRED EMBODIMENTS In Fig. 1, reference mark 1 indicates generally a marine propeller drive for boats according to an advantageous embodiment of the invention. The propeller drive 1 in the embodiment shown is mounted on the square stern of the boat, but it can alternatively also be of the outboard type (not shown). The propeller drive is envisioned primarily for fast boats-i. e. boats with a top speed exceeding about 20 knots-but it can also be used with slower boats.

The propeller drive 1 includes a lower gearbox 10, which contains part of for a motor transmission (not shown). The motor transmission is connected in a

known manner to a motor in a boat. Neither the motor nor the boat is shown in the figures, however, since these components are well known per se. In the embodiment shown, the gearbox 10 has a shape similar to that of a wing profile. The propeller drive 1 also includes a counter-rotating impelling double propeller 12, but in an alternative embodiment, not shown, it can equally be provided with a single impelling propeller (not shown). The propeller (12) has, in a known manner, a propeller hub 14-consisting of two counter-rotating hub parts 14a, 14b in the case of a double propeller-and a number of propeller blades 16 inserted therein.

The invention will now be described in more detail with reference to Fig. 2, which shows a simplified longitudinal partial cross-section of the propeller drive in Fig. 1. In Fig. 2, the inner contents of the gearbox 10 are not shown, for reasons of clarity. Also, of the two counter-rotating hub parts 14a, 14b, which constitute parts of the counter-rotating double propeller in a known manner, only the front one is shown. The propeller 12 is connected to the gearbox 10 in a known manner through a propeller axle, not shown. In Fig. 2, a number of other peripheral cross-section dimensions that are relevant for the invention have been indicated with capital letters A-E via vertical reference lines to the axial positions where the respective cross-section dimensions are located.

In Fig. 2, it can also be seen that the main peripheral cross-section dimension A of the propeller hub 14 is less than the main peripheral cross-section B of the gearbox. In the embodiment shown, for example, the ratio of cross-section dimensions A to B is approximately A = 0.75 B, which thus corresponds to a propeller hub 12 that is about 25% thinner than the gearbox 10.

According to the invention, a bulb-shaped transition cone 18 is inserted between the gearbox 10, which has relatively large dimensions, and the propeller hub 14, which is relatively thin.

Again with reference to Fig. 2, the transition cone 18 has a front end 20 located in connection with the gearbox 10 and a rear end 22 located in connection with the propeller hub 14.

In this case the front end 20 of the transition cone 18 has an initial peripheral cross-section dimension C, essentially corresponding to the main peripheral cross-section dimension B of the gearbox 10. By"essentially,"it is meant here that the initial cross-section dimension C of the front end 20 can be dimensioned intentionally in practice to be marginally less than the cross- section dimension B of the gearbox 10, as is the case in Fig. 2, for the purpose of ensuring that a"step"which is unfavorable in terms of flow and projects abruptly radially outward as as a consequence of tolerance imprecisions in production is avoided during the transition from the gearbox 10 to the transition cone 18.

The rear end 22 of the transition cone 18 has a final peripheral cross-section dimension D that corresponds essentially to the main peripheral cross-section dimension A of the propeller hub 14. For a similar reason-but reversed here - as with the transition from the gearbox 10 to the transition cone 18, the term "essentially'implies that the cross-section dimension D of the final rear end 22 can be dimensioned intentionally in practice to exceed the cross-section dimension B of the propeller hub to some extent-which is the case in Fig. 2- for the purpose of ensuring that a"step"which is unfavorable in terms of flow and projects abruptly radially outward as as a consequence of tolerance imprecisions in production is avoided during the transition from the transition cone 18 to the propeller hub 14.

The basic principle of the invention is that the transition cone 18 includes a bulb-shaped shoulder part 24 located between said front end 20 and rear end 22, the largest peripheral cross-section dimension E of which exceeds the initial peripheral cross-section dimension C of the transition cone 18. As clearly shown in Fig. 2, the bulb-shaped shoulder part 24 consists of a

continually arched curve extending from the front end 20 of the transition cone 18 to its rear end 22. In this connection, moreover, the largest peripheral cross-section dimension E of the shoulder part 24 is located axially closer to the front end 20 of the transition cone 18 than to its rear end 22.

In Fig. 2, it is shown that the largest peripheral cross-section dimension E of the bulb-shaped shoulder part 24 is located at an axial distance d from the front end 20 of the transition cone 18. The distance d corresponds appropriately, according to the invention, to 10-40% of the length L of the transition cone 18, preferably 20-30%. In the embodiment shown, the distance d corresponds to about 25% of the length L of the transition cone 18.

The largest peripheral cross-section dimension E of the shoulder part 24 appropriately exceeds the initial peripheral cross-section dimension C of the transition cone 18 by 3-10%, preferably 5-7%.

Further, the largest peripheral cross-section dimension E of the shoulder part 24 appropriately exceeds the rear peripheral cross-section dimension D of the transition cone 18 by 10-30%, preferably 15-20%.

The function and advantages behind the bulb-shaped shoulder part 24 will now be discussed with reference to Figure 3, which shows an enlarged cross- section view of part of the propeller drive 1 according to the invention. In the diagram, a continuous-flow arrow 26 is shown, which describes the movement of a liquid particle along the propeller drive 1. Starting from the left in the diagram, the liquid particle moves along the flow arrow 26 in a laminar flow zone Z1, which extends from the nose of the gearbox 10 (not shown in the figure). At a transition point, the liquid particle enters a transition zone Z2, where a transition from laminar flow to turbulent flow occurs. Within the transition zone Z2, the liquid particle is subjected at an early stage to a locally increased pressure in front of it in a region designated as pressure zone 1- which is indicated in Fig. 2 with dotted lines and which is located essentially in

front of the bulb-shaped shoulder part 24 of the transition cone 18. The liquid particle is consequently forced here by the higher pressure in front to change its flow path out from the gearbox 10, as can be seen in Fig. 2. The liquid particle then passes into a turbulent flow zone Z3, within which the bulb- shaped shoulder part 24 is located. The flow velocity increases around the bulb-shaped shoulder part 24, which causes an increase in the kinetic energy of the liquid and a locally reduced pressure in comparison to the surrounding pressure. Through the increased velocity around the shoulder part 24, the risk of the particle detaching is reduced and the liquid particle is again forced to change its flow path inward, so that it progresses in toward the rear end 22 of the shoulder part 24 without detaching. Further, in a pressure zone III, a stagnation pressure prevails that exceeds the surrounding pressure in connection with the rear end 22 of the shoulder part and onward over the propeller hub 14. A significant increase in the absolute pressure within pressure zone Ill leads the liquid particle to contact the propeller hub 14 and the turbulence intensity around the propeller hub 14 and the root parts 30 of the propeller blade 16 is reduced significantly in comparison to a propeller drive (not shown) with a conventional straight or slightly curved transition cone between gearbox 10 and propeller hub 14. In this way, cavitation erosion in said root parts 30 is eliminated.

The presence of the bulb-shaped shoulder part 24 on the transition cone leads to a certain increase in the total flow-resistance of the propeller drive 1, but this is compensated perfectly well by the marked increase in the degree of propeller power. As mentioned previously, the relatively wide gearbox 10 in comparison to conventional drives makes it possible for the transmission parts (not shown) of the propeller drive 1 to be dimensioned significantly larger. In this way, a propeller drive is obtained with a significantly longer operating life than with conventional drives.

In Fig. 4, a separate perspective view is shown of the transition cone 18 according to the invention, where the bulb-shaped shoulder part 24 can be

seen clearly. In the embodiment example shown the transition cone 18 is-as can also be seen in Fig. 2 and Fig. 3-constructed from a front half 32 and a rear half 34. The front half 32 here has a cylindrical connection part 36 which projects foreward into the gearbox 10 and has contact surfaces 38 facing radially outward toward corresponding contact surfaces 40 facing radially inward and made in the gearbox 10. The cylindrical connection part has a surrounding sealing groove 42 for a sealing ring (not shown). The front half also has an inner sleeve part 44 facing backward, around which the rear half 34 is attached and which extends toward the propeller 14. The sleeve part 44 also surrounds the propeller axle, not shown in the figures.

As can be seen in Fig. 4, the transition cone 18 is provided with an upward- pointing upper collar neck 46 for form-fitting connection to the upper propeller drive 1 and a downward-pointing lower collar neck 48 for form-fitting connection to a fixed lower stabilization wing, a so-called"skeg"50, which is shown only in the overall view in Fig. 1.

Finally, in Fig. 5, a schematic cross-section through the transition cone 18 is shown at its largest cross-section dimension (E). As can be seen from the figure, the shape of the cross-section of the transition cone 18 deviates from a body with rotation symmetry at both collar necks 46,48. The body with rotation symmetry is illustrated schematically in the figure by means of a circle 52 completed with dotted lines. As already mentioned briefly in the introduction, the peripheral cross-section dimensions A, B, C, D, and E given in the description refer to the general average outside cross-section dimensions- thus diameters here-of the portions of the given parts having rotation symmetry (in fig. 5: the transition cone). In Fig. 5, these portions having rotation symmetry are indicated with the common reference designation 54.

The two collar necks 46, 48, however, appear on suitably bent side surfaces 56, which are connected to the portions 54 having rotation symmetry of the rotation body 52. In the perspective view in Fig. 4, it is shown that the side

surfaces 56 are partly bent doubly, in order to follow the three-dimensional flow-line form of the propeller drive 1.

The invention is not limited to the embodiment examples described above and in the diagrams, but can be varied freely within the framework of the following patent claims. For example, the transition cone can alternatively be formed in one piece or with another subdivision than that shown in the embodiment examples. Although the transition cone 18 is described above as a separate unit between the gearbox 10 and the propeller 12, it can be formed as an integrated part of the gearbox 10.

List of reference designations: 1. Propeller drive 10. Gearbox 12. Propeller 14. Propeller hub 14a Front hub part 14b Rear hub part 16. Propeller blade 17. Center line of the propeller 18. Transition cone 20. Front end of the transition cone 22. Rear end of the transition cone 24. Bulb-shaped shoulder part 26. Flow tube 28. Transition point 30. Root parts of the propeller blade 32. Front half of the transition cone 34. Rear half of the transition cone 36. Cylindrical connection part 38. Contact surfaces facing outward 40. Contact surfaces facing inward 42. Sealing groove 44. Inner sleeve part 46. Upper collar neck 48. Lower collar neck 50. Skeg 52. Circle illustrating a body with rotation symmetry 54. Parts with rotation symmetry 56. Bent side surfaces

A: Main peripheral cross-section dimension of the propeller hub of the transition cone and at the front end of the transition cone B: Main peripheral cross-section dimension of the gearbox C: Initial peripheral cross-section dimension of the transition cone D: Final peripheral cross-section dimension of the transition cone E: Largest peripheral cross-section dimension of the shoulder part L: Length of the transition cone d: Axial distance from the front end of the transition cone to the largest cross-section dimension of the shoulder part Z1 : Laminar-flow zone Z2: Transition zone Z3: Turbulent zone I : Pressure zone with locally higher pressure around the gearbox in front of the transition cone and at the front end of the transition cone it : Pressure zone with locally lower pressure around the front end of the transition cone III : Pressure zone with locally higher pressure around the rear end of the transition cone and in the upper propeller hub