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Title:
VARIABLE DIAMETER SHAFT CONTINUOUSLY VARIABLE TRANSMISSION (VDS.CVT)
Document Type and Number:
WIPO Patent Application WO/2021/014194
Kind Code:
A1
Abstract:
The (VDS.CVT) is a continuously variable transmission. This mechanism consists of two sets variable diameter shaft ( input and output ), a flat belt for transferring power between two shaft sets and other components. On each shaft sets are mounted a number of the guide rods in radii direction of main shaft, a number of movable sets that any of them placed on each pair of guide rods and these movable sets have liner motion on the guide rods, two guide disks with a number of curve grooves on surface which are controlled the location of movable sets on the guide rods, by rotation of disks, the diameters of shaft sets will be changes (the variations diameters in input and output shafts are inverse). Variations diameters in two shaft sets are Continuous. The variations ratio of the rotational speed between two shaft sets are continuous.

Inventors:
ROSTAMLOU ALIREZA (IR)
ROSTAMLOU ARASH (IR)
Application Number:
PCT/IB2019/056281
Publication Date:
January 28, 2021
Filing Date:
July 23, 2019
Export Citation:
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Assignee:
ROSTAMLOU ALIREZA (IR)
International Classes:
F16H9/10; F16H55/54
Domestic Patent References:
WO1999036710A11999-07-22
Foreign References:
US8932161B22015-01-13
Download PDF:
Claims:
Claims

1. The Variable Diameter shaft (VDS.CVT) is a mechanism for converting torque to rotation speed, without limitation in the amount of torque transfer value. This mechanism consists of one set variable diameter input shaft and one set variable diameter output shaft and a endless flat belt between the two input and output shaft sets for transferring power between the two shaft sets and one set actuator and a friction augmentation set and a number of sensors , In this mechanism, with stimulation the actuator which is connected to the two cylindrical slider sets, caused the continuous liner motion of the two cylindrical slider sets on the shafts(input and output), and this continuous linear motion of the two cylindrical slider set caused the continuous rotating motion of the guide disks relative to the their shafts(input and output). And this rotating motion of the guide disks caused the continuous changes of the main and secondary movable sets (environmental movable sets), which are located on the main and secondary guide rods. And this location change in the main and secondary movable sets caused the continuous change in the diameter sizes of the input and output shaft sets (the diameter size variations in the two input shaft and output shafts are inverse). Finally by continuous change in the diameter sizes of the input and output shaft sets the ratio of the rotational speed of the output shaft to the input shaft changes continuously.

2. The VDS.CVT of claim 1, wherein an input shaft set.

3. The VDS.CVT of claim 1, wherein an output shaft set.

4. The VDS.CVT of claim 2-3, wherein each input and output shaft sets comprising of:

A main shaft that have mounted a parallel keys on it and a number of holes (in two sizes) are formed on its lateral surface;

A number of main guide rods;

A number of secondary guide rods;

A number of main movable sets with cover plates;

A number of secondary movable sets;

Two guide disks;

Two sets interfaces;

Two small shafts for coupling two guide disks; and A set cylindrical guide slider.

5. The VDS.CVT of claim 1-4, wherein the main guide rods are mounted inside the holes (in the first type) on the lateral surface of the main shafts:

6. The VDS.CVT of claim 1-4, wherein the secondary guide rods are mounted inside the holes (in the second type) on the lateral surface of the main shafts:

7. The VDS.CVT of claim 1-4, wherein the number of main movable sets are equal to half the number of the main guide rods, and a number of cover plates placed on its axis and mounted a small shafts on each end of main parts, and each of the main movable sets placed on a pair of main guide rods and can linear motion along the axis of the guide rods and each main movable set includes:

Two main parts;

Two small shafts

One shaft; and

A number of cover plats.

8. The VDS.CVT of claim 1-4, wherein the number of secondary movable sets are equal to half the number of the secondary guide rods, and mounted a small shafts on each end of main parts, and each of the main movable sets placed on a pair of secondary guide rods and can linear motion along the axis of the guide rods and each secondary movable set includes:

Two main parts;

Two small shafts; and

One shaft.

9. The VDS.CVT of claim 1-4, wherein two guide disks, has been created a number of tow kind curve grooves (or linear) on the surface of each guide disks, and the number of each kind(first kind and second kind) of grooves are equal with the number of main movable sets or number of secondary movable sets, direction of curve groove on the surfaces of pair disks that placed on the input and output shafts, they are symmetrical and when assembled they will have the same direction of grooves, Has been created a hole at the center of each of the disks and also two other holes at the specified points for coupling two guide disks to each other and four holes for mounted two interface sets (a disk of each disk pair). 10. The VDS.CVT of claim 4, wherein two sets of interfaces mounted on a disk of a pair guide disk the interfaces sets convert liner motion of cylindrical guide slider to rotational motion of pair guide disk and each interfaces set includes:

A interfaces part; and

A small shaft.

11. The VDS.CVT of claim 1-4, each cylindrical guide slider set includes:

A cylindrical guide slider part;

A ball bearing; and A retainer part.

12. The VDS.CVT of claim 1-11, wherein the cylindrical guide slider part has an inner hole in direction of the cylindrical axis and has one groove in side surface of the hole in direction of the hole axis and also has two helical and symmetrical guide grooves on the outer surface.

13. The VDS.CVT of claim 10-12, wherein the two small shafts from the two sets of interfaces are placed into the two helical and symmetrical guide grooves in cylindrical guide slider part and converts the linear motion of the cylindrical slider part to the rotating motion on the pair guide disk:

14. The VDS.CVT of claim 1, wherein a actuator set to create a linear motion in the two cylindrical slider sets which are placed on the input and output shafts:

15. The VDS.CVT of claim 1-14, wherein a actuator set includes:

A actuator:

A interface plate that is connected to the actuator and two retaining parts of the two cylindrical slider sets: and

Two guide shafts for interface plate:

16. The VDS.CVT of claim 1, wherein a friction augmentation set To increase the surface of friction between endless flat belt and main movable sets:

17. The VDS.CVT of claim 1-16, wherein friction augmentation set includes: A retaining structures:

Two guide shafts for retaining structures: and Eight free wheels mounted on retaining structures:

18. The VDS.CVT of claim 1, wherein a endless flat belt (made of metal or rigid metal or . ) on the assembly of variable diameter on both input and output shaft sets and therefore the power transfer (torque-rotation) from the input shaft to the output shaft is carried out through the endless flat belt:

19. The VDS.CVT of claim 1, wherein a number of sensors for automating the mechanism:

Description:
DESCRIOTION

Title of Invention: [VARIABLE DIAMETER SHAFT CONTINUOULSLY VARIABLE TRANSMISSION] (VDS.CVT)

TECHNICAL FIELD

[0001 ] The present application relates generally to transmissions, and more particularly, to a variable diameter shaft continuously variable transmission (VDS. CVT) for producing high torque output, high power transmission and efficiency of the transmission.

BACKGROUND

[0002] Transmissions are used in transportation, agricultural and construction equipment to transmit power from power sources, such as internal combustion engines to equipment for accomplishing a desired task. For example, transmissions are used to properly transmit power to the wheels of a vehicle, or to a vehicle implement. Various industries use gear mechanisms for transmission and conversion of engine power.

[0003] Various gearbox types such as, for example, gearboxes with constant or variable transmission rates are used. Gearboxes have multiple advantages such as capability of transmission of high torques, low depreciation rate, constant transmission for a selected rotation rate, and high efficiency.

[0004] However, despite of multiple advantages, the gearboxes have disadvantages such as, for example, limited number of transmission rates, and stepwise (non-linear) transmission rates, which can lower efficiency and cause difficulty in selection of a suitable torque.

[0005] Continuously variable transmission (CVT) can be used to overcome the above mentioned disadvantages of gearboxes. A continuously variable transmission (CVT) is a transmission that can change through an infinite number of effective gear ratios between a minimum and a maximum range. In contrast, non-CVT transmissions offer a fixed number of gear ratios.

[006] Specifically, hydrostatic CVTs may use a variable displacement pump and a hydraulic motor and transmit power using hydraulic fluid. A swash plate may be used within the variable displacement pump to vary the output of the hydrostatic CVT by adjusting the fluid flowing into the hydraulic motor. Thus, the swash plate may enable the hydrostatic CVT to be continuously variable.

[0007] Some hydrostatic CVTs may be combined with gear assemblies, drive shafts, and clutches to create a hydro-mechanical CVT. It may be appreciated that in certain applications, such as in construction equipment, a high torque output may be utilized by implements of the construction equipment. Further, a high torque output may be beneficial for low speed movement of vehicles, such as construction vehicles or agricultural vehicles. [0008] In CVTs, transmission rate between an input shaft and an output shaft can be changed continuously in a linear manner such that infinite number of transmission rates is available between predefined lower and upper limits. In a CVT, transmission is provided by friction between parts of the CVT. in this mechanism the highest power is transmitted through hydraulic fluid.

[0009] For example, in a V belt driven CVT, friction between a belt and a pulley and in a toroidal CVT, friction between a toroidal and disks of the CVT cause the transmission. In the both mechanism, the friction between driver and driven and also between V belt and pulley is very low.

[0010] However, using the low friction mechanism in CVTs cause problems such as limited transmission capability, high depreciation, low efficiency. Hence there is a need for a VDS. CVT to produce efficient transmission with continuous/linear variation and high friction surface and high torque output and high power transmission.

SUMMARY

[0011 ] The disclosed subject matter relates to a variable diameter shaft continuously variable transmission (VDP.CVT) This invention is based on the power transfer (torque- rotation speed) from the input shaft set to the output shaft set by a endless flat belt. Devised sets of main and secondary movable parts on the circumference of the input and output shafts, by moving those sets on the main and secondary guide rods and along the radii of the input and output shafts.

[0012] The diameter sizes of the shafts changes, and with the change in the diameters size of the input and output shafts, the conversion ratio of rotation speed between of the two input and output shafts changes. There are some plate parts placed on the main movable sets, the duty of these plate parts is to cover the distance between the two adjacent sets of movable sets. Five mechanisms are used to control the movement of main and secondary movable sets as follows:

[0013] The first control mechanism has a number of the main guide rods that are mounted on the environments of the input and output shafts and in radii direction of input and output shafts. Each main movable set(with cover plate parts) placed on each pair of main guide rods and these movable sets have liner motion on the main guide rods.

[0014] The second control mechanism has a number of the secondary guide rods that are mounted on the input and output shafts and in radii direction of input and output shafts and have . Each secondary movable set placed on each pair of secondary guide rods and have liner motion on the secondary guide rods, The duty of secondary movable set is to control the motion of the cover plates that installed in the main movable set.

[0015] The third control mechanism is two guide disks for each of the input and output shafts, on the surface of each guide disks, has been created a number of tow kind curve grooves (or linear)and the number of each kind(first kind and second kind) of grooves are equal with the number of main movable sets or number of secondary movable sets.

[0016] The explanation is that, curve groove direction on the surfaces of pair disks are placed on the input or output shafts, they are symmetrical and when assembled they will have the same direction of grooves. Has been created a hole at the center of each of the disks and also two other holes at the specified points for coupling two guide disks to each other and four holes for mounted two interface sets (on a disk of each pair disk).

[0017] Two interface sets are mounted on one of a pair disk. Two disks are placed on each shaft(input and output) so that one of them placed on left side of the pairs of guide rod and other of them placed on the right side of the pairs of guide rod and also the groove surfaces of the disks are aligned. Each pair of disks are placed on their input and output shafts can have a rotary motion relative to their shaft.

[0018] In the each shaft, one end of the main movable set is placed into the one first kind curve (or linear) groove of a disk that placed on left side of guide rod pairs and other end of the main movable set is placed into the one first kind curve (or linear) groove of a disk that placed on right side of guide rod pairs.

[0019] Also in the each shaft, one end of the secondary movable set is placed into the one second kind curve (or linear) groove of a disk that placed on left side of guide rod pairs and other end of the secondary movable set is placed into the one second kind curve (or linear) groove of a disk that placed on right side of guide rod pairs.

[0020] All the ends of the main movable sets and all the ends of the secondary movable sets in this way are placed in the next curve grooves. Two interface sets for each pair of guide disks, mounted on the one of the guide dicks (on the side that has not grooves). One pair guide disk that placed on the each shaft (input and output) coupled together by two small shafts.

[0021 ] The main guide rods which are mounted on the shafts(input and output) with curve grooves(first kind) on the disk surfaces, control the place position of the main movable sets (each pair main guide rods with two first kind curve grooves from two face to face disks, they control a main movable set).

[0022] The secondary guide rods which are mounted on the shafts(input and output) with two curve grooves (second kind) on the disk surfaces, control the place position of the secondary movable sets(each pair of secondary guide rods with two second kind curve grooves from tow face to face disks, they control a secondary movable set).

[0023] By displacement of the main movable sets on the main guide rods and secondary movable sets on the secondary guide rods, diameters sizes of two shafts will be changed(input and output), by this method, the diameters of the shaft sets can be changed and variable diameters on input and output shaft sets will be achieved. The secondary movable sets help to control the cover plates that placed on the main movable set.

[0024] The fourth mechanism is a slider set for each input and output shaft. Each slider set consists of a cylindrical slider part and a bearing and a retainer part. The cylindrical part has a hole in the axis and in direction of length and has groove on the inner surface of the hole and also two helical and symmetrical grooves on the outer surface of the cylindrical, each of these two cylindrical parts is connected to a retaining part through a bearing. [0025] These set of sliders are placed on the input and output shafts in some way the place of the inside groove of the hole is fitted to the parallel key that mounted on the input and output shafts (the rotational speed of the cylindrical part is same with his shaft ). In each shaft (input and output) two small shafts of two interface sets (two interface sets are mounted on the guide disk) are placed inside the two outer helical grooves of the cylindrical part.

[0026] These cylindrical slider sets can have liner motion on the shafts (Input and output) in axis direction. With linear motion of cylindrical slider sets on the shafts and in the direction of the axis of the shafts (input and output), causing, rotation the pair of guide disks relative to their shafts, and this rotation of the disks causing the regular movement of movable sets (main and secondary) on their guide rods in direction of their guide rods axis.

[0027] In this way, the variable diameters of input and output shafts will be changed. As previously explained, because the direction of curved grooves of guide disks of the input shaft is different with direction of curved grooves of guide disks of the output shaft. Therefore, by moving both cylindrical slider sets in one direction (forward or backward), the variation in the diameters of the two input and output shafts will be inverse.

[0028] The fifth control mechanism is a mover mechanism for moving cylindrical slider sets, mover mechanism consisting of a actuator (mechanical, electrical, hydraulic, etc.), a connector plate, two guide shafts for connector plate.

[0029] In this mechanism, in order to further increase of the friction between the main movable sets and the carrier belt, it results in better efficiency, is used one incremental set.

[0030] With the sets and parts described, the invention is completed. Since the movement created by the actuator (mechanical, electrical, hydraulic) is continuous, the movement of the cylindrical slider sets will be also continuous and follow it, the rotation of the pair guide disk and the diameters changes will be continuous. As a result, changes in the conversion rate (output to input) will be continuous.

BRIEF DESCRIPTION OF THE DRAWINGS

[0031 ] As indicated above, the parts and sets that installed and assemblies of two input shaft set 2 and output set 21 are same, but the direction curve grooves of guide disks are different (they are inversely in the direction of the curve grooves in the corresponding disks). Therefore, to avoid repeating the threads, only one shaft sets is described, for example the input shaft set is described.

[0032] And also for a better understanding of the mechanism, for the components and assemblies 3, 4, 5, 6 that they can be selected numerous, we select a certain number, for example, for each of the input and output shaft set, twenty-four numbers of main guide rods 3 and twelve sets of main movable 6 and the twenty-four numbers secondary guide rods 4 and twelve sets of secondary movable 5 are selected. [0033] For more clarity and better depicting the performance of the parts in most figures, instead of showing all of the twenty-four numbers main guide rods and twelve sets main movable, only four numbers main guide rods and two sets main movable are shown.

[0034] Fig. 1 the input shaft 2 and the output shaft 21 , as explained, here only the input shaft is described. On the input shaft 2, two grooves for parallel keys and forty-eight holes are formed so that the axis of holes are in the direction of the shaft radii and under an angle of fifteen degrees (Section B-B), twenty-four numbers of these holes(big size) for the main guide rods 3 are considered (The two-row holes are one-to-one along the axis of the shaft).

[0035] And twenty-four numbers other holes (small size) for the secondary guide rods 4 are considered (the two-row holes are one-to-one along the axis of the shaft). A pair of main guide rods 3 and a pair of secondary guide rods 4 are shown on the figure. There are also two symmetrical holes (inside a part of the shaft having a larger diameter) and created along the shaft axis (section A - A).

[0036] Fig. 2 one pair of main guide rod 3 and one pair of secondary guide rod 4 are showing on the input shaft 2.

[0037] Fig. 3 the secondary movable sets 5 is composed of:

A) Two parts 51 having holes of equal diameter (with a further tolerance) with diameter of secondary guide rod 4, and on one side of each these parts 51 is fitted a small shaft, these small shafts will be placed in the curve grooves(second kind) of the guide disks; and

B) A shaft 52 arranged between two parts 51 that fixes these two parts in such a manner that the axial distance of the two holes of two parts 51 is same with the axial distance of the two secondary guide rods 4, which will be placed on the input shaft, as shown in the figure, the two secondary guide rods 4 will be placed within the holes of the set 5, and the set 5 can linear motion along of the a pair guide rods 4 axis.

[0038] Fig. 4 the main movable sets 6 is composed of:

A) Two parts 61 having holes of equal diameter (with a further tolerance) with diameter of main guide rod 4, and on one side of each these parts 61 is fitted a small shaft, these small shafts will be placed in the curve grooves (first kind) of the guide disks;

B) Nine numbers (or more) of cover plates 63 these have hole and that are placed on the shaft 62 in the free mode, the outer surface of the part 63 in the form of a section of the environment of the circle, radius of The circle is the same size of the largest variable diameter of the input and output shaft. Inside of the cover plates is formed a special curve groove; and

C) A shaft 62 with nine numbers of cover plates 63, arranged between two parts 62 that fixes these two parts in such a manner that the axial distance of the two holes of two parts 62 is same with the axial distance of the two guide rods 3, which will be placed on the input shaft, as shown in the figure, the two guide rods 3 will be placed within the holes of the set 6, and the set 6 can have linear motion along the axis on the a pair guide rods 3.

[0039] Fig. 5 two pairs of main guide rods 3 are shown, fixated in the holes on the input shaft 2, and two main movable sets 6 are shown. [0040] Fig. 6 on the right, the arrangement of the two main movable sets 6 is shown on two pairs of main guide rods 3 and these sets 6 can be linear motion along the axes of the two main rods 3 which in fact are in line The radii of the output shaft 2 and on the left said of the figure, as shown, how to place twelve sets of main movable 6 on twelve pairs of main guide rods 3 as well as how to place twelve sets of secondary movable 5 on twelve pairs of secondary guide rods 4.

[0041 ] This is the maximum diameter of the input shaft 2. As can be seen, two adjacent sets of cover plates 63 overlap each other, The shaft 52 from set 5 is placed inside the curved grooves in the cover plats 63 from two adjacent sets 6 and duty of shaft 52 is maintaining and matching the outer arc centers of the covering parts 63 belongs to the two adjacent sets 6. (Next, the circle created from main movable sets 6 will be variable diameter of the input and output shaft).

[0042] Fig. 7 on the right of figure, moving the two main movable sets 6 on the two pairs of main guide rods 3 towards the center of input shaft 2 and on the left of the figure, as shown how to place twelve main movable sets 6 on Twelve pairs of main guide rods 3 as well as how to place Twelve sets secondary movable 5 on Twelve pairs of secondary guide rods 4 and this is minimum diameter position is created.

[0043] On the top of this figure, in the Medium diameter, the interaction between the two cover parts 63 and the shaft function 52 in maintaining the center of the arcs of the outer surface can be seen, which means that the two external arcs of the cover parts 63 from two adjacent main movable sets 6 will be matches together, and this will continue in all of the diameters.

[0044] Fig. 8 3D Map of the two guide disks 7, each guide disk has a hole in its center and the diameter of this hole is equal to the diameter of the main shaft (with more tolerance), and two holes for coupling a pair dicks together and one of them has four holes for mounting the two interface sets (10, 9). There are twenty four curve grooves on the surfaces of each disk.

[0045] The twelve curve grooves (first kind) for the main movable sets6 and the twelve curve grooves (second kind) for the secondary movable sets 5, the width of the curve grooves of the secondary movable sets 5 is less than the width of the curve grooves of the main movable sets 6. It needs to be explained that the direction of the curve grooves in the two disks on the one shaft is not a same direction, but when the assembling two guide disks on the input or output shafts, direction of curve grooves of two dicks will be the same direction.

[0046] Fig. 9 a pair of guide disks are shown, which are placed on the input shaft, and also two parts 9 which a shaft 10 is mounted on each one of them, will be installed symmetrically on the right-hand of guide disk.

[0047] Fig. 10 two guide disks 7 are placed on the input shaft 2 So that one of the guide disks 7 with two interface sets 9,10 is on the right hand of the guide rods (3 and 4) and the second guide disk on the left of the guide rods (3 and 4) and they can rotate in relative to the input shaft 2, and the two guide disks are coupled together by two small shaft 8 and one parallel key 14 is placed on the output shaft 2. [0048] Fig. 11 as shown in this figure, there is a cylindrical slider set with parts (11 , 12, and 13)and the cylindrical slider part 11 is connected by bearing 12 to retainer part 13.The part 11 has an inner hole and the diameter of the hole is equal to the diameter of the input shaft 2 (with further tolerance) and has one groove in side surface of the hole in direction of the hole axis for parallel key 14 and also has two helical and symmetrical guide grooves on the outer surface.

[0049] This cylindrical slider set 11 ,12,13 is somehow placed on the shaft 2, inner groove of the part 11 fitted to the parallel key 14 that is mounted on the shaft 2, and two shafts 10 that is mounted on two parts 9, is placed inside of two helical grooves of cylindrical slider part 1 1 , the cylindrical slider 11 has a rotational speed equal to the shaft 2 rotational speed. Cylindrical slider 11 can have a linear motion along the input shaft 2 axis.

[0050] Fig. 12 an extension of the surface of the friction belt with the main movable sets 6 is composed of:

A) Two number guide shafts 18;

B) One number free-wheel drive retaining structures 19, capable of linear motion in direction of the two shafts 18 axis; and

C) Eight number round wheels 20.

[0051 ] Fig. 13 in this figure, the position of the shafts 18 on the main body, as well as the arrangement of the retaining wheels 19 on the two shafts 18 and the contact of the eight wheels 20 with the endless flat belt 22, and one shaft set is in the maximum diameter and other shaft set is in the minimum diameter.

[0052] Fig. 14 configuration of mechanism and components includes:

A) One number main body 1 ;

B) Two numbers main shaft, one of which is the power input shaft 2 and the second power output shaft 21 ;

C) Forty- eight numbers main guide rod 3, (Twenty-four numbers for each main shaft);

D) Forty- eight numbers secondary guide rod 4, (Twenty-four numbers for each main shaft);

E) Twenty-four sets secondary movable 5 consisting of parts 51 ,52, (Twelve sets for each main shaft);

F) Twenty-four sets main movable 6 consisting of parts 61 , 62, 63, (Twelve sets for each main shaft);

G) Four numbers guide dick 7, (Two guide disks for each main shaft);

H) Four numbers shaft 8 for coupling disks (two shafts for coupling two disks);

I) Four sets of interfaces consisting of parts 9, 10, (two sets for each main shaft);

J) Two sets of cylindrical slider that consisting of parts 11 , 12, 13, (one sets for each main shaft);

K) Two numbers parallel key 14;

L) One set actuator consisting of parts 15, 16, 17;

M) One set extension of the friction surface of the endless belt with the main movable sets consisting of parts18, 19, (not shown);

N) Two numbers shaft 20, (not shown);

O) One number endless Flat Belt 22, (not shown); and

P) One set actuator, Part 15 of actuator set (15,16,17) are Connected to two parts 13 from two cylindrical slider sets 11 ,12,13 that they are placed on the input shaft 2 and on The output shaft 21 , in which case two parts 13 and a part 15 become Seamlessly(one part), by moving forward or backward of part 15 by means of a hydraulic jack or as far as possible (electrical, mechanical, etc.), both cylindrical slider sets (11 ,12,13) move forward or backward. By inserting a endless flat belt on the main movable sets 6 on the both shafts 2 and 21 , the mechanism is completed and the power transfer from the input shaft 2 to the output shaft 21 through the endless flat belt.

[0053]Fig. 15 another type of main movable set 60 is shown and is composed of:

A) two parts 64 each having a hole with a diameter equal to the diameter of the main guide rods 3 (with a further tolerance), and also a small shaft mounted on one said of each part 64, each of these small shafts placed in the curve groove of the guide disks;

B) a shaft 65 that is arranged between two parts 64 and fixes two parts 64 so that the axial distance of the two holes of two parts 64 is equal to the axial distance of the two main guide rods 3 that they are installed on the input shaft; and

C) Two parts of cover plate 66 and 67, As shown in the figure, the part 66 is (male) (section C-C) and the part 67 is empty inside (female) (section D-D). And as seen they are free on the shaft 65, The outside shape of the two parts 66, 67 is an arc of the circle. The part 66 of the main movable set 60 is placed inside the part 67 from the adjacent main movable set 60. During the move of the main movable sets 60 on the main guide rods 3, The part 66 will has slider movement whit adjacent part 67.

[0054] Fig. 16 illustrate the main movable sets 60 on the main guide rods 3 in the maximum diameter and also in the middle diameter. By using this type of main movable sets 60, the second control mechanism will be eliminated from two main shaft sets (input and output).

[0055] It means from each main shafts (input and output), twelve pairs of secondary guide rods 4, as well as twenty-four numbers holes on the each shaft and twelve sets secondary movable 5, as well as twelve numbers curve grooves (second kind) on the guide disks are eliminated (only twelve numbers curve grooves are required to control the main movable sets 60 on the each guide disks).

DESCRIPTION OF EMBODIMENTS

[0056] Because the main movable sets(6) are controlled by two non-parallel guides (the main guide rods 3 and disks curve grooves 7), and because the main guide rods 3 are in line with the radii of the shaft 2 and they are also arranged by equal degrees (thirty degrees), as well as the regularity and uniformity of the curve grooves on the guide disks 7.

[0057] If a pair guide disks 7 on the input shaft 2 do not rotate relative to the shaft 2, the main movable sets 6 will be in steady state on the main guide rods 3 and all of them have equal distance from the axis of the shaft 2 and created a specified diameter.

[0058] By rotating the pair guide disk 7 relative to the shaft 2, the main movable sets 6 changes location on the main guide rods 3 and along rods axis (in line with the radii of the input shaft), and value of this change in location on the main guide rods 3 are equal in all of the main movable sets 6 and always all of the main movable sets 6 distance from the center of the shaft 2 are the same. [0059] Meaning that by rotating the guide disk 7 relative to the shaft 2 the diameter of the input shaft 2 will be changed, as well as secondary movable sets 5 change location on the secondary guide rods 4 and along rods axis (in line with the radii of the input shaft), and value of this change location are equal in all of the secondary movable sets 5 and always all of the secondary movable sets distance from the center of the shaft 2 is the same.

[0060] The cylindrical slider set 11 , 12, 13 can have linear motion on the shaft 2 and along its axis. The bearing 12 between the cylindrical slider 1 1 and the retainer part 13 of the cylindrical slider set 1 1 , 12, 13 causes the retainer part 13 does not following the rotation movement of the cylindrical slider part 11 , and also by the parallel key 14 between the cylindrical slider part 11 and the input shaft 2, the rotational movement of cylindrical slider part 11 is the same with the rotational movement of the shaft 2.

[0061 ] As described in the figure 10 and 1 1 , one pair guide disk of each shaft sets (input and output) are coupled together by two shaft 8, so rotational movement of two guide disks will be same, shaft 10 is connected to the part 9, part 9 is connected to the guide disk 7, two shafts 10 are placed into two helical grooves on outer surface of the cylindrical slider 1 1.

[0062] When the cylindrical slider 1 1 has linear motion along the axis of the input shaft 2, parts 10, 9 and pair guide disk 7 have rotational movement relative to the cylindrical slider 11 and also input shaft 2.

[0063] By rotational movement of pair guide disk 7, all of main movable sets 6 and secondary movable sets 5, Change location on the main guide rods 3 and secondary guide rods 4, as a result, the variable diameter of the input shaft 2 will change.

[0064] As explained above, all parts and sets mounted on the input shaft 2 and the output shaft 21 are same (other than the curve grooves direction of corresponding pairs disk at the two input and output shafts are inverse to one another).

[0065] In this mechanism, when actuator 16 move part 15 (forward or backward), two cylindrical slider sets 1 1 , 12, 13 will have linear motion on the two main shafts 2 and 21 and the two pair guide dicks 7 have rotational motion relative to his main shafts 2 and 21 and change location of all main movable sets 6 on the main guide rods 3 and secondary movable sets 5 on the secondary guide rods 4, as a result, the variable diameters of shafts 2 and 21 will change.

[0066] Because the curve grooves direction of the a pair guide disk 7 that placed on the shaft 2 are inverted with curve grooves direction of the a pair guide disks 7 that placed on the shaft 21 ,so the diameters variations of the input shaft 2 and the output shaft 21 will be inverted, that means when the diameter of the one shaft increases, the diameter of the other shaft will decrease.

[0067] A flat belt 22 (made of metal or rigid metal or . ) on the assembly of variable diameter on both shafts 2 and 21 and therefore the power transfer (torque-rotation) from the input shaft 2 to the output shaft 21 is carried out through the flat belt.

[0068] Because movement of actuator 16 is continuous movement, so the movement of the part 15 and the associated two cylindrical slider sets 11 , 12, 13 will be continuous as a result, the rotation motion of the two pairs guide disk 7 will be continuous, and finally the diameters variations of the input and output shafts 2 and 21 will be continuous. And with the continuous of the diameters variations, the conversion ratios of the two input and output shafts also will be continuous.

[0069] In Table 1 , N is the rotation speed of the main shafts, D is variable diameter of main shaft. An index shows the component number. For example N2 is the rotation speed of shaft 2 and D2 is variable diameter of shaft 2.

[0070] Table 1

N2*D2 =N21 *D21 N21/N2 =D2/D21

[0071 ]The strap stiffening set shown in figure 13 increases the belt contact surface with the environmental level of the assembly of variable diameters and thus increases the efficiency of the mechanism.

[0072] By installing the a number of sensors on the mechanism and controlling the actuator through the sensors, this invention will be automatic.

[0073] Because the parts used in this invention are simple, making the invention possible with the available facilities.

[0074] This invention useable in all industries that need to be converted the rotation speed to torque, including, automotive, shipbuilding, machine tools.

[0075] While the foregoing has described what are considered to be the best mode and/or other examples, it is understood that various modifications may be made therein and that the subject matter disclosed herein may be implemented in various forms and examples, and that the teachings may be applied in numerous applications, only some of which have been described herein. It is intended by the following claims to claim any and all applications, modifications and variations that fall within the true scope of the present teachings.

[0076] Unless otherwise stated, all measurements, values, ratings, positions, magnitudes, sizes, and other specifications that are set forth in this specification, including in the claims that follow, are approximate, not exact. They are intended to have a reasonable range that is consistent with the functions to which they relate and with what is customary in the art to which they pertain.

[0077] The scope of protection is limited solely by the claims that now follow. That scope is intended and should be interpreted to be as broad as is consistent with the ordinary meaning of the language that is used in the claims when interpreted in light of this specification and the prosecution history that follows and to encompass all structural and functional equivalents. Notwithstanding, none of the claims are intended to embrace subject matter that fails to satisfy the requirement of Sections 101 , 102, or 103 of the Patent Act, nor should they be interpreted in such a way. Any unintended embracement of such subject matter is hereby disclaimed.

[0078] It will be understood that the terms and expressions used herein have the ordinary meaning as is accorded to such terms and expressions with respect to their corresponding respective areas of inquiry and study except where specific meanings have otherwise been set forth herein. Relational terms such as first and second and the like may be used solely to distinguish one entity or action from another without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "a" or "an" does not, without further constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0079] The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various implementations for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed implementations require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed implementation. Thus the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.