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Title:
METHOD OF MANUFACTURING DUST CORE
Document Type and Number:
Japanese Patent JP2011035005
Kind Code:
A
Abstract:

To provide a method of manufacturing a dust core, capable of reducing variations in filling amount of a metal magnetic powder to a molding die.

In manufacturing the dust core, first, the metal magnetic powder is mixed with a spherical silica powder (step S11). Then, the metal magnetic power is subjected to rust prevention processing (step S12), and then, a mixture of the metal magnetic powder and the spherical silica powder is mixed with a resin binder (step S13). The mixture of the metal magnetic powder, the spherical silica powder and the resin binder is dried to form a granulated body (step S14). Then, the granulated body is additionally mixed with the spherical silica powder (step S15), and further mixed with a lubricant such as zinc stearate (step S16). Then, compression molding is performed (step S17), and the resin binder is cured (step S18).


Inventors:
KIKUCHI TOSHIAKI
ANPO TOSHIYUKI
HIGURE KAZUYA
MIURA KAZUKI
Application Number:
JP2009176923A
Publication Date:
February 17, 2011
Filing Date:
July 29, 2009
Export Citation:
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Assignee:
TDK CORP
International Classes:
H01F1/24; B22F1/00; B22F1/02; B22F3/00; B22F3/02; H01F27/255; H01F41/02
Domestic Patent References:
JP2004332016A2004-11-25
JP2002083709A2002-03-22
Attorney, Agent or Firm:
Yoshiki Hasegawa
Yoshiki Kuroki
Takashi Mikami
Yasunori Ishizaka