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Title:
DATA PLATE ASSEMBLY FOR A HEAT EXCHANGER
Document Type and Number:
WIPO Patent Application WO/2023/287671
Kind Code:
A1
Abstract:
A data plate assembly for installation with a plate heat exchanger. The data plate assembly includes a monitoring device assembled with a spacer plate. The spacer plate includes inlet and/or outlet holes, and a port that extends from an outer edge of the spacer plate to one of the inlet and/or outlet holes. The port retains the monitoring device therein such that the monitoring device extends into the inlet and/or outlet holes to monitor characteristics of the process and cooling fluids flowing through the holes and the plate heat exchanger. As the performance of the plate heat exchanger degrades, the characteristics accumulated over a period of time may provide an indication that the performance of the plate heat exchanger is degrading and/or the rate in which the performance of the plate heat exchanger degrades.

Inventors:
AVENDANO CALEB (US)
AVENDANO XAVIER (US)
Application Number:
PCT/US2022/036618
Publication Date:
January 19, 2023
Filing Date:
July 11, 2022
Export Citation:
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Assignee:
DRACOOL DATAPLATE LLC (US)
International Classes:
F28F3/00; B60H1/00
Foreign References:
US9739546B22017-08-22
US8371156B22013-02-12
US5443115A1995-08-22
EP2908113A12015-08-19
US7568516B22009-08-04
US5659132A1997-08-19
Attorney, Agent or Firm:
SHUSTER, Elizabeth, A. et al. (US)
Download PDF:
Claims:
What is claimed is:

1. A spacer plate for assembly with a plate heat exchanger and a monitoring device, the spacer plate comprising: one or more inlet and/or outlet holes; a port that extends from an outer edge of the spacer plate to one of the inlet and/or outlet holes, the port configured to receive the monitoring device therein; a front outer surface opposite a rear outer surface, wherein one of the front and/or the rear outer surfaces includes a gasket track, wherein the gasket track includes a plurality of legs that intersect with a circular track positioned around the one or more inlet and/or outlet holes; and one or more seals assembled with the gasket track and the circular track.

2. The spacer plate of claim 1, wherein the one of the front and/or the rear outer surfaces that includes the gasket track also includes a second gasket track that connects two of the plurality of legs of the gasket track.

3. The spacer plate of claim 1, wherein the port is positioned perpendicular to the outer edge.

4. The spacer plate of claim 1, wherein the port forms a non-perpendicular angle to the outer edge.

5. The spacer plate of claim 1, wherein the other of front and/or rear outer surfaces includes a gasket track that is similar the gasket track on the one of the front and/or rear outer surfaces.

6. The spacer plate of claim 1, further comprising: a seal positioned around the monitoring device to seal the port with the monitoring device therein.

7. The spacer plate of claim 1, wherein the monitoring device is welded to the spacer plate.

8. The spacer plate of claim 1, wherein the port includes a port for each of the one or more inlet and/or outlet holes.

9. A spacer plate for assembly with a plate heat exchanger and a monitoring device, the spacer plate comprising: a front outer surface opposite a rear outer surface, the front and the rear outer surfaces spanning between an outer edge; an inlet hole that spans through the front and the rear outer surfaces; an outlet hole that spans through the front and the rear outer surfaces; and a port that extends from the outer edge to one of the inlet and/or outlet holes, the port configured to receive the monitoring device therein.

10. The spacer plate of claim 9, wherein one of the front and/or the rear outer surfaces includes a gasket track; and a seal assembled with the gasket track.

11. The spacer plate of claim 10, wherein the gasket track includes a plurality of legs that intersect with a first circular track positioned around the inlet hole and a second circular track positioned around the outlet hole; and one or more circular seals assembled with the first and the second circular tracks.

12. The spacer plate of claim 11, wherein the one of the front and/or the rear outer surfaces that includes the gasket track further includes a second gasket track that connects two of the plurality of legs of the gasket track.

13. The spacer plate of claim 9, wherein the port includes a port for each of the inlet and the outlet holes.

14. The spacer plate of claim 9, further comprising: a seal positioned around the monitoring device to seal the port with the monitoring device therein.

15. The spacer plate of claim 9, wherein the monitoring device is welded to the spacer plate.

16. A data plate assembly for installation with a plate heat exchanger, the data plate assembly comprising: a monitoring device; and a spacer plate, wherein the spacer plate defines one or more inlet and/or outlet holes, the spacer plate further includes a port that extends from an outer edge of the spacer plate to one of the inlet and/or outlet holes, the port configured to receive the monitoring device therein.

17. The data plate assembly of claim 16, wherein the spacer plate includes a front outer surface opposite a rear outer surface, wherein one of the front and/or the rear outer surfaces includes a gasket track sized to receive a seal; and a seal assembled with the gasket track.

18. The data plate assembly of claim 17, wherein the gasket track includes a plurality of legs connected to one another and arranged along the outer edge.

19. The data plate assembly of claim 18, wherein the one of the front and/or the rear outer surfaces that includes the gasket track further includes a second gasket track that connects two of the plurality of legs of the gasket track.

20. The data plate assembly of claim 18, further comprising: a circular track positioned around the one or more inlet and/or outlet holes, the circular track connected to one or more of the plurality of legs of the gasket track; and one or more seals assembled with the gasket track and the circular track.

Description:
DATA PLATE ASSEMBLY FOR A HEAT EXCHANGER

Cross-Reference to Related Application:

[00001] The present application claims the benefit of the filing date of U.S. Provisional Application No. 63/221,761 filed on July 14, 2021, which is incorporated herein by reference.

TECHINICAL FIELD

[00002] The present application relates generally to a data plate assembly for insertion into a heat exchanger plate pack, and more particularly to the data plate assembly configured to provide an efficiency rating of the heat exchanger plate pack during use in a heat exchanger.

BACKGROUND

[00003] A heat exchanger is a system used to transfer heat between two or more fluids, a fluid and a gas, or a gas to gas, and may be used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or the fluids may be in direct contact with one another. A plate heat exchanger is a specific type of heat exchanger that includes one or more thin, slightly separated plates that have large surface areas and small fluid flow passages for heat transfer. This heat transfer takes place through a sectional division by a series of plates. The series of plates have hollow space between them wherein the space between forms ducts in which the two fluids are allowed to flow, exchanging heat through the plates. As a result, the plates have a larger surface area, to facilitate a faster exchange of heat than other types of heat exchangers. This type of heat exchanger is often used for liquid to liquid heat exchange and sometimes used for liquid to gas heat exchange.

[00004] Often the plate heat exchanger may need repair or replaced due to the nature of use. Typically, an operator must learn to recognize and observe warning signs of a malfunctioning plate heat exchanger to determine if and when the plate heat exchanger requires maintenance or replacement. The sooner the warning signs are recognized, the better the chances are of mitigating any loss of energy efficiency. Some of the warning signs include poor performance or performing erratically or less effectively than usual for the plate heat exchanger. Poor performance can also be attributed to fouling which is an accumulation of dust, dirt, or debris within the plate heat exchanger. Poor performance can also be attributed to scaling which is a buildup of mineral or other deposits on the plates. Poor performance can also be attributed to an error in the plating, an obstruction impeding or clogging the flow of liquid or gas, and/or a faulty installation of the plates. All of these attributes that contribute to poor performance are not actually visible to the operator while the plate heat exchanger is in use but instead display themselves as poor overall performance of the plate heat exchanger.

[00005] Another warning sign that the plate heat exchanger is in need of repair or replacement is a leak or deposits of liquid outside the plate heat exchanger. Yet another warning sign that indicates the repair or replacement of the plates within the plate heat exchanger is needed if the liquids inside the plate heat exchanger start to mix together which indicates the plates are leaking within the plate heat exchanger unit. Other warning signs include temperature differentials such as temperature drops or temperature spikes and/or pressure differentials for the plate heat exchanger. The temperature and/or pressure drops are also indicators of leaks, clogging, fouling, and/or reduced flow rates within the plate heat exchanger.

[00006] For all of these warning signs, the operator must notice the warning sign and then take action to diagnose the actual problem and fix the plate heat exchanger which typically includes repair or replacement of the plates within the plate heat exchanger. The repair of the damaged plates typically requires a long amount of time which is time that the plate heat exchanger is not operational without the damaged plates. Replacement of the damaged plates with a new plate also requires a long amount of time since these plates are custom to the plate heat exchanger in which they are installed. While the damaged plate is either being repaired or replaced, the plate heat exchanger is non-operational during this time.

[00007] Therefore, further contributions in this area of technology are needed to improve monitoring the performance of the plate heat exchanger and diagnosing the poor performance of the plate heat exchanger. Therefore, there remains a significant need for the apparatuses, methods and systems disclosed herein.

SUMMARY

[00008] One embodiment is a unique system, method, and apparatus that includes a data plate assembly for assembly with a plate heat exchanger. The data plate assembly measures and monitors characteristics of process and cooling fluids flowing through the data plate assembly and the plate heat exchanger. The characteristics of the process and cooling fluids may be measured directly by the data plate assembly or derived from other characteristics of the process and cooling fluids that pass through the data plate assembly and the plate heat exchanger. As the performance of the plate heat exchanger degrades, the characteristics accumulated over a period of time may provide an indication that the performance of the plate heat exchanger is degrading and/or the rate in which the performance of the plate heat exchanger degrades. The data plate assembly is a preventative mechanism to determine if there is a performance change within the plate heat exchanger and alerts the operator that the plate heat exchanger needs repair. The data plate assembly measures: temperatures of a process fluid and/or a cooling fluid; flow rates of the process fluid and/or cooling fluid as these fluids travel through one or more inlet and outlet holes of the plate heat exchanger; cross-contamination of the process fluid with the cooling fluid or the cooling fluid with the process fluid; temperature differentials such as temperature drops or temperature spikes; and/or pressure differentials of the process fluid and/or cooling fluid as these fluids travel through the inlet and outlet holes of the plate heat exchanger.

[00009] This summary is provided to introduce a selection of concepts that are further described below in the illustrative embodiments. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter. Further embodiments, forms, objects, features, advantages, aspects, and benefits shall become apparent from the following description and drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

[00010] The concepts described herein are illustrative by way of example and not by way of limitation in the accompanying figures. For simplicity and clarity of illustration, elements illustrated in the figures are not necessarily drawn to scale. Where considered appropriate, references labels have been repeated among the figures to indicate corresponding or analogous elements.

[00011] Fig. 1 is a top view of a first embodiment of a data plate assembly for a plate heat exchanger of the present disclosure;

[00012] Fig. 2 is a cross-sectional view of the data plate assembly of Fig. 1 of the present disclosure;

[00013] Fig. 3 is a side view of a sensor of the data plate assembly of Fig. 1;

[00014] Fig. 4 is a top view of a second embodiment of a data plate assembly for a plate heat exchanger;

[00015] Fig. 5 is a cross-sectional view of the data plate assembly of Fig. 4 of the present disclosure;

[00016] Fig. 6 is a side view of a sensor of the data plate assembly of Fig. 4; and

[00017] Fig. 7 is a top view of a third embodiment of a data plate assembly for a plate heat exchanger;

[00018] Fig. 8 is a top perspective view of the data plate assembly of Fig. 7 in a partially assembled configuration with an exemplary plate heat exchanger;

[00019] Fig. 9 is a rear perspective view of the data plate assembly of Fig. 7 in a partially assembled configuration with the exemplary plate heat exchanger;

[00020] Fig. 10 is a side view of the data plate assembly of Fig. 7 in a partially assembled configuration with the exemplary plate heat exchanger; and

[00021] Fig. 11 is a front perspective view of the data plate assembly of Fig. 7 in a fully assembled configuration with the exemplary plate heat exchanger. DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS [00022] For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, any alterations and further modifications in the illustrated embodiments, and any further applications of the principles of the invention as illustrated therein as would normally occur to one skilled in the art to which the invention relates are contemplated herein.

[00023] Turning now to the present application with reference to Figs. 1-3, is a first embodiment of a data plate assembly 10 for use with a plate heat exchanger. The data plate assembly 10 includes a spacer plate 20 and one or more of a monitoring device 22 assembled with the spacer plate 20. The spacer plate 20 is configured similarly to a plurality of plates in the plate heat exchanger in which it is assembled with, however the spacer plate 20 includes a plurality of ports 24 wherein each of the ports 24 is configured to receive and retain one of the monitoring devices 22 as described in more detail below.

[00024] The spacer plate 20 includes a front outer surface and a rear outer surface which correspond to outer surfaces 30. In one embodiment, the front and the rear outer surfaces being the outer surfaces 30 are the same. In another embodiment, the front outer surface is different from the rear outer surface. The outer surfaces 30 may be smooth, corrugated, or have some other profile. In the illustrated embodiment, the spacer plate 20 includes outer surfaces 30 that are smooth. In one embodiment, the front and the rear outer surfaces 30 each includes a gasket track 32 configured to retain an O-ring or other type of gasket or seal therein. The gasket track 32 includes a plurality of legs 34 that extend along the four sides of the spacer plate 20 wherein the legs 34 intersect with a circular track 36 around each of inlet and outlet holes 40 and 42 of the spacer plate 20. In the illustrated embodiment, the gasket track 32 also includes a secondary gasket track 38 however in other embodiments the secondary gasket track 38 may not be included. The secondary gasket track 38 intersects two of the legs 34. The gasket track 32 with the gasket therein directs the hot medium as it flows through the plate heat exchanger in which the data plate assembly 10 is assembled. In another embodiment, only one of the front and the rear outer surfaces 30 includes the gasket track 32. [00025] The spacer plate 20 includes two inlet holes 40 and two outlet holes 42 wherein one of the holes 40 or 42 is positioned at each of the comers of the spacer plate 20 to allow hot and cold fluids to pass through the holes 40 and 42 and any alternating channels 110 of the plate heat exchanger 100. In other embodiments, the inlet holes 40 can function as outlet holes and the outlet holes 42 can function as inlet holes and any combination as desired. The flow of hot process fluids and cold cooling fluids through alternating channels 110 in the plate heat exchanger 100 enables a plurality of plates 102 and the data plate assembly 10 to be in contact on one side with the hot fluid and the other side with the cold fluid.

[00026] The spacer plate 20 includes a port 24 that extends from an outer edge 46 of the spacer plate 20 to one of the inlet and outlet holes 40 and 42. In the illustrated embodiment, the port 24 forms an acute angle A with the outer edge 46. In other embodiments, the spacer plate 20 includes one of the ports 24 that extends from the outer edge 46 to each of the inlet and outlet holes 40 and 42. The port 24 is sized to receive the monitoring device 22 therein. In one form, the monitoring device 22 is inserted into the port 24 and then welded to the spacer plate 20 to prevent fluid leaks through the port 24. In other forms, the port 24 with the monitoring device 22 therein is sealed such as with a gasket, O-ring, or other sealing means.

[00027] In one embodiment, the spacer plate 20 is made of aluminum or another material however the area of the spacer plate 20 that surrounds the holes 40 and 42 and/or the ports 24 is made of a different material that is resistant to the fluid that travels through the holes 40 and 42. In this embodiment, the fluid is restricted to traveling only through the holes 40 and 42 and does not contact the remaining portions, including the outer surfaces 30, of the spacer plate 20.

[00028] One embodiment of the monitoring device 22 is illustrated in Fig. 3. In this form, the monitoring device 22 includes at least one sensor 26 positioned within a thermowell 50 that is a cylindrical fitting used to protect the sensor 26 from the pressure, flow-induced forces, and chemical effects of the process or service fluid that travels through the holes 40 and 42. The thermowell 50 is typically made from metal but can be made from other materials. The sensor 26 and thermowell 50 have lengths sufficient to extend from the outer edge 46 of the spacer plate 20 through the corresponding port 24 and into the holes 40 or 42. The process and cooling fluids passing through the holes 40 and 42 transfer heat to the monitoring device 22 and in particular to the thermowell 50, which in turn transfers heat to the sensor 26. [00029] The sensor 26 can include a single sensor or a plurality of sensors. The sensor 26 can include a temperature sensor, pressure sensor, flow sensor, positive displacement flow sensor, mass flow sensor, velocity flow sensor, and other types of sensors that will be apparent to those skilled in the relevant art(s) without departing from the spirit and scope of the disclosure. [00030] Four of the monitoring devices 22 are shown assembled with the spacer plate 20, but in other embodiments there may be fewer or more of the monitoring devices 22. The monitoring devices 22 measure and monitor characteristics of the process and cooling fluids flowing through the holes 40 and 42. The characteristics of the process and cooling fluids may be measured directly by the monitoring devices 22 or derived from other characteristics of the process and cooling fluids that pass through the holes 40 and 42. As the performance of the plate heat exchanger 100 and the plurality of plates 102 therein degrades, the characteristics accumulated over a period of time by the monitoring devices 22 may provide an indication that the performance of the plate heat exchanger 100 and the plurality of plates 102 is degrading and/or the rate in which the performance of the plate heat exchanger 100 degrades.

[00031] For example, the temperature of the process fluid or the cooling fluid as it passes the holes 40 and/or 42 may be indicative of the performance of the plate heat exchanger 100 and the plurality of plates 102. Other characteristics of the process fluid and/or the cooling fluid that may be monitored by the monitoring devices 22 include flow rates of the process fluid and/or cooling fluid, temperature differentials such as temperature drops or temperature spikes, pressure differentials of the process fluid and/or cooling fluid as these fluids travel through the holes 40 and 42, and/or any other type of characteristic that may be an identifiable parameter that will be apparent to those skilled in the relevant art(s) without departing from the spirit and scope of the disclosure. Other characteristics of the process fluid and/or the cooling fluid that may be monitored by the monitoring devices 22 include cross-contamination of the process fluid with the cooling fluid or the cooling fluid with the process fluid. Other characteristics of the process fluid and/or the cooling fluid that may be monitored by the monitoring devices 22 include flow measurement (e.g., volumetric, mass, or velocity), media operating conditions (pressure, temperature, external vibration levels, and other conditions), properties of the media (acidity, corrosiveness, Reynold’s number, viscosity, electrical conductivity, magnetic properties, etc.), amount of pressure loss that is tolerable, and/or flow rate range (the minimum and maximum values over which a measurement is needed). [00032] Turning now to Figs. 4-6, a second embodiment of a data plate assembly 300 for use with a plate heat exchanger 100 is illustrated. The data plate assembly 300 is similar to the data plate assembly 10.

[00033] The data plate assembly 300 includes a spacer plate 200 and one or more of a monitoring device 22 assembled with the spacer plate 200. The spacer plate 200 is configured similarly to the spacer plate 20, however the spacer plate 200 includes a plurality of ports 224 that are substantially perpendicular to an outer edge 246 of the spacer plate 200. Each of the ports 224 extends from an outer edge 246 of the spacer plate 200 to one of inlet and outlet holes 240 and 242. In the illustrated embodiment, the port 224 is substantially perpendicular to the outer edge 46. The port 224, similar to port 24, is sized to receive the monitoring device 22 therein. In one form, the monitoring device 22 is inserted into the port 224 and then welded to the spacer plate 200 to prevent fluid leaks through the port 224. In other forms, the port 224 with the monitoring device 22 therein is sealed such as with a gasket, O-ring, or other sealing means. [00034] Turning now to Figs. 7-11, a third embodiment of a data plate assembly 500 for use with the plate heat exchanger 100 is illustrated. The data plate assembly 500 is similar to the data plate assembly 10 unless noted otherwise. The data plate assembly 500 includes a spacer plate 400 and one or more of a monitoring device 22 assembled with the spacer plate 400. The spacer plate 400 is configured similarly to the spacer plate 20. The spacer plate 400 includes a plurality of ports 424 that form an acute angle A with an outer edge 446 of the spacer plate 400. Each of the ports 424 extends from the outer edge 446 of the spacer plate 400 to one of inlet and outlet holes 440 and 442. The ports 424 are sized to receive the monitoring device 22 therein.

In the illustrated form, the monitoring device 22 is inserted into each of the ports 424 and then welded to the spacer plate 400 to prevent fluid leaks through the ports 424. In other forms, the port 424 with the monitoring device 22 therein is sealed such as with a gasket, O-ring, or other sealing means.

[00035] The spacer plate 400 includes outer surfaces 430 that are smooth. In one embodiment, each of the outer surfaces 430, i.e., the front and rear outer surfaces, includes a gasket track 432 configured to retain an O-ring or other type of gasket or seal therein. In one form, the gasket track 432 is a milled gasket groove. The spacer plate 400 has a thickness sufficient to accommodate a thermos weld to mount and seal the monitoring device 22 in the ports 424. In another embodiment, only one of the outer surfaces, i.e., one of the front and rear outer surfaces, includes the gasket track 432.

[00036] The plate heat exchanger 100 is one illustrative example of a plate heat exchanger and one of ordinary skill in the art would appreciate that other types of plate heat exchangers can be used with the data plate assemblies 10, 300, and 500. The plate heat exchanger 100 includes a plurality of plates 102 that have outer surfaces 104 that are corrugated. In other embodiments, the outer surfaces 104 are flat or have a different profile.

[00037] In the illustrated embodiment in Figs. 8-11, the data plate assembly 500 is positioned between two of the plurality of plates 102 wherein the plurality of plates 102 and the data plate assembly 500 are stacked together. One of ordinary skill in the art would appreciate that the data plate assemblies 10 or 300 could be assembled with the plate heat exchanger 100. In other forms, the data plate assembly 500 is positioned as an outer plate of the plurality of plates 102. The plate heat exchanger 100 includes a plurality of spaces 110 between the plurality of plates 102 and the data plate assembly 500 wherein one of the spaces 110 is between two of the plates 102 and/or the data plate assembly 500. The plurality of spaces 110 functions as channels between the data plate assembly 500 and the plurality of plates 102 for fluid flow as indicated by the arrow 106 in an upward direction. It should be appreciated that fluid flow between other of the plurality of plates 102 may be in a downward direction. The channels 110 and corrugations on the outer surfaces 104 create high turbulence and high wall shear stress, both of which lead to a high heat transfer coefficient and a high fouling resistance. Fluids travel as indicated by the arrow 106 (upward) and downward within the heat exchanger 100 such that the two streams flow counter currently. The hot fluid flows down one plate while the cold fluid flows up the other plate as indicated by arrow 106.

[00038] The plurality of plates 102 and the data plate assembly 500 slide on a pair of carry bars 111 and are pressed together such as between a pair of outer frames 112. The pair of outer frames 112 can include a movable frame and a fixed frame or cover. The pair of outer frames 112 can be attached to the plurality of plates 102 and/or the data plate assembly 500 with one or more bolts and/or tie bars or rods 114. Each of the plurality of plates 102 includes a gasket 120 placed on one side or face of the plate 102 wherein the gasket 120 directs the flow of the fluids and to seal the channels 110 between the plurality of plates 102. The gaskets 120 are placed along grooves 122 at the outer edges of the plates 102 on one side of the plate 102. The gaskets 120 are also placed around inlet holes 140 and outlet holes 142 of the plurality of plates 102.

The gaskets 120 ensure that the cold fluid and the hot fluid do not mix.

[00039] Each of the plurality of plates 102 includes two inlet holes 140 and two outlet holes 142 wherein one of the holes 140 or 142 are positioned at each of the comers of the plates 102 to allow hot and cold fluids through the alternating channels 110. The flow of hot and cold fluids through the alternating channels 110 in the plate heat exchanger 100 enables the plurality of plates 102 and the data plate assembly 500 to be in contact on one side with the hot fluid and the other side with the cold fluid.

[00040] The number of the plurality of plates 102 can vary from 3 to several hundred.

The size of the plurality of plates 102 can vary from a few square centimeters to 3 or 4 square meters. The plates 102 are commonly made of steel, aluminum alloy, titanium, nickel, graphite, or other metal materials. The plurality of plates 102 are arranged in a cold-hot-cold-hot fluid flow pattern to maximize the thermal mixing between each fluid. One fluid 160 enters an upper inlet 162 of the outer frame 112 and successively flows down every even-numbered plate, while the other fluid 170 enters through the bottom lower inlet 172 and is pumped up every odd- numbered plate.

[00041] The data plate assembly 500 is operatively connected to a controller 200 structured to perform certain operations to control the monitoring devices 22. In certain embodiments, the controller 200 forms a portion of a processing subsystem including one or more computing devices having memory, processing, and communication hardware. The controller 200 may be a single device or a distributed device, and the functions of the controller 200 may be performed by hardware or by instructions encoded on computer readable medium. The controller 200 may be included within, partially included within, or completely separated from other controllers (not shown) associated with the plate heat exchanger 100 and/or the data plate assembly 500. The controller 200 is in communication with the monitoring device 22 of the data plate assembly 500, including through direct communication, communication over a datalink, and/or through communication with other controllers or portions of the processing subsystem that provide sensor and/or other information to the controller 200.

[00042] In certain embodiments, the controller 200 is described as functionally executing certain operations. The descriptions herein including the controller operations emphasizes the structural independence of the controller, and illustrates one grouping of operations and responsibilities of the controller. Other groupings that execute similar overall operations are understood within the scope of the present application. Aspects of the controller may be implemented in hardware and/or by a computer executing instructions stored in non-transient memory on one or more computer readable media, and the controller may be distributed across various hardware or computer based components.

[00043] Example and non-limiting controller implementation elements include sensors providing any value determined herein, sensors providing any value that is a precursor to a value determined herein, datalink and/or network hardware including communication chips, oscillating crystals, communication links, cables, twisted pair wiring, coaxial wiring, shielded wiring, transmitters, receivers, and/or transceivers, logic circuits, hard-wired logic circuits, reconfigurable logic circuits in a particular non-transient state configured according to the module specification, any actuator including at least an electrical, hydraulic, or pneumatic actuator, a solenoid, an op-amp, analog control elements (springs, filters, integrators, adders, dividers, gain elements), and/or digital control elements.

[00044] The listing herein of specific implementation elements is not limiting, and any implementation element for any controller described herein that would be understood by one of skill in the art is contemplated herein. The controllers herein, once the operations are described, are capable of numerous hardware and/or computer based implementations, many of the specific implementations of which involve mechanical steps for one of skill in the art having the benefit of the disclosures herein and the understanding of the operations of the controllers provided by the present disclosure.

[00045] In one embodiment, the controller 200 may communicate with the monitoring device 22 to obtain the fluid data generated from the monitoring of the characteristics of the process fluid and/or the cooling fluid flowing through the plate heat exchanger 100 and the data plate assembly 500. The controller 200 may then analyze the fluid data to generate different types of analytics for the plate heat exchanger 100. The controller 200 may then communicate the analytics of the plate heat exchanger 100 to a second monitoring device (not illustrated) that is operated by a user so that the user may monitor the performance of the plate heat exchanger 100 via the analytics provided to the user via the controller 200.

[00046] One of skill in the art, having the benefit of the disclosures herein, will recognize that the controllers, control systems and control methods disclosed herein are structured to perform operations that improve various technologies and provide improvements in various technological fields. Certain operations described herein include operations to interpret one or more parameters. Interpreting, as utilized herein, includes receiving values by any method known in the art, including at least receiving values from a datalink or network communication, receiving an electronic signal (e.g. a voltage, frequency, current, or PWM signal) indicative of the value, receiving a software parameter indicative of the value, reading the value from a memory location on a non-transient computer readable storage medium, receiving the value as a run-time parameter by any means known in the art, and/or by receiving a value by which the interpreted parameter can be calculated, and/or by referencing a default value that is interpreted to be the parameter value.

[00047] As is evident from the figures and text presented above, a variety of aspects of the present disclosure are contemplated. A first aspect of the present disclosure includes a spacer plate for assembly with a plate heat exchanger and a monitoring device, the spacer plate comprising: one or more inlet and/or outlet holes; a port that extends from an outer edge of the spacer plate to one of the inlet and/or outlet holes, the port configured to receive the monitoring device therein; a front outer surface opposite a rear outer surface, wherein one of the front and/or the rear outer surfaces includes a gasket track, wherein the gasket track includes a plurality of legs that intersect with a circular track positioned around the one or more inlet and/or outlet holes; and one or more seals assembled with the gasket track and the circular track.

[00048] In one embodiment of the first aspect, the one of the front and/or the rear outer surfaces that includes the gasket track also includes a second gasket track that connects two of the plurality of legs of the gasket track.

[00049] In a second embodiment of the first aspect, the port is positioned perpendicular to the outer edge.

[00050] In a third embodiment of the first aspect, the port forms a non-perpendicular angle to the outer edge.

[00051] In a fourth embodiment of the first aspect, the other of front and/or rear outer surfaces includes a gasket track that is similar the gasket track on the one of the front and/or rear outer surfaces.

[00052] In a fifth embodiment of the first aspect, further comprising: a seal positioned around the monitoring device to seal the port with the monitoring device therein. [00053] In a sixth embodiment of the first aspect, the monitoring device is welded to the spacer plate.

[00054] In a seventh embodiment of the first aspect, the port includes a port for each of the one or more inlet and/or outlet holes.

[00055] A second aspect of the present disclosure includes a spacer plate for assembly with a plate heat exchanger and a monitoring device, the spacer plate comprising: a front outer surface opposite a rear outer surface, the front and the rear outer surfaces spanning between an outer edge; an inlet hole that spans through the front and the rear outer surfaces; an outlet hole that spans through the front and the rear outer surfaces; and a port that extends from the outer edge to one of the inlet and/or outlet holes, the port configured to receive the monitoring device therein.

[00056] In one embodiment of the second aspect, one of the front and/or the rear outer surfaces includes a gasket track; and a seal assembled with the gasket track.

[00057] In a second embodiment of the second aspect, the gasket track includes a plurality of legs that intersect with a first circular track positioned around the inlet hole and a second circular track positioned around the outlet hole; and one or more circular seals assembled with the first and the second circular tracks.

[00058] In a third embodiment of the second aspect, the one of the front and/or the rear outer surfaces that includes the gasket track further includes a second gasket track that connects two of the plurality of legs of the gasket track.

[00059] In a fourth embodiment of the second aspect, the port includes a port for each of the inlet and the outlet holes.

[00060] In a fifth embodiment of the second aspect, further comprising: a seal positioned around the monitoring device to seal the port with the monitoring device therein.

[00061] In a sixth embodiment of the second aspect, the monitoring device is welded to the spacer plate.

[00062] A third aspect of the present disclosure includes a data plate assembly for installation with a plate heat exchanger, the data plate assembly comprising: a monitoring device; and a spacer plate, wherein the spacer plate defines one or more inlet and/or outlet holes, the spacer plate further includes a port that extends from an outer edge of the spacer plate to one of the inlet and/or outlet holes, the port configured to receive the monitoring device therein. [00063] In one embodiment of the third aspect, the spacer plate includes a front outer surface opposite a rear outer surface, wherein one of the front and/or the rear outer surfaces includes a gasket track sized to receive a seal; and a seal assembled with the gasket track.

[00064] In one embodiment of the third aspect, the gasket track includes a plurality of legs connected to one another and arranged along the outer edge.

[00065] In a second embodiment of the third aspect, the one of the front and/or the rear outer surfaces that includes the gasket track further includes a second gasket track that connects two of the plurality of legs of the gasket track.

[00066] In a third embodiment of the third aspect, further comprising: a circular track positioned around the one or more inlet and/or outlet holes, the circular track connected to one or more of the plurality of legs of the gasket track; and one or more seals assembled with the gasket track and the circular track.

[00067] In the above description, certain relative terms may be used such as “up,” “down,” “upper,” “lower,” “horizontal,” “vertical,” “left,” “right,” “proximal,” “distal,” and the like.

These terms are used, where applicable, to provide some clarity of description when dealing with relative relationships. But, these terms are not intended to imply absolute relationships, positions, and/or orientations. For example, with respect to an object, an “upper” surface can become a “lower” surface simply by turning the object over. Nevertheless, it is still the same object. [00068] Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. Appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment. Similarly, the use of the term “implementation” means an implementation having a particular feature, structure, or characteristic described in connection with one or more embodiments of the present disclosure, however, absent an express correlation to indicate otherwise, an implementation may be associated with one or more embodiments.

[00069] The described features, structures, advantages, and/or characteristics of the subject matter of the present disclosure may be combined in any suitable manner in one or more embodiments and/or implementations. In the following description, numerous specific details are provided to impart a thorough understanding of embodiments of the subject matter of the present disclosure. One skilled in the relevant art will recognize that the subject matter of the present disclosure may be practiced without one or more of the specific features, details, components, materials, and/or methods of a particular embodiment or implementation. In some instances, the benefit of simplicity may provide operational and economic benefits and exclusion of certain elements described herein is contemplated as within the scope of the invention herein by the inventors to achieve such benefits. In other instances, additional features and advantages may be recognized in certain embodiments and/or implementations that may not be present in all embodiments or implementations. Further, in some instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the subject matter of the present disclosure. The features and advantages of the subject matter of the present disclosure will become more fully apparent from the following description and appended claims, or may be learned by the practice of the subject matter as set forth hereinafter.

[00070] The present subject matter may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.