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Title:
ECOLOGICAL RELEASE OF ELEMENTS AND DEGRADATION OF ORGANICS USING HETEROTROPHIC MICROORGANISMS OUT OF MULTIPLE CARRIER MATERIALS
Document Type and Number:
WIPO Patent Application WO/2022/049239
Kind Code:
A1
Abstract:
The present invention relates to a process of releasing metallics, metalloids and/or non-metallics and/or degradating organics by bioleaching out of a carrier material, such as minerals, rocks, wastes, soil, and sediments. Furthermore, the present invention relates to a leached formulation, obtainable form said process, and to the use of said leached formulation as a biofertilizer or biostimulant or biopestizide.

Inventors:
STYRIAKOVA DARINA (SK)
Application Number:
PCT/EP2021/074353
Publication Date:
March 10, 2022
Filing Date:
September 03, 2021
Export Citation:
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Assignee:
STYRIAKOVA DARINA (SK)
International Classes:
C22B3/18; C05D9/02; C05F11/08; C05F17/20; C05F17/986; C12N1/00
Domestic Patent References:
WO2009124355A12009-10-15
Foreign References:
RU2603934C12016-12-10
US5244493A1993-09-14
US20200131096A12020-04-30
US6395061B12002-05-28
US20160194734A12016-07-07
US4401638A1983-08-30
US4405588A1983-09-20
RU2603934C12016-12-10
US5244493A1993-09-14
US20200131096A12020-04-30
Other References:
STYRIAKOVA I ET AL: "Dissolution of iron from quartz sands by basin bioleaching under static in-situ conditions", HYDROMETALLURGY, ELSEVIER SCIENTIFIC PUBLISHING CY. AMSTERDAM, NL, vol. 104, no. 3-4, 1 October 2010 (2010-10-01), pages 443 - 447, XP027274511, ISSN: 0304-386X, [retrieved on 20100617]
MATLAKOWSKA R. ET AL: "The culturable bacteria isolated from organic-rich black shale potentially useful in biometallurgical procedures", JOURNAL OF APPLIED MICROBIOLOGY, vol. 107, no. 3, 30 September 2009 (2009-09-30), GB, pages 858 - 866, XP055775529, ISSN: 1364-5072, DOI: 10.1111/j.1365-2672.2009.04261.x
SAJJAD WASIM ET AL: "Bioleaching of copper- and zinc-bearing ore using consortia of indigenous iron-oxidizing bacteria", EXTREMOPHILES, SPRINGER JAPAN, TOKYO, vol. 22, no. 6, 19 July 2018 (2018-07-19), pages 851 - 863, XP036608700, ISSN: 1431-0651, [retrieved on 20180719], DOI: 10.1007/S00792-018-1042-7
JAE-CHUN LEE ET AL: "Bio-processing of solid wastes and secondary resources for metal extraction A review", WASTE MANAGEMENT, ELSEVIER, NEW YORK, NY, US, vol. 32, no. 1, 9 August 2011 (2011-08-09), pages 3 - 18, XP028101048, ISSN: 0956-053X, [retrieved on 20110822], DOI: 10.1016/J.WASMAN.2011.08.010
I. STYRIAKOVA ET AL.: "HYDROMETALLURGY", vol. 104, 1 October 2010, ELSEVIER SCIENTIFIC PUBLISHING, article "Dissolution of iron from quartz sands by basin bioleaching under static in-situ conditions", pages: 443 - 447
R. MATLAKOWSKA ET AL.: "The culturable bacteria isolated from organic-rich black shale potentially useful in biometallurgical procedures", JOURNAL OF APPLIED MICROBIOLOGY, vol. 107, 30 September 2009 (2009-09-30), pages 858 - 866, XP055775529, DOI: 10.1111/j.1365-2672.2009.04261.x
Attorney, Agent or Firm:
GILLE HRABAL PARTNERSCHAFTSGESELLSCHAFT MBB PATENTANWÄLTE (DE)
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Claims:
Claims

1. A process of releasing metallics, metalloids and/or non-metallics and/or degradating organics out of a carrier material, characterized by the following process steps: a. multiplication of natural consortia of heterotrophic bacteria; b. inoculating the carrier material with the consortia provided in step a; and c. bioleaching the metallic, metalloid, non-metallic and organic components out of the carrier material.

2. The process according to claim 1 , characterized in that the carrier material is selected from the group consisting of minerals, rocks, wastes, soil, and sediments.

3. The process according to claim 1 or 2, characterized in that the solution used for leach- ing is a mixture of Lactobacillus, Leuconostoc, Lactococcus, Bacillus, Clostridium, Bifidobacterium, Streptococcus, Acetobacter, Pseudomonas, Enterobacter, Oenococ- cus, Pediococcus, Enterococcus, Citrobacter, Acinetobacter, Azotobacter or Arthro- bacter, whereby one genus of them predominates in an amount of at least 103 CFU/g in solid sample (CFU - colony forming unit), preferably one genus of them predomi- nates in an amount of at least 104 CFU/g in solid sample (CFU = colony forming unit). . The process according to claim 3, characterized in that the genus Lactobacillus, Leuconostoc, Lactococcus, Bacillus, Clostridium, Bifidobacterium, Streptococcus, Acetobacter, Pseudomonas, Enterobacter, Oenococcus, Pediococcus, Enterococcus, Citrobacter, Acinetobacter, Azothobacter or Arthrobacter used in the leaching step orig- inates from natural places with the manifestation of weathering processes of minerals and organic source, such as grass, leaves, wood, and compost, and obtaining biogenic silicate elements. . The process according to anyone of claims 1 to 4, characterized in that leaching is carried out at a temperature of at least 5 °C, preferably of at least 10 °C, more preferably at least 12 °C, more preferably at least 14 °C, more preferably at least 16 °C, more preferably at least 18 °C, more preferably at least 20 °C. . The process according to anyone of claims 1 to 5, characterized in that the leaching is carried out in non-sterile conditions ex-situ or in-situ. . The process according to claim 6, characterized in that the process is carried out under industrial conditions in unsterile basins and heaps. The process according to anyone of claims 1 to 7, characterized in that the leaching is carried out under weathering or non-weathering conditions, such as a closed hall. The process according to claim 8, characterized in that the teaching is carried out under weathering or non-weathering conditions white organic acids-metabolites, such as ace- tic acid, butyric acid, pyruvic acid, lactic acid, formic acid, acetoacetic acid, succinic acid, valeric acid, fumaric acid, malic acid, glycolic acid, citric acid, oxalic acid, formic acid and/or propionic acid, are secreted due to fermentation of an organic source. The process according to anyone of claims 1 to 9, characterized in that the volume of the inoculation solution used for teaching with the microorganisms is at least 0.01 % of the volume of the carrier material. The process according to anyone of claims 1 to 10, characterized in that solution used for teaching has a pH value of between 3.5 and 9.5. The process according to anyone of claims 1 to 11 , characterized in that the solution used for leaching comprises organic components if they are not present in the leached material, wherein the organic components are selected from the group consisting of molasses, sugar, glucose, sucrose, dextrose, fucose, galactose, fructose, mannitol, maltose, glycerol, cellulose, compost, sewage sludge and digestate. The process according to anyone of claims 1 to 12, characterized in that the solution used for leaching comprises a chelate, selected from the group consisting of ethylene diamine disuccinic acid (EDDS), tri-sodium salt of (S.S)-ethylene diamine disuccinic acid (Na3EDDS), ethylene diamine tetraacetic acid (EDTA), calcium disodium EDTA, diammonium EDTA ((NH4)2EDTA), dipotassium EDTA (K2-EDTA), disodium EDTA (Na2-EDTA), triethanolamine salt of EDTA (TEA-EDTA), tripotassium EDTA, trisodium EDTA, trisodium EDTA, tetrasodium EDTA, diethylene triaminepentaacetic acid (DTPA), N-(hydroxyethyl)-ethylene diaminetetraacetic acid (HEDTA), L-glutamic acid- N,N-diacetic acid (GLDA), nitrilotriacetic acid (NTA), methyl glycinediacetic acid (MGDA), hydroxy ethyliminodiacetic acid (HEIDA), iminodisuccinic acid (IDS), eth- ylenediamine-N,N'-diglutaric acid (EDDG), ethylenediamine-N,N'-dimalonic acid (EDDM), 3-hydroxy-2,2-iminodisuccinic acid, (HIDS), pyridine-2,6-dicarboxylic acid (PDA), nitrilotrimethylenephosphonic acid (NTMP), glucoheptonate, diethylenetriamine penta(methylene phosphonic acid) (DTPMP), hydroxyethylidenediphosphonic acid (HEDP), and nitrilotrimethylenephosphonic acid (NTMP). A leached formulation, obtainable form the process according to anyone of claims 1 to 13. Use of the leached formulation according to claim 14 as a biofertilizer or biostimulants or biopesticide.

Description:
Ecological release of elements and degradation of organics using heterotrophic micro* organisms out of multiple carrier materials

Description

The present invention relates to a process of releasing metallics, metalloids and/or non-metal- lics and/or degradating organics out of a carrier material, such as minerals, rocks, wastes, soil, and sediments. Furthermore, the present invention relates to a leached formulation, obtainable form said process, and to the use of said leached formulation as a fertilizer.

Discussion of prior art

WO 2009/124355 A describes a process of leaching a metal value from a metal laden solid, the process including the steps of: contacting the metal laden solid with a leach solution com- prising an organic bio-acid to provide a metal value containing leachate; recovering the leach- ate for further processing to remove the metal value; wherein at least the major proportion of the organic bio-acid in the leach solution is malic acid.

US 6,395,061 describes a process for leaching an ore that contains nickel and magnesium comprising the steps of mixing a microorganism that is capable of producing an organic acid, a nutrient, and an ore that contains nickel and magnesium, and allowing the mixture to sit for a period of time sufficient to form an organic acid; and then contacting an ore that contains nickel and magnesium with the organic acid formed for a period of time to dissolve the nickel and form a salt solution containing a nickel salt and a magnesium salt. In this process, mainly Aspergilus niger is used and the main metabolite is citric acid. During the process of bioleach- ing, the process known form this prior art uses aeration which is disadvantageous. Moreover, the process requires a continually spraying of the heap which is once again of a disadvantage.

US 2016/0194734 A discloses a process for the recovery of metal comprising copper and/or a precious metal from a metal containing material, including the steps of leaching the metal con- taining material with an alkaline lixiviant and an amino acid or derivative thereof in order to produce a metal containing leachate; and extracting the metal from the leachate. Thereby, the process uses microorganisms which produce amino acids, such as glycine for teaching of Au and Cu from sulfidic raw materials and wastes. The process is combined with an additional chemical leaching by adding H 2 O2 in an alkaline environment.

US 4,401 ,638 relates to a process of purifying silica sand. The process known from said prior art comprises the following steps of grinding sandstone to obtain sand particles; washing and desliming said particles to remove a major portion of clay-type binder contained in said sand- stone; atrition-scrubbing said deslimed sand particles to release further amounts of said binder from said particles; further washing and desliming said sand thereby essentially removing said further amounts of said binder; drying and heating said sand; treating said hot sand particles with a solution of sulfuric acid to convert at least one of impurities selected from the group consisting of iron oxides, ferro-silicates and ferro-aluminous compounds into water soluble compounds; attrition-scrubbing the resulting hot suspension of said acid treated sand particles to release strongly adhering stains of said impurities from said particles; washing said suspen- sion with cold water and desliming; conditioning said suspension with collectors and frother; floating and removing at least one of remaining ferrosilicates and iron oxides in a first flotation step conducted at a pH ranging from 1.5 to 7; and floating and removing remaining alumino- silicates in a second flotation step using a faty amine collector in the presence of at least one activator selected from the group consisting of sulfuric acid and hydrofluoric acid. As can be derived from the afore-mentioned process description, the process is based on a difficult tech- nology with many operation conditions and with many processes of sands purification. That said, it is a difficult chemical and physical process of sands purification without bioleaching.

US 4,405 588 describes a process of removing iron impurities from ores comprising grinding the ore, washing and desliming the ground ore to remove the major part of the clay-type binder, attrition-scrubbing the deslimed particles to release further amounts of binder therefrom, wash- ing and desliming to remove said binder, drying and heating the ore particles, treating the hot particles with a chemical agent suitable to convert the iron impurities into water soluble iron compounds, attrition-scrubbing the hot suspension of chemically treated particles to release the stains of iron impurities thereby forming a hot suspension of the chemically treated particles in said treating agent, and washing with cold water and desliming to recover the purified ore particles. Once again, this process involves physically-chemical processes of Fe removal and requires the use of H 2 SO4 and high temperatures of from 15 to 200 °C.

On the website of www.energy.soton.ac.uk, a process of leaching mainly by moulds is de- scribed, wherein the main metabolite is oxalic acid. However, it is ascertained that synthetic oxalic acid beter removes Fe than bioleaching. There are no active microorganisms used in this process.

RU 2 603 934 C1 describes a process of removing iron purities from quartzite-sand by bioleaching using heterotrophic microorganisms and in particular a specific association (biocomplex) of saccharomyces microorganisms (65%), bacterium (12,5%), oidium (6,5%) and other (1%). That said, the use of yeast (65 %) predominates over bacteria (13 %). US 5,244,493 relates to a process for the recovery of precious metal values, such as gold and silver, from refractory carbonaceous, or carbonaceous-sulfidic ore material. According to this process, the ore material is inoculated using a specific microbial consortium and then incubated to deactivate the carbonaceous component of the material to prevent binding of the precious metal values to the carbonaceous component. The precious metal is then recovered by conventional leaching such as cyanidation. In this process, no step of bioleaching is carried out.

The scientific article I. Styriakova et al., “Dissolution of iron from quartz sands by basin bioleaching under static in-situ conditions”, HYDROMETALLURGY, ELSEVIER SCIENTIFIC PUBLISHING CY. AMSTERDAM, NL., vol. 104, no. 3-4, 1 October 2010, pp. 443-447 (2010), evaluates the improvement of the quality of quartz glass using a biological basin treatment process (bioleaching) for the dissolution of iron from the quartz by using a mixture of bacteriaof the same genus (Bacillus cereus and Bacillus megaterium). In this article, pure strains of Bacillus cereus and Bacillus megaterium are used.

The scientific article R. Matlakowska et al., “The culturable bacteria isolated from organic-rich black shale potentially useful in biometallurgical procedures”, JOURNAL OF APPLIED MI- CROBIOLOGY, vol. 107, no. 3, 30 September 2009, pp. 858-866 (2009) describes the metal (copper) recovery from copper hearing black shale by bioleaching and the potential use in biotechnological procedures. According to this article, the bioleaching is carried out by using single isolates (strains) of authochthonous bacteria. That said, in this study, only single isolates (strains) of autochth nonous bacteria were used for bioleaching - in details eight bacterial strains, which were isolated from black shale ore. Phylogenetic analysis based on 16S rRNA gene homology showed that five strains belonged to the y-Proteobacteria (Pseudomonas, Aci- netobacter), one to the Firmicutes (Bacillus) and two to the Actinobacteria (Microbacterium).

US 2020/0131096 A1 describes a process of manufacturing a biofertilizing composition con- taining a microorganism consortium comprising lactic acid fermenting microbes, bacteria be- longing to the Bacilli class, and yeast.

Objective technical problem of the present invention

Starting from this prior art reference, it is the objective of the present invention to provide a process for releasing metallics, metalloids and/or non-metallics and/or degradating organics out of a suitable carrier material, whereby the disadvantages of the prior art as mentioned above are abolished. In particular, it is the objective of the present invention to provide a process of releasing me- tallics, metalloids and/or non-metallics and/or degradating organics out of a carrier material which avoids the need of aeration during the process.

Moreover, it is the objective of the present invention to provide a process for releasing metal- lics, metalloids and/or non-metallics and/or degradating organics out of a carrier material which is more efficient than processes known from the prior art.

Furthermore, it is the objective of the present invention to provide a process of releasing me- tallics, metalloids and/or non-metallics and/or degradating organics out of a carrier material which is less complex and complicated to carry our as compared with the known processes.

Finally, it is the objective of the present invention to provide a process of releasing metallics, metalloids and/or non-metallics and/or degradating organics out of a carrier material in which microorganisms can be used under non-sterile conditions.

Solution of the objective problem

These objectives are now achieved by a process of releasing metallics, metalloids and/or non- metallics and/or degradating organics out of a carrier material. The process according to the present invention is characterized by the following process steps: a. multiplication of natural consortia of heterotrophic bacteria; b. inoculating the carrier material with the consortia provided in step a; and c. bioleaching the metallic, metalloid, non-metallic and organic components out of the car- rier material.

According to the present invention and in very contrast to the prior art, the present invention uses a bioleaching process of a carrier material to release metallics, metalloids and/or non- metallics and/or decompose organics in which a mixture of different natural microorganisms (consortia), in particular a mixture of heterotrophic autochthonous microorganisms and hetero- trophic allochthonous microorganisms, is used. Preferably, the mixture of heterotrophic au- tochthonous microorganisms and heterotrophic allochthonous microorganisms does not con- tain saccharomyces microorganisms. Moreover, it is a further requirement of the claimed pro- cess that the microorganisms result from natural spots of minerals weathering which also sup- ports the possibility to carry out the claimed process under non-sterile conditions. These par- ticular kinds of action allow to carry out said process also under non-sterile conditions. Allochthonous bacteria consist of a mixture of bacteria that have been sorted and verified by laboratory experiments in bioleaching efficiency applications. Autochthonous bacteria in non- sterile conditions will always be present (in water, rock, and raw material) and are adapted to a certain physicochemical environment (pH value, temperature, O2, mineral components etc.) where bioleaching takes place (deposit, heap, or rock environment). The specific medium for heterotrophic bacteria stimulates the multiplication of heterotrophic autochthonous bacteria to- gether with the added resp. inoculated active allochthonous bacteria, thereby increasing the bioleaching effect confirmed by experiment no. 3 according to the present invention and shown below. Medium-stimulated single allochthonous bacteria are less effective than promoting them with inoculation of an active mixture of fungal-resistant autochthonous bacteria.

In the context of the present invention, bioleaching stands for an extraction of metallics, met- alloids and/or non-metallics and/or degradating organics out of a carrier material from a carrier material through the use of living organisms. This is much more ecological than the traditional heap leaching using cyanide or inorganic acids, such as HF, HCI, and H 2 SO4..

In the context of the present invention, heterotrophic autochthonous microorganisms are a group of microorganisms, such moulds and bacteria, that are native species of that particular region, whereas heterotrophic allochthonous microorganisms refer to sediments or metal- lic/metalloids rich mud originating from a place other than where they are uses in this process according to the present invention. Both sorts of microorganisms use organic carbon as food (heterotrophic).

The carrier material to be treated with the process according to the present invention can be any suitable material which should be exempted from metallics, metalloids and/or non-metal- lics and/or in which organics should be decomposed.

In a first aspect of the present invention, the carrier material may be selected from the group consisting of minerals, rocks, wastes, soil, and sediments.

For example, the carrier material to be treated in the process according to the present invention may be an industrial mineral selected from the group consisting of silicates, oxides, hydroxides and carbonates, such as silica sand, quartz sand and gravel, quartz, quartzite, kaolin, zeolite, bentonite, smectite, montmorillonite, nontronite, sepiolite, feldspar, fluorspar, mica, limestone, dolomite, magnesite, diatomite, talc, barite, spodumene, gypsum, allanite, coltan,, fluorite, bo- rates, hormite, graphite, vermiculite, wollastonite, apatite, dunnite, sillimanite, kyanite, andalu- site, phosphate minerals, potash, pumice, perlite, clays, coal, bauxite, calcium carbonate, chlo- rite minerals and rare earth elements; or Minerals containing critical raw materials such as beryllium, bismuth, caesium, gallium, germanium, indium, lithium, magnesium, manganese, niobium, platinum group metals, rhenium, rubidium, scandium, strontium, tantalum, tellurium, tin, titanium, tungsten, uranium, vanadium, zirconium and basic metals as nickel, zinc, copper, gold, and silver.

Furthermore, the carrier material to be treated may be a rock selected from the group consist- ing of granite, rhyolite, pegmatite, serpentinite, monazite, basalt, laterite, phosphorous rock and shales, gneiss, kimberlites, gold, and silver disseminated in quartz or silicate rocks and iron minerals, nepheline, and syenite.

Moreover, the carrier material may be a waste selected from the group consisting wastes from industrial mining and processing, such as iron, copper, zinc, nickel, silver, gold, lead, chro- mium, cadmium, arsenic, mercury, manganese, vanadium, phosphate, molybdenum, lithium, beryllium, uranium, tungsten, titanium, tin, cobalt, bismuth, platinum group, REE (rare earth elements), leukophylite tailings and waste rocks, red mud, asbestos waste, selenium waste from glass production, used industrial minerals and metallurgical waste, such as used foundry sand or metallurgical dust and sludge, water and sewage treatment sludge, fly ash, digestate, liquid manure, electronic and communal waste containing valuable or toxic elements, such as heavy metals, metalloids, or organic contaminants.

Finally, the carrier material may be a soil or sediment selected from the group consisting of soil and sediments contaminated with toxic elements, such as heavy metals, metalloids, or organic contaminants.

The present invention ca be used to release metallics, metalloids and/or non-metallics and/or decompose organics in all the afore-mentioned carrier materials.

As already mentioned above, the mixture to be used in the process according to the present invention is a consortium of microorganisms of heterotrophic autochthonous microorganisms or/and heterotrophic allochthonous microorganisms from natural spots of minerals weathering, whereby saccharomyces microorganisms are excluded.

In a further preferred embodiment of the present invention, the mixture to be used in the claimed process is a mixture (consortia) of microorganisms of heterotrophic autochthonous microorganisms or/and heterotrophic allochthonous microorganisms of different genera ex- cluding yeast.

In a further preferred embodiment of the present invention, the mixture to be used in the claimed process is a mixture (consortia) of microorganisms of heterotrophic autochthonous microorganisms or/and heterotrophic allochthonous microorganisms of different genera. In particular, the use of a mixture of Bacillus cereus and Bacillus megaterium is excluded from the present invention.

That said, the present invention allochthonous bacteria contain only 100% bacteria and au- tochthonous bacteria are stimulated by the addition of media, where yeast can occur, but only in concentrations below 10%, because the addition of allochthonous bacteria suppresses the growth of autochthonous yeasts and fungi.

Minimal one confirmed and isolated heterotrophic microbial kinds in the claimed process have to belong to the genus Lactobacillus, Leuconostoc, Lactococcus, Bacillus, Clostridium, Bifidobacterium, Streptococcus, Acetobacter, Pseudomonas, Enterobacter, Oenococcus, Pediococcus, Enterococcus, Citrobacter, Acinetobacter, Azotobacter or Arthrobacter, whereby one genus of them predominates in an amount of at least 10 3 CFU/g in solid sample (CFU = colony forming unit), preferably one genus of them predominates in an amount of at least 10 4 CFU/g in solid sample (CFU = colony forming unit).

In a further preferred embodiment of the present invention, the mixture (consortia) to be used in the claimed process has to comprise at least two different genera of heterotrophic microbial kinds which have to belong to the genus Lactobacillus, Leuconostoc, Lactococcus, Bacillus, Clostridium, Bifidobacterium, Streptococcus, Acetobacter, Pseudomonas, Enterobacter, Oenococcus, Pediococcus, Enterococcus, Citrobacter, Acinetobacter, Azotobacter or Arthrobacter.

By using the afore-mentioned consortia of microorganisms in the bioleaching process, the ef- ficiency of the processes known from the prior art can be improved as also shown in the ex- amples of the present invention.

In a further preferred embodiment of the present invention, the isolated heterotrophic microbial kinds in the claimed process must belong to the genus Lactobacillus, Bacillus, Pseudomonas, or Enterobacter, whereby one genus of them predominates in an amount of at least 10 3 CFU/g in solid sample (CFU = colony forming unit), preferably one genus of them predominates in an amount of at least 10 4 CFU/g in solid sample (CFU = colony forming unit).

The more active microorganisms used in the present invention and in particular the mixture of heterotrophic bacteria with minimal kind belonging to the genus Lactobacillus, Leuconostoc, Lactococcus, Bacillus, Clostridium, Bifidobacterium, Streptococcus, Acetobacter, Pseudomo- nas, Enterobacter, Oenococcus, Pediococcus, Enterococcus, Citrobacter, Acinetobacter, Azo- tobacter or Arthrobacter used in the bioteaching step may originate from natural places with the manifestation of weathering processes of minerals and organic source, such as grass, leaves, wood, and compost, and obtaining biogenic silicate elements.

The process according to the present invention can be carried out at any suitable temperature which can be adjusted by the person skilled in the art. However, it is in particular preferred that the bioleaching step is carried out at a temperature of at least 5 °C, preferably of at least 10 °C, preferably at least 12 °C, more preferably at least 14 °C, more preferably at least 16 °C, more preferably at least 18 °C, more preferably at least 20 °C.

One advantage of the process according to the present invention consists in the fact that the bioleaching can be carried out under non-sterile microbiological conditions (no sterilisation processes, such as heating, disinfections etc. is necessary). This means further that the pro- cess according to the present invention can be carried out under industrial conditions, for ex- ample in unsterile basins and heaps. Under these conditions, the presence of usual environ- mental conditions, such as rain and dirt from the surroundings, is not excluded.

For sure, it is also possible to carry out the process under sterile laboratory conditions.

Moreover, it is possible to carry out the process ex-situ or in-situ. Ex-situ conditions represent the conditions of extracting the raw material and placing it in place of the conditions created suitable for bioteaching (e.g., heap, basin, tank). In in-situ or on-site processes, suitable con- ditions are created to percolate the medium and active bacteria at the site of occurrence of the raw material / waste / sample.

It is possible to carry out the process according to the present invention under weathering conditions in the open air so that it is not necessary to provide specific facilities for carrying out the step of bioleaching. For sure, it is also possible to carry out the bioleaching under non- weathering conditions, such as a closed hall.

In general, it is possible to carry out the process according to the present invention in a basin, a pool, a tank, a reactor, a pile, a heap, a washing dam, or other “in-situ” operation.

In one preferred embodiment of the process according to the present invention, the bioleaching is carried out under weathering or non-weathering conditions white organic acids-metabolites are secreted due to fermentation of an organic source. Respective organic acids-metabolites are organic acids such as acetic acid, butyric acid, pyruvic acid, lactic acid, formic acid, aceto- acetic acid, succinic acid, valeric acid, fumaric acid, malic acid, glycolic acid, citric acid, oxalic acid, formic acid and/or propionic acid.

During the process of the present invention, the microorganisms are propagated and multipli- cated on a sample which will be treated by bioleaching in a medium or nutrition to the required volume at a concentration of preferably at least 10 4 CFU/g, more preferably at least 10 5 CFU/g, more preferably at least 10 10 CFU/g, for the first inoculation of a larger sample of the carrier material.

After the propagation of the microorganisms, the solid sample with solution is usually used to inoculate the carrier material or microorganisms that are released from the sample by vigorous stirring into the medium, this solution being used to inoculate the carrier material.

The volume of the inoculation solution used for bioleaching with the microorganisms is in gen- eral at least 0.01% of the volume of the carrier material.

The solution used for bioleaching has a pH value which in general does not fall below 3.5 during the whole bioteaching step and usually the pH value of the solution used for bioleaching is between 3.5 and 9.5. This pH of the solution used for the bioleaching process is a further distinguishing feature as compared with the known processes.

In case the leached material does not comprise organic components, the solution used for the bioleaching is added by such organic components.

The organic components which are either present in the leached material or added to the so- lution used for bioteaching are selected from the group consisting of molasses, sugar, glucose, dextrose, fucose, galactose, fructose, mannitol, maltose, glycerol, cellulose, compost, sewage sludge and digestate.

Moreover, it is in particular preferred in case the solution used for bioleaching comprises a chelate.

The chelate is preferably selected from the group consisting of ethylene diamine disuccinic acid (EDDS), tri-sodium salt of (S.S)-ethylene diamine disuccinic acid (Na3EDDS), ethylene diamine tetraacetic acid (EDTA), calcium disodium EDTA, diammonium EDTA ((NH4)2EDTA), dipotassium EDTA (K2-EDTA), disodium EDTA (Na2-EDTA), triethanolamine salt of EDTA (TEA-EDTA), tripotassium EDTA, trisodium EDTA, trisodium EDTA, tetrasodium EDTA, di- ethylene triaminepentaacetic acid (DTPA), N-(hydroxyethyl)-ethyiene diaminetet-raacetic acid (HEDTA), L-glutamic acid-N,N-diacetic acid (GLDA), nitrilotriacetic acid (NTA), methyl glycinediacetic acid (MGDA), hydroxy ethyliminodiacetic acid (HEI-DA), iminodisuccinic acid (IDS), ethylenediamine-N,N'-diglutaric acid (EDDG), ethylenediamine-N,N'-dimalonic acid (EDDM), 3-hydroxy-2,2-iminodisuccinic acid, (HIDS), pyridine-2,6-dicarboxylic acid (PDA), ni- trilotrimethylenephosphonic acid (NTMP), glucoheptonate, diethylenetriamine penta(meth- ylene phosphonic acid) (DTPMP), hydroxyethylidenediphosphonic acid (HEDP), and nitrilotri- methylenephosphonic acid (NTMP).

Furthermore, the solution used for bioleaching may comprise nitrogen, potassium, calcium, sulphur, magnesium, chlorine, and phosphorous as biogenic elements. In particular, the solution used for bioleaching comprise nitrogen, potassium, and phosphorous as biogenic elements.

In case the solution used for bioleaching comprises nitrogen and phosphorous, these components as biogenic elements can be present in the form of fertilizers or chemical compounds.

In case the solution used for bioleaching comprises nitrogen, the amount of nitrogen is preferably from 150 to 600 mg/l, more preferably from 200 to 500 mg/l, more preferably from 300 to 400 mg/l, based on the concentration of all components in the solution.

In case the solution used for bioleaching comprises phosphorous, the amount of phosphorous is preferably from 10 to 50 mg/l, more preferably from 15 to 40 mg/l, more preferably from 20 to 30 mg/l, based on the concentration of all components in the solution.

In case the solution used for bioleaching comprises potassium, the amount of potassium is preferably from 100 to 500 mg/l, more preferably from 150 to 350 mg/l, more preferably from 200 to 250 mg/l, based on the concentration of all components in the solution.

The solution used for bioleaching may comprise NaCI. In case NaCI is used in the solution for bioleaching, the amount of NaCI is at most 0,05 g/l, preferably at most 0,5 g/l, more preferably at most 0,7 g/l .

Moreover, the present invention relates to a leached formulation, obtainable form the above- mentioned process and its use as a biofertilizer, biostimulant or biopesticide.

The present invention is illustrated by the following examples:

Example 1:

300 tons of silica sand product MAPI of Termit d.d., Drtija 51, 1251 Moravce/Slovenia was used.

The process according to the present invention was carried out in 3 basins excavated in sand, covered by clay layer and additional folia to secure impermeability. The basins have been filled with 300 tons of the silica sand product MAPI first. 300 m 3 of water from nearby creek used in sand processing was added. In parallel, a consortium of allochthonous bacteria were multipli- cated up to an amount of 0,01% related to the raw material to be treated. The active mixture of isolated heterotrophic bacteria were belonging to the genus Lactobacillus, Leuconostoc, Lactococcus, Bacillus, Clostridium, Bifidobacterium, Streptococcus, Acetobacter, Enterobac- ter, Oenococcus, Pediococcus, Enterococcus, Citrobacter and Pseudomonas. They were identified by means of the Becton-Dickinson microbiology system (Becton Dickinson, Cock- eysville, USA).

After 4 days of bioleaching, the bacteria were inoculated in the basins. As next step all nutrition components for the bacteria were added (with a total amount of 7,2 t). The nutrition compo- nents were as follows:

Outside temperature along the whole procedure was in average 17 °C (the highest 30 °C, the lowest 6 °C). pH value decreased from 7 to 4 afterlO days of bioleaching. The production of gases with bubble formation proved evidence of the fermentation of organic source and suita- ble bioleaching. As the water supply was available only during weekends (due to running pro- cessing in the plant), the leachate was pumped out and replaced by new water and nutrition after 14 days. The process was conducted under weathering and non-sterile conditions for 1 month. The iron concentration in the leachate after the first exchange of media was 350 mg/l and on 150 mg/l after the second removal of leachate. All iron oxides originally covering every quartz grain (responsible for the brown colour of the sand) were dissolved during the bioleach- ing process decreasing the Fe 2 O 3 content from 0,13 wt % to 0,06 wt % (53,8% removal). For separating the remaining black resistant magnetic minerals, a combination with magnetic sep- aration was used which decreased the iron content bellow 0,03% (300 ppm), fulfilling the re- quest of the interested end-customer (a flint glass producer).

Example 2:

To compare the effectivity of the mixed bacteria consortia, a smaller test was conducted at the same conditions at Termit d.d., on 100 tons of MAPI by only one genus - Bacillus spp. - obtained by heating the sample at 80 °C for 15 minutes. Under the same conditions fewer effective results in Fe 2 O 3 removal from 0,13 wt % to 0,10 wt % (23% removal), and the brown colour was removed only partially.

Comparison of example 1 with the prior art I. Styriakova et al., “Dissolution of iron from quartz sands by basin bioleaching under static in-situ conditions”, HYDROMETALLURGY, ELSE- VIER SCIENTIFIC PUBLISHING CY. AMSTERDAM, NL., vol. 104, no. 3-4, 1 October 2010, pp. 443-447 (2010):

In the process of the prior art, 49.5% of Fe 2 O 3 was removed in the bioleaching process only with the Bacillus spp. In very contrast to this, example 1 shows a removal of 53 % Fe 2 O 3 with the mixture autochthonous and allochthonous heterotrophic bacteria and, thus, a superior ef- ficiency.

Example 3:

The experiment of the effectiveness of autochthonous, allochthonous and a mixture of symbi- osis of autochthonous and allochthonous bacteria was verified on three types of sand (Q1 , Q2, Q3) from three localities (Sajdikove Humence, Slovakia; Moravce, Slovenia; and Petrijevci, Croatia) with iron content and the presence of autochthonous bacteria.

In the first case of testing autochthonous bacteria in parallel samples without the addition of active allochthonous bacteria and only by stimulating iron removal by adding medium during 1 month bioleaching, Fe reduction was achieved at Q1 - 20%, at Q2 - 28%, at Q3 - 27%. In the second case, autochthonous bacteria was suppressed by sterilizing the sample and water to prepare the medium in parallel tests by: a) 5% H 2 O 2 b) 3% NaCIO and c) 30 minutes heating to 80 °C. The 0,01% allochthonous mixture heterotrophic bacteria was inoculated in the concentration 10 8 CFJ / ml. Fe removal increased after 1 month of bioleaching in various cases of tests a) Q1 - 32%, Q2 - 45%, Q3 - 42%, b) Q1 - 28%, Q2 - 39%, Q3 - 32%, c) Q1 - 36%, Q2 - 49%, Q3 - 46%.

In the third case of bioleaching without sterilization of sample and water for media preparation, the stimulating effect of using media for autochthonous and inoculated active allochthonous bacteria in parallel samples was achieved with the highest Fe removal efficiency Q1 - 53%, Q2 - 54%, Q3 - 52%.

Comparative examples with regard to the prior art:

To compare the present invention with US 6,395,061 , a test on laterite ore with mixed autoch- thonous and allochthonous bacteria was carried out, wherein 45 % extraction of Ni was achieved after 1 month bioleaching. In addition, we compared the bioleaching of iron oxides by Aspergillus niger which resulted in removal of 47,7% of the total iron in the quartz sand. The iron content decreased from 0.315% Fe 2 O 3 to 0.164% Fe 2 O 3 in the bioleached quartz sand by this fungi. In very contrast to this, 53 % efficiency was achieved by the process according to the present invention.

In prior art reference RU 2 603 934 C1 no data on efficiency is provided. To compare the present invention with this prior art, an experiment on silica sand from Sajdikove Humence (Slovakia) with mixed culture of Bacillus spp. and Saccharomyces spp. was carried out, whereby Fe 2 O 3 decreased by 38 % (from 0,317 % to 0,196 %) after 1 month bioleaching (in RU 2603934 C1 ). In example 3 (third case QI), an efficiency of 53 % was achieved.

According to R. Matlakowska et al., “The culturable bacteria isolated from organic-rich black shale potentially useful in biometallurgical procedures”, JOURNAL OF APPLIED MICROBIOL- OGY, vol. 107, no. 3, 30 September 2009, pp. 858-866 (2009), the bioleaching is carried out by using single isolates (strains) of autochthonous bacteria (LM1 - LM8). The concentrations of copper and arsenic in liquid solution during 42 days of growth of bacterial isolates on mineral medium supplemented with black shale were in range 0,7 to 2 mg/l of Cu and 0,25 to 1 ,25 mg/l of As after 9 days and 0,75 to 2,45 mg/l of Cu and 2,5 to 4,2 mg/l of As after 42 days. In very contrast to this, experiments according to the present invention with mixture of autochthonous and allochthonous bacteria in the frame of RIS CuRE project on copper tailings from Serbia (bor mine) achieved a much higher efficiency in Cu concentration in leachate (1369 mg/l) and 1 ,5 mg/l of As already after 9 day of bioleaching. Moreover, high concentrations of Fe (2829 mg/l) and other elements Zn (9.6 mg/l), Sr (9.9 mg/l), Zr (5.2 mg/l), Mo (3.1 mg/l) and Hg (11.6 mg/l) were measured in the leachates after 9 days of bioleaching.