Login| Sign Up| Help| Contact|

Patent Searching and Data


Title:
ELECTRIC PUMP
Document Type and Number:
WIPO Patent Application WO/2018/185719
Kind Code:
A1
Abstract:
Described is an electric pump (1) for moving a liquid comprising a casing formed by a central portion (2), by a rear cover (3) and by a front cover (4), having an inlet and an outlet for the liquid; the central portion (2) has a first and a second compartment (10, 11), which are separate from each other, with the second compartment (11) in fluid communication with the inside of the front cover; the pump comprises an impeller (6) and an electric motor (5), for operating the impeller, comprising a stator (7) housed in the first compartment (10), a rotor (8), coaxial with the stator (7), housed in the second compartment (11) and an electronic card (9) for supplying the stator (7) at least partly housed in the rear cover (3); the central portion (2) comprises a plurality of walls (12, 13, 18) delimiting a plurality of gaps (14) in fluid communication with the second compartment (11) and with the inside of the front cover (4) in such a way that the liquid also circulates in the gaps (14); the walls (12, 13, 18) are at least partly facing the stator in such a way that the liquid circulating in the corresponding gap removes heat from the stator.

Inventors:
DE FILIPPIS PIETRO (IT)
Application Number:
PCT/IB2018/052398
Publication Date:
October 11, 2018
Filing Date:
April 06, 2018
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
SPAL AUTOMOTIVE SRL (IT)
International Classes:
F04D13/06; F04D29/58
Domestic Patent References:
WO2012024778A12012-03-01
WO2016033667A12016-03-10
Foreign References:
US20090022610A12009-01-22
US20030124002A12003-07-03
Attorney, Agent or Firm:
PUGGIOLI, Tommaso (IT)
Download PDF:
Claims:
CLAIMS

1 . An electric pump for moving a liquid, comprising a case comprising a central portion (2) having a first and a second compartment (10, 1 1 ) which are separate from each other;

a front cover (3) and a rear cover (4), equipped with an inlet and an outlet for the liquid, joined to the central portion (2), the second compartment

(1 1 ) being in fluid communication with the inside of the front cover (4), the pump comprising

an electric motor (5) comprising a stator (7) having a plurality of poles (7a) housed in the first compartment (10), a rotor (8), coaxial with the stator (7), housed in the second compartment (1 1 ), an electronic card (9) for supplying the stator (7) at least partly housed in the rear cover (3); the pump comprising

an impeller (6) associated with the rotor (8), rotated by the latter and housed at least partly in the front cover (4), the pump being characterised in that the central portion (2) comprises a plurality di walls (12, 13, 16, 17, 18, 19, 20) delimiting a plurality of gaps (14, 22) in fluid communication with the second compartment (1 1 ) and with the inside of the front cover (4) in such a way that the liquid also circulates in the gaps (14, 22), the walls (12, 13, 16, 17, 18, 19, 20) being at least partly facing the stator in such a way that the liquid circulating in the corresponding gap removes heat from the stator.

2. The pump according to claim 1 , wherein the central portion (2) comprises a first annular wall (12), which delimits externally part of the casing, and a second annular wall (13) delimiting with the first annular wall

(12) an annular gap (14) surrounding at least partly the stator (7) and in fluid communication with the second compartment (1 1 ) and with the inside of the front cover (4).

3. The pump according to claim 1 or 2, wherein the central portion (2) comprises at least one seat (15) for at least one pole (7) of the stator, the seat (15) being delimited by a first side wall (16), by a second side wall (17), by a third side wall (18), by a fourth side wall (19) and by a bottom wall (20), the seat (15) defining at least partly the first compartment (10).

4. The pump according to any one of the preceding claims, wherein the central portion (2) comprises a plurality of seats (15) each for a corresponding pole (7a) of the stator (7), each seat (15) being delimited by a respective first side wall (16), by a second side wall (17), by a third side wall (18), by a fourth side wall (19) and by a bottom wall (20), the plurality of seats (15) defining at least partly the first compartment (10).

5. The pump according to claim 4, wherein the third side walls (18) of the seats (15) delimit at least partly the second compartment (1 1 ), the third side walls (18) being positioned in the air gap of the electric motor (5).

6. The pump according to any one of claims 3 to 5 wherein the first side wall (16) of a first seat (15) and the second side wall (17) of a second seat (15) adjacent to the first seat (15) delimit a gap (22) in fluid communication with the second compartment (1 1 ).

7. The pump according to any one of claims 3 to 6 wherein the central portion (2) comprises a first annular wall (12), which delimits externally part of the casing, the fourth side wall (19) defining with the first annular wall (12) a gap (14) surrounding at least partly the stator (7) and in fluid communication with the second compartment (1 1 ) and with the inside of the front cover (4).

8. The pump according to claim 7, wherein the gap (14) delimited by the first annular wall (12) and the fourth side wall (19) is at least partly annular.

9. The pump according to any one of the preceding claims, wherein the central portion (2) comprises a bottom wall (21 ) of the second compartment (1 1 ), the electronic card (9) being abutted against the bottom wall (21 ) of the second compartment (1 1 ) on the side opposite the rotor (8).

10. The pump according to any one of the preceding claims, comprising a thermally conductive filler material (24) interposed between the electronic card (9) and the central portion (2), the filler material (24) being in particular interposed between the electronic card (9) and a bottom wall (21 ) of the second compartment (1 1 ) against which the electronic card (9) abuts.

1 1 . The pump according to any one of the preceding claims, comprising a second thermally conductive filler material interposed between the stator

(7) and the central portion (2).

12. The pump according to any one of the preceding claims, wherein the central portion (2) has a plurality of gaps interposed between the poles (7a) of the stator (7).

13. The pump according to any one of the preceding claims, wherein the central portion (2) is made of plastic material by moulding.

14. The pump according to any one of the preceding claims, wherein the central portion (2) is made of plastic material comprising polyphenylene sulphide PPS with filler material.

15. The pump according to claim 13, wherein the plastic material comprises polyphenylene sulphide PPS with graphite filler.

16. The pump according to claim 13, wherein the plastic material comprises polyphenylene sulphide PPS with ceramic filler.

17. The pump according to any one of the preceding claims, wherein the central portion (2) is made of plastic material having an average thermal conductivity in the order of 10 W/(m-°K).

18. The pump according to any one of the preceding claims, wherein the electronic card (9), and especially the relative electronic components, is brought into contact, by means of suitable electrically insulating materials, with the cover rear (3), for example made of aluminium or an aluminium alloy, in such a way as to exchange heat with it.

Description:
DESCRIPTION

ELECTRIC PUMP

Technical field

This invention relates to an electric pump and in particular an electric pump for moving liquid for example in the systems for cooling the engine or heating the passenger compartment in the vehicles in general.

Background art

Numerous solutions for electric pumps are known in the prior art comprising, schematically, an electric motor, an impeller connected to the rotor of the motor for moving the liquid, a cover of the impeller equipped with conduits for inlet and outlet of the liquid and a rear cover, positioned on the opposite side of the impeller relative to the motor, in which, in many applications, the control electronics of the motor are housed.

Of particular interest for this application are the so-called "wet rotor" electric pumps in which the rotor is confined in a space in which the liquid moved by the impeller also passes; examples of these pumps are described, for example, in patent documents US6663362 and US7819640. In these solutions, the liquid inside the motor also removes part of the heat generated from the stator during operation; however, the performance, in terms of cooling of the pump, is not satisfactory given the high operating temperatures.

More specifically, the prior art solutions do not guarantee an efficient cooling of the stator windings and the control electronics of the motor which, especially for particularly high powers, reach equally relatively high temperatures.

Aim of the invention

In this context, the main purpose of this invention is to provide an electric pump which overcomes the above-mentioned drawbacks. One aim of this invention is to provide an electric pump wherein the stator windings and the control electronics are effectively cooled.

Another aim of this invention to provide an electric pump which is compact and easy to assemble.

These aims are fully achieved by an electric pump having the features resulting from claim 1 , and/or by the combination of one or more of the claims appended to this application.

In accordance with a first aspect, this invention relates to an electric pump for moving a liquid intended in particular to automobile applications.

The pump comprises a casing formed by a rear cover, a front cover joined to a central portion, having a first and a second compartment which are separate from each other.

The front cover comprises an inlet and an outlet for the liquid moved by the pump.

The pump comprises an electric motor comprising a stator having a plurality of poles housed in the first compartment, a rotor, coaxial with the stator, housed in the second compartment and an electronic card for supplying the motor at least partly housed in the rear cover.

The second compartment is in fluid communication with the inside of the front cover, so is also filled with the liquid moved by the pump. The pump is a so-called wet rotor pump since the rotor moves in the second flooded compartment.

The pump comprises an impeller associated with the rotor, rotated by the latter and housed at least partly in the front cover.

According to one embodiment, the impeller is moulded as one with the rotor, preferably made of plastic material.

According to one aspect of this invention, the central portion of the pump is shaped in such a way as to have a plurality of gaps for the passage of the liquid moved by the pump in such a way that it can also remove at least part of the heat generated by the motor during its operation. According to an embodiment, the central portion of the casing comprises a plurality of walls delimiting a plurality of gaps in fluid communication with the second compartment and/or with the inside of the front cover.

The walls are at least partly facing the stator and/or the relative poles in such a way that the liquid circulating in the corresponding gap removes heat from the stator.

According to one aspect of this invention, the pump comprises a first annular wall, which externally delimits part of the casing, and a second annular wall delimiting with the first annular wall an annular gap surrounding at least partly the stator.

The second inner annular wall is further inside than the first annular wall. The annular gap is in fluid communication with the second compartment and/or with the inside of the front cover in such a way that the liquid moved by the pump can circular in the annular gap.

According to one aspect of this invention, the central portion of the pump comprises at least one seat for at least one pole of the stator. In practice, the compartment for housing the stator comprises at least one seat for at least one pole of the stator.

In one embodiment, the seat is delimited by a first side wall, by a second side wall, by a third side wall, by a fourth side wall and by a bottom wall. The seat for at least one pole at least partly defines the first compartment. In this way, the walls of the seat constitute a heat exchange surface between the stator windings and the liquid which is in contact with the walls on the opposite side relative to the stator.

In one embodiment, in order to maximise the heat exchange surface, the central portion comprises a plurality of seats each for a corresponding pole of the stator.

Each seat is delimited by a respective first side wall, a second side wall, a third side wall transversal to the first two, a fourth side wall parallel to the third side wall, and radially spaced from it, and by a bottom wall from which the side walls extend. According to one aspect of the invention, the side walls extend from the bottom wall according to an axial direction, that is, parallel to the axis of rotation of the motor.

The set of the seats at least partly defines the first compartment, that is, the stator is substantially housed in the first compartment with the poles in corresponding seats.

According to one aspect of this invention, gaps in which the liquid passes removing heat are defined between adjacent seats.

The gaps between the adjacent seats extend mainly in an axial direction and in a radial direction, considering the axis of rotation of the motor, between the poles of the stator.

In practice, the first side wall of a first seat and the second side wall of a radial second seat adjacent to the first seat delimit a radial gap in fluid communication with the second compartment.

According to one aspect of this invention, the so-called radial gaps are located between adjacent poles of the stator in such a way as to remove heat from them.

According to one aspect of this invention, the third side walls of the seats delimit at least in part the second compartment.

The third side walls are positioned in the air gap of the electric motor between the stator and the rotor.

According to one aspect of this invention, the central portion comprises a first annular wall, which externally delimits the casing, which delimits, with the fourth side wall of the seats, a gap which surrounds, at least partly, the stator and in fluid communication with the second compartment and with the inside of the front cover.

According to one aspect of this invention, the succession of the fourth side walls defines a discontinuous internal annular wall which delimits with the first annular wall of the casing a channel for passage of the liquid moved by the pump. According to another aspect of this invention, to remove heat also from the electronic card of the motor, the central portion comprises a disc-shaped wall defining a bottom wall of the second compartment.

The electronic card is abutted against the disc-shaped wall on the opposite side of the disc-shaped wall relative to the rotor.

Ibn order to maximise the heat exchange between the card and the discshaped wall, the pump comprises a thermally conductive filler material interposed between the electronic card and the disc-shaped wall.

The filler material may comprise, for example, the so-called gap-filler or heat conductive silicone.

According to one aspect of this invention, a thermally conductive material, which may comprise, for example, the so-called gap-filler or heat conductive silicone is positioned between the stator and the central portion of the casing where the stator is housed; in this way, the heat exchange surface is maximised between the stator and casing, the walls of which, as indicated, are touched, on the side opposite the stator, by the liquid moved by the pump.

The central portion of the pump, which may have a relatively complex shape for maximising the heat exchange surfaces, is preferably made of plastic material by moulding.

A plastic material preferably used is polyphenylene sulphide PPS with, for example, graphite or ceramic fillers so as to have appreciable thermal conductivity.

Generally speaking, according to one aspect of this invention, at least the central portion of the casing is made of plastic material having an average thermal conductivity in the order of 10 W/(m-°K).

Brief description of the drawings

Other features and advantages of the invention are more apparent in the detailed description below, with reference to a non-limiting and non- exclusive preferred embodiment of an electric pump, as illustrated in the accompanying drawings, in which:

Figure 1 is a schematic perspective view of an electric pump according to this invention;

- Figure 2 is a schematic cross section of the pump of Figure 1 ;

Figure 3 is a first schematic perspective view of a detail of the pump of the preceding drawings;

Figure 4 is a second schematic perspective view of the detail of Figure 3;

- Figure 5 is a plan view of the detail of Figures 3 and 4;

Figure 6 is a schematic cross-section of the detail of Figures 3 to 5 through the plane VI-VI of Figure 5;

Figure 7 is suitably interrupted schematic perspective view of an electronic control card of an electric pump according to this invention; - Figure 8 is a different suitably interrupted schematic perspective view of the electronic control card of Figure 7.

Detailed description of preferred embodiments of the invention

With reference in particular to Figure 1 , the numeral 1 denotes an electric pump according to this invention.

The pump 1 comprises a casing comprising, in the example illustrated, a central portion 2, a rear cover 3 and a front cover 4 closing the portion 2 to form a closed casing.

The front cover 4 is of substantially known type, for example made of plastic material, and is coupled in a sealed fashion to central portion 2 and has an inlet and an outlet for the liquid moved by the pump 1 .

The cover 3 is also joined to the central portion 2 in substantially known manner in such a way as to define the above-mentioned casing of the pump 1 ; the cover 3 may be made, for example, of aluminium. The inside of the casing is fitted with an electric motor 5, having an axis R of rotation, which rotates an impeller 6 which is substantially positioned inside the cover 4.

The motor 5 is of a brushless type with permanent magnets of substantially known type and therefore described only insofar as necessary for understanding this invention.

The motor 5 comprises a wound stator 7, equipped with a plurality of poles 7a, and a rotor 8; for simplicity, reference is made below to the poles 7a meaning both the ferromagnetic material and the corresponding winding. The rotor 8 is preferably made of plastic co-moulded with the magnets and also forms the impeller in the preferred embodiment illustrated by way of example.

In practice, the impeller 6 is preferably made in a single piece with the rotor 8 of the motor 5.

The motor is of the so-called wet rotor type since the liquid moved by the pump, and in particular by the impeller 6, also wets, as described in more detail below, the rotor 8.

The motor 5 comprises an electronic card 9 or electronic module for controlling the motor itself housed, in the example illustrated, inside the casing of the pump 1 ; in one embodiment, the electronic card 9 is substantially positioned in the rear cover 3.

As illustrated, in particular in Figures 2, 4 and 6, the central portion 2 has a first compartment 10 for housing the stator 7.

As illustrated, in particular in Figures 2, 3, 5 and 6, the central portion 2 has a second compartment 1 1 for housing the rotor 8 in fluid communication with the inside of the front cover 4.

The first and the second compartment 10, 1 1 are separated from one another as the stator must remain isolated from the liquid moved by the pump 1 .

In one embodiment, the first and the second compartments 10, 1 1 have concavities facing opposite sides. Preferably, the first compartment 10 has the concavity facing towards the rear cover 3.

Preferably, the second compartment 1 1 has the concavity facing towards the front cover 4.

In one embodiment, the first and the second compartments 10, 1 1 extend in such a way as to be coaxial with the first compartment 10 which surrounds the second compartment 1 1 .

The central portion 2 comprises a plurality of walls delimiting the compartments 10 and 1 1 as described in further detail below.

The walls define or delimit a plurality of gaps in fluid communication with the compartment 1 1 and with the inside of the front cover 4 in such a way as to be affected by the passage of liquid moved by the pump 1 .

In a preferred embodiment, the above-mentioned walls are at least partly facing the stator 7 or parts of it in such a way that the liquid circulating in the corresponding gap removes heat from the stator 7.

The central portion 2 is made of plastic material by moulding, also in such a way that it can be shaped in an advantageous manner for cooling the electric motor.

Preferably, the portion 2 is made of polyphenylene sulphide PPS with a filler to obtain a good electrical insulation which does not disturb, in particular, the magnetic fields of operation of the motor 5, and a good thermal conductivity.

According to a first example, the central portion 2 is made of polyphenylene sulphide PPS with graphite filler.

According to a second example, the central portion 2 is made of polyphenylene sulphide PPS with ceramic filler.

In general, the central portion 2 is preferably made of a plastic material having an average thermal average conductivity in the order of 10 W/(m-°K). Looking in more detail with respect to an example embodiment of the central portion 2, it should be noted that the central portion 2 comprises a first annular wall 12, which externally delimits part of the casing.

The portion 2 comprises a second annular wall 13, or inner annular wall, which delimits, with the wall 12, an annular gap 14.

The gap 14 surrounds, at least partly, the stator 7 and is in fluid communication with the compartment 1 1 and with the inside of the front cover 4.

In one embodiment, the wall 13 can be discontinuous and delimit further gaps; in this case, the gap 14 is also discontinuous.

In an embodiment illustrated by way of example, the central portion 2 has a plurality of seats 15 each for a corresponding pole 7a, with the corresponding reel, of the stator 7.

The seats 15 define, at least partly, the compartment 10, in the sense that the stator 7 is housed, at least partly, in the seats 15.

Each seat 15 is delimited by a respective first side wall 16, a second side wall 17, a third side wall 18, a fourth side wall 19 and a bottom wall 20 joined to each other.

The walls 16, 17, 18 and 19 extend from the bottom wall 20 towards the rear cover 3.

The walls 16, 17, 18 and 19 extend from the bottom wall 20 along a direction parallel to the axis R of rotation of the motor 5.

The walls 18 and 19 are parallel and spaced from each other along a radius of the motor 5.

The walls 16 and 17 connect the walls 18 and 19 and define, together with the bottom wall 20, a cup-shaped structure.

The walls 16, 17, 18, 19 and 20 of each seat 15 fit around the corresponding pole 7a of the stator 7.

The walls 16, 17, 18, 19 and 20 also delimit, at least partly, the compartment 1 1 . The central portion 2 comprises a bottom wall 21 , from which extend the side walls 18 of the seats 15.

The walls 18 are, as illustrated, positioned in the air gap of the electric motor 5.

According to this invention, the first side wall 16 of a first seat 15 and the second side wall 17 of a second seat 15 adjacent to the first seat delimit a corresponding gap 22 in fluid communication with the compartment 1 1 . The gaps 22, defined between adjacent walls 16 and 17, extend, with particular with reference to Figure 5, in a radial direction.

The gaps 22, defined between adjacent walls 16 and 17, extend mainly between consecutive poles 7a.

Each pole 7a of the stator is surrounded by a pair of gaps 22.

In the embodiment illustrated, the side walls 19 of the seats 15 contribute to the definition of the annular wall 13 and, therefore, of the gap 14.

Considering the full axial extension of the gap 14, the gap has a continuous part, located towards the cover 3, and a discontinuous part in fluid communication with the gaps 22.

The gap 14 surrounds the stator 7 for the full axial extension of the portion 2 of the casing.

In the embodiment illustrated, the liquid moved by the impeller 6 touches all the walls 16-20 delimiting the seats 15 and also the bottom wall 21 of the compartment 1 1 .

Since the portion 2 is preferably made of thermally conductive plastic material, the liquid removes heat from the portion 2.

In order to maximise the heat exchange surface between the stator 7 and the central portion 2 of the pump 1 comprises a thermally conductive filler material 23 interposed between the stator 7 and the central portion 2.

The material 23 is, for example, placed in the seats 15 before inserting the stator 7 in such a way as to define a thermal continuity between the stator 7 and the portion 2. In fact, the stator 7 does not have regular surfaces, for example at the windings, and the material 23 maximises the contact surfaces.

In the preferred embodiment illustrated, the above-mentioned electronic card 9 is abutted against the wall 21 on the opposite side relative to the rotor 8.

The wall 21 has a flat face 21 a on the opposite side relative to the rotor 8, for maximising the points of contact with the card 9.

In order to optimise the heat exchange between the wall 21 and the card 9, a thermally conductive filler material 24 is interposed between the card 9 and the central portion 2, that is, between the card 9 and the face 21 a of the wall 21 .

The material 24 may be of the same type as the material 23, for example the so-called gap-filler or a heat conductive silicone.

Advantageously, since the pump 1 is a pump of the wet rotor type, the liquid moved by the impeller 6 touches all the walls of the central portion 2 of the casing.

The portion 2 is shaped in such a way that at least part of the side walls define gaps in which the liquid circulates which removes heat at least from the central portion 2.

The portion 2 exchanges heat, amongst other things, with the stator and with the electronic card which are thus effectively cooled, indirectly, by the liquid in circulation.

The heat is brought from the windings and from the electronics to the plastic and from there transferred to the liquid.

The pump 1 has a relatively compact overall structure, thanks also to the preferred housing of the stator and the rotor in the central portion of the casing.

For completeness of description, it may be noted that the electronic card, as well as being cooled through the wall 21 , is preferably cooled also through the cover 3 which acts as a heat dissipater. The card 9, and especially the relative electronic components, is brought into contact, by means of suitable electrically insulating materials, with the cover 3, for example made of aluminium or an aluminium alloy, in such a way as to exchange heat with it in a more effective manner.

A preferred embodiment of the card 9 is illustrated in Figures 7 and 8. The electronic module 9 comprises a plurality of electronic components, including, for example, surface-mount electronic components 80, also known as SMD electronic components, and pin-through-hole electronic components, also known as PTH electronic components.

The electronic module 9 of the pump 1 illustrated for example comprises a printed circuit board 1 10.

The printed circuit board 1 10 is generally known by its acronym "PCB". In the embodiment described in the example, the electronic components 80 are mounted on the same side 1 10a of the printed circuit board 1 10, also defined as the component side of the printed circuit board 1 10.

The components side 1 10a of the printed circuit 1 10 defines a first side or upper face 1 10a of the electronic module 9.

The electronic components 80 are positioned on the first side 1 10a of the electronic module 9 so that they face towards the cover 3 and are facing it. The electronic components "SMD" 80 comprise MOSFETs 1 12 which are "SMD" electronic power components.

The MOSFETs 1 12, which are substantially of known type and are therefore not described in detail here, are electronic components having a case with a substantially parallelepiped shape and have a plastic part, and a base at least partly metallic.

The MOSFETS 1 12 embody, in this description, electronic power components which are equipped with a base or tab.

The aspects of the invention referred to the MOSFETs are fully valid for any electronic power component having a respective base. Generally speaking, the base is a packaging for supporting a chip of the electronic component and has both a mechanical function and a thermal and electrical function.

Each MOSFET 1 12 has a defined height hi which in the solution shown in the example extends in a direction parallel to the axis of rotation R.

More in general, the height hi extends in a direction which is substantially perpendicular to the printed circuit 1 10.

Each MOSFET 1 12 is equipped with respective power connection terminals.

According to an aspect of the invention, the electronic module 9 comprises a plurality of elements for transferring heat or "heat transfer devices" 1 17 each connected to at least one respective electronic component 80, such as the MOSFETs 1 12.

As illustrated, each MOSFET 1 12 may be connected to a corresponding heat transfer device 1 17.

The heat transfer device 1 17 is preferably an element with a high thermal and electrical conductivity of the "SMD" type, that is, "Surface Mount Device".

According to an embodiment, the heat transfer devices 1 17 are associated with one or more electronic power components, in particular with a respective MOSFET 1 12, to increase the surface area for heat exchange and favour the transmission of the heat generated inside the component towards the cover 3 which acts as a heat dissipater.

Each heat transfer device 1 17 is soldered to the component side 1 10a of the printed circuit board 1 10, in such a way as to be facing towards the cover 3; for simplicity of description, reference is made below to a single heat transfer device 1 17 the heat transfer devices 1 17 preferably being all equal to each other.

The heat transfer device 1 17 comprises an upper portion 1 18 and a base portion 1 19 connected to the upper portion 1 18. In accordance with an aspect of the invention when the heat transfer device 1 17 is mounted in the printed circuit board 1 10, the upper portion 1 18 extends or projects from the printed circuit board 1 10 towards the cover 3 which acts as a heat dissipater.

The upper portion 1 18 projects from the printed circuit board 1 10 on the same side 1 10a of the respective MOSFET 1 12, more specifically on the same side 1 10a of the case of the MOSFET 1 12.

When the heat transfer device 1 17 is mounted in the printed circuit board 1 10, the base portion 1 19 is positioned in the printed circuit board 1 10 at least partly underneath the respective electronic component, in particular a MOSFET 1 12.

Preferably, the base portion 1 19 has plan dimensions which are greater than or equal to the plan dimensions of the MOSFET 1 12, in such a way as to maximise the contact surface between MOSFET and heat transfer device.

According to embodiments not illustrated, the base portion 1 19 is sized to receive a number of MOSFETs 1 12 greater than one, for example, two or three.

In other words, the base portion is divided into as many pads as there are electronic components to be coupled to the heat transfer device 1 17 and the upper portion 1 18 is shaped in such a way as to be maximised compatibly with the limits of the size of the electronic module.

The base portion 1 19 forms, at least partly, a preferential path for the heat generated by the electronic component 1 12 from the base of the electronic component 1 12 to the cover 3 which acts as heat dissipater.

In use, the heat generated by the MOSFET 1 12 flows mostly from the base of the MOSFET to the base portion 1 19 of the heat transfer device 1 17 and from there to the upper portion 1 18.

The upper portion 1 18 is located in thermal contact with the cover 3 which acts as heat dissipater, in such a way that the heat can be dissipated outside the pump 1 . As illustrated, the heat transfer device 1 17 comprises the base portion 1 19 from which projects in a cantilever fashion the upper portion 1 18.

The upper portion 1 18 surrounds the lower portion 1 19, leaving free a side at the connection terminals of the electronic component 1 12.

The portion 1 19 is connected on three sides to the upper portion 1 18 maximising the heat exchange surface.

The portion 1 19 is substantially flat and is designed to receive the MOSFET 1 12 or several MOSFETs 1 12; for convenience of description reference is also made to a single MOSFET 1 12.

The portion 1 19 has a flat upper face, on which may be positioned the MOSFET 1 12 with the base resting on the upper face, and a lower face 1 19b.

The upper portion 1 18 extends preferably as a flap, to which explicit reference will be made without thereby limiting the scope of the invention, from the base portion 1 19.

The upper portion 1 18 or flap of the heat transfer device 1 17 has an upper face 1 18a and a lower face.

The flap 1 18 extends parallel to the base portion 1 19 and, according to an aspect of the invention, its shape depends on the free space in the electronic module 9.

Generally speaking, an attempt is made to maximise the surface of the flap 1 18 since it is designed to exchange heat with the cover 3 which acts as a heat dissipater.

In the example of Figure 7, the flap 1 18 surrounds the MOSFET 1 12 on three sides and each MOSFET 12 is surrounded on three sides by the upper portion 1 18.

In embodiments not illustrated, the MOSFETs 1 12 may be close to each other on the base portion 1 19 with the upper portion 1 18 which surrounds only externally the electronic components.

It should be noted that preferably, a solution with several electronic components 1 12 soldered on a same heat transfer device 1 17 can be actuated when an electrical connection between the bases of the separate electronic components is desired.

In general, the lower face of the upper portion 1 18 of the heat transfer device is substantially coplanar with the upper face of the base portion 1 19.

Since, as described in more detail below, the upper face of the base portion 1 19 of the heat transfer device 1 17 is preferably coplanar with the upper face 1 10a of the printed circuit board 1 10, the relative positioning of the lower face of the upper portion 1 18 and of the upper face of the base portion, that is, the shape of the heat transfer device 1 17, takes into account the thickness of a solder paste, not illustrated, normally provided under the upper portion 1 18 for fixing the heat transfer device 1 17 to the printed circuit board 1 10.

The paste usually has a thickness of approximately 2 tenths of a millimetre.

In that way, when the heat transfer device 1 17 is soldered to the printed circuit board 1 10, in particular to the relative first edge 1 10a, by the lower face of the flap 1 18, the upper face of the base portion 1 19 is substantially coplanar with the side 1 10a of the printed circuit 1 10.

Preferably, the heat transfer device 1 17 has a portion for connecting the base portion 1 19 with the flap 1 18a.

In an embodiment, the upper portion 1 18 and the base portion 1 19 of the heat transfer device 1 17 are soldered to each other and a soldering defines, in practice, the connecting portion between the two portions 1 18 and 1 19.

In a preferred embodiment illustrated in the accompanying drawings, the upper portion 1 18 and the base portion 1 19 are made in a single body. The heat transfer device 1 17 is defined by a single element comprising the upper portion 1 18 and the base portion 1 19 for example joined by the joining portion. If the heat transfer device 1 17 is made as a single body it may be made by drawing and/or pressing and cutting from a tinned sheet of thermally conductive material.

The printed circuit board 1 10 comprises a seat 121 for the base portion 1 19 of the heat transfer device 1 17 whilst, as mentioned above, the upper portion 1 18 is above of the printed circuit board 1 10, from the side of the components 1 12.

As illustrated, for example in Figure 8, the base portion 1 19 of the heat transfer device 1 17 is inserted in the respective seat 121 .

Preferably, the seat 121 is in the form of a through hole in the printed circuit board 1 10.

When the heat transfer device is mounted in the printed circuit board 1 10 it should be noted that the flap 1 18 has the lower face substantially coplanar to the upper face 1 10a of the printed circuit board 1 10, except for the thickness of the solder paste, not illustrated, between the heat transfer device and the PCB.

The flap 1 18 is connected to the printed circuit 1 10 through its lower face 1 18b and the heat transfer device 1 17 is connected to the printed circuit through the flap 1 18.

In a preferred embodiment, the base portion 1 19 has the lower 1 19b face coplanar with a second side 1 10b or lower face of the printed circuit board 1 10 in such a way as to abut directly against the above mentioned wall 21 , in particular against the relative flat face 21 a, on the opposite side relative to the rotor 8.

In that way, the face 1 19b is also used to remove heat from the MOSFET 1 12 through the wall 21 .

In an embodiment not illustrated, the base portion 1 19 of the heat transfer device can be incorporated in the printed circuit 1 10.

The printed circuit 1 10 can be produced with a thermally conductive insert substantially at a pad for positioning and fixing the MOSFET. In this case, during the assembly of the electronic module, the upper portion 1 18 of the heat transfer device 1 17 and the MOSFET 1 12 are soldered to the lower portion 1 19 incorporated in the printed circuit 1 10. Each heat transfer device 1 17 has a height h2 above the printed circuit 1 10, defined, in the solution shown in the example, in a direction parallel to the axis of rotation R.

In general, the height h2 extends in a substantially perpendicular direction to the printed circuit 1 10.

The value h2 also identifies the thickness of the flap 1 18 which, in the embodiment illustrated by way of example, corresponds to the thickness of the base portion 1 19 of the heat transfer device 1 17.

Since the MOSFETs 1 12 may be brought into direct contact with the cover 3 through the above-mentioned plastic part of their case (therefore without any electrical short-circuit problems), the pump 1 comprises a second layer of thermally conductive and electrically isolating filler material interposed between the heat transfer device 1 17 and the heat dissipater 3. The filler material may be for example in the form of a paste interposed at least between the heat transfer device 1 17 and the cover 3.

Since between the MOSFET 1 12 and the heat transfer device 1 17 there is direct contact at the base, the interposing of the layer of thermally conductive and electrically isolating filler material, for example the so- called "thermally conductive gap fille , with a thickness between the values of the heights h1 -h2, between the heat transfer device 1 17 and the cover 3 creates a preferential path for the transfer of the heat dissipated by the MOSFET 1 12.

The heat transfer device 1 17 acts as a "thermal joint", that is, a means favouring the transfer of the heat generated by the MOSFET 1 12 towards the cover 3.

Each heat transfer device 1 17 has the upper face 1 18a of the flap 1 18 facing towards the cover 3; the upper face 1 18a defines the heat exchange surface by which the heat transfer device 1 17 transfers most of the heat generated by the MOSFET 1 12 to the cover 3 which, as already mentioned, acts in turn as a heat dissipater.

The area of the surface 1 18a is made as large as possible, as mentioned, within the design constraints for size, so as to minimise the resistance to the passage of heat.

A part of the heat generated by each MOSFET 1 12 is transferred to the cover 3 also by the case which is facing and, preferably, in mechanical contact with the cover 3.

However, most of the heat generated by each MOSFET 1 12 is transferred to the cover 3 by the corresponding heat transfer device 1 17 or removed from the base portion 1 19 through the wall 21 .

Preferably, the height h2 of each heat transfer device 1 17, in particular of the upper portion 1 18, is less than the height hi of the case of the respective MOSFET 1 12, so that the MOSFETs 1 12 act as spacer elements separating the cover 3 from the heat transfer devices 1 17, thus preventing any short circuits which could occur following direct contact between the heat transfer devices 1 17 and the cover 3 of the pump 1 . Alternatively, if the height h2 of the heat transfer device 1 17, in particular of the portion 1 18 on the components side 1 10a, is greater than the height hi of the case of the MOSFET 1 12, an alternative arrangement for preventing the short circuits resulting from direct mechanical contact between the heat transfer device 1 17 and the cover 3 would be to insert a thermally and electrically conductive material, such as "Sil-Pad", between the cover 3 and the upper face 1 18a of the heat transfer device 1 17.

For completeness it should be noted that in the embodiment illustrated for example, the pump 1 comprises a pin 25, fixed into a corresponding socket 26 made in the bottom wall 21 , on the side opposite the face 21 a, on which the rotor turns 8.