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Title:
A HEAT EXCHANGER MOTOR AND ELECTRONIC CONTROL METHOD
Document Type and Number:
WIPO Patent Application WO/2023/075735
Kind Code:
A2
Abstract:
A heat exchanger, comprising a cold fluid inlet control valve (12); a cold fluid line (15); a cold fluid outlet control valve (16); a hot fluid line (24); a hot fluid inlet control valve (20); a hot fluid outlet control valve (26); a motor cylinder (30); a crankshaft (36) in the motor cylinder (30); a motor rod (34) connecting the crankshaft (36) and the motor piston (32); and an electronic control unit (38) controlled to provide fluid inlet and outlet, characterized in that it comprises the 3-way cold fluid inlet control valve (12), in which the flow direction is determined by adjusting by the electronic control unit (38) according to the instantaneous position of the motor piston in operation (46) (47); the 3-way cold fluid outlet control valve (16), in which the flow direction is determined by adjusting by the electronic control unit (38) according to the instantaneous position of the motor piston in operation (46) (47); the 3-way hot fluid inlet control valve (20), in which the flow direction is determined by adjusting by the electronic control unit (38) according to the instantaneous position of the motor piston in operation (46) (47); the 3-way hot fluid outlet control valve (26), in which the flow direction is determined by adjusting by the electronic control unit (38) according to the position of the motor piston (46).

Inventors:
GONCA GUVEN (TR)
GENC IBRAHIM (TR)
Application Number:
PCT/TR2022/051187
Publication Date:
May 04, 2023
Filing Date:
October 27, 2022
Export Citation:
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Assignee:
AGENA BILISIM VE SAVUNMA TEKNOLOJILERI ANONIM SIRKETI (TR)
International Classes:
F28D1/06
Attorney, Agent or Firm:
KAYA, Erdem (TR)
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Claims:
CLAIMS A heat exchanger motor, comprising a cold fluid inlet control valve (12) in which cold fluid (13) from a cold fluid inlet pipe (14) is introduced in a motor (10); a cold fluid line (15) through which the cold fluid (13) from the cold fluid inlet control valve (12) flows; a cold fluid outlet control valve (16) through which the cold fluid (13) from the cold fluid line (15) is discharged in connection with a cold fluid outlet pipe (18); a hot fluid line (24) connected to the cold fluid line (15); a hot fluid inlet control valve (20) in which the hot fluid (21) is introduced from a hot fluid inlet pipe (22) to be connected to the hot fluid line (24); a hot fluid outlet control valve (26) through which hot fluid (21) from the hot fluid inlet control valve (20) is discharged through a hot fluid outlet pipe (28) through the fluid line (24); a motor cylinder (30) containing gas and a motor piston (32) in the motor (10); a crankshaft (36) adjustable to rotate the forward and backward movement of the motor piston (32) in the motor cylinder (30); a motor rod (34) connecting the crankshaft (36) and the motor piston (32); an electronic control unit (38) controlled to provide fluid inlet and outlet from the hot and cold fluid inlet/outlet valves (12) (16) (20) (26) in the motor (10), characterized in that it comprises the 3-way cold fluid inlet control valve (12) in which the flow direction is determined by adjusting by the electronic control unit (38) according to the instantaneous position of the motor piston in operation (46) (47); the 3-way cold fluid outlet control valve (16) in which the flow direction is determined by adjusting by the electronic control unit (38) according to the instantaneous position of the motor piston in operation (46) (47); the 3-way hot fluid inlet control valve (20) in which the flow direction is determined by adjusting by the electronic control unit (38) according to the position of the motor piston in operation (46) (47); and the 3-way hot fluid outlet control valve (26) in which the flow direction is determined by adjusting by the electronic control unit (38) according to the position (46) of the motor piston in operation. A heat exchanger motor according to claim 1 , characterized in that the motor cylinder (30) is configured to transfer heat from the surface areas where it contacts the fluid lines (15) (24). A heat exchanger motor according to claims 1-2, characterized in that the motor cylinder (30) is configured to reduce the gas volume by reducing the temperature of the gas therein with the cold fluid (13).

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4. A heat exchanger motor according to claims 1-2, characterized in that the motor cylinder (30) is configured to increase the gas volume by increasing the temperature of the gas therein by the hot fluid (21 ).

5. An electronic control method of a heat exchanger motor according to any one of the preceding claims, characterized in that it comprises the process steps of the cold fluid (13) reaching the cold fluid 3-way inlet control valve (42) by passing through the cold fluid inlet pipe (40); and the electronic control unit (38) sending (62) the fluid (13) from the cold fluid line (50) or the hot fluid line according to the instantaneous position (46) (47) of the motor piston.

6. An electronic control method of a heat exchanger motor according to claim 5, characterized in that it comprises the following process steps: in a situation where the motor piston is in the middle of the motor cylinder or close to the cold fluid line (46); the cold fluid (13) reaches the hot fluid line (48) by passing through the cold fluid inlet control valve (42); the cold fluid (13) passes through the hot fluid line (50) and reaches the cold fluid outlet control valve (52) and from the cold fluid outlet control valve (52) to the cold fluid outlet pipe (54); the hot fluid (21 ) reaches the cold fluid line (60) by passing through the hot fluid inlet pipe (56) and the hot fluid inlet control valve (58); the hot fluid (21) reaches the hot fluid outlet control valve (64) by passing through the cold fluid line (62) and the hot fluid outlet pipe (66) through the hot fluid outlet control valve (64).

7. An electronic control method of a heat exchanger motor according to claim 5, characterized in that it comprises the following process steps: in a situation where the motor piston is close to the hot fluid line (47); the cold fluid (13) reaches the cold fluid line (60) by passing through the cold fluid inlet control valve (42); the cold fluid (13) reaches the cold fluid outlet control valve (52) by passing through the cold fluid line (62) and the cold fluid outlet pipe (54) from the cold fluid outlet control valve (52); the hot fluid (21) reaches the hot fluid line (48) by passing through the hot fluid inlet pipe (56) and the hot fluid inlet control valve (58); and the hot fluid (21) reaches the hot fluid outlet control valve (64) by passing through the hot fluid line (50) and the hot fluid outlet pipe (66) through the hot fluid outlet control valve (64).

Description:
A HEAT EXCHANGER MOTOR AND ELECTRONIC CONTROL METHOD

TECHNICAL FIELD

The invention relates to a heat exchanger motor and electronic control method that generates energy with heat exchangers using heat difference without any fuel consumption.

BACKGROUND

Nowadays, many countries import a large part of their energy needs. Therefore, the money spent on energy is also very high. The high energy expenditure and the emissions emitted by energy production systems can be defined as problems. These problems can be solved with different methods and energy costs and emissions can be reduced as much as possible. It is very important that energy production systems must work as efficiently as possible, both economically and environmentally. Thus, emissions and air pollution will be reduced while reducing energy costs.

Various heat exchanger motors have been developed to reduce energy costs and environmental impacts. The heat exchangers transfer the heat of the high-temperature fluid to another low-temperature fluid. Using this temperature difference during transfer, energy, and power can also be obtained without using fuel. In the Stirling engine, the expansion of the volume of high-temperature gas is achieved by taking advantage of the narrowing of the volume of low-temperature gas, but its efficiency is quite low and an external heat source is needed. Therefore, methods that increase the overall efficiency of the system are studied as the heat of the high temperature fluid will be utilized through the heat exchanger without the need for any external heat and energy source.

The publication KR20200078280 is related to free piston Stirling engine control. In the invention, an engine block formed to ensure that a crankcase and a pair of cylinders are towards each other there; a crankshaft passing through the crankcase; a piston connected by the crankshaft, and a rod and disposed in each of the cylinders to be shifted back and forth to rotate the crankshaft; a supply and exhaust block mounted on a side surface of the engine block and formed by a supply hole and an exhaust hole for supplying or discharging work fluid to/from each of the cylinders; and a valve unit disposed in the exhaust hole to be checked for opening and closing and discharging work fluid within the cylinders. Also disclosed herein is the rotation thereof with a distributor crankshaft for dispensing and supplying working fluid to each feed hole from the discharge holes formed in the same number as the number of cylinders while coupling to the crankshaft. The invention improves the reliability and efficiency of motor operation by precisely and accurately controlling the supply and exhaust of work fluid by the rotating operation of a crankshaft.

BRIEF DESCRIPTION OF THE INVENTION

The object of the invention is to develop a heat exchanger motor and electronic control method that enables the heat of the high temperature fluid with the heat exchangers in it to be transferred to another low temperature fluid provides energy and power without using fuel and uses a 3-way valve at the hot and cold fluid inlets to keep the temperature difference in balance.

In order to achieve the mentioned objects, the invention comprises a heat exchanger motor, comprising a cold fluid inlet control valve in which cold fluid from a cold fluid inlet pipe is introduced into the motor; a cold fluid line through which the cold fluid from the cold fluid inlet control valve flows; a cold fluid outlet control valve through which the cold fluid from the cold fluid line is discharged in connection with a cold fluid outlet pipe; a hot fluid line connected to the cold fluid line; a hot fluid inlet control valve in which the hot fluid is introduced from a hot fluid inlet pipe to be connected to the hot fluid line; a hot fluid outlet control valve through which hot fluid from the hot fluid inlet control valve is discharged through a hot fluid outlet pipe through the fluid line; a motor cylinder containing gas and a motor piston; a crankshaft adjustable to rotate the forward and backward movement of the motor piston in the motor cylinder; a motor rod connecting the crankshaft and the motor piston; an electronic control unit controlled to provide fluid inlet and outlet from the hot and cold fluid inlet/outlet valves in the motor. Also, the invention comprises the 3-way cold fluid inlet control valve in which the inlet direction is determined by adjusting by the electronic control unit according to the instantaneous position of the motor piston in operation; the 3-way cold fluid outlet control valve in which the outlet direction is determined by adjusting by the electronic control unit according to the instantaneous position of the motor piston in operation; the 3-way hot fluid inlet control valve in which the inlet direction is determined by adjusting by the electronic control unit according to the position of the motor piston in operation; and the 3-way hot fluid outlet control valve in which the outlet direction is determined by adjusting by the electronic control unit according to the position of the motor piston in operation. Thus, heat transitions can be made between the fluids by the 3-way inlet and outlet control valves to suit the working position of the motor piston. In this way, a heat exchanger motor was obtained. This eliminates the use of fuel and makes the motor more efficient by saving energy.

A preferred embodiment of the invention is configured to transfer heat from the surface areas where the motor cylinder contacts the flow lines. Thus, a heat exchanger motor was obtained by providing heat exchange through the fluid lines formed in the motor.

A preferred embodiment of the invention is configured to reduce the gas volume by reducing the temperature of the gas in the motor cylinder with the cold fluid. In this way, the gas volume in the motor cylinder is reduced depending on the heat rejection.

A preferred embodiment of the invention is configured to increase the gas volume by raising the heat of the gas in the motor cylinder with hot fluid. In this way, the gas volume in the motor cylinder is increased depending on the heat intake.

A preferred embodiment of the invention comprises the process steps of the cold fluid reaching the cold fluid 3-way inlet control valve by passing through the cold fluid inlet pipe; and the electronic control unit sending the fluid from the cold fluid line or the hot fluid line according to the instantaneous position of the motor piston. The heat exchanger motor thus provides a controlled heat transfer through the electronic control unit.

A preferred embodiment of the invention comprises the following process steps: in a situation where the motor piston is in the middle of the motor cylinder or close to the cold fluid line; the cold fluid reaches the hot fluid line by passing through the cold fluid inlet control valve; the cold fluid passes through the hot fluid line and reaches the cold fluid outlet control valve and from the cold fluid outlet control valve to the cold fluid outlet pipe; the hot fluid reaches the cold fluid line by passing through the hot fluid inlet pipe and the hot fluid inlet control valve; the hot fluid reaches the hot fluid outlet control valve by passing through the cold fluid line and the hot fluid outlet pipe through the hot fluid outlet control valve. Thus, the heat transfer structure according to the position of the motor piston, which is controlled from the electronic control unit, is provided by appropriate process steps when it is close to the cold fluid.

A preferred embodiment of the invention comprises the following process steps: in a situation where the motor piston is close to the hot fluid line; the cold fluid reaches the cold fluid line by passing through the cold fluid inlet control valve; the cold fluid reaches the cold fluid outlet control valve by passing through the cold fluid line and the cold fluid outlet pipe from the cold fluid outlet control valve; the hot fluid reaches the hot fluid line by passing through the hot fluid inlet pipe and the hot fluid inlet control valve; and the hot fluid reaches the hot fluid outlet control valve by passing through the hot fluid line and the hot fluid outlet pipe through the hot fluid outlet control valve. Thus, when the heat transfer structure is close to the hot fluid according to the position of the motor piston, which is controlled from the electronic control unit, it is provided with appropriate process steps.

BRIEF DESCRIPTION OF THE DRAWINGS

Figure 1 shows a schematic illustration of a heat exchanger motor of the invention and the heat exchanger motor for the electronic control method.

Figure 2 shows the flowchart of the working arrangement of a motor piston in the middle of the motor cylinder or close to the cold fluid line of the motor piston of the heat exchanger motor and the electronic control method of the invention.

Figure 3 shows a flow chart of the working arrangement in a state where the motor piston is close to the hot fluid line of a heat exchanger motor and the electronic control method of the invention.

DETAILED DESCRIPTION OF THE INVENTION

In this detailed description, the subject of the invention is explained without any restriction and only with reference to the examples to better explain the subject.

Figure 1 shows a schematic of a heat exchanger motor and an electronic control method according to the invention. Figure 2 illustrates a flowchart of the working arrangement in which the motor piston for a heat exchanger motor and the electronic control method according to the invention is located in the middle of the motor cylinder or close to the cold fluid line. Figure 3 is a flowchart of the working arrangement in a state in which the motor piston is close to the hot fluid line of a heat exchanger motor and the electronic control method of the invention. In the motor (10) of the invention, there is a 3-way cold fluid inlet control valve (12) in which the cold fluid (13) coming from a cold fluid inlet pipe (14) is introduced and the flow is controlled. A cold fluid line (15) through which the flow of cold fluid (13) from the cold fluid inlet control valve (12) is provided is connected to the valve (12). Herein is a 3-way cold fluid outlet control valve (16) in which the flow of the cold fluid (13) from the cold fluid line (15) is controlled and connected to a cold fluid outlet pipe (18). The cold fluid line (15) is also connected to a hot fluid line (24). The hot fluid line (24) is connected to a 3-way hot fluid inlet control valve (20) in which the flow of the hot fluid (21) is controlled and to a hot fluid inlet pipe (22) connected with the valve (20). Here, the hot fluid (21 ) comes through the hot fluid inlet pipe (22) and passes through the 3-way hot fluid inlet control valve (20). The hot fluid (21) coming from the hot fluid inlet control valve (20) comes through the fluid line (24) and reaches the 3-way hot fluid outlet control valve (26). And from there, it is discharged through a hot fluid outlet pipe (28). There is also a motor cylinder (30) in the motor (10) of the invention that contains gas and a motor piston (32). There is an adjustable crankshaft (36) in the motor cylinder (30), which turns the forward and backward movement of the motor piston (32). The connection between the crankshaft (36) and the motor piston (32) is provided with a motor rod (34). There is also an electronic control unit (38) in the motor (10), which is controlled in such a way that it provides fluid inlet and outlet from the hot and cold fluid inlet/outlet valves (12) (16) (20) (26) in the motor (10). In the motor (10) of the invention, the instantaneous position (46) (47) of the motor piston in operation, for example, the situation (46) in which the piston is in the middle of the cylinder or close to the cold fluid line, or the situation (47) in which the piston is close to the hot fluid line, that is, the motor piston position detection (44) is performed with the electronic control unit (38). According to the detection made here, the direction of the cold fluid (13) in the 3-way cold fluid inlet control valve (12) can be determined. The outlet direction of the cold fluid (13) in the 3-way cold fluid outlet control valve (16) can also be determined. For the hot fluid (21 ), the direction in the 3-way hot fluid inlet control valve (20) and the outlet direction of the hot fluid (21 ) in the 3-way cold fluid outlet control valve (26) can also be determined. In the invention, the heat exchanger motor (10) was obtained by transferring heat from the surface areas where the cylinder (30) contacts the fluid lines (15) (24). In the motor cylinder (30), the gas volume can be reduced due to the reduction of the temperature of the gas with the cold fluid (13), and the gas volume is increased due to the increase of the temperature of the gas with the hot fluid (21 ) in the motor cylinder (30).

In the electronically controlled method of the heat exchanger motor of the invention, first of all, the cold fluid (13) reaches the 3-way inlet control valve (42) by passing through the cold fluid inlet pipe (40). The electronic control unit (38) then detects the instantaneous position (46) (47) of the motor piston and sends the fluid (13) from the cold fluid line (50) or hot fluid line (62). Here, when the electronic control unit (38) performs a condition detection (44) in the middle of the motor cylinder or close to the cold fluid line, the following steps take place respectively;

• The cold fluid (13) reaches the hot fluid line (48) through the cold fluid inlet control valve (42),

• The cold fluid (13) passes through the hot fluid line (50) and reaches the cold fluid outlet control valve (52),

• Approximately, the fluid (13) reaches and exits the cold fluid outlet pipe (54) from the cold fluid outlet control valve (52),

• The hot fluid (21 ) reaches the cold fluid line (60) through the hot fluid inlet pipe (56) and the hot fluid inlet control valve (58),

• The hot fluid (21) reaches the hot fluid outlet control valve (64) through the cold fluid line (62),

• Approximately, the fluid (21) reaches and exits the hot fluid outlet pipe (66) from the hot fluid outlet control valve (64).

When the electronic control unit (38) performs a condition detection (44) in which the piston is close to the hot fluid line, the following steps take place respectively;

• The cold fluid (13) reaches the cold fluid line (60) through the cold fluid inlet control valve (42),

• The cold fluid (13) reaches the cold fluid outlet control valve (52) by passing through the cold fluid line (62),

• Approximately, the fluid reaches and exits the cold fluid outlet pipe (54) from the cold fluid outlet control valve (52),

• The hot fluid (21) reaches the hot fluid line (48) through the hot fluid inlet pipe (56) and the hot fluid inlet control valve (58),

• Hot fluid (21), passing through the hot fluid line (50), reaching the hot fluid outlet control valve (64),

• Approximately it reaches and exits the hot fluid outlet pipe (66) from the hot fluid outlet control valve (64).

In addition, the motor piston (32) of the heat exchanger motor (10) divides the motor cylinder (30) into two as high temperature and low temperature regions. High-temperature gas occupies more volume at the same pressure, while low-temperature gas occupies less volume at the same pressure. Due to the temperature difference, the piston (32) is moving. The mechanical movement of the piston (32) is transmitted to the crankshaft (36) by the motor rod (34). Thus, the back and forth movement of the piston (32) turns into a rotational movement in the crankshaft (36).

REFERENCE NUMBERS 0 Motor 40 Passing through cold fluid inlet pipe2 Cold fluid inlet control valve 42 Reaching the cold fluid inlet valve3 Cold fluid 44 Detection of motor piston position4 Cold fluid inlet pipe 46 The situation where the piston is in the5 Cold fluid line middle of the cylinder or close to the cold6 Cold fluid outlet control valve fluid line 8 Cold fluid outlet pipe 47 The situation where the piston is close to0 Hot fluid inlet control valve the hot fluid line 1 Hot fluid 48 Reaching the hot fluid line 2 Hot fluid inlet pipe 50 Passing through hot fluid line 4 Hot fluid line 52 Reaching the cold fluid outlet valve6 Hot fluid outlet control valve 54 Reaching the cold fluid outlet pipe8 Hot fluid outlet pipe 56 Passing through hot fluid inlet pipe0 Motor cylinder 58 Reaching the hot fluid inlet valve 2 Motor piston 60 Reaching the cold fluid outlet pipe4 Motor rod 62 Passing through the cold fluid line6 Crankshaft 64 Reaching the hot fluid outlet valve8 Electronic control unit 66 Reaching the hot fluid outlet pipe