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Title:
INSULATED EXTERIOR CLADDING STRUCTURE
Document Type and Number:
WIPO Patent Application WO/2020/046225
Kind Code:
A1
Abstract:
The invention relates to an insulated exterior cladding structure (A) that is very easy to assemble with its modular structure, which is used both as an exterior cladding and as heat and sound insulation material in buildings.

Inventors:
ASKIN KAZIM SERDAR (TR)
Application Number:
PCT/TR2018/050880
Publication Date:
March 05, 2020
Filing Date:
December 25, 2018
Export Citation:
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Assignee:
ISSOWELL YAPI SANAYI VE TICARET ANONIM SIRKETI (TR)
International Classes:
E04F13/07; E04B1/74; E04C2/284
Foreign References:
GB2291444A1996-01-24
JPH0626176A1994-02-01
JPH02112553A1990-04-25
US20090308001A12009-12-17
US20170191259A12017-07-06
Attorney, Agent or Firm:
ERGUVAN, Gunan Ceren (TR)
Download PDF:
Claims:
CLAIMS

1. The invention relates to an insulated exterior cladding structure (A), which is used in buildings both as exterior cladding and as heat and sound insulation material, and is easily assembled with its modular structure characterized in that; the insulated exterior cladding panel (2) made of metal, glass or ceramic material, forming the main body of the said insulated exterior cladding structure (A), the female channel (2.1 ) formed on the lower side and a side edge of said insulated exterior cladding panel (2) which is allowing for the mounting of said multiple insulated exterior cladding panels (2) in a modular manner horizontally and vertically, the male channel (2.2) formed on the top side and on the other side edge which is providing said multi-insulated exterior cladding panel (2) can be mounted vertically and vertically in a modular manner on one another and mounting into the female channel (2.1 ), the perlite insulation filler layer (3) is integrated on the back side of the wall (1 ) facing the insulated exterior wall panel

(2) and which avoids problems such as expansion and stretching by providing heat and sound insulation, providing a more stable insulating exterior cladding panel (2), perlite insulation filler (4) is positioned on the space between the wall (1 ) and the insulated exterior cladding panel (2) and which prevents the penetration of wind, rain, etc. and provides heat and sound insulation, an attachment apparatus (5) which is the first place where the insulated exterior cladding panel (2) is positioned at the base, a resetting profile (6) secured to said wall (1 ), which allows the z-axis setting of said insulated exterior cladding panel (2) via said attachment apparatus (5).

2. An insulated exterior cladding structure (A) according to claim 1 , comprises the glass fiber mesh (3.1 ) which is positioned between said insulated exterior cladding panel (2) and the perlite insulation filler layer (3). 3. An insulated exterior cladding structure (A) according to any preceding claims, comprises the camber (3.2) is formed between the insulated exterior cladding panel (2) and the perlite insulation filling layer (3) with a certain amount of twist during the assembly of said glass fiber mesh (3.1 ) and which increases the strength by maintaining the form of the insulated exterior cladding panel (2) and ensuring that it works together with the perlite insulation filling layer (3).

4. An insulated exterior cladding structure (A) according to any preceding claims, comprises the attachment apparatus male channel (5.1 ) formed on said attachment apparatus (5) and secured to the female channel (2.1 ) of said insulated exterior cladding panel (2), providing mounting of the first insulated exterior cladding panel (2). 5. An insulated exterior cladding structure (A) according to any preceding claims, comprises a resetting apparatus (6.1 ) located on said resetting profile (6) allowing for back and forth movement in the z axis by entering into the resetting profile slot (5.2) in the slot form formed on said attachment apparatus (5). 6. An insulated exterior cladding structure (A) according to any preceding claims, comprises mounting profile (6.2), which secures said resetting profile (6) to the wall (1 ).

7. An insulated exterior cladding structure (A) according to any preceding claims, comprises the screw (7) for setting the said insulated exterior cladding panel (2) to the wall (1 ) and for adjusting it on the x and y axis.

8. An insulated exterior cladding structure (A) according to any preceding claims, comprises the adjustment gap (8) positioned as the gap between the male channels (2.2) of said insulated exterior cladding panels (2).

9. An insulated exterior cladding structure (A) according to any preceding claims, comprises the rear screw snap adjustment profile (9) is providing the backward movement of said insulated exterior cladding panel (2) by tightening and / or loosening the screw (7), positioned at the rear right-hand corner of the insulated exterior cladding panel (2) to the same size as said adjustment gap (8).

10. An insulated exterior cladding structure (A) according to any preceding claims, comprises the front screw snap adjustment profile (10) which is positioned at the front left corner of the insulated exterior cladding panel (2) on a right with the same size as said adjustment gap (8) and for adjusting the distance by providing the forward and backward movement of said insulated exterior cladding panel (2) by tightening and / or loosening the screw (7) igermesidir.

11. An insulated exterior cladding structure (A) according to any preceding claims, comprises the screw hole (11 ) disposed on said front screw snap adjustment profile (10) and provided to said screw (7).

Description:
INSULATED EXTERIOR CLADDING STRUCTURE Technical Field

The invention relates to an insulated exterior cladding structure which is used as exterior cladding structure and providing insulation. In particular, the invention relates to an insulated exterior cladding structure that is very easy to assemble with its modular structure, which is used both as an exterior cladding and as heat and sound insulation material in buildings.

Background of the Invention

Exterior claddings provide effective protection against outdoor weather conditions such as rain, wind, snow and sun, while the buildings are also used to complement the architectural style of the building. They are materials that protect the effects from the outside of the structure, i.e. the atmosphere, from the wall core.

The cladding materials are generally selected and applied in accordance with the design and aesthetic appearance of the building. In Turkey, mainly wood, precast, American siding, siding coatings, composites, granite, aluminum, natural stone and glass exterior cladding is used.

In countries, such as the USA, Canada and Australia, exterior cladding firms are widely used (depending on thermal conditions), wood siding and American siding exterior claddings are used. Since the exterior cladding is usually done during the construction phase, it is costly and laborious to apply in old houses. The most popular exterior cladding for buildings is the exterior cladding application and siding exterior cladding due to the fast application and economic reasons. All of the materials used in the present technique (aluminum composite, glass, ceramic, betopan, sinterflex, etc.) are all made of metal carrier carcass and then, if it is used as insulation, it is assembled. Finally, it is mounted as the exterior cladding. Since the installation is only mechanical and the back is empty, measures must be taken to prevent the wind from entering behind the coating. However, over time, openings can pose a danger in severe winds.

However, since the insulation materials can be applied in the form of plates, insulation leaks are high due to the joining points and numerous screw disposal. Since these processes are carried out gradually in 4 to 7 steps, the application cost is very high and lasts long.

EPS, XPS or styrofoam are used in the jamb applications. These materials are flammable or flame retardant class materials. They are petroleum-derived and harmful to nature. Even if they are not flammable during the fire, the gases they release can be harmful or even lethal to human health.

However, after application the joints should be repaired with a mixture of chemical resin and silica and finally they have to be painted. As it is mounted directly on the wall and the dowels are installed, it is a system that allows for low correction of the curvatures and disturbances on the wall.

In the literature, in the application of the publication number TR 2018 08409, the invention relates to;“The invention is an exterior cladding material used for sound and heat insulation in buildings; The other (opposite) surface of the surface is made of clay based clay which is composed of clay-based clay and consists of a composite structure with a composite structure and the glass fiber reinforced concrete layer is composed of steel or a network of different metals.”

In the aforementioned application, the composite panel comprising a clay based exterior material is disclosed. In the literature in the application of the utility model TR 2018 08325, the present invention relates to;“The invention relates to in the construction sector, water and styrene, which are used to protect the interior and exterior wall cladding of buildings and to prevent heat loss, Acrylic, hydroxyethyl cellulose and calcite-containing stone wool and glass wool sheet and profile coated with A fire-class chemical plaster”

In the aforementioned application, acrylic based plaster is used for coating stone wool and glass wool sheet. In the literature, in the application of the publication number TR 2018 06069, the invention relates to "The invention is related to the doors / windows / facades made of aluminum materials used in the buildings in order to ensure the advancement of the people to the safe area by using the passage corridor specified in the structure within a certain period of time by forming a passage corridor within the structure against possible fires formed between the main profiles made of aluminum material connected by the interconnecting elements, the glass is to be positioned, the inner layer of the stainless material surrounding the cavity to be positioned, developed to increase the resistance against high temperatures in the possible fires; It is related to the outer layer of ceramic paper material which is coated on the outer surface of the inner layer made of stainless material, which increases the protection time of the door / window / facade by increasing the strength of the inner layer of the stainless material during the fire.”

In the aforementioned application, fire-resistant aluminum siding is disclosed. Due to the abovementioned disadvantages, a new insulated exterior cladding structure was required.

Disclosure of the Invention From this aspect of the art, the object of the invention is to provide a novel insulated exterior cladding structure which eliminates the existing disadvantages.

Another object of the invention is to provide a non-combustible structure as the material in the class A1 is used as a non-flammable material. Another object of the invention is to provide a structure that can offer thousands of alternatives in color, design, material, size during the architectural design stage because of its very flexible nature. It is a further object of the invention to provide a structure which is harmless to nature due to the fact that all of the materials used are natural and are not chemical and petroleum derivative.

Another object of the invention is to provide a structure with a heat conduction coefficient U of less than 0.065 W / (mK), as stated by international standards in heat insulation.

Another object of the invention is to provide a structure which can provide the desired general standards in residences due to the use thickness and seamless continuous application of the material used.

Another object of the invention is to provide a structure that minimizes field labor costs due to ease of application and time savings. Another object of the invention is to provide a structure that provides a lower load addition to buildings compared to other applications, since it is less than the final weight of the many insulation and coating materials used.

It is a further object of the invention to provide corrosion-resistant metal sheets of aluminum, stainless steel, or corrosion-resistant metal sheets with painting or coating; to form a structure that allows it to be used in flat form or in three dimensional form.

Another object of the invention is to provide a structure for the use of flat or patterned glasses, ceramics and flexible ceramics for exterior use.

Explanation of Figures

Figure - 1 A representative view of the application of the embodiment of the insulated exterior cladding according to the invention Figure - 2 Another representative view of the application of the embodiment of the insulated exterior cladding according to the invention

Figure - 3 A perspective view of the insulated exterior cladding panel according to the invention

Figure - 4 A detailed view of the insulated exterior cladding panel according to the invention

Figure- 5 A further view of the insulated exterior cladding panel according to the invention

Fig. 6 is a perspective view of the attachment apparatus in the insulated exterior cladding embodiment according to the invention

Fig. 7 is a perspective view of the resetting profile in the embodiment of the insulated exterior cladding according to the invention

Fig. - 8 is a perspective view of the attachment apparatus from the resetting profile disassembled in the insulated exterior cladding embodiment of the invention Figure - 9 is a side sectional view of the insulated exterior cladding panel of the invention

Figure- 10 is a front view of the insulated exterior cladding panel according to the invention after assembly

Figure- 11 is a representative view of an insulated exterior cladding panel shown by a screw according to the invention

Reference Numbers

A- Insulated Exterior Cladding Structure

1. Wall

2. Insulated Exterior Cladding Panel

2.1 Female Channel

2.2 Male Channel

3. Perlite Insulation Filler Layer

3.1 Glass Fiber Mesh

3.2 Camber

4. Perlite Insulation Filler

5. Attachment Apparatus

5.Attachment Apparatus Male Channel 5.2 Resetting Profile Slot

6. Resetting Profile

6.1 Resetting Apparatus

6.2 Mounting Profile

7. Screw

8. Adjustment Gap

9. Rear Screw Snap Adjustment Profile

10. Front Screw Snap Adjustment Profile

11. Screw Hole

12. Screw Wrench Slot

Detailed Description of the Invention

In this detailed description, the innovation is described with examples that will not have any limiting effect for better understanding of the subject matter.

The invention relates to an insulated exterior cladding structure (A), which is used in buildings both as exterior cladding and as heat and sound insulation material, and is easily assembled with its modular structure characterized in that; the insulated exterior cladding panel (2) made of metal, glass or ceramic material, forming the main body of the said insulated exterior cladding structure (A), the female channel (2.1 ) formed on the lower side and a side edge of said insulated exterior cladding panel (2) which is allowing for the mounting of said multiple insulated exterior cladding panels (2) in a modular manner horizontally and vertically, the male channel (2.2) formed on the top side and on the other side edge which is providing said multi insulated exterior cladding panel (2) can be mounted vertically and vertically in a modular manner on one another and mounting into the female channel (2.1 ), the perlite insulation filler layer (3) is integrated on the back side of the wall (1 ) facing the insulated exterior wall panel (2) and which avoids problems such as expansion and stretching by providing heat and sound insulation, providing a more stable insulating exterior cladding panel (2), perlite insulation filler (4) is positioned on the space between the wall (1 ) and the insulated exterior cladding panel (2) and which prevents the penetration of wind, rain, etc. and provides heat and sound insulation, an attachment apparatus (5) which is the first place where the insulated exterior cladding panel (2) is positioned at the base, a resetting profile (6) secured to said wall (1 ), which allows the z-axis setting of said insulated exterior cladding panel (2) via said attachment apparatus (5), providing the backward movement of said insulated exterior cladding panel (2) by tightening and / or loosening the screw (7), positioned at the rear right-hand corner of the insulated exterior cladding panel (2) to the same size as said setting cavity (8).

Figure - 1 shows a representative view of the application of the embodiment of the insulated exterior cladding according to the invention. Figure - 2 shows another representative view of the application of the embodiment of the insulated exterior cladding according to the invention.

Figure - 3 shows a perspective view of the insulated exterior cladding panel according to the invention.

Figure - 4 shows a detailed view of the insulated exterior cladding panel according to the invention.

Figure- 5 shows a further view of the insulated exterior cladding panel according to the invention.

Fig. 6 shows a perspective view of the attachment apparatus in the insulated exterior cladding embodiment according to the invention. Fig. 7 shows a perspective view of the resetting profile in the embodiment of the insulated exterior cladding according to the invention.

Fig. - 8 shows a perspective view of the attachment apparatus from the resetting profile disassembled in the insulated exterior cladding embodiment of the invention.

Figure - 9 shows a side sectional view of the insulated exterior cladding panel of the invention. Figure- 10 shows a front view of the insulated exterior cladding panel according to the invention after assembly.

Figure- 11 shows a representative view of an insulated exterior cladding panel shown by a screw according to the invention.

Insulated exterior cladding structure (A) to be mounted on the wall (1 ) of buildings consists of the main parts that; the insulated exterior cladding panel (2) made of metal, glass or ceramic material, forming the main body of the said insulated exterior cladding structure (A), the female channel (2.1 ) formed on the lower side and a side edge of said insulated exterior cladding panel (2) which is allowing for the mounting of said multiple insulated exterior cladding panels (2) in a modular manner horizontally and vertically, the male channel (2.2) formed on the top side and on the other side edge which is providing said multi insulated exterior cladding panel (2) can be mounted vertically and vertically in a modular manner on one another and mounting into the female channel (2.1 ), the perlite insulation filler layer (3) is integrated on the back side of the wall (1 ) facing the insulated exterior wall panel (2) and which avoids problems such as expansion and stretching by providing heat and sound insulation, providing a more stable insulated exterior cladding panel (2), the glass fiber mesh (3.1 ) which is positioned between said insulated exterior cladding panel (2) and the perlite insulation filler layer (3), to attach said perlite insulation filler layer (3) to said insulated exterior cladding panel (2), the camber (3.2) is formed between the insulated exterior cladding panel (2) and the perlite insulation filling layer (3) with a certain amount of twist during the assembly of said glass fiber mesh (3.1 ) and which increases the strength by maintaining the form of the insulated exterior cladding panel (2) and ensuring that it works together with the perlite insulation filling layer (3), perlite insulation filler (4) is positioned on the space between the wall (1 ) and the insulated exterior cladding panel (2) and which prevents the penetration of wind, rain, etc. and provides heat and sound insulation, an attachment apparatus (5) which is the first place where the insulated exterior cladding panel (2) is positioned at the base, a resetting profile (6) secured to said wall (1 ), which allows the z-axis setting of said insulated exterior cladding panel (2) via said attachment apparatus (5), the attachment apparatus male channel (5.1 ) formed on said attachment apparatus (5) and secured to the female channel (2.1 ) of said insulated exterior cladding panel (2), providing mounting of the first insulated exterior cladding panel (2), a resetting apparatus (6.1 ) located on said resetting profile (6) allowing for back and forth movement in the z axis by entering into the resetting profile slot (5.2) in the slot form formed on said attachment apparatus (5), mounting profile (6.2), which secures said resetting profile (6) to the wall (1 ), the screw (7) for setting the said insulated exterior cladding panel (2) to the wall (1 ) and for adjusting it on the x and y axis, the adjustment gap (8) positioned as the gap between the male channels (2.2) of said insulated exterior cladding panels (2), the rear screw snap adjustment profile (9) is providing the backward movement of said insulated exterior cladding panel (2) by tightening and / or loosening the screw (7), positioned at the rear right-hand corner of the insulated exterior cladding panel (2) to the same size as said adjustment gap (8), the front screw snap adjustment profile (10) which is positioned at the front left corner of the insulated exterior cladding panel (2) on a right with the same size as said adjustment gap (8) and for adjusting the distance by providing the forward and backward movement of said insulated exterior cladding panel (2) by tightening and / or loosening the screw (7) and the screw hole (11 ) disposed on said front screw snap adjustment profile (10) and provided to said screw (7) and the screw wrench hole (12) provided with the screw (7) key positioned on the said front screw snap adjustment profile (10). The manufacturing logic of the aforementioned insulated exterior cladding structure (A) consists of insulated exterior cladding panels (2) with channels of different models (square, rectangular, semicircular, dovetail and t etc.), including female channel (2.1 ) and male channel (2.2) mechanically, welded or both together, so that one or the other combinations may be used as a metal panel frame that is resistant to external corrosion.

In order to prevent breakage and spillage and danger of brittle materials on the inside of the insulated exterior cladding panels (2) after the application of the seal to provide waterproofing to the channel or housing on this frame, metal materials can also be used in expansion and other outdoor conditions with a perlite insulation filler layer (3) with the glass fiber mesh (3.1 ) to maintain the perlite insulation filling layer (3) to maintain the form of the metal and to maintain the perlite insulation filling layer (3) of the glass-fiber mesh (3.1 ) at certain intervals behind the insulated exterior cladding panel (2), camber (3.2) without being glued in such a way that the last glued to be glued to cover the entire back of the material starting from the place is provided.

After this process, it will be prepared in the form of the pan formed in the form of the heat conductivity coefficient below 0.065 W / (mK) to provide the coefficient of heat (may vary depending on the atmospheric conditions and country technical specifications) 300 kg / m L 3 under the density of expanded perlite, vermakulit, pumice or the use of cement or cement based materials, gypsum-based materials, other strength-enhancing materials of alkali-silicates and water-repellent, strength- enhancing, adhesion-enhancing polymers and mold-inhibiting chemicals to be used as binders of different combinations of different combinations as insulation materials. When filled with mortar made with the mixture formed perlite insulation filler (4) is formed. This can be done by vibrating during or after filling to remove air bubbles. It is then allowed to dry in the drying zone or unit in the shelves to be dried.

After the rear screw snap adjustment profile (9) passes through the screw (7) to the corner to be selected according to the design geometry, the screw (7) is applied to the edge of the channel by applying mechanically, welded or both to the male channel (2.2) to the wall in the direction of tightening.

The front screw snap adjustment profile (10) is parallel to the outwardly facing part of the screw (7) head of the screw (7), which is the screw wrench hole (12), to the corner of the insulated exterior cladding panel (2) to be placed next to it during the assembly. That is, in the direction of the perlite insulation filling layer (3), the male channel (2.2) is mounted internally or externally using mechanical, welding or both.

In the aforementioned front screw snap adjustment profile (10), the screw wrench hole (12) can be used to allow the screw (7) to be used to tighten or loosen the screw (7).

Said rear screw snap adjustment profile (9) and the front screw snap adjustment profile (10) are produced from metal materials having sufficient strength to be joined to the frame by mechanical or welding. Each other male channel (2.2) coming to the same corner shall be placed between the first part and the wall during assembly, a large u-channel is formed from the body thickness of the screw (7) in the adjustment gap (8). The purpose here is to connect the first insulated exterior cladding panel (2) to the wall (1 )by the screw (7), which is passed through the first screw hole (11 ).

In the event of being tightened, this screw (7) and the rear screw snap adjustment profile (9) move towards the wall (1 ) with the insulated exterior cladding panel (2). When the second insulated exterior cladding panel (2) is inserted, the screw (7) head stays between the front screw snap adjustment profile (10) and the rear screw snap adjustment profile (9) and the screw (7) is inserted through the hole of the rear screw snap adjustment profile (10). When turned into the opening direction, the two insulated exterior cladding panels (2) are moved together outwards. Other connection points with U channel are fixed with screw (7) to prevent the outward movement of insulated exterior cladding panels (2) together with channels and provide additional safety.

In the different embodiments of the invention, said insulated exterior cladding panel (2) can have a triangular, rectangular, polygonal or asymmetric geometry.

In different embodiments of the invention, the glass and ceramics can optionally be inserted into the conduit and cannot be fixedly disassembled, mounted on the externally removable frame, or connected to the side channel profiles by means of the clamping profile or apparatus alongside the materials such that there is no protrusion on the outwardly facing portion of the coating material.