PRIOR RELATED APPLICATIONS

[0001] This -application claims priority to U.S. Patent Application No. 13/326,705 filed December 15. 201 1 , currently pending.

BACKGROUND

Field

[0002] The present invention relates generally to brake drums, and more particularly, to brake drums for heavy-duty vehicles having an external visual indication of whether braking surface diameter is within safe operating limits.

Description of the Problem and Related Art

[0003] A brake drum 's maximum allowable braking surface diameter is the largest diameter tha a brake drum's braking surface can be machined, or worn to, and still maintain satisfactory characteristics for safe and expected braking performance, it is a violation of Department of Transportation regulations to use a brake drum whose braking surface diameter exceeds the maximum allowable diameter. At this time, there is not an accurate method of determining whether a brake drum ^' s braking surface diameter has worn to, -or exceeded, the maximum allowable diameter while the brake drum is installed on a vehicle. Accordingly, the entire wheel must be removed from the vehicle and the brake drum surface diameter must be measured. It is both time consuming and expensive— not. to mention safety issues involved with removing and reinstalling wheel end equipment— to remove a brake drum from an axle to determine whether or not a brake drum has worn to the point that the braking surface diameter exceeds the maximum allowable diameter. This can lead to brake drums being discarded and replaced sooner than needed, or it can lead to brake drams remaining, in service after the braking surface diameter exceeds the maximum allowable diameter.

[0004] With reference to Figures 6 and 6A of the drawings, a prior art technique to permit visual inspection of brake surface diameter has used a notch 30 machined circumferentially around the braking surface at the Hp of the drum for wear l indication. This method, however, may provide misread inspections because of uneven wear of the brake linings and drum. A step Is worn into the lining near the lip of the drum. This uneven wear leads to hi.accu.rate evaluations of both lining wear and brake drum wear, leading to either early removal of a good brake drum, or worse, non-removal of a bad brake drum .

SUMMARY

[0005] The present disclosure is directed to a brake drum configured for accurate, visual indication of braking surface adequate thickness without removal from the vehicle on which it is installed.

[00061 For purposes of summarizing the invention, certain aspects, advantages, and novel features of the invention have been described herein. It is to be understood that not necessarily all such advantages may be achieved in

accordance with any one particular embodiment of the invention. Thus, the invention may be embodied or carried out in a manner that achieves or

optimizes one advantage or group of advantages as taught herein without necessarily achieving other advantages as may be taught or suggested herein.

[0007] An exemplary brake drum includes a braking surface one or more axially oriented notches or indentations defined therein. The notches are defined from the inner edge of the braking: surface rim and extend outwardly towards the brake drum hub and are formed to have a depth no greater than a depth corresponding to the maximum allowable diameter of the braking surface of the drum.

[0008] This and other embodiments will also become readily apparent to those skilled in the art from the following detailed description of the embodiments having reference to the attached figures, the invention not being limited to any particular embodiments) disclosed.

BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The- present invention is described with reference to the accompanying drawings. In the drawings, like reference numbers indicate identical or

functionally similar elements. Additionally, the left-most digit(s) of a reference number identifies the drawing in which the reference number first .appears. OOIO'I Figure 1 is an inboard perspective view of an exemplary brake drum with wear indicator in braking surface in an unworn condition;

[0011] Figure 2 is a section view of the exemplary brake drum of Figure 1 along line 2;

[0012] Figure 3 is a section view of the exemplary brake drum of Figure 1 along line 3;

(OODj Figure 3A is an inset of the indicated portion of Figure 3; _.

[0014] Figure 4 i s an inboard view of an exemplary brake drum according to an embodiment of the invention with multiple wear indicator notches;

10015] Figure 5 is an inboard view of an exemplary brake drum according to an embodiment of the invention with mul ti ple wear indicator notches;

[0016] Figure 6 is a section vie w of a prior art. brake drum with a citcumferentialiy oriented wear indicator notch; and

.[0017) Figure 6 A is an inset of the indicated portion of Figure 6.

DETAILED DESCRIPTION

[0018] The; various embodiments of the present invention and their ad vantages are best understood by referring to figures 1 through 6A of the drawings. The elements of the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principle of the invention. Throughout the drawings, like numerals are used tor like and corresponding parts of the various drawings.

[0019] This invention may be provided in other specific forms and embodiments without departing from the essential characteristics as described herein. The embodiments described above are to be considered in all aspects as .illustrative only and not restrictive in any manner. The following claims rather than the foregoing descri tion, indicate the scope of the invention. IO02OJ Furthermore, reference in the specification to "aa erabodiraerit," "one embodiment, ^' ' "various embodiments," or any variant thereof means that a particular feature or aspect of the invention described in conjunction with the particular

.embodiment, is included in at least one embodiment of the present invention. Thus, the appearance of the phrases "in one "embodiment,* ^{* *} 'in another embodiment,' ^' or variations thereof in various places throughoul the specification are not necessarily all referring to its respective embodiment. Finally, as used in this description, terms such as ''inner," "outer," " nboard" and "outboard" are to be understood as they relate to a vehicle on which the brake drum is mounted.

[ ^' 0021] An exemplary brake drum 10 comprises a brake surface 15 made from -cast iron or other, friction and wear resistant, material, a mounting plate 14 at the brake drum's outboard end 17 with mounting holes for mounting the drum to the hub of a vehicle axle, a wraparound, or shoulder portion 12, and one or more squealer bands 13 circumscribing the brake drum, A brake drum 10 is typically used with a brake shoe 20. In operation, the shoe is selectively applied to the braking surface 15 of the brake drum. 1(1 through actuation of the brake. Brake drum 10 converts kinetic energy and potential energy of the vehicle into heat energy by providing a friction surface for the brake shoe thereby transmitting brake torque to the wheels and tires of the vehicle.

|0022| A notch .1.1, or indentation, is defined in the braking surface .15 of the dram 10, extendin from the inner lip of the inboard end 16 axialiy toward the outboard end. The indentation 11 is formed with a depth ύ in relation to the braking surface IS that corresponds to, or is within, the maximum allowable diameter 22 of the braking surface 15, The indentation 11. extends outboard from inboard edge so that at least a portion of the area of the indentation 1 o verlaps the area of the braking surface 15 mat makes contact with the brake shoe. As the braking surface 15 is worn away through use, and the maximum diameter is reached, the indentation 11 is worn away, so that the indentation 11 no longer perceivable through- visual or tactile inspection. |0023] Since the indentation 11 is located on the inboard edge of the braking surface 15. it may be inspected while the drum 10 is still mounted on the vehicle. Thus, if •upon visual inspection, the indentation 11 can still be seen, the braking surface 15 is still within the. maximum diameter. As illustrated in Figs. 4 and 5, it is contemplated that a plurality of Indentations 11 may be defined in the braking surface 15 as- described above., at- different locations about the circumference of the drum surface, that are generally accessible while the drum is installed on the vehicle, to increase the possible inspection locations.

|CH)24] Through the use of the aforementioned features, the inventive brake drum 1 provide a numbe of advantages. Because braking surface diameter may be easily visually inspected, a determination can be made by shop personnel, the driver, or law enforcement personnel. The brake drum will no have to be removed from the axle and measured to determine whether the braking surface has reached the maximum allowable diameter. This reduces vehicle down time, labor,, and maintenance costs attributable to inspection. Lastly, use of the indentation 1! reduces likelihood of a brake drum remaining in sendee after th braking surface diameter has reached or exceeded the maximum- allowable diameter.

[0025] As described above and shown in the associated drawings, the present invention comprises an integral braking surface wear indicator. While particular embodiments of the invention have been described., it will be understood, however, that the invention is not limited thereto, since modifications may be made by those skilled in the art. particularly ift light of the foregoing teachings. It is, therefore _v contemplated by the appended claims to cover any such modifications that incorporate those features or those improvements that embody the spirit and scope of the present -invention.