Technical Field of Invention

The present invention relates broadly to novel aniaotropic (liquid-crystalline) extended chain polymer- polyphosphoric acid compositions, to the produc¬ tion of high molecular weight extended chain polymers by polycondensation of selected monomers in certain polyphosphoric acids, and especially to the production of highly concentrated polymer compositions from which industrially useful polymeric articles such as fibers and films are readily produced.

Among some of the most serious difficulties encountered in the production of thermally stable articles such as fibers and films from extended ^" chain polymers are described in the Background Art below.

Background of Invention

1, Origin of Inygptiop

The invention described herein was made in the course of work under U.S. Department of Defense contract Nos. F33S15-81-K-5070, F49620-81-K-0003. and/or F33615-82-C-5079.

OMFI WIP

2n Reference to Related Applications

Reference is made to another United States patent application filed concurrently with the present application, both being assigned to SRI Interna¬ tional and having as one of their inventors, James F. Wolfe. Said other application is enti¬ tled: "Liquid Crystalline Poly(2,δ-benzothiazole) Compositions, Process, and Products" and is herein incorporated by reference.

3. Ba kground Art

In general, the class of aromatic heterocyclic extended chain polymers are well known for their outstanding thermal, physical, and chemical pro¬ perties. Unfortunately, these polymers are ^' essentially non-melting and have proven very dif¬ ficult to economically process into articles. In order to fashion such polymers into desired arti¬ cles of commerce, for example fibers, films, fibrids, and the like, it is necessary that they be in solution or dope form. Although such poly¬ mers can be dissolved in various acidic solvents, such as sulfuric acid, methanesulfonic acid, chlorosulfonic acid, polyphosphoric acid, and the like, difficulty is often experienced in

preparing and using the polymer-acid compositions or dop s because of poor polymer-acid solubility.

Normally, a precipitated or dried particulate form of the polymer is dissolved in a strong acidic solvent by mixing the (isolated) polymer particles at elevated temperatures and/or under high pressures for a period from several hours to several days. If the polymer is insoluble in the particular solvent, other solvents or various solvent mixtures are employed. Usually, heating and cooling cycles are applied and repeated to obtain a useful dope.

The resulting dopes often contain undissolved polymer and must be filtered before further pro- cessing into articles.

Although spinning dopes of polybenzobisoxazole, polybenzi ida∑ole and polybenzobisthiazole in sulfuric acid and/or methanesulfonic acid and/or chlorosulfonic acid with polymer concentrations above about 10 percent are known_in the art, the intrinsic viscosity of these polymers is for the most part below 5dL/g and oftentimes less than 3dL/g. The cohesive strength of such dopes is inherently weak and economically less desirable for use in dry-jet wet spinning. In the case of

polybenzobisoxazole, numerous attempts of dry-jet wet spinning an approximately 10% polybenzobisoxazole/methane sulfonic acid-dope into fibers were not successful (E. W. Choe, et al., in acromolecules 1981, 14, ,pp 920-924).

In the case of polybenzimidazole, prior art dopes of this polymer lack adequate strength to main¬ tain filament integrity while dropping through the air-gap. ^• In order to overcome this problem U. S. Patent No. 4.263.245 teaches dissolving a high concentration (up to 30%) of this polymer into suitable solvents such as concentrated sul¬ furic acid. At such high polymer- concentrations lithium chloride is required to prevent the poly- benzimidazole from phasing out of solution.

In the case of polybenzobisthiazole, U. S. Patent No. 4.225,700 teaches the formation of a liquid crystalline composition of this polymer at con¬ centrations near 10% in methane sulfonic acid and chlorosulfonic acid and at about 8% in polyphos¬ phoric acid. Concentrations of polybenzobisthia¬ zole in polyphosphoric acid above about 10% by weight are difficult, if indeed possible to achieve. One difficulty encountered is that the solution of the 2,5-diamino-l,4-benzenedithiol monomer in polyphosphoric acid with the P ₂ ^α =

- 8 -

content described in U. S. Patent No. 4.225,700 is very viscous and dehydrohalogenation is diffi¬ cult. Also considerable foaming results. Although solutions of precipitated polymer in solvents such as methane sulfonic acid and chlorosulfonic acid can be prepared, high concen¬ trations of polymer are difficult or impossible to achieve. _. S. R. Allen, et al., in Macro- molecules 1981. 14. pp. 1135-1139 describes attempts at spinning polybenzobisthiazole directly from the polymerization medium (polyphosphoric acid) containing 5-6% polymer.

Insofar as polybenzobisthiazole is concerned it is possible to obtain compositions near to 10% of the polymer in polyphosphoric acid with intrinsic viscosity equal to 2δdL/g (J. F. Wolfe, et al., Macromolec les 1981, 14, pp. 915-920). Attempts to increase the intrinsic viscosity of the poly¬ mer can only be achieved at a major sacrifice (decrease) in polymer concentration. Liquid cry¬ stalline compositions of 10% polybenzobisthiazole in polyphosphoric acid are heretofore unknown in the art. Liquid crystalline compositions of polybenzobisthiazole having intrinsic viscosities greater than about 30.3dL/g in polyphosphoric acid are heretofore unknown in the art.

In practical terms this means that such polymer- polyphosphoric acid compositions are severely limited in their potential usefulness for the production of highly ordered high molecular weight polymeric articles.

In general, liquid crystalline extended chain polymer compositions (with the exception of poly¬ benzobisthiazole as mentioned above) in polyphos¬ phoric acid are heretofore unknown in the art; and moreover, liquid crystalline extended chain copolymer and block polymer compositions are heretofore unknown in the art.

Disclosure of Invention

1. Objects of Invention

Accordingly, it is an object of the present invention to provide compositions substantially free of one or more of the disadvantages of prior art compositions.

Another object is to provide a process for preparing liquid crystalline extended chain poly¬ mer compositions.

A further object is to provide liquid crystalline extended chain polymer compositions having excel¬ lent cohesive strength.

Another object is to provide liquid crystalline extended chain polymer compositions having excel¬ lent spin stretchability.

Another object is to provide liquid crystalline extended chain polymer compositions capable of being drawn through long air gap distances.

Yet another object is to provide liquid crystal¬ line extended chain polymer compositions capable of being drawn at high spin draw ratios.

A further object of the invention is to prepare a liquid crystalline spinning composition having a high extended chain polymer content.

A still further object is to provide liquid cry¬ stalline extended chain homopolymer compositions.

Another object is to provide liquid crystalline extended chain copolymer compositions.

Yet another object is to provide liquid crystal¬ line extended chain block polymer compositions.

O PI

Another object of the invention is to provide a method ^' of preparing a liquid crystalline polymer composition having a high polymer content of an extended chain homopolymer.

Another object of the invention is to provide a method of preparing a liquid crystalline polymer composition having a high polymer content of an extended chain copolymer.

Another object of the invention is to provide a method of preparing a liquid crystalline polymer composition having a high polymer content of an extended chain block polymer.

Another object of the invention is to provide a method of preparing liquid crystalline extended chain polymer compositions from selected mono¬ mers.

Another object is to provide a process for preparing liquid crystalline high molecular weight extended chain polymer compositions.

A further object of the invention is to provide a method for synthesizing high molecular weight extended chain homopolymers.

A further object of the invention is to provide a method for synthesizing high molecular weight extended chain copolymers.

A further object of the invention is to provide a method for synthesizing high molecular weight extended chain block polymers.

A still ffurther object is to provide a method whereby the dehydrohalogenation of certain hydrohalide monomers may be carried out more easily and rapidly.

Yet another object is to provide a method whereby a substantially higher concentration of monomeric reactants can be employed which results in liquid crystalline extended chain polymer compositions of considerably higher polymer concentration than has been possible heretofore.

Another object is to alleviate the foaming prob¬ lem referred to above.

Another object is to provide articles prepared from liquid crystalline extended chain polymer compositions.

A further object of the invention is to prepare articles such as fibers and films from a liquid

crystalline polymer composition comprising selected extended chain homopolymers.

A further object of the invention is to prepare articles such as fibers and films from a liquid crystalline polymer composition comprising selected extended chain copolymers.

A further object of the invention is to prepare articles such as fibers and films from a liquid crystalline polymer composition comprising selected extended chain block polymers.

The above and other objects of the invention will be apparent from the ensuing description and the appended claims.

^• 2 . Statement of Invention

In accordance with our discovery, the present invention broadly encompasses novel polymer com¬ positions which are useful as dopes in the pro¬ duction of high strength shaped articles compris¬ ing blends of certain polyphosphoric acids, as described hereinafter, and a high concentration of one or more high molecular weight extended

chain polymers having one or more aesogenic group or groups. The extended chain polymers can be homopolymers. copolymers, or block polymers, as exemplified hereinafter. The extended chain polymer is present in the blend at a sufficient concentration so as to be capable of exhibiting an anisotropic polymer phase alone or in combina¬ tion with one or more different polymers with or without mesogenic group or groups. The blends according to the invention are polycondensation products obtained by reaction of selected mono¬ mers in an appropriate solution of phosphoric acid-, as described hereinafter. These blends exhibit special properties which make them very useful as dopes in the production of fibers, films,, fibrids, and the like. In addition to being anisotropic (liquid-crystalline) , the blends have a novel combination of properties including unexpectedly high spin-stretchability and excellent cohesive strength, as well as hav¬ ing the capability of being drawn through short, as well as extremely long, air-gap distances, and spun at low, as well as exceptionally high, draw ratios. It is believed that these properties can be attributed to the combination of high polymer concentration, high polymer molecular weight, and a high phosphorus pentoxide content comprising

the blends of the present invention.

Our discovery further broadly encompasses a pro¬ cess for preparing novel extended chain polymer compositions which are useful as dopes in the production of fibers and films. This process comprises:

(a) mixing at least one of a selected first monomer ^• (as described hereinafter) with or without oxidation protecting atoms or. roups with a preliminary solvent of phosphoric acid having a relatively low phosphorus pentoxide content,

(b) heating and optionally placing the resulting mixture under reduced pressure to remove any volatilized protecting atoms or groups present and provide a first mixture of the first monomer in the preliminary solvent,

(c) adding at least one of a selected second monomer (as described hereinafter) in the resulting mixture of step (b) to provide a first mixture of the first and second monomer in the preliminary solvent,

(d) then increasing the phosphorus pentoxide content of the mixture resulting from step (b) or (c) to provide a first or a first and second

OMPI

monomer reaction medium of greater phosphorus pentoxide content suitable for polymerization,

(e) causing polymerization of the first or the first and second monomer at a temperature sufficient to effect reaction at a rate to form a first homo-oligomeric product or a first co- oligomeric product having a preselected intrinsic viscosity, or

(f) causing polymerization of the first or the first and second monomer at a temperature sufficient to effect reaction at a rate to form a first homopolymeric product or a first copolym- eric product,

(g) mixing a selected amount of the first homo-oligomeric product with a selected amount of at least one of a selected second homo-oligomeric product so as to form a first poly-oligomeric product, the second homo-oligomeric product being formed by like steps (a) and (b) followed by:

(lg). adding at least one of a selected second monomer in the resulting mixture of step (b) to provide a mixture of a first and second monomer in the preliminary solvent,

(2g) then increasing the phosphorus

C.ΛPI

^

'ERN. Vi

pentoxide content of the mixture resulting from step (b) or (lg) to provide a first or a first and second monomer reaction medium of greater phosphorus pentoxide content suitable for poly- merization,

(3g) causing polymerization of the first or first and second monomer at a temperature suffi¬ cient to effect reaction at a rate to form the second homo-oligomeric product having a preselected intrinsic viscosity,

with the overall proviso that at least one ^* of the selected monomers of step (a) or (lg) which forms the second homo-oligomeric product be different from at least one of the selected mono- mers of step (a) or (c) which forms the first homo-oligomeric product, or

(h) mixing a selected amount of the first homo-oligomeric product with a selected amount of a second mixture of at least one of a selected first monomers or a first and second monomer in the preliminary solvent so as to form a mono er- oligomer mixture, and then increasing the phos¬ phorus pentoxide content of the monomer-oligomer mixture to provide a monomer-oligomer reaction medium of greater phosphorus pentoxide content

- 18 -

suitable for polymerization, the first monomer of the second mixture being formed by like steps (a and (b) and the first and second monomer of the second mixture being formed by like steps (a) , (b) and (c) , with the overall proviso that at least one of the selected monomers of step (a) or (c) which forms the first or first and second monomer of the second mixture, be different from at least one of the selected monomers of step (a) or (c) which forms the first homo-oligomeric pro¬ duct,

(i) causing polymerization ^* of the poly- oligomeric product resulting from step (g) or the monomer-oligomer resulting from step (h) at a temperature sufficient to effect reaction at a rate to form a first block-oligo eric product having a preselected intrinsic viscosity or a first block-polymeric product.

_ Mode(s) for Carrying Out the Invention

The extended chain polymers of the compositions of the present invention are a class of polymers that can obtain a substantial degree of shape anisotropy in the liquid state due to restricted rotation of bonds in the polymer backbone and/or appropriate catenation geometry of rigid backbone segments. The degree of shape anisotropy is generally defined by the axial ratio, ( p )/d, where ( p ) is the persistence length of the chain and d is the diameter of the chain. For extended chain polymers, ( p ) may be substantially the same as or greater than the contour length 1 of the polymer. In the case of a rigid rod polymer, ( p ) is essentially infinite and the axial ratio is 1/d.

By the method of the present invention, it is possible to prepare liquid crystalline compositions of extended chain homopolymers, copolymers, or block polymers containing 15 percent or more of polymer. As will appear, the invention is applicable to the preparation of liquid crystalline extended chain polymer compositions of lower polymer concentration but there are special advantages to preparing compositions of high concentration.

Extended chain poly er-polyphosphoric acid compositions of such higher polymer concentration are advantageous.

For example, if the polymer is one. such as polybenzobisthiazole, polybenzobisoxazole, and polybei-_-θbis-_π_idazole, capable of forming liquid crystalline compositions at lo? concentration (e.g., 5 - 10%), that is, if the critical concentration necessary for formation of the anisotropic phase is lew, ^' compositions of even higher polymer concentration can be spun to produce a better quality, higher strength fiber. We believe this results, in part at least, fron a more fully anisotropic composition and improved composition integrity. These improvements allow greater drawing in the air-gap. improve the coagulation characteristics, which leads to fewer flaws, and increase polymer throughput when a liquid crystalline composition is spun by a dry- jet-wet spinning technique into a polyphosphoric acid-solvent/poly er-nonsolveήt such as aethanol, water, or dilute aqueous acid.

If the polymer is one, such as polj (2,δ- benzothiazole) that is less rodlike in structure than polybenzobisthiazole or polybenzobisoxazole and thus possesses a critical concentration for anisotropic phase formation greater than 10% and in the region of concentrations of this invention, extruding of these heretofore unattainable solutions produces a dramatic increase in strength and modulus because of the ordering of the polymer during fabrication.

These advantages result in a more highly ordered, lower-defect fiber than results from spinning a less concentrated composition of polymers.

Another advantage of preparation of these polymers in the anisotropic phase is a considerable increase in the molecular weight of the polymer obtained.

Preliminarily it is helpful ^' to describe the chem¬ istry of phosphoric acids and strong phosphoric acids or polyphosphoric acids as follows:

As used herein the term "phosphoric acid(s)" means commercial phosphoric acid(s) containing 85-863 H ₃ P0 ₄ .

The strong phosphoric acids, or polyphosphoric acids referred to as PPA (polyphosphoric acid) are members of a continuous series of amorphous con¬ densed phosphoric acid mixtures given by the for¬ mula

^H n+2 ^P n°3n+1 or

HO «Pαo _q H)-n-, H

where the value of n depends on the molar ratio of water to phosphorus pentoxide present.

Characterization and methods of forming various polyphosphoric acids and examples of such strong acids useful in accordance with the practice of

OM

the present invention can be found in the follow¬ ing papers: A. L. Huhti and P.A. Gartaganis "The Composition of the Strong Phosphoric Acids," Can.J. Chem.. Vol. 34. 1956 pp. 785-797; and J. E. Such, "Linear Polyphosphoric Acids", Uellar's Comprehensive Treatise on Inorganic and Theoreti¬ cal Chemistry, Vol VIII, Supplement III, pp. 726-753, Wiley 1971. The subject matter of these articles are specifically incorporated herei by reference.

In its most general definition, polyphosphoric acid composition can range from distributions where the average value of n is less than unity, giving rise to a mobile liquid, to high values of n. where the polyphosphoric acid is a glass at normal temperatures. Because the species of polyphosphoric acid are in a mobile equilibrium, a given equilibrium composition can be prepared in many ways. For instance, the same distribu- tion or polyphosphoric acid composition could be prepared by either starting with concentrated orthophosphoric acid Hg O,, n = 1) and driving off water or by starting with phosphorus pentox¬ ide ^and - ^ad din an appropriate amount of water.

All polyphosphoric acid compositions can be described as a ratio of P«0 _S and water by reduc¬ ing the various species present (on paper) to P ₂ 0g and water. We will then use the convention that polyphosphoric acid composition will be expressed in terms of a P ₂ °5 content (as a per¬ centage) defined as P fl _c content

weight of P 0 x 100

Weight of P_0, + weight of H ₂ 0

Thus, the P0C5 content of pure orthophosphoric acid could be derived by reducing one mole of ^H 3 ^P0 4 ^to ° ^{*5 m} °l ^es P °5 ^{+ 1,δ moles H} °- ^Con ~ verting to weights gives the ₂ °5 content as

0.5(142)

0.5(142) + 1.5(18.01) x 100 - 72.4%

Similarly, the ^oαten ' ^fc °* commercial polyphosphoric acid can be derived in the follow¬ ing way. Polyphosphoric acid is available com¬ mercially in two grades. 1055 and 1155. These percentages refer to H ₃ P0 ₄ content, which means that lOOg of the two grades contain 105 and 115 grams of H-PO.. The P ₂ °5 content of 11555 polyphosphoric acid can then be calculated knowing the P ₂ 0 _s content of 1005 H ₃ P0 ₄ .

115(0.724) 100 x 100 = 83.3%

Freshly prepared polyphosphoric acid as described by Wolfe and Loo U.S. Patent 4.225,700 employed 1.52 x g of P -Jg to x grans of 85.65 HgPα.. thus the O5 content of that mixture is

(1.52X) + (0.856)(0.724)X x 100 - 84.9% 2.52X

_O P

Thus, polyphosphoric acid compositions, by our definition, equivalent to these three examples could be prepared in principle by starting with P ₂ 0 ₅ and adding 27.6, 16.7, and 15.1* by weight of water.

Homopolymeric Compositions and their preparation

In accordance with one aspect of the invention, there is provided a liquid-crystalline composi¬ tion useful in the preparation of fibers and films comprising a polycondensation product con¬ sisting essentially of a blend of certain polyphosphoric acids and a high concentration of at least one high molecular weight extended chain homopolymer selected from the group consisting, of recurring units of the general formulas:

wherein Ar represents an aromatic moiety and is

OMPI

XX as defined below. X. and X- are the same or different and are sulfur, oxygen, or NR (R being hydrogen or an organic group) . the nitrogen atoms and X. and X„ being bonded to aromatic carbon atoms of Ar , N and X. or X ₂ of each hetero ring are disposed ortho to one another and Y is nil or represents a bivalent organic radical and is

XXI as defined below, n being a positive integer;

wherein Ar represents an aromatic moiety and ^' is XXII as defined below, X ₃ is sulfur, oxygen, or NR (R being hydrogen or an organic group) . the nitrogen atoms and X- being bonded to aromatic carbon atoms of Ar 3. N and X ₃ of each hetero ring are disposed ortho to one another, n being a

positive integer;

wherein Ar represents an aromatic moiety and is

4 XX as defined below, and Ar represents a dif¬ ferent aromatic moiety and is XXIII as defined below, the nitrogen atoms being bonded to aromatic carbon atoms of Ar and the carbon atoms being bonded to aromatic carbon atoms of Ar , n . being a positive integer;

wherein Ar represents an aromatic moiety and is

XXIV as defined Delow, the nitrogen atoms being

5 bonded to Ar , n being a positive integer;

a wherein Ar represents an aromatic moiety and is XXV as defined below, Ar represents a different aromatic moiety and is XX as defined below, X. and X„ are the same or different and are sulfur, oxygen, or NR (R being hydrogen or an organic group) , the NH groups and X ₁ and X being bonded β 1 to aromatic carbon atoms of Ar and Ar , NH and

X. or X ₂ of each hetero ring are disposed ortho

to one another, n being a positive integer ;

wherein Ar represents an aromatic moiety and is XXVI as defined below. X. is sulfur, oxygen, or NR CR being hydrogen or an organic group) , the NH groups and X. being bonded to aromatic carbon atoms of Ar 9, n being a positive integer;

wherein Ar represents an aromatic moiety and is

7 XXVII as defined below, Y represents an aromatic or hetroaromatic moiety and is XXVIII as defined

below. the nitrogen atoms being bonded to aromatic carbon atoms of Ar and bonded to adja¬ cent carbon atoms of Y n being a positive integer;

wherein Ar represents an aromatic moiety and is g XX as defined below, Y is XXIX as defined below,

X. and X« are the same or different and are sul¬ fur, oxygen, or NR CR being hydrogen or an organic group) , the nitrogen atoms and X. and X« being bonded to aromatic carbon atoms of Ar and

Q adjacent carbon atoms of Y , N and X. or X„ of each hetero ring are disposed ortho to one another, n being a positive integer.

The aromatic moieties Ar 1, Ar3, Ar4, Ar5; Ar6, a 2 7 8 Ar , and Y , Y , and Y of the extended chain polymer formulas above are defined as follows:

XX is

^C .

STTOY •-

XXI is

-O- 10

-f ^eH - " or

XXII is

XXIII is

XXIV is

XXV is

XXVI is

XXVII is

XXVIII is

XXIX is

XXX is

XXXI ^' is

-S Sr-

CMPI

» ^{■ ■} §& ^■

n

Any monomeric material or mixture of monomeric materials having the ability to react in polyphosphoric acid to form the extended chain polymers Ci.e., the above formulas I-VIII homopo¬ lymers. and the various formulas IX-XIX copoly¬ mers and block polymers herein defined in the specification) of this invention can be utilized.

In general, suitable monomeric materials selected for use in forming liquid-crystalline extended chain polymer compositions of the present inven¬ tion are of nine types as described below-.

Type 1 monomers has the general formula

wherein Ar is an aromatic moiety; X. and X„ are the same or different atoms or groups selected from the class 0, S, and NR; R is hydrogen or an organic group attached to N; the R's on the two nitrogen atoms where both X^ _^ and X ₂ are NR may be the same or different; NH _^ . X,H and X H are

bonded to aromatic carbon atoms of Ar ; the ggrroouuppss oonn tthhee lleefftt ssiiddee ooff AArr aarree oorrtthhoo wwϋith respect to one a _nno<ther and the groups on the rriigghhtt ssiide of Ar are ortho with respect to one another.

The two sets of NH« and XH are positioned on Ar such that they do not both interact ^" partially with the appropriate condensing moiety of another monomer. Monomer 1 is typically isolated as a hydrohalide salt of the monomer.

In general. Ar may be any aromatic moiety Ccar- bocyclic or heterσcyclic) and it may be a single ring such as

or it may comprise a plurality of aromatic rings connected by valence bonds or by linking atoms or groups such as

OMPI

where . β is a valence bond Cas in diphenyl) or a divalent atom C-Q- or -S-) or group such as -NR-CR=H or an organic group). -CCH - Cn=l or a higher integer) . Specific examples of Ar are as follows:

y *-

The aromatic ring or rings of Ar , such as those described above and others, may bear one or more substituent. These substituents, which may be organic or inorganic may be or may contain hetero atoms, may be any atom or group which is compati¬ ble with the reactant, the solvent, the polycon¬ densation reaction and the resulting oligomer or polymer. Substituents which are chemically reac¬ tive with Types 2 thru 9 monomers Csee below) , with the solvent CPPA) or with the oligomeric or polymeric products are to be avoided. Also, sub¬ stituents which offer steric hindrance to the- polycondensation are to be avoided.

Among permissible hydrocarbon substituents are alkyl (e.g., C, to C ₁₀ straight chain and branched chain alkyl, benzyl, etc.), pheπyl, chloro sub¬ stituted alkyl, phenyl and benzyl. Among permis¬ sible hetero substituents are chloro. bromo, nitro, alkoxy, aryloxy, S0_.H, SR, and -NR.R ₂ CR, and R„ being organic groups) .

Formula 1 monomers useful in preparing the extended chain polymers and novel liquid- crystalline compositions of the instant invention may also further be classified in o three groups: Class 1 (1.1). Class 2 (1.2). and Class 3 Cl.3). The first number of the number pairs denotes the

O PI

mono er type and the second number of the pairs denotes the monomer class.

The preferred (1,1) monomers are those wherein Ar is a six-membered aromatic ring with the four valence positions being on carbon atoms having a

1, 2, 4, 5 relationship to each other, such as 1,

2, 4, 5-benzene or 2, 3, 5, 6-pyridine; R is H or a monovalent aromatic radical, such as phenyl, or a monovalent heteroaromatic radical, such as 2- pyridyl, or a monovalent aliphatic radical, such

_* as methyl. Monomers (1,1) which when reacted with a diacid or a diacid derivative give two substantially collinear bonds are most preferred.

Specific examples of (1,1) monomers preferred for use in the invention include those monomers (shown as hydrohalides) in Table 1 below.

Table 1

Monomers of Type 1, Class 1

la 2,5-diamino-l,4-benzenedithiol dihydrochloride obtained according to Wolfe, et al., Macromolecules. Vol. 14. Page 915 (1981).

H,N NH-

2HCJ

HO » ' "-" ^ OH lb

4,δ-diamino-1,3-benzenediol dihydrochloride obtained from 4,6-dinitro-l,3-benzenediol according to Wolfe, et al., Macromolecules. Vol 14, Page 909 (1981) .

lC

1,2,4,5-tetraaminobenzene tetrahydrochloride obtained from Aldrich Chemical Co. and purified by recrystallization from dilute HCl by heating, adding charcoal, filtering, and adding

concentr ted HCl

Id 2.5-diamino-1.4-benzenediol dihydrochloride prepared according to Wolf, et al., _\. Polymer Sfii.. Part A-l. Vol. 6, page 1503 (1968).

le 2,3,5,6-tetraaminopyridine trihydrochloride prepared by the dinitration of 2,6-diamino pyridine, followed by hydrolysis and reduction by the method of A. H. Gerber, _I. Polymer Ssi. ,

_C ^* .-.

Polymer- Chemistry Ed . , Vol . 11 , page 1703(1973)

If 3.5-diamino-2,6-pyridinediol trihydrochloride prepared by dinitration of 2,6-dimethoxy pyridine according to C. D. Johnson, et al. , J _. . Cheq. Soc. (B) . 1967, page 1204, followed by reduction and dealkylation.

3,6-diamino-2.5-pyridinedithiol dihydrochloride prepared from commercially available 2,5- dia ino-pyridine by methods analogous to the

preparation of la.

lh

N ,1 ^{^} ._,5-diphenyl-l»2.4,5-tetraaminobenzene dihydrochloride prepared starting from ∑α -dichlorobenzene according to H. Vogel and C. S. Marvel, _\. Polym. 2c_i. , Δ. Vol. 1. page 1531 (1963) and purified from toluene before use.

The preferred (1,2) monomers are those wherein Ar is two six-membered aromatic rings attached by a covalent carbon-carbon bond each with valences on carbon atoms in the 3 and 4 positions, such as 3,3' ,4,4'-biphenyl or 4,4', 5.5'-(2,2'-bipyridyl) . or Ar is two fused six- membered rings with valence positions being on carbon atoms and having a 1,2,5,6 relationship to each other, such as 1.2,5,6-naDhthalene.

The four functional groups attached to the valence positions of Ar by covalent bonds comprise two a ino groups and the groups -X _t H and

-X„H such that one amino group is ortho to -X.H and the ^' other amino group is ortho to X„H and X _j H is attached to either the 3 or 4 position in the first case or the 1 or 2 position in the second case and -X ₂ ^ ^s attached to either the 3' or 4' position in the first case and the 5 or 8 position in the second case. X. and X- are defined as above.

Specific examples of (1,2) monomers preferred for use in the invention include those monomers (shown as hydrohalides) in Table 2 below.

Table 2

Monomers of Type 1, Class 2

li 3,3'-dimercaptobenzidine dihydrochloride prepared by the method of Houben-Weyl. Methoden kiSnZ Orgaπischen Chemie. E. Miller, Ed.. Vol IX,

page 39 (1955)

1J

3,3*-dihydroxybenzidine dihydrochloride prepared by the method of C.G. Vogt and F. Marschall. U. S. Patent 2,497.248 (1950) from o.- dianisidine and aluminum chloride.

Ik 3,3'-diamino-4, '-dihydroxybiphenyl dihydrochloride prepared by the method of Y. Imai, I. Taoka, K. Uno, and Y. Iwakura, Makrσmol. ______ ξ__. page 167

(1965)

11

3,3'-diaminobenzidine tetrahydrochloride dihydrate prepared according to (same ref. as for Ih) and the tetrahydrochloride recrystallized from dilute HCl containing stannous chloride by adding concentrated HCl.

lm

3,3'-diamino-4,4 ^* -dianilinobiphenyl dihydrochloride prepared from dinitration of 4,4'- dichlorobiphenyl, displacement of the chloro

-52-

groups by aniline, and reduction.

1.5-diamino-2,6-naphthalenedithiol dihydrochloride by methods analogous to Monomers la and li.

1,5-diamino-2.6-naphthalenediol dihydrochloride prepared from 2.6-dichloro-1.5-dinitro- naphthalene.

1.2.5,6-tetraminonaphthalene tetrahydrochloride prepared by the amination of 2,6-dichloro-1.5- dinitro-naphthalene followed by catalytic

reduction according to K. Imai, N. Kurihara, L. Mathias. J. Wittmann, W. B. Alston, and J. K. Stille. Macromolecules. £, 158 (1973).

The preferred (1,3) monomers are those wherein Ar is any aromatic moiety with two sets of ortho-valences at carbon atoms, such as

wherein β is a bivalent aromatic or heteroaromatic moiety ,. 0. S , S0 ₂ , C=Q . - H ₂ CH ₂ - . etc.

The four functional groups attached to the valence positions of Ar are divided into two sets (NH ₂ and X _χ H) and (NH ₂ and X ₂ H) with the

functional groups within each set being positioned ortho to each other and the- two sets positioned on Ar such that they cannot simultaneously react with the same functional group of another monomer. X _i and X« are defined as above.

Specific examples of (1,3) monomers preferred for use in the invention include those monomers (shown as hydrohalides or as monomers) in Table 3 below.

Table 3

Monomers of Type 1, Class 3

iq

3 , 3 ' -dimercapto-4.4 ' -diaminodiphenyl ether dihydrochloride prepared according to the method of V. V. Korshak , E. S . Krongauz , A. P . Travnikova, A. L. Rasanov, and A. D . Katsarava, ____L, ____[. __j__.

__S_ . ISfi. 106 (1971) .

3,3' ,4.4'-tetraaminodiphenyl ether tetrahydrochloride obtained commercially from Pfaltz _ Bauer.

3,3'-dihydroxy-4,4'-diaminodiphenyl ether is prepared according to the method of S. U. Kantor and J. Sonnenberg. U. S. Patent 3,306,876 (1967).

it

3,3'-diamino-4, '-dihydroxydiphenyl ether prepared according to the method of A. S.

O.

Lindsey . S . E . Hunt , and G. K. L. Gibson , U. K. Patent No . 1 , 181 , 531 (1970) .

lu 3.3' ,4,4'-tetraaminodiphenyl sulfone prepared from commercially available 4.4'- diaminodiphenyl sulfone by acetylation, dinitration, hydrolysis.and reduction.

lv 3,3'-dimercapto- . ^* -diaminodiphenyl sulfone prepared from commercially available 4,4 ^* - diaminodiphenyl sulfone by methods analogous to

O H

the preparation of la and li

3,3'-dihydroxy-4,4'-diaminodiphenyl sulfone prepared according to the method of G. I. Braz, I. Y. Kardash. and V. S. Yakubovich, Polym. Sci. USSR., 3. page 2013 (1967).

3,3'-di mino-4,4'-dihydroxydiphenyl sulfone prepared from commercially available 4,4'- dihydroxydiphenyl sulfone by acetylation,

- flH

C

dinitration, hydrolysis and reduction.

17

3,3' ,4,4'-tetraaminobenzophenone available commercially from Polysciences, Inc.

lz 3,6-diamino-l,2-benzenedithiol dihydrochloride prepared by isolation of 2,7-diaminobenzol[l,2- d;6,5-d'Jbisthiazole from the scheme to prepare la followed by hydrolysis.

Type 2 monomers has the general formula

Λ —

wherein Y r- is a bivalent organic group and Z. and Z„ are electron-defficient carbon groups and may be the same or different groups selected from the following class:

-C00H -CSSH -COBr • -CSI

-CS0H -C0C1 -CSBr -CONHR

-COSH -CSC1 -COI -CSNHR -CN

(R. = H or an organic group bonded to N by a carbon atom)

The only requirement of Z. and Z ₂ is that they react with the X.H and X ₂ H and with the two hydrogen atoms of the primary amino groups of Type 1 monomers to form suitable leaving entities, such as water, hydrogen sulfide. hydrogen halide, ammonia, etc.

9

The bivalent group Y may be an aromatic group, an acyclic aliphatic group, or a cycloaliphatic

group, and such groups may be substituted by hydrocarbon groups (aliphatic or aromatic) and by hetero atoms and groups. In general any of groups described above as substituents of the aromatic ring or rings of Ar may be used subject to the same restrictions.

Formula 2 monomers useful in preparing the extended chain polymers and novel liquid- crystalline compositions of the instant invention may also further be classified into three groups: Class 1 (2.1), Class 2 (2.2), and Class 3 (2,3). The first number of the number pairs denotes the monomer type and the second number of the pairs denotes the monomer class.

The preferred (2,1) monomers are those wherein Y _ is nil, or Y„ comprise at least two carbon atoms to which are attached Z. and Z„ such that the two exocyclic bonds between Y 2 and Z, and between Y2 and Z„ have a rigid and fixed relationship to each other and are substantially collinear, or Y 2 may also be a cycloaliphatic group that has at least two carbon atoms to which are attached Z. and Z„ such that the two bonds between Y 2 and Z and between Y 2 and Z ₂ have a highly preferred relationship to each other that is substantially collinear. Carboxylic acid derivatives of 2j-2q

and 2z .(as herein described below) such as COOH that decarboxylate at temperatures below that required for polycondensation with Type 1 monomers are less preferred.

Specific examples of (2,1) monomers preferred for use in the invention include those monomers in Table 4 below.

Table 4 .

Monomers of Type 2, Class 1

2a terephthalic acid obtained from Amoco Chemicals Co. and micronized

and dried before use.

2b terephthaloyl chloride obtained from Aldrich and sublimed immediately before use.

2c

1,4-benzened ^' icarboxamide prepared from 2b or obtained commercially from Pfaltz and Bauer.

2d terephthalonitrile

obtained from Pfaltz and Bauer .

HOOC—^ — ^■ *.— COOH

2e trans-1,4-cyclohexanedicarboxylic acid obtained from Aldrich and recrystallized from water.

2f trans-1,4-cyclohexanedicarboxylic acid chloride prepared from 2e.

H _j NOC CONH ₂

2g trans-1 , 4-cyclohexanedicarboxamide

prepared from 2f

trans-1,4-dicyanσcyclohexane prepared from 2g.

2i

2,5-pyridinedicarboxylic acid obtained from Aldrich Chemical Co.

2j

2.6-benzo [1 , 2-d : 4 , 5-d ' ] bisthiazoledinitrile prepared by diazotization of 2 , 6- diaminobenzobisthiazole (see reference for la)

OMPI WΠΌ

followed by treatment with cuprous cyanide,

2k

2,6-benzo[1,2-d:5» -d']bisoxazoledinitrile prepared from the condensation of compound lb with urea followed by diazotization as for compound 2j .

21

2,6-benzobisimidazoledinitrile prepared as for 2k using compound lc.

2m

2,6-benzo[1,2-d:4,5-d']bisoxazoledinitrile

/ O

V.'

prepared as described for 2k using compound Id.

2n

2,6-pyridobisimidazoledinitrile prepared as for 2k using compound le.

2o

2.6-pyrido[2,3-d:6,5-d'3bisoxazoledinitrile prepared as for 2k using compound If.

2p

2.6-pyrido[2,3-d:5.6-d*]bisthiazoledinitrile prepared as for 2j , using 2.6- diaminopyridobisthiazole as prepared in the

synthesis of lg.

2q l,7-diphenyl-2,6-benzobisimidazoledinitrile prepared as for 2k using compound lh.

2r

2.6-bis(4-carboxyphenyl)benzo[1,2-d:4,5-d']bisthiazole prepared by the condensation of compound la with p_-toluic acid followed by oxidation.

2s 2,6-bis(4-carboxyphenyl)benzoCl,2-d:5.4-d']bisoxazole prepared by the condensation of lb with p.-toluic

O P WIP

acid followed by oxidation.

2t

2,6-bis(4-carboxyphenyl)benzobisimidazole prepared by a method similar to 2s using lc.

2u 2,δ-bis(4-carboxyphenyl)benzo[1.2-d: .5-d']bisoxazole prepared by method similar to 2s using Id.

2v

2.6-bis(4-carboxyphenyl)pyridobisimidazole

prepared by a method similar to 2s using le,

2w 2 , 6-bis (4-carboxyphenyl) pyrido [2.3-d : δ , 5-d ' ] bisoxazole prepared by a method similar to 2s using If .

-

2x

2 , 6-bis (4-carboxyphenyl) pyrido [2 , 3-d : 5 , 6-d ' ] bisthiazole prepared by a method similar to 2s using lg .

2y

1,7-diphenyl-2,6-bis(4-carboxyphenyl)benzobisimidazole

-70-

prepared by a method similar to 2s using Ih .

o o

II ii

H ₂ NC— C H2

2z oxamide obtained from Aldrich Chemical Co .

The preferred (2,2) monomers are those wherein Y comprise two six-membered rings ^" attached by a covalent carbon-carbon bond each with valences on the 4-position or each with valences on the 3- position, such as.4.4'-biphenyl or 3,3'-biphenyl,

2 or Y comprise two fused six-membered rings with valence positions being on carbon atoms and having a 1.5 relationship to each other, such as

2

2.6-naphthalene or 2,6-quinoline, or Y is a cycloaliphatic divalent moiety with valences on carbon atoms and in a 1,2-trans configuration, or

2

Y is a variety of condensed aromatic and heteroaromatic ring systems attached only by carbon-carbon bonds and having 2 valences, Z. and Z„ are the same as defined above.

OM?I

Specific examples of (2,2) monomers preferred for use in -the invention include those monomers in Table 5 below.

Table 5

Monomers of Type 2, Class 2

2aa

4 , 4 ' -biphenyldicarboxylic acid obtained from Aldrich Chemical Co .

2bb 4,4'-biphenyldicarboxylic acid chloride

prepared from 2aa.

2cc

2,6-naphthalenedicarboxylic acid prepared according to the method of B. Raecke and H. Schirp, Q∑g . Sja. Coll. Vol. V, page 813 (1973) from commercially available 1.8- naphthalenedicarboxylic anhydride.

2dd 2,6-naphthalenedicarboxylic acid chloride prepared from 2cc by treatment with thionyl

chloride ,

2ee

2,6-quinolinedicarboxylic acid prepared from commercially available (Aldrich) 2,6-dimethyl quinoline by oxidation.

2ff 3,3'-biphenyldicarboxylic acid prepared from o-nitrobenzoic acid by the method of M. Kurihara and N. Yoda, _\. _________ _ __X . ζ____ Al (.βj , page 1069 (1967).

2gg trans-1,2-cyclohexanedicarboxylic acid

OMPI

./ 4 vvipo

was obtained from Aldrich Chemical Co. and recrystallized from methanol before use.

2hh 1, -bis(5-carboxybenzoxazole-2-yl)benzene prepared by the method of J. Preston, W. De Winter and W. L. Hofferbert, _ . Keterocyclic Chea. _, page 269 (1968) .

HOOC ^ COOH

2ii ®- 1 , 4-bis (6-carboxybenzothiazole-2-yl) benzene

prepared by methods analogous to 2hh,

2JJ

2,5-bis(δ-carboxybenzothiazole-2-yl)pyridine, prepared by methods analogous to 2hh.

The- preferred (2,3) monomers are those wherein Y may be any aromatic, heteroaromatic and aliphatic divalent species not previously described.

Specific examples of (2,3) monomers preferred for use in the invention include those monomers in Table 6 below.

Table 6

Monomers of Type 2. Class 3

-76-

2kk

4,4 ^* -(p-phenylenedioxy)dibenzoyl chloride prepared according to the method of R. C. Evers, F. E. Arnold, and T. E. Helminiak Macromoleculeg.

- o 1 . page 925 (1981) .

211

4, '-(p-phenylenedioxy)dibenzonitrile prepared according to method of T. Takekoshi, J, G. Wirth, Dr. Heath. J. E. Kochanowski, J. S.

10 Manello, and M. J. Weber, Polym. Prepr.. _ . _j_. __3_\ . ___*.. , 20(1), page 179 (1979).

4,4 ^* -(m-phenylenedioxy)dibenzoic acid prepared according to method of T. Takekoshi, J.

15 G. Wirth. Dr. Heath. J. E. Kochanowski, J. S. Manello, and M. J. Weber, Polym. Prepr.. _. __ _\ .

___ . Sflfi.. 2_\ (1). page 179(1979)

4,4'-(m-phenylenedioxy)dibenzoyl chloride from 2mm according to method of R. C. Evers, F. E. Arnold, and T. E. Helminiak, Macromolecules. 1_. page 925(1981) .

2oo

4,4 ^* -(m-phenylenedioxy)dibenzonitrile prepared according to the method of R. C. Evers, F. E. Arnold, and T. E. Helminiak Macromolecules.

G.-?I

__,, page 925 (1981)

2pp 3,3'-( -phenylendioxy)dibenzoyl chloride according to the method of R. C. Evers, F. E. Arnold, and T. E. Helminiak Macromolecules. 14. page 925(1981)

2qq

3.3'-(p-phenylenedioxy)dibenzonitrile prepared according to the method of R. C. Evers. F. E. Arnold, and T. E. Helminiak Macromolecules.

14. page 925 ( 1981) .

2rr 4.4'-(o-phenylenedioxy)dibenzonitrile prepared according to the method of R. C. Evers, F. E. Arnold, and T. E. Helminiak Macromolecules. 14. page 925(1981).

2ss isophthalic acid obtained from Pfaltz and Bauer and recrystallized from 90% ethanol.

2tt 4 , 4 ' -dicarboxydiphenyl ether

obtained from Polysciences, Inc.

2uu 3,3'-dicarboxydiphenyl ether prepared from a coupling of m-cresol and m- bromotoluene followed by oxidation bj the method of M. Tomita. J. _____.. ___ .. __$__\, 52. page 391(1937).

HOOC ( ^■ CH ₂ ) COOH

2w succinic acid obtained from Aldrich Chemical Co.

HOOC CH _j COOH

2ww glutaric acid

obtained from- Aldrich Chemical Co.

HOOC ^CH 2 77 COOH

2xx adipic acid obtained from Aldrich Chemical Co.

HOOC CH ₂ ) COOH

2yy pimelic acid obtained from Aldrich Chemical Co.

HOOC CH ₂ -\ COOH

2zz sebacic acid obtained from Aldrich Chemical Co ,

cy-

Type 3 monomers has the general formula

₃ wherein Ar is a trivalent aromatic or heteroaromatic moiety, and X, is 0, S. or N-R (R = H or an organic group) .

Formula £ monomers useful in preparing the extended chain polymers and novel ^" liquid- crystalline compositions of the instant invention may also further be classified into two groups: Class 1 (3.1) and Class 2 (3.2). The first number of the number pairs denotes the monomer type and the second number of the pairs denotes the monomer class.

The preferred (3,1) monomers are those wherein Z- is the same as defined for Z. , Ar 3 is a trivalent aromatic or heteroaromatic moiety with the three valence positions being on carbon atoms and having the relationship that the valence bond

3 between Z, and Ar is ^' nearly collinear with the same valence bond i-n subsequently condensed

monomers, and ₃ is defined as for X ₁ in Table 1, X ₃ and H ₂ are positioned ortho to each other on Ar ³ .

Specific examples of (3,1) monomers preferred for use in the invention include the monomer in Table 7 below.

Table 7

Monomers of Type 3, Class 1

3k

2- (4-carboxyphenyl) -5 , 6-diaminobenzimidazole dihydrochloride prepared according to R. F. Kovar and F. E. Arnold, _. Polyg. ___,. Polym,. ⁽ ____. ΕA- . l , page

2807 (1976) .

The preferred (3,2) monomers are those wherein

3 Z ₃ , Ar . and X ₃ are defined as above. The bonds that are formed in homopolymerization of (3,2) monomers are defined in their spatial relationship having an angle of catenation of less than about 150 to about 180°.

Specific examples of (3.2) monomers preferred for use in the invention include those monomers (shown as hydrohalides or as monomers) in Table 8 below.

• Table 8

Monomers of Type 3 , Class 2

3a

3-mercapto-4-aminobenzoic acid hydrochloride

prepared according to Wolfe, AFOSR Final Technical Report. Dec. 15. 1980.

3b

3-mercapto-4-aminobenzoic acid prepared as described in Example 5 .

3c

3-hydroxy-4-aminobenzoic acid hydrochloride prepared as described by Y. Imai, K. Uno, and Y. Iwakura, Ma romol• £___a__U . £2. 179(1985).

3d 3-amino-4-hydroxybenzoic acid hydrochloride prepared as described by K. Auwers and H. Rohrig.

Q_ _ . _£_:. . , 992(1897)

3e

3,4-diaminobenzoic acid obtained from Aldrich Chemical Co. and recrystallized from deoxygenated water before use.

3f

3 N -phenyl-3.4-diaminoben∑oic acid prepared from p-aminobenzoic acid by chlorination, oxidation to 3-chloro-4- nitrobenzoic acid, followed by anilation and.

reduction.

3g 4

N -phenyl-3,4-diaminobenzoic acid prepared by nitration of commercially available (Aldrich) p-chlorobenzoic acid, followed by anilation and reduction.

3h 4-carboxy-3'-mercapto-4'-aminobiphenyl prepared by nitration of commercially available 4-carboxybiphenyl (ICN/K and K) and reduction to 4-amino-4'-carboxybiphenyl, followed by placement of the o_-mercapto group by methods analogous to

those described for 3a.

4-carboxy-3'-amino- '-hydroxybiphenyl prepared by the nitration of commercially available (ICN/K and K) 4-carboxybiphenyl. conversion to 4-carboxy-p-phenol by reduction and diazotization. followed by acetylation, nitration, hydrolysis, and reduction.

4-carboxy-3',4'-diaminobiphenyl prepared by acetylation of 4-aaino-4'- carboxylbiphenyl (see preparation of 3h) followed by nitration, hydrolysis, and reduction.

OMPI

Type 4 monomers have the general formula

wherein Z., Zg, Z _g , and Z_ are the same or different and are chosen from the list of carboxylic acid derivatives given for Z. in Table

4. Z . and Zg, or Z _g and Z- , or both sets can also be carboxylic acid anhydride groups. Ar is an aromatic or aromatic heterocyclic moiety having four valence positions at carbon atoms. 4 Ar can be a six-member ring with the valence

4 positions having 1, 2, 4, 5 relationship, or Ar can be two condensed six-member rings, such as naphthalene. Z . and Z _g as one set and Z _g and Z ₇ as another set must either be ortho-positioned within each set or bear a 1, 4, 5, 8 relationship to each other. An (imaginary) line perpendicular to the bond between the valence carbons attached to Z . and Z _g must be collinear with the corresponding (imaginary) line for Z _g and Z~ .

Formula 4 monomers useful in preparing the extended chain polymers and novel liquid-

crystalline compositions of the instant invention are classified as Class 1 (4,1). The first number of the number pairs denotes the monomer type and the second number of the pairs denotes the monomer class.

Specific examples of (4,1) monomers preferred for use in the invention include those monomers in Table 9 below.

Table 9

Monomers of Type 4, Class 1

4a pyromellitic dianhydride obtained from Aldrich Chemical Co. and sublimed

or recrystallized (acetic anhydride) before use,

4b 1,4.5,8-naphthalenetetracarboxylic dianhydride obtained from Aldrich Chemical Co.

Type 5 monomers has the general formula

wherein Z _g and Z _g are defined as for Z, and Z= in Table 9, Ar is defined as in Table 9, the two amino groups are ortho to each other, and Zg, Z _g , and the two amino groups are positioned such that two imaginary lines drawn perpendicular to the bonds between their valence carbons are collinear.

-92-

Formula ^* _, monomers useful in preparing the extended chain polymers and novel liquid- crystalline compositions of the instant invention are classified as Class 1 (5,1). The number pair (5,1) has the same significance as above.

Specific examples of (5,1) monomers preferred for use in the invention include the monomer in Table 10 below.

Table 10

Monomers of Type 5, Class 1

5a

4.5-diaminonaphthalene-l,8-dicarboxylic anhydride prepared from the dinitroderivative by chemical reduction according to I. Honda and M. Okazaki. -

_. Soc. Qxg - Synthetic <____• QajLaa) , 1, page

25(1950).

Type 6 monomer has the general formula

a wherein Ar represents an aromatic moiety and is a tetrahydroxy fused ring system, Z. _Q , Z,., Z ₁₂ , Z. _B are the same HO atoms bonded to carbon atoms of Ar .

In general, Ar may comprise a single or a plurality of aromatic rings in the center of a completely conjugated fused ring system. The center aromatic ring or rings of the completely conjugated fused ring system can be any of those described above, and others.

Formula £ monomers useful in preparing the extended chain polymers and novel liquid- crystalline compositions of the instant invention may also be further classified into two groups: Class 1 (6,1), and Class 2 (8,2). The ^" number pairs have the same significance as above.

-94-

The preferred (8.1) monomers are those wherein Ar comprise a single center aromatic ring in the center of the fused ring system.

The preferred (6,2) monomers are those wherein a

Ar comprise at least two center aromatic rings in the center of the fused ring system.

Specific examples of (8,1) and (6,2) preferred for use in the invention include those monomers in Tables 11 and 12 respectively.

Table 11

Monomers of Type 8, Class 1

6a 2.3.7.8-tetrahydroxy-1.4.6,9-tetraazaanthr cene prepared from condensation of 1,2.4.5- tetraaminobenzene with oxalic acid according to

iO

H. Tadamus, F. DeSchryver, W. DeWinter, and C. S. Marvel, J. Polym. __±. *_-_,,_■ , page 2831(1966)

Table 12

Monomers of Type 8, Class 2

6b 2.2' ,3.3'-tetrahydroxy-6.6 -biquinoxaline prepared fro condensation of 3.3'- . diaminobenzidine with oxalic acid according to method of H. Tadamus, et al.,. _ . Polym. Sci. Δ~I, _, page 2831 (1966) .

Type 7 monomer has the general formula

7 wherein Y represents an aromatic or heteroaromatic moiety and is a fused ring carbon , the X-'s are double bonded to carbon of

Formula Z monomers useful in preparing the extended chain polymers and novel liquid- crystalline compositions of the instant invention can be classified as Class 1 (7.1). The number pair (7,1) has the same significance as above.

A specific example of (7,1) preferred for use in the present invention is 7a in Table 13 below.

- ^* £ ^** -. -;: - £ ^■■

-97-

Table 13

Monomers of Type 7, Class 1

7a 1.2,6,7-tetraketopyrene M. Corell. and H. Streck. Ann. £21. page 6(1937)

Type 8 monomer has the general formula

wherein Y is a single carbon cyclic moiety, X, _Q and X.. are HO and 0 atoms respectively, bonded to carbon atoms of Y 8.

Formula 8. monomers useful in preparing the extended chain polymers and novel liquid- crystalline compositions of the instant invention can be classified as Class 1 (8,1). The number pair (8,1) has the same significance as above.

A specific example of (8,1) preferred for use in the present invention is 8a in Table 14 below.

Table 14

Monomers of Type 8, Class 1

8a

2.5-dihydroxy-l,4-benzoquinone obtained from Aldrich Chemical Co.

Type 9 monomer has the general formula

^Z "Y Y ^{m2 Z} 15 **"

Q wherein Ar represents an aromatic moiety and is a partially fused ring system, Z.. and Z.g are QH atoms. X ₄ are selected from the class 0, S, and NR.; R is H or an organic group attached to N;

NH ₂ . X.H, Z. . . and Z ₁₅ are bonded to carbon atoms of Ar°; NH and X.H are positioned ortho; Z.,^ and Z. r. are positioned ortho.

Formula £ monomers useful in preparing the extended chain polymers and novel liquid- crystalline compositions of the present invention can be classified as Class 1 (9,1). The number pair (9,1) has the same significance as above.

A specific example of (9,1) preferred for use in the present invention is 9a in Table 15 below.

Table 15

Monomers of Type 9. Class 1

9a 2,3-dihydroxy-8,7-diaainoquinoxaline dihydrochloride prepared from 1,2-diamino-4.5-dinitrobenzene by condensation with oxalic acid followed by reduction according to R. F. Kovar and F. E. Arnold. _. polys. __±. . Polym- ς____ . ζ£.. M, page 2807(1976) .

f-

-^0R£

OMPI

-101-

All of the above-cited patents and/or publica¬ tions of Tables 1-15 are specifically incor¬ porated herein by reference.

In accordance with the practice of the present invention, the synthesis of the aforementioned formulas I-VIII homopolymers may be illustrated by the following general reaction system:

Reaction Mechanism

Formation of formula I homopolymer

Formation of formula I I homopolymer

Formation of formula III homopolymer

Formation of formula IV homopolymer

,-. _, . _l .. ._

For ation of formula V homopolymer

Formation of formula VI homopolymer

Formation of formula VI I homopolymer

Formation of formula VIII homopolymer

*-A

Representative examples of suitable homopolymers forming- liquid crystalline homopolymer composi¬ tions in accordance with the practice of the present invention (provided they fall within the above-defined general formulas I-VIII) include the following polymers. For the sake of conveni¬ ence, polymer formulas are hereinbelow shown in simplified representation. As an example, "EAIτ_ is

The structures representing fAI} are defined in the Appendix. - A?r has the structure

and -Wr has the structure

.

ⁱ --

10 ro

Ol o Ol 01

-EX} . and _τ Y}_

The most preferred extended chain homopolymers in accordance with the practice of the present invention include

fAI}.n,. -EAIBI3-.n.. -EBI3--n,. and {T}_a.

The especially preferred extended chain homopolymers in accordance with the practice of the present invention include

-EAIDl3- _n . -EAIEl3- _a . -EAIFl3- _n . AILI} _a . -EAIMI}^ -EAINI}^ -EATIT'3- _a . -EATKT'3- _a , -EBIDl3- _a . -EBIEI^. -EBIFI}.^

-EBILl3- _a . -EBIMl3- _a , -EBINl3- _a . -EBTIT'^. -EBTKT ^* 3- _a .

-EEILI}n. FILI}n. -ELI}n,,. iτή_n. -EU}n. and -EV}n.

The preferred extended chain homopolymers in accordance with the practice of the present invention include

-EA}n. -EAB}n. ΕAC}n. -EAE}n. -EAF}n. -EAICI}n _π . iAIOI}n.

t to

Ol o Ol Oi

the instant invention should be below about 83.3%. -and may range from between about 83.355 to about 63%; preferrably below about 82%. more preferrably below about 8055, and most preferrably below about 76%.

The intermediate P _^ Oe content is operative at the initiation of polycondensation and is calculated so as to give the third (or final) P _^ O _c content f that accounts for polyphosphoric acid hydrolysis by 10055 of the theoretical water of polycondensation. The final P _{2 5} content, f, must be above some minimum value if the solution is to maintain its effectiveness as a reaction medium at the late stages of polymerization. The final P O _c content should be between about 82% to about 86%, preferrably between about 82% to about 84%, and most preferrably between about 82% to about 83%.

The various important general process steps for preparing liquid crystalline polymer compositions of the present invention may include one or more of the following stages which are considered to be within the process parameters described above, These stages are:

Stage One—One or more of a selected first monomers selected from the group consisting of (amino-group-containing) monomers 1 , 3 , 5 . or

S is added to a specified initial weight in grams _ (given by a ) of a polyphosphoric acid with a

P O- content m according to the empirical equation

a* = <Cl-f]([P _y /P _c ] -P _y ) - [n _o (18.02)/U _w 3 P _y > (l-π^) ^"1

where P is the weight in grams of the theoretical yield of polymer. P is the weight fraction of polymer, in the total weight of the final liquid crystalline polymer composition (and is chosen to be above the critical concentration of the polymer necessary for liquid crystalline phase formation in the resulting polymer- polyphosphoric acid composition) . n is an integer giving the number of moles of condensation by-product per mole of polymer repeating unit. The number 18.02 is the molecular weight of the condensation by-product, is molecular weight of the polymer repeating unit, and f is the final PoOr content that must be above a minimum value to be defined by this invention.

- zE

GMr :- > *

Stage Two—Once the first monomer(s) are combined ^■ with polyphosphoric acid, and protecting groups, if present, released, (optionally, depending on the particular polymer and reaction mechanism chosen) a stoichiometric amount of one or more of a selected second monomer selected from the group consisting of 2 . ά . 8. , Z or £ is next added and the chosen value of f is achieved by adding b (an—intermediate weight in grams of ₂ 0 ₅ to the mixture according to the equation.

b* = CP _y /P _c ] - P _y - C n _o (18.02)/« _w >3 P _y - a*

Stage Three—The resulting mixture (containing the first monomer(s) and/or the second monomer(s)) is then heated to a temperature suitable for polycondensation. The reaction temperature may range from about 100°C to about 210°C. preferrably about 110°C to about 200°C. more preferrably about 160°C to about 190°C, and most preferrably about 185°C.

The ^ e content, m , should be low enough to:

(1) achieve efficient dehydrohalogenation and/or

(2) achieve sufficient monomer loading to achieve desired P without foaming problem or unusually high bulk viscosity, f should be high enough to:

(2a) maintain a polyphosphoric acid composition that is an effective reaction medium at late stages of polycondensation.

(2b) provide an effective phosphorylating medium as described in N. Yoda and M. Kurihara, "New - Polymers of Aromatic Heterocycles by Polyphosphoric Acid Solution Methods". J. Polymer Science, Macromolecular Reviews, Volume 5, (1971), p. 159 at initial stage of polymerization. The subject matter of the paper by Yoda and et. al.. is specifically incorporated herein by reference. ^*

(2c) provide an effective solvent for the polymer at the end of polycondensation.

Accordingly, it is possible to dehydrohalogenate the selected hydrohalide (monomers) more rapidly; the foaming problem is alleviated or eliminated; the solution in PPA of lesser P ₂ 0 ₅ content than that of U.S. Patent 4.225,700 is much less viscous and dehydrohalogenation can be carried out much more readily. Further, a solution of selected monomers in PPA of considerably higher concentration is possible and a reaction product containing a much higher concentration of polymer is possible.

-g SR

O

Yvi- ^N

The above-mentioned formulas I, III, V, VII, and VIII homopolymer compositions may be prepared in accordance with the above process parameters by:

(a) mixing a selected first monomer (for example, a selected first monomer selected from the group consisting of (1,1), (1,2), or (1,3) with or without oxidation protecting atoms or groups with a preliminary solvent of phosphoric acid having a relatively low phosphorus pentoxide content,

(b) heating and optionally placing the resulting mixture under reduced pressure to remove any volatilized protecting atoms or groups present and provide a solution of the first monomer in the preliminary solvent.

„ (c) adding a selected second monomer (for example, a second monomer selected from the group consisting of (2,1), (2.2). (2.3). (4.1), (6,1). (6,2), (7,1) or (8.1)) in the resulting solution of step (b) to provide a mixture of the first and second monomer in the preliminary solvent,

(d) then increasing the phosphorus pentoxide content of the mixture resulting from step (c) to provide a first and second monomer reaction medium of greater phosphorus pentoxide content suitable for polymerization,

(e) causing polymerization of the first and second.monomer at a temperature sufficient to effect reaction at a rate to form a first homo- oligomeric product having a preselected intrinsic viscosity or a first homopolymeric product.

For ulas II, IV, and VI homopolymer compositions may be prepared by:

(a) mixing a selected first monomer (for example, a selected first monomer selected from the group consisting of

(3,1). (3.2). (5.1). or (9.1)) with or without oxidation protecting atoms or groups with a preliminary solvent of phosphoric acid having a relatively low phosphorus pentoxide content,

(b) heating and optionally placing the resulting mixture under reduced pressure to remove any volatilized protecting atoms or groups present and provide a solution of the first monomer in the preliminary solvent,

(c) then increasing the phosphorus pentoxide content of the mixture resulting from step (b) to provide a first monomer reaction medium of greater phosphorus pentoxide content suitable for polymerization,

(d) causing polymerization of the first monomer at a temperature sufficient to effect reaction at a rate to form a first homo- oligomeric product having a preselected intrinsic viscosity or a first homopolymeric product.

-

-115-

Copolymeric Compositions and their preparation

In accordance with a further aspect of the inven¬ tion, there is provided a liquid-crystalline com¬ position useful in the preparation of fibers and films comprising a polycondensation product con¬ sisting essentially of a blend of certain polyphosphoric acids and a high concentration of at least one high molecular weight extended chain copolymer selected from the group consisting of recurring units of the general formulas:

wherein Ar represents an aromatic moiety and is

XXX as defined above, X. and X ₂ are the same or different and are sulfur, oxygen, or NR (R being hydrogen or an organic group) . the nitrogen atoms and . and X ₂ being .bonded to aromatic carbon atoms of Ar , N and X. or X~ of each hetero ring are disposed ortho to one another, and Y is nil or represents a bivalent organic radical and is

XXXI as defined above, a.b. represents the molar proportions of the respective different recurring units present in said copolymer, y., represents an average number of the respective different sequential recurring units present in said "

OMPI v: fr WIP

?\

-116-

copolymer, n being a positive integer;

wherein Ar represents an aromatic moiety and is XXX as defined above, X, and X„ are the same or different and are sulfur, oxygen, or NR (R being hydrogen or an organic group) , the nitrogen atoms and X. and X ₂ being bonded to aromatic carbon atoms of Ar , N and X. or X„ of each hetero ring are disposed ortho to one another and Y 2 represents a bivalent organic radical and is XXXI as defined above, a.b,m/m+m' represents the molar proportions of the respective different recurring units present in said copolymer, y.. represents an average number of the respective different sequential recurring units present in said copo-

3 lymer, Ar represents a different aromatic moiety and is XXII as defined above, the nitrogen atom and Xg being bonded to aromatic carbon atoms of Ar , c.m'/m+m* represents the molar proportions of the respective different recurring units present in said copolymer. j. represents an aver¬ age number of the respective different sequential recurring units present in said copolymer, n being a positive integer; ^■ *

wherein Ar represents an aromatic moiety and is XXII as defined above. X~ is sulfur, oxygen, or NR (R being hydrogen or an organic group) , the nitrogen atoms and X„ being bonded to aromatic carbon atoms of Ar 3, N and X„ of each hetero ring are disposed ortho to one another, c. represents the molar proportions of the respective different recurring units present in said copolymer. y. represents an average number of the respective different sequential recurring units present in said copolymer, n being a positive integer;

wherein Ar represents an aromatic moiety and is XXXII as defined above, Ar represents a dif¬ ferent aromatic moiety and is XXIII as defined above, the nitrogen atoms being bonded to Ar and the carbon atoms being bonded to Ar , a.b. represents the molar proportions of the respec¬ tive different recurring units present in said copolymer, y.. represents an average number of the respective different sequential recurring units present in said copolymer. n being a posi¬ tive integer;

wherein Ar represents a different aromatic moiety and is XXIII as defined above, Ar represents an aromatic moiety and is XXXII as

S defined above, and Ar represents an aromatic moiety different from Ar 4 and Ar1 and is XXIV as defined above, the carbon atoms being bonded to Ar 4 and Ar5 and the -nitrogen atoms being bonded to Ar and Ar . n being a positive integer; C _j '/m+m' represents the molar proportions of the respective different recurring units present in said copolymer, y. represents an average number of the respective different sequential recurring units present in said copolymer. a.b.m/m+m' represents the molar proportions of the respec¬ tive different recurring units present in said copolymer. y.. represents an average number of the respective different sequential recurring units present in said copolymer. n being a posi¬ tive integer;

wherein Ar represents an aromatic moiety and is a

XXX as defined above, Ar represents a different aromatic moiety and is XXV as defined above, ^

and X ₂ are the same or different and are sulfur, oxygen, or NR (R being hydrogen or an organic group) , the NH groups and X, and X. being bonded to aromatic carbon atoms of Ar and Ar , NH and X _t or X ₂ of each hetero ring are disposed ortho to one another, a.b. represents the molar propor¬ tions of the respective different recurring units present in said copolymer, y,, represents an average number of the respective different sequential recurring units present in said copo¬ lymer, n being a positive integer;

wherein Ar represents an aromatic moiety and is XXX as defined above, Ar represents a different aromatic moiety and is XXV as defined above, X ₁ and X„ are the same or different and are sulfur, oxygen, or NR (R being hydrogen or an organic group) , the NH groups and X. and X„ being bonded fi 1 to aromatic carbon atoms of Ar and Ar , NH and X^ or X ₂ of each hetero ring are disposed ortho to one another, a.b.m/m+m' represents the molar proportions of the respective different recurring units present in said copolymer, y.. represents an average number of the respective different

^J,* sequential recurring units present in said

OMPI

g copolymer, Ar represents an aromatic moiety dif-

S 1 ferent from Ar and Ar and is XXVI as defined above, X ₄ is sulfur, oxygen, or NR (R being hydrogen or an organic group) , the NH groups and

X _Λ being bonded to aromatic carbon atoms of Ar and Ar 9. c.m'/m+m ^* represents the molar propor¬ tions of the respective different recurring units present in said copolymer, y. represents an aver¬ age number of the respective different sequential recurring units present in said copolymer, n being a positive integer;

XVIII.

wherein Ar represents an aromatic moiety and is

7 XXXII as defined above. Y rep-resents an aromatic or heteroaromatic moiety and is XXVIII as defined above, the nitrogen atoms being bonded to aromatic carbon atoms of Ar and bonded to adja-

7 cent carbon atoms of Y . a.b. represents the molar proportions of the respective different recurring units present in said copolymer. y.. represents an average number of the respective different sequential recurring units present in said copolymer, n being a positive integer.

^• gTfinr.i

-121-

In accordance with the practice of the present invention, the synthesis of the aforementioned formulas IX-XVIII copolymers may be illustrated by the following general reaction system:

Reaction Mechanism

Formation of formula IX copolymer

• _■ •" + b _j m (2-—Y ² — j) IX.

Formation of formula X copolymer

-

OMP WIP

Formation of formula XI copolymer

Formation of formula XII copolymer

XII.

Formation of formula XV copolymer

f

Formation of formula XVI copolymer

Formation of formula XVII copolymer

Formation of formula XVIII copolymer

XVIII

The above-mentioned formulas IX. X. XII, XV, XVI.

XVII, and XVIII copolymer compositions may be prepared in accordance with the above process parameters by:

(a ₎ mixing at least two of a selected first monomers (for example, two or more of a monomer * " ^■ selected from the group consisting of (1.1),

OMPI IPO

(1.2), <1.3). (3.1). (3,2). (5.1), or (9,1)) with or without oxidation protecting atoms or groups with a preliminary solvent of phosphoric acid having a relatively low phosphorus pentoxide content,

(b) heating and optionally placing the resulting mixture under reduced pressure to remove any volatilized protecting atoms or groups present and provide a solution of the first monomer in the preliminary solvent, .

(c) adding at least one of a selected second monomers (for example, one or more of a monomer selected from the group consisting of (2.1), (2,2). (2.3). (4.1). (6.1), (6.2). (7.1) or (8.1)) in the resulting solution of step (b) to provide a mixture of the first and second monomer in the preliminary solvent,

(d) then increasing the phosphorus pentoxide content of the mixture resulting from step (c) to provide a first and second monomer reaction medium of greater phosphorus pentoxide content suitable for polymerization,

(e) causing polymerization of the first and second monomer at a temperature sufficient to effect reaction at a rate to form a first co-

oligomeric product having a preselected intrinsic viscosity or a first copolymeric product.

Similarly formulas IX, XII, XVI, and XVIII copolymer compositions may be prepared by:

(a) mixing at least one of a selected first monomers (for example, one or more of a monomer select-ed- from- the group consisting of (1,1), (1,2). (1.3). (3.1). (3.2). (5.1), or (9.1)) with or without oxidation protecting atoms or groups with a preliminary solvent of phosphoric acid having a relatively low phosphorus pentoxide content,

(b) heating and optionally placing the resulting mixture under reduced pressure to remove any volatilized protecting atoms or groups present and provide a solution of the first monomer in the preliminary solvent,

(c) adding at least two of a selected second monomers (for example, one or more of a monomer selected from the group consisting of (2,1), (2.2), (2.3). (4.1). (8.1). (8.2). (7,1) or (8,1)) in the resulting solution of step (b) to provide a mixture of the first and second monomer in the preliminary solvent,

OMPI

(d) then increasing the phosphorus pentoxide content of the mixture resulting from step (c) to provide a first and second monomer reaction medium of greater phosphorus pentoxide content suitable for polymerization,

(e) causing polymerization of the first and second monomer at a temperature sufficient to effect reaction at a rate to form a first co- oligomeric product having a preselected intrinsic viscosity or a first copolymeric product.

Preferred formulas IX. X. XI, XII, XV. XVI. XVII. and XVIII copolymers forming liquid ^' crystalline copolymer compositions of the instant invention are those wherein a. is the mole fraction of the ith monomer selected from Type 1, b. is the mole fraction of the jth monomer selected from Types 2, 4, 6, 7, or 8. c. is the mole fraction of the kth monomer selected from Types 3. 5, or 9. and ' are appropriate molar quantities based on desired yield, a.b, and a.b.m/m+m' are the molar proportions of the recurring units resulting from the condensation of the ith monomer of Type 1 and the jth monomer of Type 2, 4. 6, 7, or 8. c, and c^m'/m+m' are the molar proportions of the recurring unit resulting from the condensation of the kth

WIPO

-127-

monomer of Type 3, 5, or 9, y. , is the average block length (i.e., the average number of sequential recurring units unbroken by a different recurring unit) of the recurring unit formed from the ith monomer of Type 1 and the jth monomer of Type 2. 4, 6, 7, or 8, y^ is the average block length of the recurring unit formed by self-condensation of the kth monomer of Type 3, 5, or 9, and n is the average overall length of the copolymer (i.e., the average total number of recurring units independent of structure) . The number of recurring units in the copolymer may be the product of the highest i and the highest j or may be the product of the highest i and the highest j plus the highest k. i, j and k can be as high as is practical, but may have certain minimal values if copolymers, rather than homopolymers, are to be obtained.

Selected molar quantities (a.m. a- ₂ m, ... a.m) of monomers ^' of Type 1 may be mixed with a phosphoric acid having a phosphorus pentoxide content of from about 63% to about 78%. preferably greater than about 68%, most preferably about 78%, and the protecting groups, such as hydrogen halide. if present, may be substantially removed by heating, and applying reduced pressure if desired. The quantity of the phosphoric acid is

-

most desirably determined in accordance with equation a* above, making the necessary calculations for addition of monomers of possibly different molecular weights and different proportions. A stoichiometric quantity (i.e., b. + b„m + ... b.m = ) of monomer selected from Type 2. 4, 6, 7, or 8 may then be added to the resulting solution. The phosphorus pentoxide content of the resulting mixture may then be raised in accordance with equation b* above, so as to raise the final phosphorus pentoxide content of the substantially copolymerized mixture to a value preferably within the range between about 81% to about 84% and most preferably between about 82% to about 83.5%. The resulting mixture may then be heated to a temperature preferably about 100°C to about 210°C, most preferably to about 170°C to about 185 C within a practical time period, from less than about one hour to greater than about 5 hours, preferably within about 1 to about 3 hours. The temperature may be maintained for a sufficient time, which may range from less than about 1 hour to about 48 hours or more, most preferably between from about 1 to about 23 hours, to achieve the desired n value. The practice of the present invention as it relates

to the production of ^■ novel liquid-crystallin« compositions comprising copolymers with t « general formulas I f ^' XIl ^' , ^* X7I, ^"" ήd XVΪΪΪ ^' is illustrated for those compositions including general formula IX wherein the selected monomers of Type 1 are further classified as being of Types (1,1). (1.2) or (1,3) and the selected monomers of Type 2 are of Types (2.1). (2.2). or (2.3).

General formula IX copolymers prepared from type (1,1) and type (2,1) monomers have the advantage that the critical concentration necessary for liquid-crystalline behavior is low. For the copolymers listed below, their critical concentration may be as low as about 5 weight percent in polyphosphoric acid at substantially moderate n values, thus allowing a broad range of operable concentrations.

-130-

Since the recurring units of the copolymers are of essentially comparable mesogenicity, a broad range of copolymer compositions may be achieved; for instance, a.b. can range from nearly zero to nearly one while a-.b^ ^{or a} 2^1 ^ ^ecause it i ^s equal to 1-a.b.) ranges from nearly one to nearly

OK ^• fry. V IF

zero, respectively. The average block lengths y.. and y ₁₂ or y ₂₁ are governed by the method of monomer ^' addition described above and the molar quantities selected. Thus, for monomer pairs of essentially equal reactivity, ... which equals 1/1-a.b., may range from nearly one to very high values. In a like manner,. y ₁₂ or y ₂₁ can range from very high values to nearly one. Monomer purity, control of stoichiometry. and exclusion of side reactions caused by oxidizing impurities must be sufficient to obtain an overall copolymer length, n. greater than about 50 in order to obtain the desired polymeric properties of useful mechanical strength, modulus, etc. The practice of the invention as it relates to copolymers derived from Class 1 monomers is further illustrated in Examples 49-51 and 54-66 below.

General formula IX copolymers may be prepared from type (1,1), (2,1) and (2.2) monomers and from type (1,1), (1,2) and (2.1) monomers. These monomers are classified as Class 2 owing either to a moderately reduced mesogenic character of the recurring unit derived from them or to their tendency to reduce the solubility range of the resulting polymer, which in turn is usually owing to an overall reduction of the heteroatom/hydrocarbon ratio of the resulting

polymer. Both of these conditions dictate that incorporation of Class 2 monomers into copolymers of the present invention should be carefully selected. The degree of this selectivity is illustrated by the following copolymers prepared in accordance with the nractice of the invention.

The immediately preceding list of copolymers is derived from monomer compositions containing monomers imparting reduced solubility to the copolymer. The preferred values of a.b. (i.e., the mole fraction of the more soluble recurring unit) are those greater than about 0.8, leading to values of y. . greater than about 5 and y ₁₂ values of nearly one. Monomer purity, control of stoichiometry, exclusion of oxidizing impurities, and selection of the molar quantity of the less soluble monomer to maintain copolymer solubility must be sufficient to achieve an average n value of greater than about 50. Increased proportion of a less soluble monomer may be achieved by selecting comonomers that impart improved solubility to the copolymer. In general, monomers of Type 1 wherein X is S impart greater solubility than those in which X is 0 or N. The practice of the invention as it relates to copolymers of partially reduced solubility is further illustrated in Examples 52, 53. 70, 71, and 72 below.

The following list of copolymers is derived from incorporation of monomers of moderately reduced mesogenicity and the practice of the invention is illustrated for them.

__UA

-A

-134-

The preferred ranges of a.b. are from nearly zero to nearly one for copolymers in this classification with the overall proviso that the overall copolymer concentration in the polyphosphoric acid be above a critical concentration determined by the least mesogenic recurring unit. Thus, above about 13% the above copolymers may have a.b. values between about one and zero. y.. values of nearly one and greater, and y ₂ . values of nearly one and greater. The preferred concentration with these a.b„ and a„b. values may be between about 15 and about 22 weight percent. If the molar proportion of the more highly mesogenic recurring unit (i.e.. a.b.) is selected to have values of greater than about 0.6. preferably greater than about 0.75. then the range of operable concentrations is increased to

include concentrations of the copolymer in greater than about 8 weight percent, preferably above about 10 weight percent. Values of n greater than about 50 are preferable as stated above.

General formula IX copolymer compositions may be prepared from Class 3 monomers.

Monomers characterized as belonging to Class 3 lead to polymer recurring units that have little or no mesogenic character. Their incorporation into copolymers prepared as above are within the scope of the present invention but are less preferred because the random incorporation of a significant molar proportion of these non- mesogenic units leads to insufficient block length of the mesogenic recurring unit or units to impart liquid-crystalline behavior. In ^c orporation of lςss than about 3 molar percent of Class 3 monomers is preferred. Increased incorporation of Class 3 polymers are highly preferred by use of a block polymer procedure described below. A less preferred embodiment of the present invention is the preparation of General formulas X, XV, and XVII by the addition of monomers of Types 3, 5, and 9, respectively, to the initial solution of the above copolymer

-136-

procedure. The unique feature of the geometry of monomers of Types 3 (except for 3k), 5. and 9 is the requirement that the block lengths, y. , be large or, if small, be an even number. This condition dictates that preferred compositions of formulas X. XV, and XVII are prepared by a block polymer procedure described below.

The general formula XI ^' copolymer composition shown above is prepared according to the following procedure:

(a) mixing at least two of a selected first monomer with or without oxidation protecting atoms or groups with a preliminary solvent of phosphoric acid having a relatively low phosphorus pentoxide content.

(b) heating and optionally placing the resulting mixture under reduced pressure to remove any volatilized protecting atoms or groups present and provide a solution of the first monomer in the preliminary solvent,

(c) then increasing the phosphorus pentoxide content of the mixture resulting from step (b) to provide a first monomer reaction medium of greater phosphorus pentoxide content suitable for polymerization,

ξ__ε

(d) causing polymerization of the the first and second monomer at a temperature sufficient to effect reaction at a rate to form- a first co- oligomeric product having a preselected intrinsic viscosity or a first copolymeric product.

Selected molar quantities (c.m, c ₂ m. ... c. m) of Type 3 monomers may be mixed with a phosphoric acid having a phosphorus pentoxide content of from about"63% to about 78%, preferably greater than about 68%, most preferably about 78%. and the protecting groups, if present, may be substantially removed by heating, and applying reduced pressure, if desired. The quantity of phosphoric acid is determined in accordance with equation a* above, making the necessary calculations for the addition of monomers of possibly different molecular weights and different- proportions. The phosphorus pentoxide content of the resulting mixture may then be raised in accordance with equation b* above, so as to raise the final phosphorus pentoxide of the substantially copolymerized mixture to a value greater than about 81%, most preferably between about 82% to about 83% but less than about 84%. The resulting mixture may then be heated to about 100°C to about 200°C, most preferably between

about 150°C to about 185°C within a practical period of time, preferably within a time period of less than about 1 hour to about 5 hours or more, and most preferably within a period of about 1 hour to about 3 hours, and then maintained at the selected temperature for sufficient time to achieve the desired n value.

The practice of the present invention as it relates to the production of novel liquid- crystalline compositions that include copolymers with the general formula XI is further illustrated for those compositions wherein the selected monomers of Type 3 are further classified as being of Type (3,2).

The polymers

-139-

are prepared according to the above procedure wherein ^* c. is the molar proportion of the more soluble recurring unit and selected to be above about 0.5, more preferably above about 0.7, to ensure the solubility of the resulting copolymer to the high concentrations required for liquid- crystalline behavior. A weight percent of the copolymer above about 15 weight percent, more preferably above about 17.5 weight percent, may be selected. Molar proportions selected above and monomer reactivity ratios determine the average block lengths y. and y ₂ . The block length does not bear on whether liquid- crystalline behavior in polyphosphoric acid is obtained with these polymers. The important factor is the maintenance of solubility at high concentration and the preparation of these copolymers in polyphosphoric acid at high concentration from monomers.

-140-

Blockpoly eric Compositions and their preparation

In accordance with a still further aspect of the invention, there is provided a liquid-crystalline composition useful in the preparation of fibers and films comprising a polycondensation produc consisting essentially of a blend of certain polyphosphoric acids and a high concentration of at least one high molecular weight extended chain block polymer selected from the group consisting of recurring units of the general formulas:

wherein Ar represents an aromatic moiety and is

XXX as defined above. X. and X„ are the same or different and are sulfur, oxygen, or NR (R being hydrogen or an organic group) , the nitrogen atoms and X. and X ₂ being bonded to aromatic carbon atoms of Ar , N and X. or X- of each hetero ring are disposed ortho to one another and Y is nil or represents a bivalent organic radical and is

XXXI as defined above, a.b. represents the molar proportions of the respective different recurring units present in said block polymer, y.. represents an average number of the respective

U_i~-.

*;-.. w ^ff o

-141-

different sequential recurring units present in said block polymer, n being a positive integer;

wherein Ar represents an aromatic moiety and is

XXX as defined above, X. and JC, are the same or different and are sulfur, oxygen, or NR (R being hydrogen or an organic group) , the nitrogen atoms and X. and X ₂ being bonded to aromatic carbon atoms of Ar . N and X. or X« of each hetero ring are disposed ortho to one another and Y is nil or represents a bivalent organic radical and is

XXXI as defined above, a.b.m/m+m' represents the molar proportions of the respective different recurring units present in said block polymer, y.. represents an average number of the respec¬ tive different sequential recurring units present

3 in said block polymer, Ar represents an aromatic moiety and is XXII as defined above, X- is sul¬ fur, oxygen, or NR (R being hydrogen or an organic group), the nitrogen atoms and X- being bonded to aromatic carbon atoms of Ar 1, N an X ₃ of each hetero ring are disposed ortho to one another, c.m'/m+m' represents the molar propor¬ tions of the respective different recurring units present in said block polymer, y _t represents an

... n- r -.-:ι

-142-

average number of the respective different sequential recurring units present in said block polymer, n being a positive integer;

wherein Ar represents an aromatic moiety and is XXII- as defined above. X ₃ is sulfur, oxygen, or NR (R being hydrogen or an organic group) , the nitrogen atoms and X, being bonded to aromatic carbon atoms of Ar 3, N and X ₃ of each hetero ring are disposed ortho to one another, c. represents the molar proportions of the respective different recurring units present in said block polymer, y _fc represents an average number of the respective different sequential recurring units present in said block polymer, n being a positive integer;

wherein Ar represents an aromatic ^* oiety and is

4 XXXII as defined above, Ar . represents a dif¬ ferent aromatic moiety and is XXIII as defined above, the nitrogen atoms being bonded to Ar and the carbon atoms being bonded to Ar 4, a.b. represents the molar proportions of the respec¬ tive different recurring units present in said

^' OKP

-143-

block polymer, j, - represents an average number of the respective different sequential recurring units present in said block polymer, n being a positive integer;

wherein Ar represents an aromatic moiety and is XXXII or XXX as defined above with the proviso that when Ar is bonded to nitrogen atoms Ar is XXXII and when Ar is bonded to both nitrogen atoms and X. and X _2# Ar is XXX as defined above, Ar represents a different aromatic moiety and is

XXIII as defined above, the carbon atoms being bonded to Ar 4, m'/m+m ^* represents the molar pro¬ portions of the respective different recurring units present in said block polymer, y ^* represents an average number of the respective different sequential recurring units present in said block polymer. X. and X2 are the same or different and are sulfur, oxygen, or NR (R being hydrogen or an organic group) , the nitrogen atoms and X. and X ₂ being bonded to aromatic carbon atoms of Ar . N and X. or X ₂ of each hetero ring are disposed ortho to one another and Y is nil or represents a bivalent organic radical and is XXXI as defined above, m/m+m ^* represents the

-144-

molar proportions of the respective different recurring units present in said block polymer, y represents an average number of the respective different sequential recurring units present in said block polymer, n being a positive integer;

wherein Ar represents an aromatic moiety and is

XXII as defined above, X ₃ is sulfur, oxygen, or NR (R being hydrogen or an organic group) , the nitrogen atoms and X- being bonded to aromatic carbon atoms of Ar 3. N and X ₃ of each hetero ring are disposed ortho to one another, p represents the molar proportions of the respective different recurring units present in said block polymer, y ^* /2 represents an average number of the respec¬ tive different sequential recurring units present ι in said block polymer. Ar represents an aromatic

4 moiety and is XXXII as defined above, Ar represents a different aromatic moiety and is

XXIII as defined above, the nitrogen atoms being bonded to Ar and the carbon atoms being bonded

4 to Ar , q represents the molar proportions of the respective different recurring units present in said block polymer, y represents an average number of the respective different sequential

-145-

recurring units present in said block polymer, n being a ^' positive integer;

wherein Ar represents a different aromatic moiety and is XXIII as defined above. Ar represents an aromatic moiety and is XXXII as defined above, and Ar represents an aromatic moiety different from Ar 4 and Ar1 and is XXIV as defined above, the carbon atoms being bonded to Ar 4 and Ar5 and the nitrogen atoms being bonded to Ar 1 and Ar5, n being a positive integer; c,m'/m+m' represents the molar proportions of the respective different recurring units present in said block polymer, y. represents an average number of the respective different sequential recurring units present in said block polymer, a.b.m/m+m' represents the molar proportions of the respective different recurring units present in said block polymer, y.. represents an average number of the respective different sequential recurring units present in said block polymer, n being a positive integer;

wherein Ar represents an-aromatic moiety and is β XXX as defined above, Ar represents a different aromatic moiety and is XXV as defined above, X. and X ₂ are the same or different and are sulfur, oxygen, or NR (R being hydrogen or an organic group) , the NH groups and X. and X„ being bonded β i to aromatic carbon atoms of Ar and Ar , NH and

X. or X ₂ of each hetero ring are disposed ortho to one another, a.b, represents the molar propor¬ tions of the respective different recurring units present in said block polymer, y,. represents an average.number of the respective different sequential recurring units present in said block polymer, n being a positive integer;

wherein Ar represents an aromatic moiety and is XXX as defined above, Ar represents a different aromatic moiety and is XXV as defined above, X. and X ₂ are the same or different and are sulfur, oxygen, or NR (R being hydrogen or an organic group) . the NH groups and X. and X^ being bonded to aromatic carbon atoms of Ar and Ar , NH and X. or X ₂ of each hetero ring are disposed ortho to one another, a.b.m/a+m' represents the molar proportions of the respective different recurring

units present in said block polymer, y.. represents an average number of the respective different sequential recurring units present in

Q said block polymer, Ar represents an aromatic moiety different from Ar and Ar and is XXVI as defined above, X. is sulfur, oxygen, or NR (R being hydrogen or an organic group) , the NH groups and X. being bonded to aromatic carbon atoms of Ar 6 and Ar9. c. ' '/m+m ^* represents the molar proportions of the respective different recurring units present in said block polymer, y. represents an average number of the respective different sequential recurring units present in said block polymer, n being a positive integer;

XVIII

wherein Ar represents an aromatic moiety and is

7 XXXII as defined above, Y represents an aromatic or heteroaromatic moiety and is XXVIII as defined above, the nitrogen atoms being bonded to aromatic carbon atoms of Ar and bonded to adja-

7 cent carbon atoms of Y , a.b. represents the molar proportions of the respective different recurring units present in said block polymer, y.. represents an average number of the respec- tive different sequential recurring units present in said block polymer, n being a positive integer.

In accordance with the practice of the present invention, the synthesis of the aforementioned formulas IX-XIX block polymers may be illustrated by the following general reaction system:

Reaction Meςhanisa

Formation of formula IX block polymer

■." ⁺ h _i m(z ₁ --Y ^s — Zm) IX.

Formation of formula X block polymer

^{+ b} i ^m ( ^Z 1— ^y2 - )

OMPI

tn

Formation of formula XIV block polymer

Formation of formula XV block polymer

Formation of formula XVI block polymer

Formation of formula XVII block polymer

^• - ^■ osc)- ^3W " -

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Formation of formula XVIII block polymer

XVIII

Formation of formula XIX block polymer

The above-mentioned formulas IX, XII. XVI, XVIII, and XIX block polymer compositions may be prepared in accordance with the above process parameters by:

(a) mixing at least one of a selected first monomer with or without oxidation protecting atoms or groups with a preliminary solvent of phosphoric acid having a relatively low phos¬ phorus pentoxide content,

(b) heating and optionally placing the resulting mixture under reduced pressure to remove any volatilized protecting atoms or groups

present and provide a solution of the first mono¬ mer in the preliminary solvent,

(c) adding at least one ^' of a selected second monomer in the resulting solution of step (b) to provide a mixture of the first and second monomer in the preliminary solvent.

(d) then increasing the phosphorus pentoxide content of the mixture resulting from step (c) to provide a first and second monomer reaction medium of greater phosphorus pentoxide content suitable for polymerization.

(e) causing polymerization of the first and second monomer at a temperature sufficient to effect reaction at a rate to form a first homo- oligomeric product having a preselected intrinsic viscosity,

(f) mixing a selected amount of the first homo-oligomeric product with a selected amount of at least one of a selected second homo-oligomeric product so as to form a first poly-oligomeric product, said second homo-oligomeric product being formed by like steps (a), (b) , (c) ^* , (d) , and (e) with the overall proviso that at least one of the selected monomer of step (a) or (c) which forms the second homo-oligomeric product be

different from at least one of the selected mono¬ mer of step (a) or (c) which forms the first homo-oligomeric product,

(g) causing polymerization of the poly- oligomeric product at a temperature sufficient to effect reaction at a rate to form a first block- oligomeric product having a preselected intrinsic viscosity or a first block-polymeric product.

Alternatively, formulas IX. XII, XVI. XVIII. and XIX block polymer compositions may be prepared by:

(a) mixing at least one of a selected first monomer with or without oxidation protecting atoms or groups with a preliminary solvent of phosphoric acid having a relatively low phos- phorus pentoxide content.

(b) heating and optionally placing the resulting mixture under reduced pressure to remove any volatilized protecting atoms or groups present and provide a solution of the first mono- mer in the preliminary solvent,

(c) adding at least one ^' of a selected second monomer in the resulting solution of step (b) to provide a first mixture of the first and second monomer in the preliminary solvent,

(d) then increasing the phosphorus pentoxide content-of the mixture resulting from step (c) to provide a first and second monomer reaction medium of greater phosphorus pentoxide content suitable for polymerization,

(e) causing polymerization of the first and second monomer at a temperature sufficient to effect reaction at a rate to form a first homo- oligomeric product having a preselected intrinsic viscosity.

(f) mixing a selected amount of -the first homo-oligomeric product with a selected amount of a second mixture of a different first and second monomer in the preliminary solvent, said second mixture being formed by like steps (a) , (b) and

(c) with the overall proviso that at least one of the selected monomer of step (a) or (c) which forms the second mixture be different from at least one of the selected monomer of step (a) or (c) which forms the first homo-oligomeric pro¬ duct.

(g) then increasing the phosphorus pentoxide content of the mixture resulting from step (f) to provide a first oligomer-monomer reaction medium of greater phosphorus pentoxide content suitable

for polymerization,

(h) causing polymerization of the mixture resulting from step (g) at a temperature suffi¬ cient to effect reaction at a rate to form a first block-oligomeric product having a preselected intrinsic viscosity or a first block-polymeric product.

The above IX-XIX block polymers forming the liquid crystalline block polymer compositions of the instant invention can be characterized as having more than one recurring unit, the distribution or sequencing of which may be dif¬ ferent from that obtained by the random condensa¬ tion of monomers as in the copolymers described above and is further characterized as having con¬ tiguous blocks of the same recurring unit as obtained by the random condensation of oligomers.

The preferred formulas IX. XII. XVI. XVIII, and XIX block polymers are those polymers wherein a.b. is the mole fraction of the recurring unit formed by the condensation of a homo-oligomeric reaction product (defined below) derived from the ith monomer of Type 1 with a stoichiometric quan¬ tity of jth monomer of Type 2, 4, 6, 7 ^* . or 8. respectively, and incorporated by a block- polymeric procedure described below, and y. , and n have the same meaning as described above for copolymers..

The preferred XI block polymers are those

wherein c _fc is the mole fraction of the recurring unit formed by the condensation of a homo- oligomeric reaction product (defined below) derived from the kth monomer of Type 3 and incor- porated by a block polymeric procedure described below, and y. and n are as defined for copoly¬ mers.

The preferred X. XV, and XVII block polymers are those wherein a.b.m/m+m ^* is the mole fraction of the recurring unit formed by the condensation of m moles of recurring units of a homo-oligomeric reaction product derived from the ith monomer of Type 1 and the jth monomer of Type 2, 4. or 6 and combined with m' moles of recurring units of a homo-oligomeric reaction product derived from condensation of the kth monomer of Type 3, 5, or 9, respectively, and y.. , y _v , and n are as defined for copolymers.

The preferred XIII block polymers are those wherein m' and m are appropriate molar quantities of the monomers that form the reaction products and are selected to give desired yields and molar

proportions of the respective recurring units, y' and y are block lengths as defined above, n is the total number of recurring units, and x is a molar quantity substantially less than m' that is selected to give an appropriate block length of the first homo-oligomer end-capped with o-diamine functional groups.

The preferred XIV block polymers are those wherein m'. _ , x, n, y, y' are as defined above, q is equal to m'/rn+m' and p is equal to m/2(m+m') .

Selected molar quantity, m, of a monomer of Type 1 may be mixed with a phosphoric acid having a phosphorus pentoxide content of from about 63% to about 78%. preferably greater than about 68%, most preferably about 78%, and the protecting groups, if present, may be removed as described previously. The quantity of the phosphoric acid is most desirably determined in accordance with equation a* as described above. A stoichiometic quantity (i.e. m) of a monomer of Type 2, 4, 6, 7, or 8 may then be added to the resulting solu¬ tion. The phosphorus pentoxide content of the resulting mixture may then be raised in

accordance with equation b* given above, so as to raise the final phosphorus pentoxide content of the substantially polymerized mixture to a value greater than about 81%, most preferably between about 82% to about 83.5%, but less than about

84%. The resulting mixture may then be heated to about 100°C to about 185°C, most preferably to about 170°C to about 185°C, within a practical period of time, preferably within a period of from less than about one to about 5 hours, most preferably from about one to about 3 hours. This temperature is maintained for sufficient time to achieve a selected n value, hereinafter referred to as the homo-oligomeric n value, that is above a selected minimum value to be described for specific cases below, is characterized as being equal to l/2(l-p) , where p is the extent of reac¬ tion, defined as the mole fraction of either type of functional group present that has undergone condensation, and being preferrably below a selected maximum value characteristic of complete polymerization. A selected molar quantity, m. , , of the homo-oligomeric reaction product thus obtained is diverted into a second vessel con¬ taining a selected molar quantity, m.., of a similarly obtained but structurally different . homo-oligomeric reaction product and the heating

at elevated temperatures continued.

The average block lengths, y.., of the block polymers of the compositions of the present invention may be determined in the following way: The ijth homo-oligomeric reaction product prepared above has, by definition, been polymer¬ ized to a selected intermediate extent of reac¬ tion, p... The homo-oligomeric n value of the ijth homo-oligomeric reaction product, n... is given by l/2(l-p..). The molar proportions, a.b., of the recurring units incorporated into

-i the block polymer is given by

ai^b°j

1 - aiib°j

The block lengths y.. may be calculated by the equation ni.j ^γ ij = ajbj (1 - Pjj)

∑ aib (1 - Pij) ij which assumes that the homo-oligomers condense with equal reactivity. ^• The above equation for y.. shows that if either of two homo-oligomeric reaction products are polymerized to high conver¬ sion, (i.e., allowed to achieve a high n.. value

.1

before mixing) then both block lengths in the resulting block polymer will be high.

The practice of the present invention as it relates to the production of novel liquid- crystalline compositions that include block poly¬ mers with the general formulas IX. XII, XVI, XVIII. and XIX is illustrated for those composi¬ tions _, including general formula IX wherein the selected first homo-oligomer may be prepared from monomers of Type 1 and Type 2 that are further classified as belonging to Class l and the selected second homo-oligomer is further charac¬ terized as belonging to either Class ^* 1, Class 2, or Class 3.

General formula IX block polymers may be prepared from homo-oligomers derived exclusively from Class 1 monomers. The block polymers.

have the same advantage of a broad range of oper¬ able concentrations as described for copolymers formed exclusively from class 1 monomers. The advantage to the block polymer procedure described above for these polymers is the ability to vary y _n and y ₁₂ « or y ₂₁ . or y ₂₂ essentially independent of the molar proportion a.b., or ₂ b ₂ . or a- ₂ b.. or a.b ₂ by selecting appropriate extents of reaction for the corresponding homo-

oligomer. For example, y.. may be 20 or greater for a broad range of a.b. values by increasing the extent of reaction, p... as the a _< b. value is decreased. 7 _{\ *} 1_ _\ > ^or 1__ °^ ^"t ^ ^e above formu¬ las may be obtained with values from about one to about 75, most preferably from about 25 to about 50, by selecting appropriate p.. and p. ₂ , p ₂ ., or p„ ₂ values. In practice, the members of this selected class of block polymers, because all the recurring units have a high degree of mesogeni¬ city, are liquid-crystalline when an n value of greater than about 40 is obtained at a concentra¬ tion of greater than about 6 weight percent independent of the block lengths achieved. The practice of the invention as it relates to block polymers of Class 1 is further illustrated in Examples 75-84 below.

General formula IX block polymers may be prepared from a first homo-oligomer of Class 1 and a second homo-oligomer derived from monomer pairs containing Class 2 monomers. The block polymers.

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are derived from homo-oligomers of different mesogenicity. The selection of a.b. (the molar proportion of the first and more highly mesogenic recurring unit) and the preferred y.. (the aver¬ age block length of the first and more highly mesogenic recurring unit) are governed by the following considerations. The block polymer reaction product in the first case may derive liquid-crystalline behavior by virtue of the sole presence of the first recurring unit when y.. is greater than about 30, more preferably greater than about 40, at concentrations of the first recurring unit alone (i.e., the weight of the first oligomer added / weight of the final block

poly er reaction product) greater than about 7 percent, or the block polymer reaction product in the second case may derive liquid-crystalline behavior by virtue of the combined presence of both recurring units, independent of y... at con¬ centrations above which the moderately mesogenic recurring unit derived from the second homo- oligomer is liquid-crystalline alone. The pre¬ ferred values of a.b. are from about 0.4 to about one. with y.. ranging from about 80 to about 20, respectively, as a.b. is varied from 0.4 to one. The most preferred concentrations of these block polymers is above about 15 weight percent but may be lower as either the a.b. value or the y.. value or both values are increased. The pre¬ ferred n value for these compositions is from about 50 to 150, most preferably greater than 100. Obtaining sufficient n values may be aided by the addition of the second homo-oligomeric reaction product before the phosphorus pentoxide content is raised to the value necessary for polymerization (i.e., when . ₂ or p ₂ . is zero and n. ₂ or n ₂ . = 1/2) and then adding the appropriate amount of phosphorus pentoxide to raise the mix- ture to sufficient phosphorus pentoxide content. This procedure aids in mixing and is most pre¬ ferred when the homo-oligomeric n value of the .

first homo-oligomer. n... is large. The practice of the invention as it relates to the preparation of block polymers of Class 2 is further illus¬ trated in Examples 85-88 below.

General formula IX block polymers may be prepared from a first homo-oligomer of class 1 and a second homo-oligomer derived from monomer pairs containing Class 3 monomers. The block polymers

»,6, f SJ ® »1 I ^• A L ioj lorxo *aι

OMPI

derive their liquid-crystalline behavior entirely from the presence of the first recurring unit, its average block length y _< «. and its concentra¬ tion alone in the total weight of the final block polymer reaction product. Thus, the values of a.b., y _{< <} . and concentration must meet the condi¬ tions of the first case described for the block polymers containing Class 2 monomers. The method of the invention allows the preparation of such highly concentrated mixtures of mesogenic units, i.e., reaction products substantially higher in polymer concentration than that required for liquid-crystalline behavior, that incorporation of significant amounts of non-mesogenic units is possible if the above conditions are met.

The preferred values of a.b. are from about 0.6 to about one. The preferred values of y.. are from at least about 30 to about 100, more prefer¬ ably between about 50 to 100. The preferred values of y. ₂ or γ are from about one to about 50. The preferred values of n are from about 50

OMH

to 200 with the most preferred values being about 100 to 150. The preferred selected concentra¬ tions of the block polymer are above about 15 weight percent, especially as the proportion of the non-mesogenic recurring unit is increased. The practice of the invention as it relates to production of block polymers containing Class 3 monomers is further illustrated in Examples 73, 74. 89-94 below.

The practice of the invention as it relates to the production of novel liquid-crystalline co po- 'sitions that include block polymers with the gen¬ eral formulas X. XV. XVII are illustrated for block polymers of formula X wherein the selected first homo-oligomer is prepared from Type (1,1) or (1,2) and Type (2.1) monomers and the selected second homo-oligomer is prepared from monomers of Type (3.2).

The general formulas X, XV, and XVII liquid cry- stalline block polymer compositions shown above are prepared according to the following pro¬ cedure:

(a) mixing at least one of a selected first monomer with or without oxidation protecting atoms or groups with a preliminary solvent of

phosphoric acid having a relatively low phos¬ phorus pentoxide content,

(b) heating and optionally placing the resulting mixture under reduced pressure to remove any volatilized protecting atoms or groups present and provide a solution of the first mono¬ mer in the preliminary solvent,

(c) then increasing the phosphorus pentoxide content of the mixture resulting from step (b) to provide a first monomer reaction medium of greater phosphorus pentoxide content suitable for polymerization.

(d) causing polymerization of the first monomer at a temperature sufficient to effect reaction at a rate to form a first homo- oligomeric product having a preselected intrinsic viscosity,

(e) mixing a selected amount of the first homo-oligomeric product with a selected amount of at least one of a selected second homo-oligomeric product so as to form a first poly-oligomeric product, said second homo-oligomeric product being formed by like steps (a) and (b) followed by:

(le) adding at least one of a selected second monomer in the resulting solution of step (b) to provide a mixture of a first and second monomer in the preliminary solvent,

(2e) then increasing the phosphorus pentox¬ ide content of the mixture resulting from step (le) to provide a first and second monomer reac¬ tion medium of greater phosphorus pentoxide con¬ tent suitable for polymerization,

(3e) causing polymerization of the first and second monomer at a temperature sufficient to effect reaction at a rate to form said second homo-oligomeric product having a preselected intrinsic viscosity,

with the overall proviso that at least one of the selected monomer of step (a) or (le) which forms the second homo-oligomeric product be dif¬ ferent from at least one of the selected monomer of step (a) which forms the first homo-oligomeric product,

(f) causing polymerization of the poly- oligomeric product at a temperature sufficient to effect reaction at a rate to form a first block- oligomeric product having a preselected intrinsic viscosity or a first block-polymeric product.

Alternatively, the general formulas ^" X. XV, and XVII liquid crystalline block polymer composi¬ tions shown above may be also prepared by:

(a) mixing at least one of a selected first monomer with or without oxidation protecting atoms or groups with a preliminary solvent of phosphoric acid having a relatively low phos¬ phorus pentoxide content,

(b) heating and optionally placing the resulting mixture under reduced pressure to remove any volatilized protecting atoms or groups present and provide a solution of the first mono¬ mer in the preliminary solvent, ^*

(c) mixing a selected amount of the solution of step (b) with a selected amount of at least one of a selected first homo-oligomeric product so as to form a first oligomeric-first monomer reaction medium, said first homo-oligomeric pro¬ duct being formed by like steps (a) and (b) fol- lowed by:

(ic) adding at least one of a selected second monomer in the resulting solution of step (b) to provide a mixture of a first and second monomer in the preliminary solvent,

.

(2c) then increasing the phosphorus pentox¬ ide content of the mixture resulting from step ^' (1) to provide a first and second monomer reac¬ tion medium of greater phosphorus pentoxide con- tent suitable for polymerization,

(3c) causing polymerization of the first and second monomer at a temperature sufficient to effect reaction at a rate to form said first homo-oligomeric product having a preselected intrinsic viscosity,

with the overall proviso that at least one of the selected monomer of step (a) or (lc) which forms the first monomer solution, be different from at least one of the selected monomer of step (a) which forms the first homo-oligomeric pro¬ duct,

(d) then increasing the phosphorus pentoxide content of the mixture resulting from step (c) to provide a reaction medium of greater phosphorus pentoxide content suitable for polymerization,

(e) causing polymerization of the first oligomer-monomer at a temperature sufficient to effect reaction at a rate to form a first block- oligomeric product having a preselected intrinsic viscosity or a first block-polymeric product.

General formula X block polymers may be derived from a first homo-oligomer of Class 1 and a second homo-oligomer of Type (3,2). The block polymers of Type X are prepared by a procedure analogous to the procedure described for Type IX block polymers, except that the second homo- oligomer is prepared from a single monomer.

The polymers

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have preferred molar proportion of the first recurring unit, a.b.m/m+m' of from about zero to about 0.5 when the concentration selected to be above about 15 weight percent. When a.b.m/m+m' is selected to be above about 0.5 but less than one then the operable concentration range is extended to include concentrations of 7%, more preferably 10 weight percent. At concentrations above about 15 weight percent all selected values

of y.. and values of y. greater than about 5 give liquid-crystalline products, but n must be greater than about 50, preferably above about 100 to give desirable mechanical properties.

The practice of the invention as it relates to the block polymers of this Class is further illustrated in Examples 102-112 below

General formula X block polymer may be derived from_a .first homo-oligomer of Class 2 and a second homo-oligomer of Type (3,2). The block polymers

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are prepared from two homo-oligomers of Class 2 which dictates the selection of concentrations greater than about 15' weight percent. The molar proportions of the various recurring units are selected based on desired mechanical properties or the maintenance of solubility in two recurring units of different solubility characteristics. The preferred values of y. are those from about 5-50. more preferably greater than 30. The prac¬ tice of the invention as it relates to block polymers of this Class is further illustrated in Examples 113-115 below.

The practice of the invention is illustrated for general formula XI for block polymers prepared from a single monomer of Type (3,2).

The general formula XI liquid crystalline block polymer compositions shown above are prepared according to the following procedure:

(a) mixing at least one of a selected first monomer with or without oxidation protecting atoms or groups with a preliminary solvent of phosphoric acid having a relatively low phos¬ phorus pentoxide content,

OMPI

(b) heating and optionally placing the resulting mixture under reduced pressure to remove any volatilized protecting atoms or groups present and provide a solution of the first ono- mer in the preliminary solvent,

(c) then increasing the phosphorus pentoxide content of the mixture resulting from step (b) to provide a first monomer reaction medium of greater phosphorus pentoxide content suitable for polymerization,

(d) causing polymerization of the first monomer at a temperature sufficient to eff ct reaction at a rate to form a first homo- oligomeric product having a preselected intrinsic viscosity,

(e) mixing a selected amount of the first homo-oligomeric product with a selected amount of at least one of a selected second homo-oligomeric product so as to form a first poly-oligomeric product, said second homo-oligomeric product being formed by like steps (a) , (b) , (c) , and (d) with the overall proviso that at least one of the selected monomer of step (a) which forms the second homo-oligomeric product be different from at least one of the selected monomer of step (a)

which forms the first homo-oligomeric product,

(f) causing polymerization of the poly- oligomeric product at a temperature sufficient to effect reaction at a rate to form a first block- oligomeric product having a preselected intrinsic viscosity or a first block-polymeric product.

The block polymers

have preferred values of c. between 0.5 and one, owing to the greater solubility and mesogenicity of the first recurring unit and preferred values of y. greater than about 25 but less than about

100, owing to the higher mesogenicity. Concen¬ trations greater than about 15%, more preferably greater than about 18%, and most preferably 20%, are selected. Examples 98-101 below further illustrate the method of the present invention.

The method of the invention also relates to the preparation of block polymers by the condensation of co-oligomeric reaction products, instead of the homo-oligomeric reaction products described in the above procedures, however these will not be described here for the sake of simplicity.

Intrinsic Viscosity

Intrinsic viscositiy is determined by extranolation of π *• re,i - 1/c and In H *• re,l/c to zero concentration in methane sulfonic acid at 30°C

Anisotropic Character of the Compositions

The extended chain polymer compositions of this invention are optically anisotropic , i.e., microscopic regions of a given extended chain composition are birefringent; a bulk extended chain composition sample depolarizes plane-polarized light because the light transmission properties of the microscopic areas of the extended chain composition vary with direction. This characteristic is associated with the existence of at least part of the extended chain polymer compositions in the liquid crystalline or mesomorphic state.

The extended chain polymer compositions of this invention that exhibit optical anisotropy do so while the extended chain polymer compositions are in the relaxed state. This is in contrast to conventional polymer solutions which may be caused to depolarize plane-polarized light when subjected to appreciable shear.

The extended chain polymer concentration of the compositions of the instant invention is

above the "critical concentration point." The "critical concentration point" is routinely determined using conventional concentration and viscosity measuring techniques (see Kwolek U.S. 3.671.542).

Another qualitative determination of the liquid crystalline character of these extended chain polymer compositions may be made with the naked eye. These extended chain polymer compositions may appear turbid or hazy and yet contain no, or practically no undissolved solid. When the extended chain polymer compositions, seen under reflected ordinary light, is disturbed by shaking or rolling the vessel containing the extended chain polymer compositions or by only slow stirring, there is produced a characteristic, readily observed, satin-like sheen or glow which is observed even after the disturbance ceases, and which decreases in intensity thereafter. This may be described as being a pearly or opalescent quality of the extended chain polymer compositions of this invention. Compositions which are disturbed as described above often give the appearance of having striations and or graininess in the surface. These visual effects are observed in the liquid crystalline extended chain polymer

compositions of this invention. This may commonly be referred to as "stir opalescence. ^■ Further details on qualitative and quantitative determinations of optical anisotropy are presented in Kwolek U.S. 3,671,542.

Fiber Preparation

The liquid crystalline compositions may be formed into fibers of high quality by spinning them into suitable baths such as by wet and "air gap" spinning techniques, using spinnerets and other apparatus constructed of materials resistant to the strong acids used. In "air-gap" spinning the spinneret is usually located in air or in an inert gaseous medium a short distance (e.g.. 1 to 24 cm) above the surface of a coagulating bath.

However, air-gaps suitable for use in the present invention may range from less than about 1 cm ^' to about 150 cm or longer, preferably from about 2 cm to about 300 cm, more preferably from about 10 cm to about 200 cm, and most preferably from about 10 cm to about 100 cm.

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In the present invention, the initial draw ratio is approximately from about 1:1 to about 50:1 and higher.- Preferably, the initial draw ratio is from about 20:1 to about 80:1. especially preferably, from about 60:1 to about 200:1, and, most preferably, from about 100:1 to about 150:1.

The term "draw ratio", as is well known, is a measure of the degree of stretching during the orientation of the fibrous material. In the present invention, the initial draw ratio is a measure of the degree of stretching of the filaments which occurs between the extrusion orifices and the exit from the coagulation bath. The initial draw ratio is defined as exit velocity divided by jet speed.

The jet speed is the speed at which the extruded polymer exits an extrusion orifice. It is conveniently determined by dividing the total polymer extrusion velocity by the total surface area of the extrusion orifices.

The exit velocity is the speed at which the filaments leave the coagulation bath. Although any means of measurement may be used, the exit velocity is conveniently determined by the surface speed of the rolls which take up the

filaments after their exit from the bath. Thus, the speed of the wash rolls is preferably measured for this purpose.

Spinning of polybenzimidazole fibers by one working of this general technique is described in, e.g., Tan U.S. 4.263.245. A variety of baths may be used to coagulate the extruded dope into fibers. The baths may be, e.g.. water or methanol and the like, or a dilute solution of a mineral acid (for example, phosphoric acid or sulfuric acid and the like) . Preferably, the temperature of a coagulation bath is room temperature or below.

It is desirable to completely remove the spinning solvent from fiber samples prepared from the liquid crystalline compositions of this invention. Water alone or aqueous alkaline solutions may be used for removal of the residual acid. A convenient method is to spray the threadline as it leaves the coagulating bath with an aqueous alkaline solution (e.g., saturated sodium bicarbonate) , remove the surface liquid from the threadline with a wiping device (e.g., a sponge) or a jet. wash with water and/or aqueous alkaline solutions to reduce the acid content, and wind up the fibers on bobbins. The fibers

may be soaked in water for a period sufficient to remove the acid. The thoroughly washed fibers may be-dried on the bobbin in the area of temperatures of up to about 110°C. They can also be conveniently dried on heated rolls.

The liquid crystalline compositions are especially suitable for extruding. This and other methods of article frabication are fully described in J. S. Robinson, "Spinning, Extruding, and Processing of Fibers"; Chemical Technology Review No. 159, Noyes Data Corp., 1980. The above cited patents and/or publications are incorporated herein by reference.

The fibers prepared from the polymers of this invention exhibit high values of tensile properties, especially in the as-extruded state, i.e.. without subsequent hot drawing or annealing. The tensile properties of these as- extruded fibers can be enhanced by subjecting the undrawn fibers to a heat treatment.

Fiber tensile properties

Filament properties are measured on fibers that are conditioned at 21 degrees C. and 65% relative humidity (R.H.) for at least 16 hours unless otherwise specified. Yarn properties are measured on yarn that are conditioned at 24 degrees C and 55% R.H. for at least 16 hours. All measurements are made in the fiber conditioning environment.

Tenacity (breaking tenacity) (T) , elongation

(breaking elongation) (E) , and initial modulus (Ui) are obtained from breaking a single filament or a multifila ent yarn on an Instron tester (Instron Engineering Corp., Canton, Mass.).

Single filaments are broken with a gage length (distance between jaws) of 1.0 inch (2.54 cm.). The results on 3 filaments are averaged. Yarns are given 3 turns per inch (2.54 cm.) twist (under 0.1 g.p.d. tension) and broken with a 10 inch (25.4 cm.) gage length. All samples are elongated at a constant rate of extension (10% ^• elongation/ minute for fibers having an E of under 8%,' and 60% elongation/minute for fibers with E of 8 to 100%) until the sample breaks.

The denier of a single filament (d.p.f.) is calculated from its functional resonant

- θRlΛ c: .FI

frequency, determined by vibrating a 7 to 9 cm. length of fiber under tension with changing frequency (ASTM D1577-1973) . This filament is then used for 1 break.

The denier of yarn is determined by weighing a known length (at 0.1 ^" g.p.d. tension); 90 cm. length is convenient.

The tenacity (grams/denier) , elongation (percent) and initial modulus (gram/denier) as defined in ASTM 3379-75e are obtained from the load- elongation curve and the measured denier. In actual practice, the measured denier of the sample, test conditions and sample identification maybe fed to a computer before the start of a test; the computer record the load-elongation curve of the fiber as it is broken and then calculates the fiber properties.

It should be noted that different values maybe obtained from single filaments (filament properties) and from multifilament strands (yarn properties) of the same sample. Unless specified otherwise all properties given herein are filament properties.

Additives

It will be understood that the usual additives such as dyes, fillers, antioxidants, and the like can be incorporated into the compositions of the present invention for the purpose intended, before preparation of the shaped article.

Mineral acids that are solvents for the extended chain polymers of the instant compositions such as polyphosphoric acid, methane sulfonic acid, 100% sulfuric acid, chlorosulfonic acid, and the like, may be added to the compositions of the invention in minor amounts (without departing from the scope of the invention) for purposes of modifying conditions for processing into shaped articles. The strong acid additives may contain one or more of the acid-soluble polymers described in Helmi iak. et al.. U.S. 4.207,407 and P. D. Sybert, "Rigid-Rod Polyquinolines: Synthesis. Structure-Property Relationships and High-Strength Fibers", Colorado State University. Ph.D. Thesis, 1980. The above cited patent and thesis are incorporated herein by reference.

Λ Tτ.rius -i.al A-oτlicabilitT

The liquid crystalline extended -chain polymer compositions are extremely suitable for spinning into highly ordered and high strength fibers. Such fibers are useful substitutes for other inorganic or organic products. Various examples include glass fibers, asbestos, boron fibers, carbon and graphite fibers, whiskers, quartz and silica fibers, ceramic fibers, metal fibers. natural organic fibers, and synthetic organic fibers. A reinforcement may be defined simply as the material that is added to a resinous matrix to improve the strength and other physical and chemical properties of the material. -

Furthermore, the polymers of the instant composi¬ tions can be employed in any use typically per¬ formed by engineering thermoplastic materials, such as metal replacements and those areas where high performance is necessary. Extended chain polymer compositions may be employed for use in forming high strength films suitable in the pro¬ duction of composites, belts, tires, i.e., as tire cords, and the like. The films are suitable as construction materials for rocket nose cones and various other parts of space craft.

Depending on the extended chain polymer fiber or films selected (i.e., homopolymer, copolymer.

block polymer, or mixture thereof) the properties of the article formed may be controlled to suit the desired use. The control of polymer proper¬ ties is an advantage, since, in the various areas of utility for such polymers, e.g. as laminates, structural materials, adhesives and ablative materials, the needs vary considerably.

By way of comparison. Examples 1-5 below are illustrative of low molecular weight (i.e., low intrinsic viscosity) and/or low polymer concen¬ tration compositions.

ΞXAϋPLE 1

In a δ-L resin flask were placed 386.76g (1.5774 mol) of 2,5-diamino-l,4-benzenedithiol dihydro¬ chloride (la) and 2.98kg _, of freshly prepared PPA. The PPA was prepared as described in Wolfe and

Arnold. Macromolecules. Vol 14. 909 (1981). The mixture was stirred at room temperature under a flow of argon for 24h and heated at'60-70°C for 34h. The resulting solution was clear with no evidence of bubbles. Terephthalic acid (262.35g, 1.5792 mol) was then added and incorporated into the solution by rapid stirring at 110°C. Addi¬ tional PPA (4.1kg) was then added. The yellow mixture was heated as follows: 110-185°C in 5h, 165°C for 12h, 180°C for 12h, and 195°C for 12h. The mixture became stir-opalescent after 6h at polymerization temperatures. Reduced pressure was applied during-the first βh of reaction but was alternated with an argon stream such that the mixture did not foam above a predetermined flask wall level. The hazy green product exhibiting yellow-green opalescence was removed from the flask and precipitated into a large volume of water. The copper-colored polymer was washed until the water was no longer acidic and then dried at 80-100 C under reduced pressure for 48h. A portion of the reaction product was bottled for

use in iber-spinning studies: intrinsic viscos- . ity [n] = 30.3 dL/g (MSA). Anal.Calcd for

^C 14 ^H 8 ^N 2 ^S 2* ^c * ⁶³ - ¹³ : H.2.27; N.10.51; S.24.08: Found: C.62.75; H. 2.346; N, 10.24; S. 23.22. The foregoing procedure provided a 5.6wt% of polymer τAI} in PPA. Polymerization mixtures of higher polymer concentration (up to 10%) were prepared. These runs required higher monomer la concentration during dehydrochlorination. Inter- mittent cooling was cycled with argon pressure as required to control foaming at the desired level in the reaction vessel. Similarly, polymer -£AI3" in PPA of lower concentration were prepared and these required less time for complete dehydro- chlorination than that described.

EXAMPLE 2

In a 8-L resin flask were placed 919.94g (3.7519 mol) of la and approximately 2.7kg of 115% PPA. The 115% PPA was obtained from FMC Corporation and heated to 150°C under an argon atmosphere, heated at 150°C under reduced pressure for 18h, and cooled to room temperature immediately before use. The viscous mixture was stirred and an ice bath was applied for 24h to prevent vigorous foaming. Five additional days of stirring at

room temperature were required to remove enough hydrogen chloride to allow heating above room temperature. A clear, viscous solution was obtained after heating for 18a at 80°C. Finely powdered 2a (622.90g, 3.7454 mol) and an addi¬ tional 2,773g of the above 115% PPA were then added. The mixture was then stirred and heated to 140°C for 3h and then heated at 150-160°C for 16h. The mixture gradually darkened, became opt- ically i≤otropic, and never became noticeably more viscous. Samples that were removed and pre¬ cipitated in water gave a dark green non-fibrous material. Additional heating failed to increase the viscosity to an extent to yield a fibrous material. The theoretical polymer concentration -EAIx for this experiment was 14.8% in a PPA wi h an intermediate 83.8% and a final of 79.8%.

EXAMPLE 3

To a 100 mL flask containing 15.8g of concentrated orthophosphoric acid (85.4% H-PO.) that had been cooled in an ice bath was added

24.2g of phosphorus pentoxide and the mixture heated at 150 C for δh under an argon atmosph After cooling the PPA (84.9% ^{to rooa}

temperature, 6.0g (0.029 mol) of 4-amino-3- mercaptobenzoic acid hydrochloride (3a) (prepared by the method of Wolfe, AFOSR Final Technical Report, Dec. 15, 1980) was added and the viscous mixture stirred at 40°C for 24h. The mixture was then placed under reduced pressure and the temperature slowly raised to 70°C. The orange- yellow mixture was then heated to 150°C over a 2h period. The resulting dark red solution was optically isσtropic. The solution was then stirred at 150°C for an additional 24h. The polymer was isolated from the resulting optically isotropic solution containing 8.8% of the polymer by precipitation with water to give brittle films. The intrinsic viscosity of the isolated polymer "ET} was 3.0 dL/g in methanesulfonic acid at 30°C.

EXAMPLE 4

To a 50 mL round bottom flask containing 48.15g of PPA that was prepared as described in Wolfe and Arnold, Macromolecules. Vol. 14. 909 (1981) was added 7.436g (0.03816 mol) of 4-amino-3- mercaptobenzoic acid hydrochloride (3a) that was prepared as described in Wolfe, AFOSR Final Technical Report, Dec. 15, 1980. The mixture was

stirred at room temperature under an argon flow for 18h. After stirring for 2h under reduced pressure between 50 and 80°C the solution was a clear orange color. The solution was then heated

- 5 under reduced pressure as follows: 90°C for

0.5h; 100°C for 0.5h; 110°C for 0.5h; 130°C for 0.5h; 140°C for O.δh; 180°C for 8h; 150°C for 5h; 190°C for 16h; 160°C for 18h; 160°C for 18h; 200°C for 200h and 170°C for 7h. The resulting

10 isotropic solution having a concentration of polymer Tx of 9.4% by weight gave only brittle amorphous films when precipitated in water.- The intrinsic viscosity of the isolated polymer was 3.80 dL/g in methanesulfonic acid at 30.0°C.

15 EXAMPLE 5

To 38g of PPA that was prepared as described in Wolfe and Arnold. Macromolecules. Vol. 14. 909 (1981) was added 1.421g (8.41 mol) of 4-amino- 3-mercaptobenzoic acid (3b) that was prepared by

20 neutralization of an aqueous suspension of 4- amino-3-mercaptobenzoic acid hydrochloride (3a) (prepared according to Wolfe. AFOSR Final Technical Report. Dec. 15, 1980) followed by extraction with ethyl acetate, evaporation of the

25 ethyl acetate, and recrystallization of the pale

yellow residue from metaylene chloride. The viscous mixture was heated to 140°C under an argon flow in a 0.5h period. The temperature was raised to 160°C over a 0.5h period and then maintained at 160°C for 18h under reduced pressure. The optically isotropic, red solution was then heated under reduced pressure for 8h at 200°C. The isolated polymer τT} had an intrinsic viscosity of 4.57 dL/g in MSA at 30.0°C.

The compositions of this invention, their production and their advantages and uses are further illustrated in the following examples. These are intended only to demonstrate the invention and are not to be construed as limiting its scope, which scope is instead defined by the appended claims.

All polyphosphoric acid (PPA) hereinafter referred to as 115% was obtained from FMC ^" Corporation and used as received. Terephthalic acid (2a) was obtained from Amoco Chemicals Company, reduced to an average particle size of 95% <10 urn by an air-impact method, and dried before use. All monomers and P ₂ ° _c that were added to PPA were deaerated by placing them in a desiccator, applying reduced pressure, filling

with an inert gas. and repeating the procedure at least once.

EXAMPLE 6

A mixture of 88.2g of concentrated orthophosphoric acid (85.4% HgPO.) and 205.2g of 115% PPA was stirred at 100°C for 2h under reduced pressure. After allowing the PPA solution to cool to approximately 50°C a portion of this solution (282.lg) was added to a 500 mL resin kettle containing 53.01013g (0.21620 mol) of la. After stirring to incorporate the solid monomer into the PPA, -the mixture was stirred at room temperature for 2h under argon and then under reduced pressure at: 25-30°C for 24h; 50°C for 3h; and 70°C for 16h. Monomer 2a (35.9l734g, 0.216196 mol) was then added to the resulting clear light green solution in four portions. After the addition of each portion, the reaction kettle was placed under reduced pressure before the 2a was incorporated by stirring. The mixture was allowed to cool to approximately 50°C before 118.3g of PrtOc 'a-s added to increase the effective P ₂ 0 ₅ content to 83.9%. The viscous slurry was then heated as follows: 100-170°C in 3h; 170°C for 17h; 185°C for 5h; and 200°C for

19h. The intrinsic viscosities (in dL/g) of the

polymer AlJ were determined from samples of the polymer solution withdrawn at the polymerization times indicated: 9.2 (8.5h), 12.6 (25.5h), 15.8 (44.Oh). Heating this reaction solution at 200°C for an additional 76h only increased the intrinsic viscosity of the "EAI3- component to 16.4 dL/g. The reaction product is characterized as having a final P C5 content of approximately 80.8% with the "EAIτ_ polymer concentration being approximately 12.6wt%.

EXAMPLE 7

A mixture of 57.3g of concentrated orthophosphoric acid (85.4% H ₃ P0 ₄ ) and 133.7g of 115% PPA was stirred at 100°C for 4h under reduced pressure. After allowing the PPA solution to cool to room temperature, a portion of this solution (185.Og) was added to a 500 mL resin kettle containing 53.61422g (0.21866 mol) of la. (Monomer la of small crystal size was prepared without a final recrystallization according to the method of Wolfe, Loo, and Arnold. Macromolecules Vol. 14. 915 (1981) using the final isolation procedure involving the transfer of the dipotassium salt of la as an aqueous solution into 6N hydrochloric acid.)

After stirring to incorporate the monomer into the PPA. the mixture was stirred at 55-85°C for 5.5h under reduced pressure, at 25 C for 15.5h under an argon flow, and at 65-72°C for 4h under reduced pressure. Monomer 2a (3δ.3258g, 0.21868 mol) was added to the resin kettle containing the dehydrochlorinated solution of monomer la in PPA. After the addition of each of the six portions, the incorporation of the solid into the solution was aided by placing the kettle under reduced pressure before stirring was initiated. Powdered phosphorus pentoxide (114.4g) was then added to increase the effective P ₂ 0= content to 86.4% and the mixture was stirred at 100°C for 27h. The polymerization mixture was then heated as follows: 100-170°C in lh; 170°C for 21.SI; and 200°C for 71.5h. The intrinsic viscosities (in dL/g) of the polymer fAIχ were determined from samples withdrawn at the polymerization times indicated: 23.1 (22.5h), 24.8 (29.Oh). 27.0

(94h) . The reaction product is characterized as having a final effective P ₂ °5 content of approximately 82.2% and a polymer *£AIτ concentration being approximately 15.2 wt%.

EXAMPLE 8

182.7g of a PPA solution with an effective content of 77.2% (prepared by mixing 30 wt% of H ₃ P0. and 70 wt% of 115% PPA) was added to a 500 mL resin kettle containing 52.62853g (0.21460 mol) of la. (Monomer la of large crystal size was prepared with a final recrystallization according to the method of Wolfe, Loo, and Arnold, Macromolecules. 14, 915 (1981) using the final isolation procedure involving a transfer of the dipotassium salt of monomer la as solid into 6N hydrochloric acid.) After stirring to incorporate the solid monomer into the PPA, the mixture was substantially dehydrochlorinated by heating the mixture at 55-70 C under reduced pressure for approximately 31h. Monomer 2a

(35.6522g. 0.21460 mol) was added to the resin kettle and incorporated as described in the previous Example. Powdered P 0 (123.35g) was then added to increase the effective Pr _,0o _c content to approximately 86.4% and resulting mixture "was stirred at 100 C for 17h under an argon flow. The polymerization mixture was then heated with stirring as follows: 100-170°C in lh. 170°C for 23h. and 200°C for 24h. The intrinsic viscosities (in dL/g) were determined for the ^• fAIjr polymer from samples withdrawn at the indicated times: 17.2 (7h) . 22.8 (24h) , and 35.4

- dSEA

(48h) . Heating without stirring for an additional 24h did not increase the intrinsic viscosity of the "EAI3- polymer. The green reaction product exhibits stir-opalescence and is characterized as having a final effective ? _r -,G- content of 82.2% with "cAI_r polymer concentration being approximately 15.1wt%.

EXAMPLE 9

A mixture of 4,925g of concentrated orthophosphoric acid (85.4% H-PO,) and ll,491g of 115% PPA was stirred in a 22 L flask for 5h at 100 C under reduced pressure. After allowing the PPA solution to cool to 50°C under a flow of argon, a portion of this solution (ll.,321g) was added to a 40-L glass resin kettle (equipped with a mechanical stirrer consisting of a 3/4hp variable speed drive and stirring blades made of Hastelloy C-276) containing 2.380.55g (9.7088 mol) of la prepared as described in Example 7. The mixture was then stirred at: 65°C for 17h under a flow of argon; δ5°C for 2h at 700-400 mm Hg; and 65°C for 2h at 40 mm Hg. An additional 2.552.77g (10.4112 mol) of monomer la that had been prepared and deaerated as described in Example 8 was then added under a flow of argon.

An additional 4,874g of the above-mentioned PPA was added and the mixture stirred at: 65°C for lh at 700-300 mm Hg; 65-70°C for 3.25h at 40 mm Hg; 70°C for 2.5h at less than 5 mm Hg; 700°C for 7.5h under a flow of argon; and 80°C for 26h at less than 5 mm Hg. Monomer 2a (3,342.62g, 20.1205 mol) was then added. The resulting slurry was then cooled to 40°C and 6,512.lg of powdered P ₂ 0 _c ^was added over a 4.5 period. The resulting viscous mixture was stirred at 80°C for 17h under an argon flow. The mixture was then heated to 100°C and an additional 4,655.4g of P ₂ 0 ₅ was added to increase the effective P ₂ 0 ₅ content to 86.5%. After stirring for an additional 48h at 100-108°C. the polymerization mixture was heated as follows: 100-170°C in 3h; 170°C for 20h; and 200°C for 1.5h. The intrinsic viscosities (in dL/g) were determined from samples withdrawn at the indicated reaction times: ^' 17.9 (14h) . 18.5 (16.5h), 19.0 (23h) . 24.34 (24.5h). Additional heating at 200°C only increased the intrinsic viscosity to 24.6 dL/g. The reaction product exhibited stir-opalescence and is characterized as having a final effective P Dg content of 82.2% with the -EAIJ polymer concentration being approximately 15.6% by weight.

c.-.?ι

EXAMPLE 10

To a 500 mL resin kettle containing a deaerated mixture of 12.0δl55g (0.0594092 mol) of terephthaloyl chloride (2b) and 14.5665g (0.0594081 mol) of la was added approximately

140g of 115% PPA that had been stirred at 100°C under reduced pressure for l-2h. and had cooled to room temperature. The mixture was then stirred under an argon flow at: 40 C for 23h; 50°C for 3h; 60°C for 2h; 70°C for 19h; and 80°C for 3h. The solution was then stirred at 80°C under reduced pressure for lh. An additional 140g of deaerated 115% PPA was then incorporated into the solution. The polymerization was stirred under argon at: 100°C for 30 min; 110°C for 30 min; 120°C for 30 min; 130°C for 30 min; 140°C for 30 min; 150°C for 30 min; 160°C for 45 min; 170°C for lih; 185°C for 5h; and 200°C for 46.5h. Precipitation in water of a small amount of the anisotropic product provided polymer AIτ which possessed an intrinsic viscosity of 17.7 (dL/g) in MSA at 30°C.

EXAMPLE 11

A mixture of 74.52g of 85.7% orthophosphoric acid and 173.88g of 115% PPA (83.8% PgOg content) is stirred under reduced pressure for 2h at 100°C. After cooling to room temperature, 55.23561g (0.225273 mol) of la (prepared as described in Example 8) and 45.73607g (0.225273 mol) of 2b (freshly sublimed) are added in eight portions. After the addition of each portion of monomer stirring is initiated to incorporate the monomer. The mixture is then stirred while the temperature is slowly increased and the pressure is slowly decreased until dehydrochlorination is complete. Deaerated phosphorus pentoxide (87.54g) is then added to the dehydrochlorination mixture at 50°C. The mixture is then stirred at 100°C for several hours. The polymerization is.then stirred under an argon atmosphere at 170 C for approximately

20h. at 180°C for approximately 8h. and at 200°C for 3h. The resulting product-contains 15 wt% of -EAI3-n in PPA (82.2% P„ _0 _R ) .

EXAMPLE 12

86.17g of a PPA solution with an effective P ₂ 0 ₅ content of 74.9% (prepared by mixing 40 wt% of 85% H ₃ P0 ₄ and 60 wt% of 115% PPA) was added to a 500 mL resin kettle containing 27.62485g

(0.112665 mol) of la. The monomer was incorporated into the PPA solution by stirring and the resulting mixture was then substantially dehydrochlorinated by heating the mixture at 55- 80°C under reduced pressure for approximately 21h. Monomer 2a (18.7208g. 0.112686 mol) was then added to the resin kettle. Powdered P«0 ₅ (83.17g) was then added to increase the effective P ₂ 0 ₅ content to approximately 87.2%. The resulting yellow slurry was stirred at 100°C for 15h under an argon flow. This slurry, which had not noticeably increased in bulk viscosity, was then stirred vigorously and heated by increasing the oil bath temperature from 100°C to 178°C within 40 minutes, and to 185°C within lh.

Polymerization times indicated below begin with time above 100°C. The 185°C temperature was then maintained for 78.5h. Intrinsic viscosities in MSA at 30°C (in dL/g) were determined for the -E polym r from samples withdrawn at the indicated polymerization times: 16.6 (i.5h), 21.7 (2.25h), 24.2 (3.25h). 35.7 (7.7h). and 42.1 (76.5h). The intrinsic viscosity of 42.1 corresponds to an average n value of polymerization of about 140. The polymerization product was stir-opalescent after a polymerization time of 0.75h and was found to be

highly drawable after 1.25h. Fibers prepared by directly drawing this product and precipitating the strands into water were amber, translucent, birefringent (crossed polars) , showed extinction of transmitted light when a single polaroid sheet was placed perpendicular to the fiber direction, and could be fibrillated into microfibrils. Fibers prepared after 1.5h by the same method were noticeably stronger than the sample at 1.25h. The bulk viscosity of the product and the relaxation time of opalescence had noticeably increased after 2.25h. The P ₂ 0 ₅ content of the PPA component of the product was approximately 83.2% and the concentration of the I} polymer was 14.5% by weight based on the total weight of the resulting reaction product.

EXAMPLE 13 •

A mixture of 17.7g of concentrated orthophosphoric acid (85.7% H ₃ PQ.) and 28.δg of 115% PPA was stirred under reduced pressure at 100 C for 2h. The resulting solution was then poured at approximately 100°C under a stream of argon into a 200 mL resin kettle containing 11.41145g (0.054028 mol) of 4.6-diamino-l.3- benzenediol dihydrochloride (lb) ^' that was

prepared according to the method of Wolfe and Arnold.- Macromolecules. Vol. 14. 909 (1981). recrystallized from aqueous hydrochloric acid containing 3 wt% stannous chloride, and dried for 20h at 63°C under reduced pressure immediately before use. The mixture was stirred at 53°C for 15h and 62°C for 4h under reduced pressure. Upon heating to 70°C, the monomer precipitated. Addition of 16.δg of P ₂ 0g resulted in redissolution of the monomer-. The solution was then heated at 100°C for 3h under reduced pressure to complete the dehydrochlorination. Monomer 2a (8.9751g ^' . 0.05403 mol) was then added under an argon flow. Additional P ₂ Q ₅ (19.Og) was then added. The solution was then heated as follows: 100°C for 48h; 150°C for 2.5h; 160°C for lOh (the dark green solution became stir- opalescent during this period) ; and 180°C or 25h. The resulting reaction product was deep purple with a metallic luster, exhibited stir- opalescence, depolarized plane-polarized light as evidenced by strong birefringence when viewed between crossed polars. and is further characterized as having a final effective P ₉ 0 _ς content of -82% with the -EBI3- polymer concentration being 13.3% by weight. The intrinsic viscosity of the polymer BIj isolated

from the reaction product was 23.9 dL/g in MSA at 30°C, which corresponds to an average number of recurring units, n. of approximately 110.

EXAMPLE 14

The reaction product from Example 13 was drawn many times its length to give highly fibrillar

^' fibers. A portion of the solution was removed from the reaction flask and placed in a KBr press equipped with a die with a circular orifice of 0.13 mm in diameter. The solution was extruded into the air and stretched by pulling manually and then the fiber was dipped in water. The fiber thus produced was washed with water and then dried under tension in an air oven overnight at 110 C. The fiber produced was measured to be between 0.0093 mm and 0.012 mm in diameter. High orientation was evident from fibrils which split from the surface of the fiber and by the complete extinction of light transmitted through the fiber when a single polaroid was placed in a perpendicular direction only between the source and the fiber.

EXAMPLE 15

OMFl_ "

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a,

48.9831g (0.19978 mol) of monomer la is dehydrochlorinated in an "initial* solution of

269.68g PPA having a P ₂ Q _g content of 77.2%

(prepared by mixing 80.9g of 85.4% H ₃ P0 ₄ with

188.8g of 115% PPA). When dehydrochlorination is substantially complete, 79.9805g (0.19978 mol) of monomer 2s is added followed by the gradual addition of 142.23g of P ₂ Q ₅ - The mixture is then stirred and heated essentially according to

Example 8. The amount of P ₂ Q ₅ is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P _ _o 0o- content of approximately 85.07% prior to the start of polymerization and an effective P ₂ 0- content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 19%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

-EAIBI3-n.

characterized by an intrinsic viscosity of 20 dL/g in MSA at 30 C which corresponds to an n value of average polymerization of about 50.

EXAMPLE 18

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, • 64.4470g (0.26284 mol) of- monomer la is dehydrochlorinated in an "initial" solution of 341.97g PPA having a ^{contsnt of 77} -2% (prepared by mixing 102.6g of 85.4% H ₃ P0 ₄ with 239.4g of 115% PPA). When dehydrochlorination is substantially complete, 63.6826g (0.26284 mol) of monomer 2j is added followed by the gradual addition of 1-37.3g of ^n^S ' ^" ^ ^{e aix"ture is} then _# stirred and heated essentially according to

Example 8. The amount of P ₂ 0 ₅ is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 ₅ content of approximately 83.7% prior to the start of polymerization and an effective ? ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 17%; fibers are readily formed by direct

spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 15 dL/g in MSA at 30°C which corresponds to an n value of average polymerization of about 100.

EXAMPLE 17

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 61.1619g (0.28706 mol) of monomer lb is dehydrochlorinated in an "initial" solution of 338.4g PPA having a P ₂ 0g content of 77.2% (prepared by mixing 101.5g of 85.4% HgPO^ with 236.8g of 115% PPA). When dehydrochlorination is substantially complete. 89.5488g (0.28706 mol) of monomer 2j is added followed by the gradual addition of 140.lg of ? 0-.. The mixture is then stirred and heated essentially according to Example 8. The amount of P ₂ 0= is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 ₅ content of approximately 83.8% prior to the start of

polymerization and an effective P ₂ 0= content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescεnce and is further characterized as having a polymer concentration of 17%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

^■ EAB3-.

characterized by an intrinsic viscosity of 16 dL/g in MSA at 30°C which corresponds to an n value of average polymerization of about 60.

EXAMPLE 18

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 81.9923g (0.28869 mol) of monomer lc is dehydrochlorinated in an "initial" solution of 366.8g PPA having a P ₂ 0g content of 77.2% (prepared by mixing HOg of 85.4% H ₃ P0 ₄ with 25δ.8g of 115% PPA). When dehydrochlorination is substantially complete. δ9.9438g (0.28869 mol) of monomer 2j is added followed by the gradual addition of 148.4g of P ₂ 0g. The mixture is then

C ^* -?I

stirred and heated essentially according to Example ^' 8. The amount of P ₂ 0= is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 ₅ content of approximately 83.8% prior to the start of polymerization and an effective P O- content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 16%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 16 dL/g in MSA at 30 C which corresponds to an n value of average polymerization of about 60.

EXAMPLE 19

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 93.8232g (0.29202 mol) of monomer li is dehydrochlorinated in an "initial" solution of 350. lg PPA having a P ₂ 0 ₅ content of 77.2%

(prepared by mixing 105g of 85.4% H ₃ P0 ₄ with 245g of 115% PPA) . When dehydrochlorination is substantially complete, 48.5129g (0.29202 mol) of monomer 2a is added followed by the gradual addition of 195.5g of P ₂ 0 ₅ - The mixture is then stirred and heated essentially according to Example 8. The amount of P ₂ 0 ₅ is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 ₅ content of approximately 85.3% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 15%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the ^* following structure:

^LI *n characterized by an intrinsic viscosity of 15 dL/g in MSA at 30°C,

EXAMPLE 20

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a,

_93.183δg (0.32225 mol) of monomer Ij is dehydrochlorinated in an "initial" solution of

340.5g PPA having a P Dg content of 77.2%

(prepared by mixing 102.lδg of 85.4% H ₃ P0 ₄ with

238.4g of 115% PPA). When dehydrochlorination is substantially complete. 53.5357g (0.32225 mol) of monomer 2a is added followed by the gradual addition of 202.9g of P ₂ 0 _c . The mixture is then stirred and heated essentially according to

Example 8. The amount of P ₂ 0 ₅ is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P - _o _.0o- content of approximately 85.7% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 15%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

-EMI*n

characterized by an intrinsic viscosity of 14 dL/g in MSA at 30°C.

EXAMPLE 21

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 93.183βg (0.32225 mol) of monomer Ik is dehydrochlorinated in an "initial" solution of 340.5g PPA having a P ₂ 0g content of 77.2% (prepared by mixing 102. lδg of 85.4% H ₃ P0 ₄ with 238.4g of 115% PPA). When dehydrochlorination is substantially complete, 53.5357g (0.32225 mol) of monomer 2a is added followed by the gradual addition of 202.9g of P ₂ 0 _e - The mixture is then stirred and heated essentially according to Example 8. The amount of ₂ 0= is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0= content of approximately 85.7% prior to the start of polymerization and an effective P ₂ 0= content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 15%; fibers are readily formed by direct spinning, or drawing from the reaction product.

:- ^■ IT

'71

A .O

Th e pol-ymer obtained is of the following structure :

n characterized by an intrinsic viscosity of 14 dL/g in MSA at 30°C.

EXAMPLE 22

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 128.4748g (0.32431 mol) of monomer 11 is dehydrochlorinated in an "initial" solution of 288.65g PPA having a P ₂ 0g content of 77.2% (prepared by mixing 86.59g of 85.4% H ₃ P0 ₄ with 202.05g of 115% PPA). When dehydrochlorination is substantially complete. 53.8778g (0.32431 mol) of monomer 2a is added followed by the gradual addition of 242.9δg of P ₂ 0ς. • The mixture is then stirred and heated essentially according to Example 8. The amount of P _o ^e is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P _o —0 o- content of approximately 87.6% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product

obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 15%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

- JI3-

characterized by an intrinsic viscosity of 12 dL/g in MSA at 30°C.

EXAMPLE 23

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 70.3707g (0.21902 mol) of monomer ii is dehydrochlorinated in an "initial" solution of 348.5g PPA having a P,-0 ₅ content of 77.2% (prepared by mixing 104.5g of 85.4% HgPO., with 132.28g of 115% PPA). When dehydrochlorination is substantially complete, 53.0654g (0.21902 mol) of monomer 2j is added followed by the gradual addition of 132.28g of P 0 _g . The mixture is then stirred and heated essentially according to Example 8. The amount of P ₂ 0 ₅ is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 ₅ content of

OMPI

approximately 83.5% prior to the start of polymerization and an effective P ₂ 0 _g content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 17%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 17 dL/g in MSA at 30°C.

EXAMPLE 24

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 88.1280g (0.23560 mol) of monomer Ij is dehydrochlorinated in an "initial" solution of 315.58g PPA having a P _^ O- content of 75.0% (prepared by mixing 126.23g of 85.4% H ₃ P0 ₄ with 189.3g of 164.6% PPA. When dehydrochlorination is substantially complete, 57.0824g (0.23560 mol) of monomer 2j is added followed by the gradual addition of 164.6g of P ₂ 0 _e . The mixture is then stirred and heated essentially according to

Example 8. The amount of P ₂ 0 ₅ is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 _g content of approximately 83.6% prior to the start of polymerization and an effective P ₂ 0 _g content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 17%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 15 dL/g in MSA at 30°C.

EXAMPLE 25

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 68.1280g (0.23560 mol) of monomer Ik is dehydrochlorinated in an "initial" solution of 315.58g PPA having a P ₂ 0 ₅ content of 75.0% (prepared by mixing 126.23g of 85.4% H ₃ P0 ₄ with 189.3g of 115% PPA). When dehydrochlorination is

OMPI

substantially complete, 57.0824g (0.23560 mol) of monomer 2j is added followed by the gradual addition of 164.6g of P ₂ 0 ₅ . The mixture is then stirred and heated essentially according to Example 8. The amount of preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ Q ₅ content of approximately 83.6% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization.. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 17%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

-EANx., n characterized by an intrinsic viscosity of 14 dL/g _. in MSA at 30°C.

Analogous to the foregoing Examples 6-25, other Type I extended chain polymers may be synthesized to yield liquid-crystalline compositions having varying proportions of polymer concentration,

^P ₂ ° ₅ ^cσn " ^{ten"fc and} polymer intrinsic viscosity in accordance with the present invention.

The synthesis is illustrated by the reaction systems in Tables 16a, 16b, 17a, 17b, and 17c.

The m >, e >, and p > denote most preferred, especially preferred, and preferred selected monomer reactions respectively.

.TABLE 16a

Polymers of Type I. Class 1

Polymerization Reactions:

Monomer (1 , 1) + Monomer (2 , 1) > Polymer 1 (1)

la + 2e e > "EAJ- n la + 2f e > fAJ* n

OMPI

la + 2i _{e > iAK} _ la + 2k _{e > iAB} n la + 21 _e > _AC j n la + 2m _β > .^3. n la + 2n « > -EAE3-,, n la + 2o _e > _iAF , n la + 2p _e > _AG j n la - ^* - 2q _{e > iAH} n la + 2t e > -EAICI3- n la + 2u . _e > fAIDI} _, , n la + 2v e > fAIEI} n la + 2w _e > -EAIFIJ n la + 2x e > -EAIGI3- n la + 2y e > -EAIHI3- n lb + 2e _e > ^ _BJ3 . n lb + 2i _e > _BK3 . n lb + 2k _e > _iB ι n lb + 21 _e > _{Bc χ n lb + 2m _e > _BD3 . n lb + 2n _e > - _EBE j n lb + 2o e > BFi-

^■ ΕEA

CMPI

2p e >

* ^BG *n 2q e — -fBH _n

2t e — ^■ EBICI3-,

2u e— — ^■ EBIDI3-, 2v ^■ EBIEI}.

2w e — — ^■ EBIFI3-, 2x _e — __ ^■ IGI3-.

2y e— — — ^■ EBIHI3-, 2a e— -Eci÷ n

10 2e e— -ECJ3- n

2i e— — — ^■ Ecitt n

2k e ^• £BCJ _n

21

2m e ^■ ECD* _

15 2n e — ^■ ECE* n 2o e — — - CF} _a

2p e— — — ^• CGJ _n

2q e~— *∞

2u e~ — ^• ECIDI3-.

20 2v e— — — "ECIEIJ.

2w e > ^• ECIFI3-

lc 2x e > ^■ ECIGI3-., lc + 2y e > -ECIHI3- _J . Id + 2a e > ^■ EDI* n Id + 2e e > DJ* n Id 2i DK3- _n Id 2m e > Id + 2n e > fDE n Id + 2o e > tDF3- _n n Id + 2p e > DG n Id 2q e > -EDH3- n Id 2v ^■ EDIEI3-. Id 2w e > ^■ EDIFI3- _J Id 2x "EDIGI3- _J - Id 2y e > tDIHI÷- ie 2a e > El n le 2e .EJ3- _n le 2i e > .EK3- _π le 2n e > le 2o e > n le 2p e > -EEG3- n le 2q e > fEHτ_.

le + 2w e ^• EEIFI3- le + 2x e > ^■ EEIGI3- le 2y e ^■ EEIHI3- If 2a ^■ EFI3- n If 2e e—

If + 21 e — If + 2o e

If + 2p e > .FG3- n If 2q e — — FH* n

10 If 2x ->—— — -EFIGI3- If 2y e— ^■ EFIHI3- lg 2g e— — iGtt n ig 2e e — -EGJ* n l 2i ^* e— — GK3- _n

15 g 2p lg 2q e ^■ EGH÷ _n lg + 2y e — — -EGIHI3- lh + 2a e > -EHI3- n lh + 2e e > -EHJ3-

lh 21 e- -> ^• EHK3- lh 2q e- -> ^■ EH*

TABLE 16b

Polymers of Type I. Class 1

Polymerization Reactions;

Monomer (1, 1) + onomer (2,1) -> Polymer 1(1)

la 2c p > -AI _Tl la 2d P ^" -> AIJ _j

la 2h p- -> -EAJ3-

O PI

la + 2r p > ^■ EAI} _E la + 2z P lb ^• + ^■ 2b P lb + 2c P ^■ EBI._ n lb + 2d P -τBI* _n lb + 2f P -£BJ} _n lb + 2g P ^■ EBJ* n lb + 2h P -EBJ3- n lb + 2r P -EAIBI3- n lb + ^' 2s P lb + 2z P

IC + 2c P .CI_-

I .C m + 2d .CI3-. n lc + 2f P ^■ ECJ* n lc + 2g P ^■ £CJ* _n l .c + 2h P -ECJ* _n lc + 2r P ^■ EAICI3-n lc + 2s P ^■ EBICI3- n lc + 2t P fCI* n

Id + 2b P -ED13- n

i Xdi + 2d P ^■ EDI*n

X1 ήUL ² J. P "EAD* n

Id + 21 p > -ECD3- n Id n. 2r P fAIDI* n Id .j. 2s P ^■ EBIDI*n

XidVI + 2t P -ECIDI3- n

X ϊ + 2c P -EEI* ^* n

le +. 2h P -EEJ n

OIA

le + 2r P ^■ EAIEI3- _J le + 2s P -EBIEI3- _J le + 2t P ^• ECIEI3-. n le + ^' 2u P ^■ EDIEI3- _J le + 2v p > ÷ ^EI h

If + 2b p- - >

If + 2j P -EAF* _. . n

If __ 2m P ^■ τDF* _n

If + 2n P - EFJ _n

If + 2r P ^■ EAIFI}.

If + 2s P ^■ EBIFI3-.

If + 2t P ^■ ECIFI3-.

If + 2u p- - > ^■ EDIFI3-.

t o n cn

oq cm oq oq oq c cm oq oq oq oq oq o oq oq oq oq oq oq 'Mi r,

+ + + + + + + + + + + + + + + + + + + + +

to to to to to to to t t to to to to to to to to to to io to W «i _' «. rt ct w ^* O ^" 3 '-' K- --" ^, oq "-^ . o c- ^' iit -.

I to o

TJ TJ TJ TJ TJ J J TJ TJ TJ J TJ TJ TJ TJ TJ TJ J J J TJ

I I I I

I I I

V V V V V V V V V V V V V V V V V V V V V

rh rh rh rh rh rh rh rh ^" ϊ1 fl σ Ω CD - rh rh rh rh rh rh rh rh rh rh rh rh rh fl »→ n r-< ^H . n ^r -ι ^' τi fi C- ⁾ Ω m >»- ' ^* 1 t H Ω Ω Ω Ω Ω Ω Ω Ω Ω Ω Ω Ω t-. t_ ₄ t-, n »-. »H M 'τl

4 H H H M r-. H 4 4 4-. 4J 4 4-. 4 4J J 4 4 44 H. p 4 ^J 4-« 4 ^J 4 4 ^J 4 p p p p p rt P •+• p p p p p p p

lh 2b p > -EHI* n lh 2c P > -EHI* n lh + 2d P > -EHI* n lh + 2f P > -EHJ3- n lh 2h p > ^■ EHJ3- n lh 2j p > -EAH n lh 2k P > ^• EBH* n

15 lh 2s p > ^■ EBIHIJ _j lh 2t P __> iCIHI3- _r lh 2u P > ^■ EDIHI3-J ^■ -

lh 2x p- -> ΕGIHI3-. lh 2y p- -> HI*

TABLE 17a

Polymers of Type I, Class 2

Polymerization Reactions:

Monomer (1 ,2) + Monomer (2.1) -> Polymer 1(2)

li 2b e- -> ^• ELI*.. li 2c p- •> ^■ LI3- _J li 2d P ^" -> -ELI* li 2e +XJ*

OMP

<^.. ^':i

li 2f P > fLJ* _n li 2 P > -ELJ* _n li 2h P > ^■ ELJ* n li 2i e > fLKJ _a li 2k e > BLJ _n li 21 e > n li 2m e > li 2n e > _E _- li 2o e >

10 li 2p e > .-L._ n li 2q P > -EHL* n li 2r _ > ^■ EAILI3- _J li 2s > ^■ EBILI3- _J li 2t e — > ^■ ECILI3- n

15 li 2u -EDILI3-. li 2v e > -EEILIT. li 2w e > ^■ EFILI3- _J li 2x e > ^■ EGI I3- li + 2y P > -EHILI3--

20 li + 2z e > ^L n lj 2b e > -EMI*

to I-*- o cn o n

+ + + + + + + + + + + + + + + + + + + + +

J to to to to to D to to to to to to to to to to to to to to m ^« ^ rt c M ^' ^l TJ O tJ t3 '- ^J r H ^* 0q H, Φ O- O

I io I

Φ Φ Φ Φ Φ Φ Φ TJ TJ TJ Φ TJ -χJ

ij + 2y p— ■ ^■ EHIMI* n ij •*• 2z

**»

Ik 2b e .NI}_

Ik + 2c P «»»

Ik + 2d p- - > ^• ENI3-. Ik 2e e— -ENJ3-- n Ik 2f P -ENJ* n

Ik S P -ENJ* n Ik 2h P -ENJ* n

Ik + 2i e— — • ^• ENK* n

Ik + 2k - BN* _n

Ik + 21 e — ^■ « n

Ik + 2m e > -EDN* n Ik 2n Q_ -EEN* n Ik T 2o e- — ^■ EFN*., n

Ik -r 2p ^• EGN* _n Ik •* _* 2q P HN3- _n Ik 2r g— ■ AINI* n

Ik + 2s e — ^■ -EBINI* n

Ik + 2t CINI* _n

Ik . + 2u ^■ EDINl3- _n

t o cn o cn

-* I-* t Per K . per pς-

+ + + + + + + + + + + + + + + + + + + + +

_> T to- TtoJ t Oo t Po t 0o t lo- toer *-to. t to*- to" t Ho, troo t øo. t CoX t oof t No "to to t *oi t -o4 to I'

CΛ

I

c

4 o4

11 + 2r e > -EAI0I3- 11 + 2s ^• EBIOI*

11 + 2t e > -ECIOIi- 11 2u -EDIOI*

11 2v ^■ EEiαi* 11 + 2\Ύ e — "EFIOI 3-.

11 + 2x e —— ^• EGIOI* 11 2y p — ^• EHI0I3-. In + 2a P" -EPI*„ n lm 2b P -EPI*„ n 1m + 2c p ^• EPI3-, n, lm + 2d P -EPI* n lm 2e P -EPJ*- n, lm 2f P ~ ^■ EFJJ_ n lm 2h p- - -EPJ*. n, lm 2i P " -EPK* n lm 2j p— -EAP* n-, lm 2k p -EBP* n lm 21 p ^• ECP* n lm + 2m P~ -EDP*

to o tn Cn

p p p p p p p p p ø ø ø ø ø ø ø ø ø ø ø ø

+ + + + + + + + + + + + + + + + + + + +

to to to to to t to to to to to to to to to to e to to to to H ' (j H, αι . θ D' μ --<i M ⁾ -l «4 rt ct oi '-( ^. J o tJ

I to i 00 I TJ TJ TJ TJ TJ TJ Φ Ό TJ TJ TJ TJ TJ TJ TJ TJ TJ TJ TJ

v v v v v v v v v v v v v v v v v v v v v rf rfi rfi rfi rf rfi rfi rfi rh rh h rh rh rh rh r rh rG Ω ^l fl O Ω W > rh rh rh rh p -D 4D £_ Jθ jD 3 £) iD -i »-« t-H i-ι »-. t-ι »-. »-ι 3 Ω "τ-1 fl ^" t- _< -- _< -- _< t- _< -l 'T) -Tj -T| ^* T. ^fc d 'Tl 'X( 'TJ Tl T. -Tl 'TJ S ^J H ^J 4- ^{" *} +" ^* -H M-' H- ^' H-' "-l-' r ^ t-. ι→ »→ ι-. H. »-ι 4 ^J 4-" ^" -t ^{J '} + ^* p p p p p p p p p 4 ^J '-H '-H 4 ^J 4 ^{J 4} + ^{" ,} +' ^, +- -P P P P P P P P P P

In 2j e > lή 2k e > -EBQ* _n In 21 e > -ECQ* n In 2m e > -EDQ* n In 2n e > ^■ EEQ* n In 2o e > -EFQ* n In 2p e > -EGQ* n In 2q p > -EHQ* n In 2r e > ^■ AIQI3-J

10 In 2s e > ^• EBIQI3-J. In 2t e > ^• ECIQI3--. In 2u e > ^■ EDIQI3-J In + 2v e > ^• EEIQI3-J. In + 2w e > -EFIQI3--.

15 In 2x e > -EGIQI* _E In 2y p > -EHIQI* In 2z e > n lo 2a e > ^■ €RI*„ n lo 2b P > ^■ ERI* n,

20 lo 2c p > n lo 2d p > ^• ERI3-.

lo + 2e e > -ERJ* _n lo + 2f p > -ERJ* _n lo P > ^■ ERJ* n _n lo 2h P > -ERJ n _n lo 2i e > -ERK* n lo 2j e > -EAR*. n, lo 2k e > ^• EBR* n lo 21 e > -ECR* n lo 2m e > -EDR* n

10 lo 2n -EER* n lo 2o e > -EFR* n lo 2p e > "EGR* n lo 2q P > -EHR* n lo 2r e > AIRIJ _j

15 lo 2s e > BIRIJ _∑ lo 2t e >> -ECIRI^ lo 2u e > ^■ DI IJ _j lo + 2τ e > -EEIRI* _r lo + 2s e > -EFIRI* _r

20 lo + 2x e > -EGIRI* _r lo 2y P > -EHIRI*

lo + 2z ∞n ip + 2a isi* _n

ip 2d P~ .SI._ p 2e e— « _- _a

ip + 2k e > ^■ EBS* _n ip 21 . e— — •Ecs* _n ip + 2m e > DS* _n ip 2n e- ^■ EES* _n

ip 2p e — ^■ EGS* _n ip 2q p— ip + 2r p -EAISI* ip + 2s p— -EBISI*. ip + 2t P > -ECISI* n

Ip + 2u p > -EDISI* n

Ip- + 2v p > -EEISI* _n lp + 2w p > -EFISI* _a

Ip + 2x p > -EGISI* _n lp + 2y p > fHISI* _a

TABLE 17b

Polymers of Type I, Class 2

Polymerization Reactions:

Monomer (1 , 1) +Monomer (2,2) — > Polymer 1(2)

la + 2hh e- ^■ > -EAYIV ^* *- la + 2ii e- -> -EATIT ^* *. la + 2jj -> ATKT'*

lb + 2hh e- -> -EBVIV* lb + 2ii e- -> -EBTIT'3- lb + 2jj -> -EBTKT ^* *

lc + 2hh e- -> -Ecviv* lc + 2ii e- -> ^■ ECTIT'* lc + 2jj -> -ECTKT ^* *

Id + 2hh e > -EDVIV* n i + 2ii e > -EDTIT'* n

Id + 2jj e > -EDTKT'* n

le + 2hh e > -EEYIV* n le + 2ii e > -EETIT ^* * n le + 2jj e > -EETKT-* n

10 If -t- 2hh e > -EFVIV* n

If + 2ii e ^■ —> -EFTIT'* n

If + 2jj e > -EFTXT** n

is + 2hh e > -EGVIV* n

15 is + 2ii e > -EGTIT ^* * n is + 2jj e > -EGTKT'* n

lh + 2hh e > -EHVIV* n lh + 2ii e > -EHTIT'* n

lh 2j j e > -EHTKT ^, * _T

TABLE 17c

Polymers of Type I , Class 2

Polymerization Reactions :

Monomer (1.2) +Monomer (2.2) -> Polymer 1(2)

li 2hh e- -> -ELVIV*. li 2ii e- -> -ELTIT-*. li 2jj e- -> -ELTKT'*

_ QHrl

ij + 2hh e > fMVIV* n ij + 2ii e > -EMTIT'* n ij + 2jj e i -EkTKT'* n

Ik + 2hh e > -ENVIV* n

Ik ^* + 2ii e > -ENTIT'* n,,

Ik + 2jj e > -ENTKT-* n

11 + 2hh e > -EOVIV* n

10 11 + 2ii e > -EOTIT'* n

11 + 2jj e > fQTKT'* n

lm + 2hh e > -EPVIV* n lm + 2ii e > -EPTIT'* n

15 lm + 2jj e > -EPTKT'*

In + 2hh e > -EQVIV* n

In + 2ii e > -EQTIT '* n

In ÷ 2jj e > -EQTKT'* n

20 lo 2hh -ERVIV* n

lo 2ii β > -ERTIT* * lo 2j j e — -ERTKT ' *,

ip 2hh e — -ESVIV *. ip 2ii e~ — ^• ESTIT '*. ip 2i j e > -ESTKT' *,

EXAMPLE 26

A solution consisting of 63.34g concentrated phosphoric acid and 147.59g of 115% PPA was stirred at 100°C under reduced pressure for 3h in a 300 ml 3-necked flask. To a 500 mL resin kettle was added 63.49g (0.3087 mol) of 4-amino- 3-mercaptobenzoic acid hydrochloride (3a)

(prepared by the method of Wolfe, AFOSR Final Technical Report, Dec. 15, 1980). A portion of the above-prepared PPA having a P ₂ 0g of 77.3% (207.57g) was poured into the resin kettle containing the monomer while under argon flow.

After the monomer had been incorporated, a second

portion of monomer (30.71g_ 0.1493 mol) was added. The mixture was heated to 55°C and the pressure was gradually decreased over 1.5h. An additional 5.35g of monomer was added to the kettle under argon flow bringing the total monomer added to 99.65g (0.4845 mol). The mixture was then stirred under reduced pressure at 50°C overnight. The temperature was then raised to 70°C for 8h. Phosphorus pentoxide (138.62g) was then added in one portion to increase the effective P ₂ 0 _s content to 88.4%. After heating at 100 C with stirring overnight the reaction product was stir-opalescent. After placing the mixture, which still contained undissolved monomer, under reduced pressure for

3h. a sample was removed and was placed between a microscope slide and a cover glass. The unprecipitated product depolarized plane- polarized light. The reaction mixture was then heated under argon as follows: an additional

2.5h at 100°C; 2h at 120°C; 16h at 130°C; 31h at 170°C: 43.5h at 200°C. A sample of the green, opalescent polymer reaction product yielded gold-orange fibers upon precipitation in water. The sample was extracted in water for 24h and dried under vacuum at 140°C for 24h. The intrinsic viscosity was determined to be 8.2 dL/g

in MSA at 30.1 C. The reaction product is characterized as having a final effective PnC _c content of 82.2% with the polymer -ET* having a concentration of 15.1% by weight.

EXAMPLE 27

A mixture of 125.8g of 115% PPA and 53.9g of concentrated phosphoric acid (85.7% H ₃ P0 ₄ ) was heated to 100 C for 4h under reduced pressure in a 500 mL 3-necked flask. To a 500 mL resin kettle was added 91.85g (0.4466 mol) of 3a. The kettle containing the monomer was deaerated. 108.17g of the PPA prepared above (having a P ₉ C5 content of 77.2%) was then added. The kettle was then heated with an oil bath at 50°C under a thin stream of argon overnight. The kettle was then placed under reduced pressure again and heated to 70°C for 23h. P ₂ 0 ₅ (108.32g) was then added in three portions to increase the effective PnOg content to 88.5%. Reduced pressure was applied to degas the P ₂ 0= ^an d to cause foaming that aided in mixing. After 3h of stirring the temperature was raised to 100°C and maintained at that temperature under reduced pressure for 21h. The mixture was stir-opalescent and depolarized plane-polarized light. The mixture was then

OMH - 0

heated as follows: 115 C under argon for 3h; 130°C under reduced pressure for 2h; 170°C for 0.5h; 190°C for 17h. A sample of the green, opalescent reaction product was removed and gave a fibrillar, golden-colored fiber upon drawing followed by precipitation in water. After extracting with water in a Soxhlet apparatus for 24h the sample was dried for 24h at 110°C under reduced pressure. The intrinsic viscosity of this sample was 15.8 dL/g in MSA at 30.0°C. An additional 7.5h of heating gave a sample with an intrinsic viscosity of 16.7 dL/g. The reaction product thus obtained was 20.3% by weight of polymer -ET* _n in PPA with a final P ₂ 0g content of 82.4%.

EXAMPLE 28

The procedure of Example 27 is essentially repeated. Instead of monomer 3a, 146.9123g (0.4305753 mol) of monomer 3k is dehydrochlorinated in an "initial" solution of 265.9g of PPA having a P ₂ 0g content of 77.3% (prepared by mixing 78.δg of 85.4% HoPO. with 187.4g of 115% PPA). When dehydrochlorination is substantially complete, an additional 144.85g of P _^ O _c is gradually added to the mixture and

dissolved by stirring and heating essentially according to the schedule given in Example 27. The amount of P ₂ 0g added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ °5 content of approximately 85.3% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 19%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 15 dL/g in MSA at 30°C which corresponds to an average n value of polymerization of about 70.

EXAMPLE 29

The procedure of Example 27 is essentially repeated. Instead of monomer 3a, 161.90g

(0.85391 mol) of monomer 3c is dehydrochlorinated in an *initial" solution of 198.8g of PPA having a P ₂ 0 ₅ content of 77.3% (prepared by mixing 58.7g of 85.4% H ₃ P0 ₄ with 140.Og of 115% PPA). When dehydrochlorination is substantially complete, an additional 196.8g of P ₂ Q _S is gradually added to the mixture and dissolved by stirring and heating essentially according to Example 27. The amount of PnC _c added is preselected (as determined in. accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ °5 content of approximately 88.6% prior to the start of polymerization and an effective P ₂ °5 content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-on _* alescence and is further characterized as having a polymer concentration of 19%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

**» characterized by an intrinsic viscosity of 12 Ll/g in MSA at 30°C.

EXAMPLE 30

The procedure of Example 27 is essentially repeated. Instead of monomer 3a, 161.90g (0.85391 mol) of monomer 3d is dehydrochlorinated in an "initial" solution of 221.7g of PPA having a P O5 content of 77.3% (prepared by mixing 65.50g of 85.4% H ₃ P0 ₄ with 156.2g of 115% PPA). When dehydrochlorination is substantially complete, an additional 203.lg of P^O _R is gradually added to the mixture and dissolved by stirring and heating essentially according to Example 27. The amount of P _^ O _g added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 ₅ content of approximately 88.2% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence ^' and is further characterized as having a polymer concentration of 18%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

-EV*.

characterized by an intrinsic viscosity of 12 dL/g in MSA at 30°C.

Analogous to the foregoing Examples 26-30. other Type II extended chain polymers may be synthesized to yield liquid-crystalline compositions having varying proportions of polymer concentration. P ₂ 0 _e content and polymer intrinsic viscosity in accordance with the present invention.

The synthesis is illustrated by the reaction systems in Table 19. The e > denotes especially preferred selected monomer reactions.

TABLE 19

Polymers of Type II, Class 2

Polymerization Reactions;

Monomer (3,2) > Polymer 11(2)

3f e >

«*n

3g e >

«* _n

3h e >

*"*«

3i e > WI}_

EXAMPLE 31

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 99.923g

(0.35182 mol) of monomer lc is dehydrochlorinated in an "initial" solution of 602.Og of PPA having a P ₂ °5 content of 77.3% (prepared by mixing 177.9g of 85.4% H ₃ P0 ₄ with 424.lg of 115% PPA). When dehydrochlorination is substantially complete, 76.740g (0.35182 mol) of monomer 4a is added followed by the gradual addition of 272.7g of P ₂ 0g. The mixture is then stirred and heated essentially according to Example 8. The amount of P ₂ 0 ₅ added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 _s content of approximately 84.435 prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.0% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 10%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 10 dL/g in MSA at 30°C.

Analogous to the foregoing Example 31, other Type III extended chain polymers may be synthesized to yield liquid-crystalline compositions having varying proportions of polymer concentration, P ₂ 0 ₅ content and polymer intrinsic viscosity in accordance with the present invention.

The synthesis is illustrated by the reaction systems in Table 20. The e > denotes especially preferred selected monomer reactions.

TABLE 20

Polymers of Type III. Class 1

Polymerization Reactions:

Monomer (1, l)+Monomer (4,

lc 4b e- -> -EB'A'F'Z* le 4a ^■ > -EC'A'B'Z* le 4b e > fC'A'F'Z*.

EXAMPLE 32

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 109.94g (0.27752 mol) of monomer 11 is dehydrochlorinated

c

in an "initial" solution of 317.2g of PPA having a P ₂ 0 ₅ content of 77.3% (prepared by mixing 93.7g of 85.4% H ₃ P0 ₄ with 223.5g of 115% PPA). When dehydrochlorination is substantially complete, 60.533g (0.27752 mol) of monomer 4a is added followed by the gradual addition of 219.5g of P ₂ 0 ₅ . The mixture is then stirred and heated essentially according to Example 8. The amount of P ₂ 0 ₅ added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 _g content of approximately 86.6% prior to the start of polymerization and an effective P ₂ 0 _g content of approximately 82.0% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 15%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

-EZD'A'B'*

characterized by an intrinsic viscosity of 7dL/g in MSA at 30 C.

Analogous to the foregoing Example 32. other Type III extended chain polymers may be synthesized to yield liquid-crystalline compositions having varying proportions of polymer concentration. P ₂ 0 ₅ content and polymer intrinsic viscosity in accordance with the present invention.

The synthesis is illustrated by the reactions in

Table 21. The e > denotes especially preferred selected monomer reactions.

TABLE 21

Polymers of Type III. Class 2

Polymerization Reactions:

11 4a e- -> fD'A'B'Z* 11 4b e- ^■ > -ED'A*F'Z* _r ip 4a e- ^■ > E'A'B'Z* p 4b e- -> -EE'A'F'Z*

EXAMPLE 33

The procedure of Example 27 is essentially repeated. Instead of monomer 3a. 117.5156g (0.5149463 mol) of monomer 5a is dissolved in an

"initial" solution of 623._7g of PPA having a P ₂ °5 content ^* of 77.0% (prepared by mixing 192.8g of 85.4% H ₃ P0 ₄ with 430.9g of 115% PPA). When dissolution is substantially complete, an additional 257.8g of P ₂ 0 _e is gradually added to the mixture and dissolved by stirring and heating essentially according to Example 27. The amount of P O5 added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 _g content of approximately 83.7% prior to the start of polymerization and an effective content of approximately 82.0% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 10%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

-F'A'^

characterized by an intrinsic viscosity of 10 dL/g in MSA at 30°C.

EXAMPLE 34

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 70.784g (0.28869 mol) of monomer la is dehydrochlorinated in an "initial" solution of 242.6g of PPA having a P ₂ 0 ₅ content of 77.3% (prepared by mixing 71.7g of 85.4% H ₃ P0 ₄ with 171.Og of 115% PPA). When dehydrochlorination is substantially complete, 71.070g (0.28869 mol) of monomer 6a is added followed by the gradual addition of 162.9g of P ₂ 0 ₅ . The mixture is then stirred and heated according to a schedule similar to Example 8. The amount of P ₂ 0 ₅ added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 ₅ content of approximately 86.4% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 19%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

^■ EB'G'*

characterized by an intrinsic viscosity of 7 dL/g in MSA at 30°C. .

EXAMPLE 35

The procedure of Example 13 is essentially repeated. Instead of monomers lb and 2a, 67.798g (0.31820 mol) of monomer lb is dehydrochlorinated in an "initial" mixture of 343.3g of PPA having a P ₂ Q-- content of 77.3% (prepared by mixing 101.4g of 85.4% H ₃ P0 ₄ with 241.9g of 115% PPA). When dehydrochlorination is substantially complete. 78.336g (0.31820 mol) of monomer δa is added followed by the gradual addition of 200.4g of P _^ Og. The mixture is then stirred and. heated according to a-schedule similar to Example 13. The amount of P ₂ 0 _s added is preselected (as determined in accord with the ^* aforementioned formulae a* and b*) to provide the reaction mixture with an effective P - _z content of approximately 85.7% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration

of 15%;. fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 7 dL/g in MSA at 30 ^U C.

EXAMPLE 36

The procedure of Example 8 -is essentially repeated. Instead of monomers la and 2a. 90.945g (0.32021 mol) of monomer lc is dehydrochlorinated in an "initial" solution of 402.5g of PPA having a P O5 content of 77.3% (prepared by mixing 192.lg of 85.4% H ₃ P0 ₄ with 210.4g of 115% PPA). ^" When dehydrochlorination is substantially complete, 78.830g (0.32021 mol) of monomer δa is added followed by the gradual addition of 307.8g of P ₂ 0c- The mixture is then stirred and heated according to a schedule similar to Example 8. The amount of P ₂ 0 _s added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 ₅ content of approximately 84.9% prior to the start of polymerization and an effective P ₂ 0 _s content of

approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 12%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 7 dL/g in MSA at 30°C.

Analogous to the foregoing Examples 34-36, other Type V extended chain polymers may be synthesized to yield liquid-crystalline compositions having varying proportions of polymer concentration. P-0 ₅ content and polymer intrinsic viscosity in accordance with the present invention.

The synthesis is illustrated by the reaction systems in Table 23. The e > denotes especially preferred selected monomer reactions.

TABLE 23

Polymers of Type V, Class 1

Polymerization Reactions:

Monomer (1 , 1) * Monomer (6.1) ^■ > Polymer V(l)

Id + 6a ^■ EB'H'* n * le + 6a -EC I'* n If + 6a e — -EC'H'* _n

lh 6a e — ^• ES'M'* n

*Note: Oxygens always para on B'

EXAMPLE 37

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 58.035g (0.23669 mol) of monomer la is dehydrochlorinated in an "initial" solution of 307.7g of PPA having a P ₂ ⁰ _c content of 77.3% (prepared by mixing 90.9g of 85.4% H ₃ P0 ₄ with 216.8g of 115% PPA). When dehydrochlorination is substantially complete, 76.281g (0.23669 mol) of monomer 6b is added followed by the gradual addition of 163.5g of P ₂ 0 ₅ . The mixture is then stirred and heated according to a schedule similar to Example 8. The amount of P ₂ 0 ₅ added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0= content of approximately 85.2% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 17%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

-EB'J'*

characterized by an intrinsic viscosity of 7 dL/g in MSA at 30°C.

EXAMPLE 38

The procedure of Example 13 is essentially repeated. Instead of monomers lb and 2a, 54.581g (0.25617 mol) of monomer lb is dehydrochlorinated in an "initial" solution of 330.4g of PPA having a P ₂ 0 ₅ content of 77.3% (prepared by mixing 97.6g of 85.4% H ₃ P0 ₄ with 232.7g of 115% PPA). When dehydrochlorination is substantially complete, 82.559g (0.25617 mol) of monomer 6b is added followed by the gradual addition of 176.2g of P ₂ 0g. The mixture is then stirred and heated according to a schedule similar to Example 13. The amount of P O- added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provid'e the reaction mixture with an effective P ₂ 0 _s content of approximately 85.2% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further "characterized as having a polymer concentration

of 16%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 7 dL/g in MSA at 30°C.

EXAMPLE 39

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 73.128g (0.25747 mol) of monomer lc is dehydrochlorinated in an "initial" solution of 362.6g of PPA having a P ₂ 0c content of 77.3% (prepared by mixing 107.lg of 85.4% H ₃ P0 ₄ with 255.5g of 115% PPA). When dehydrochlorination is substantially complete, S2.978g (0.25747 mol) of monomer 6b is added followed by the gradual addition of 185.5g of PoO _c - The mixture is then stirred and heated according to a schedule similar to Example 8. The amount of P ₂ 0 _s added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0= content of approximately 85.0% prior to the start of polymerization and an effective P ₂ 0 _g content of

approxi ately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 15%; fibers are readily formed by .direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

*B'L'* _n

characterized by an intrinsic viscosity of 6 dL/g in MSA at 30°C.

Analogous to the foregoing Examples 37-39, other Type V extended chain polymers may be synthesized to yield liquid-crystalline compositions having varying proportions of polymer concentration, P^Og content and polymer intrinsic viscosity in accordance with the present invention.

The synthesis is illustrated by the reaction ^' systems in Table 24a. The e > denotes especially preferred selected monomer reactions.

C:-ΛFI

TABLE 24a

Polymers of Type V, Class 2

Polymerization Reactions:

H _j N

HX. 33.;: los. - JΘQΘ Ϊ

Monomer (1.1) +Monomer (8,2) > Polymer V(2)

Id + 6b e > -EB'K ^* * n * le + 6b e > -EC'L'* n

If + 6b e > C'K'* n lg + 6b e > -EC'J'* n lh + 6b e > -EB'N'* n

*Mote: Oxygens always para on B'

EXAMPLE 40

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 76.047g (0.23369 mol) of monomer li is dehydrochlorinated in an "initial"solution of 369.2g of PPA having a P ₂ 0 ₅ content of 77.3% (prepared by mixing 109. lg of 85.4% H ₃ P0 ₄ with 260. lg of 115% PPA). When dehydrochlorination is substantially complete, 58.269g (0.23369 mol) of monomer 6a is added followed by the gradual addition of 180.4g of

- ³ 2°5' ^"" ** ^{e mi "ture is tilen} stirred and heated according to a schedule similar to Example 8. The amount of P ₂ 0 _g added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P —0- content of approximately 84.8% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 15%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

-ED ' G * *

characterized by an intrinsic viscosity of 10 dL/g in MSA at 30°C.

EXAMPLE 41

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 74.075g (0.25617 mol) of monomer lj is dehydrochlorinated in an "initial" solution of 493.7g of PPA having a P ₂ 0 ₅ content of 77.3% (prepared by mixing 145.9g of 85.4% H ₃ P0 ₄ with 347.8g-of 115% PPA). When dehydrochlorination is substantially complete, 63.065g (0.25617 mol) of monomer δa is added followed by the gradual addition of 221.2g of P _Λ O - The ^* mixture is then stirred and heated according to a schedule similar to Example 8. The amount of P ₂ 0 ₅ added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 ₅ content of approximately 84.3% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescεnce and is further characterized as having a polymer concentration

^TTS-≤ CMPI

<fr _ ^wiPO

of 12%; fibers are readily formed by direct spinning, or drawing from the reaction product, The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 6 dL/g in MSA at 30 ^ω C.

EXAMPLE 42

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 74.075g (0.25617 mol) of monomer Ik is dehydrochlorinated in an "initial" solution of 493.7g of PPA having a Po _c content of 77.3% (prepared by mixing 145.9g of 85.4% H ₃ P0 ₄ with 347.8g of 115% PPA). When dehydrochlorination is substantially complete. 63.065g (0.25617 mol) of monomer 6a is added followed by the gradual addition of 221.2g of P ₂ 0 _c - The mixture is then stirred and heated according to a schedule similar to Example 8. The amount of P ₂ 0 ₅ added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective content of approximately 84.3% prior to the start of polymerization and an effective P ₂ 0 ₅ content of

O

approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 12%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 6 dL/g in MSA at 30°C.

EXAMPLE 43

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 101.996g (0.25747 mol) of monomer 11 is dehydrochlorinated in an "initial" solution of 493.3g of PPA having a P ₂ 0g content of 77.3% (prepared by mixing 145.7g of 85.4% H ₃ 0 ₄ with 347.6g of 115% PPA). When dehydrochlorination is substantially complete, 63.385g (0.25747 mol) of monomer 6a is added followed by the gradual addition of 221.5g of P ₂ 0 ₅ - The mixture is then stirred and heated according to a schedule similar to Example 8. The amount of P ₂ 0 ₅ added is preselected (as determined in accord with the

OMPI

aforementioned formulae a* and b*) to provide the reaction mixture with an effective content of approximately 84.3% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 12%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 7 dL/g in MSA at 30°C.

Analogous to the foregoing Examples 40-43. other Type V extended chain polymers may be synthesized to yield liquid-crystalline compositions having varying proportions of polymer concentration. -° P_ content and polymer intrinsic viscosity in accordance with the present invention.

The synthesis is illustrated by the reaction systems in Tables 24b and 24c. The e > and p > denote especially preferred and preferred selected monomer reactions respectively.

OMPI

TABLE 24b

Polymers of Type V, Class 2

Polymerization Reactions:

i;ec - fø ^ό e ^ς ..

Monomer ι (1.2) + ] -fonomer ( 6.1) — > Polymer V(2)

- lm + 6a -ED'M'* n In + 6a e— — -EE'G'* n lo + 6a -EE'H'* n ip + 6a e— — -EE'I'* n

TABLE 24c

Monomer (1.2) +Monomer (8.2) - -> Polymer V(2)

li 6b -> -ED'J'*

OMPI

lj 6b p > D'K'* * n Ik 6b p > -ED'K'* ** n

11 6b p > {D'L'* _a lm 6b p > -ED'N'* _n

In 6b p > -EE'J'* _a lo βb p > -EE'K'* _a

ip 6b p > -EE'L'* _n

*Note: Oxygen always in 3.3'-positions on D'

**Note: Oxygens always in 4,4'-positions on D'

EXAMPLE 44

The procedure of Example 27 is essentially repeated. Instead of monomer 3a, 123.074g (0.64042 mol) of monomer 9a is dissolved in an "initial" solution of 423.lg of PPA having a P ₂ 0 _g content of 77.3% (prepared by mixing 125.Og of 85.4% H ₃ P0 ₄ with 298.lg of 115% PPA). When dissolution is substantially complete, an additional 223.Og of P ₂ 0 ₅ is gradually added to the mixture and dissolved by stirring and heating

essentially according to Example 27. The amount of P ₂ Qc added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 _c content of approximately 85.1% prior to the start of polymerization and an effective P ₂ 0= content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 13%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

-EB'P'*

characterized by an intrinsic viscosity of 10 dL/g in MSA at 30°C.

EXAMPLE 45

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 86.502g (0.30457 mol) of monomer lc is dehydrochlorinated in an "initial" solution of 478.4g of PPA having a P« c content of 77.3% (prepared by mixing 141.3g of 85.4% H ₃ P0 ₄ with 337.Og of 115% PPA).

When dehydrochlorination is substantially complete, 79.884g (0.30457 mol) of monomer 7a is added followed by the gradual addition of 233.Og of P ₂ 0 ₅ - The mixture is then stirred and heated according to a schedule similar to Example 8. The amount of P _o 0- added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 ₅ content of approximately 84.7% prior to the start of polymerization and an effective Pr,0-z content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 12%; fibers are readily formed by direct spinning, or drawing from' the reaction product. The polymer obtained is of the following structure:

^■ EB'O'*,

characterized by an intrinsic viscosity of 10 dL/g in MSA at 30°C.

Analogous to the foregoing Example 45, other Type VII extended chain polymers may be synthesized to yield liquid-crystalline compositions having

varying proportions of polymer concentration. ^P 2°5 ^coa - ^e2l1:; - ^and polymer intrinsic viscosity in accordance with the present invention.

The synthesis is illustrated by the reaction systems in Tables 26 and 27. The e > denotes especially preferred selected monomer reactions.

TABLE 26

Polymers of Type VII, Class 1

Polymerization -Reactions:

Monomer (1, l)+Monomer (7,1) ^■ > Polymer VII(1)

le 7a -EC'Q'*

TABLE 27

Polymers of Type VII. Class 2

Polymerization Reactions:

Monomer (1 ,2)+Monomer (7,1) ^■ > Polymer VI I (2)

11 7a e- -> -EDO'* ip 7a -EE'O'*

OVPI

SAT-,- ^{Y I?C}

EXAMPLE 46

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a. 102.35g (0.48036 mol) of monomer lb is dehydrochlorinated in an "initial" solution of 329.2g of PPA having a P ₂ 0= content of 77.3% (prepared by mixing 97.3g of 85.4% with 231.9g of 115% PPA). When dehydrochlorination is substantially complete, 67.29δg (0.48036 mol) of monomer 8a is added followed by the gradual addition of 250.5g of P ₂ 0g. The mixture is then stirred and heated according to a schedule similar to Example 8. The amount of P ₂ 0 ₅ added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction

mixture with an effective P ₂ O _s content of approximately 87.1% prior to the start of polymerization and an effective P ₂ 0 _g content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescεnce and is further characterized as having a polymer concentration of 14%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

^■ EB'S'*-

characterized by an intrinsic viscosity of 7 dL/g in MSA at 30 C.

EXAMPLE 47

The procedure of Example 8 is essentially repeated. ^* Instead of monomers la and 2a, 137.73g (0.48494 mol) of monomer lc is dehydrochlorinated in an "initial" solution of 370.8g of PPA having a P ₂ 0 ₅ content of 77.3% (prepared by mixing 109.6g of 85.4% H ₃ P0 ₄ with 261.3g of 115% PPA). When dehydrochlorination is substantially complete, 67.939g (0.48494 mol) of monomer 8a is added followed by the gradual addition of 263.5g of P ₂ 0g. The mixture is then stirred and heated

according to a schedule similar to Example 8. The amount of P ₂ 0 ₅ added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 _s content of approximately 86.7% prior to the start of polymerization and an effective P ₂ 0 _g content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits, stir-opalescence and is further characterized as having a polymer concentration of 13%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure:

characterized by an intrinsic viscosity of 7 dL/g in MSA at 30°C.

Analogous to the foregoing Examples 46 and 47, other Type VIII extended chain polymers may be synthesized to yield liquid-crystalline compositions having varying proportions of polymer concentration, ₂ 0 ₅ content and polymer intrinsic viscosity in accordance with the present invention.

The synthesis is illustrated by the reaction systems in Table 28. The e > and p > denote especially preferred and preferred selected monomer reactions respectively.

TABLE 28

Polymers of Type VIII. Class 1

Polymerization Reactions:.

Monomer (1. l)+Monomer (8,1) > Polymer VIII (1)

la + 8a p > -EB'R'*-. Id 8a p -EB'S'* _r le 8a ^• EC'Q'^ If 8a ^■ EC'S'J _j g 8a p -EC'R'*. lh 8a p tB'U'*.

OMP

-238-

EXAMPLE 48

The procedure of Example 8 is essentially repeated. Instead of monomers la and 2a, 140.33 ^* (0.35423 mol) of monomer 11 is dehydrochlorinated in an "initial" solution of 313.Olg of PPA having a P ₂ 0 _^ content of 77.3% (prepared by mixing 92.5g of 85.4% H ₃ P0 ₄ with 220.5g of 115% PPA). When dehydrochlorination is substantially complete, 49.627g (0.35423 mol) of monomer 8a is added followed by the gradual addition of 263.0 of The mixture is then stirred and heated according to a schedule similar to Example 8. The amount of P ₂ 0 ₅ added is preselected (as determined in accord with the aforementioned formulae a* and b*) to provide the reaction mixture with an effective P ₂ 0 _g content of approximately 85.8% prior to the start of polymerization and an effective P ₂ 0 ₅ content of approximately 82.2% subsequent to substantial complete polymerization. The reaction product obtained exhibits stir-opalescence and is further characterized as having a polymer concentration of 14%; fibers are readily formed by direct spinning, or drawing from the reaction product. The polymer obtained is of the following structure: D'Q'*

characterized by an intrinsic viscosity of 6 dL/g in MSA at 30°C.

EXAMPLE 49

A mixture of 123.38g of 115% PPA and 52.63g of concentrated orthophosphoric acid (85.7% H ₃ P0 ₄ ) was stirred at 100°C for 2h under reduced pressure. After allowing the solution to cool to 50°C under a flow of argon, a portion (168.18g) of the PPA (77.3% P ₂ 0g) was added under a flow of argon to a resin kettle containing 57.61082g (0.23496 mol. a =0.95) of la that had been prepared as described in Example 8 and 2.6358g (0.012371 mol. a ₂ =0.05) of lb that had been prepared by the method of Wolfe and Arnold. Macromolecules. Vol. 14, 909 (1981) and recrystallized from hydrochloric acid containing 3 wt% of stannous chloride. The mixture was then stirred at 50 C for 33h under reduced pressure and 90°C for 4h under reduced pressure. Monomer 2a (41.0899g, 0.24733 mol=m. b ₁ =l) was then added. The mixture was cooled to approximately 40°C and 139.18g of P ₂ 0 ₅ was added to increase the effective P ₂ 0g content before polymerization to 87.6%. The mixture was then stirred at the specified temperatures for the specified times under a flow of argon: 100°C for 24h; 150°C for

lh; 160°C for lh; 170°C for 5.5h; and 200°C for 64h. The final concentration of the resulting random copolymer was 16.8% in a PPA with an approximate P ₂ 0 ₅ content of 82.5%. Fibers of the copolymer were isolated by drawing the resulting green, opalescent product and precipitating into water. The intrinsic viscosity of the copolymer isolated after heating at 200°C for 1.5h was shown to be 25.4 dL/g and actually decreased to 24.4 dL/g after completing the above heating schedule. The copolymer obtained apparently is of the following structure:

where the mole fraction of Al units (a.b.) is believed to be 0.95. the mole fraction of BI units (a _^ b.) is believed to be 0.05. the average block lengths y.. and j„. are believed to be 20 and 1, respectively, and the average total number of recurring units of both types (n) is believed to be approximately 100.

EXAMPLE 50

To a deaerated mixture of 16.09147g (0.0656275 mol. a^O.75) of la and 4.68149g (0.0218778 mol, a ₂ =0.25) of lb was added 220g of freshly prepared and deaerated PPA (The PPA was prepared from

173.81g of 86.8% orthophosphoric acid and 267.84g of phosphorus pentoxide, equilibrated, and deaerated) . The mixture was stirred under an argon flow at: room temperature overnight; 50°C for 3.5h; and 72°C for 21h. The mixture was stirred under reduced pressure at 72°C overnight to substantially complete dehydrochlorination. Terephthalic acid (2a) (14.53762g, 0.0875059 mol) was added to the solution and the mixture was deaerated before stirring was initiated. The PPA prepared above was then added to this mixture to give a total of 394.5g of PPA. The slurry was then stirred under reduced pressure for 0.5h at 110°C and under an argon atmosphere at: 120°C for lh; 130°C for 0.5h; 140°C for O.δh; 150°C for

O.δh; 160°C for l.Oh; 170°C for 15.5h; 185°C for β.δh; and 200°C for 19h. The optically anisotropic product contained δ.3 wt% polymer in PPA (84.0% P -lg content). Precipitation of a small amount of the polymeric product provided the random copolymer, believed to have the structure:

OMPI

where a^b ₁ = 0.75, y^ = 4, a^^ = 0.2δ. and ₂₁ = 1.33, with an intrinsic viscosity of 26.59 dL/g in MSA at 30 C, which corresponds to an n value of approximately 110.

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EXAMPLE 51

To a deaerated mixture of 22.36319g (0.0912061 mol, a =0.9) of la and 2.15918g (0.0101340 mol, a ₂ =0.10) of lb was added approximately 230g of δ freshly prepared deaerated PPA. (The PPA was prepared by stirring a mixture of 13δ.97g of 8δ.4% orthophosphoric acid and 207.36g of phosphorus pentoxide at 150°C overnight under an argon atmosphere, followed by deaeration by 0 stirring under reduced pressure at 150°C for

5.5h. The solution was allowed to cool to room temperature under argon before use) . The mixture was stirred under an argon flow at: room temperature overnight; 50°C for 3h; and at 70°C 5 overnight. The solution was then stirred under reduced pressure for 2.5h at 70°C. Terephthalic acid (2a) (16.83595g, 0.101340 mol); was added to the solution and, after placing the kettle under reduced pressure, stirring was initiated. The 0 remaining above-mentioned PPA was then added to the mixture (total PPA added = 317.δg) under an argon atmosphere. The polymerization mixture was then stirred under an argon atmosphere at 110°C for 30 min; 120°C for 30 min; 130°C for 30 min; 5 140°C for 30 min; 150°C for 30 min; 160°C for 30 min; and 170°C for 14.5h. The polymerization mixture was heated under an argon atmosphere

without stirring at 185°C for 5h and at 193-200°C for 28h. The final polymer concentration was 7.6 wt% in P.PA (83.0% P ₂ 0 ₅ ) Precipitation of a small amount of the anisotropic polymer product provided the random copolymer of Type IX, Class 1 with the structure:

where a.b. = 0.9, a^b. = 0.10, and the average block lengths j. . and γ„. are believed to be 10 and 1.11, respectively. The isolated copolymer possessed an intrinsic viscosity of 26.36 dL/g in MSA at 30 C. which corresponds to an n value of approximately 110.

EXAMPLE 52

A solution of 135.51g of 115% PPA and 59.10g of

"» 85.7% H ₃ P0 ₄ was stirred at 100°C for 2h under reduced pressure. The solution was allowed to 5 cool to room temperature under reduced pressure, and 180.I6g of the mixture was added to 30.20054g of la under an argon atmosphere. After a homogeneous mixture was obtained 28.29941g (58.49995g total, 0.23859 mol total=m, a.=l) of

10 deaerated la was added. The mixture was stirred under reduced pressure at: 50°C for 18.5h; 70°C for 10 min; 80°C for 25 min; and 90°C for 5.5h. Deaerated 2a (35.6892g. 0.21482 mol. b,=0.9) and 5.79905g (0.02394 mol, b ₂ =0.10) of deaerated lδ 4.4'-biphenyldicarboxylic acid (2aa) were added under an inert atmosphere. After the monomers were incorporated into the mixture, the reaction mixture was cooled to 40 C and 136.llg of deaerated P ₂ 0 ₅ was added to give an effective

20 ^{P 0} 5 ^conten before polymerization of 87.01%. After stirring at 100°C for 63h, the polymerization was stirred at: 160°C for 2.5h; 170°C for 5.δh. and 200°C for 64h. The concentration of the resulting copolymer was

25 15.9% in PPA with a P ₂ 0 _c content of approximately 82.5%. The reaction product was stir-opalescent and was drawn into oriented fibers. The

copolymer possessed an intrinsic viscosity of 7.9 dL/g in MSA at 30°C. The structure of the resulting polymer is believed to be:

where a.b. is 0.9, .b ₂ is 0.1, y.. is 10, y ₁₂ is 1.1. and n is approximately 40.

EXAMPLE 53

A mixture of 20.10g of concentrated orthophosphoric acid (85.7% H ₃ P0 ₄ ) and 48.74g of 115% PPA was stirred at 100°C for 2h under reduced pressure in a 100 mL 3-necked flask.

After allowing this PPA solution, having a P ₂ 0 ₅ content of 77.3%. to cool to 50°C under reduced pressure, a portion (62.45g) was added under a flow of argon to a 200 mL resin kettle containing 20.2783g (0.082703 mol=m. a^l) of la that had been prepared and deaerated as described in Example 7. The mixture was then stirred at the specified temperatures for the specified times under either reduced pressure (vac) or argon flow (Ar): 50°C, 4h. vac; 50°C. lδh, Ar; 60°C, 3h. vac; 80°C. lh, vac; 90°C. 3h. vac; 60°C, 15h. Ar; 80°C, 7h, vac. Trans-1,2-cyclohexanedicarboxylic acid (2gg) (0.6781g, 0.004132 mol. b ₂ =0.0δ) that was obtained from Aldrich Chemical Company and was recrystallized from methanol before use was added to the kettle and then terephthalic acid (2a) (13.0δ4δδg, 0.078δ79 mol. b ₁ =0.9δ) was added. Powdered P ₂ 0 ₅ (4δ.00g) was then added to the mixture that had been cooled to δ0°C to increase the effective P ₂ 0 ₅ content before polymerization to 86.8%, The mixture was then stirred for 17h at 100 C under an argon flow.

The yellow mixture was then heated with stirring under argon as follows: 120°C for lh; 130-140°C for lh; 150°C for 2h; 160°C for O.δh; 170°C for 4h (stir-opalescence was apparent during this time); 185°C for 15.5h; and 200°C for 75h. The final concentration of the resulting random copolymer was 16.4% in PPA. with a P ₂ 0 _g content of approximately of 82.2%. The polymer obtained apparently is of the following structure:

characterized as having an intrinsic viscosity in methanesulfonic acid at 30oC, of 10.0 dL/g. which corresponds to an average n value of about 50. a mole fraction of -EAI*n units (a.lb.i) of 0.95. and a mole fraction of -EAA"* units (a.b„) of 0.05. The average block lengths, y.. and y ₁₂ . are believed to be 20 and 1, respectively.

EXAMPLE 54

The procedure of Example 49 is essentially repeated. Instead of using 95 mol% of monomer la,.5 mol% of monomer lb, and 100 mol% of monomer 2a, a mixture of 50 mol% of monomer la and 50 mol% of monomer lc is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0 _g content. After the addition of a stoichiometric amount of monomer 2a and an appropriate amount of P ₂ 0 _s (thereby raising the final P ₂ 0 _s content to substantially above about 82%) . the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

0.3 M O.i &>-© ^■

EXAMPLE 55

The procedure of Example 49 is essentially repeated. Instead of using 95 mol% of monomer la, 5 mol% of monomer lb, and 100 mol% of monomer 2a, a mixture of 50 mol% of monomer lb and 50 mol% of monomer lc is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0 ₅ content. After the addition of a stoichiometric amount of monomer 2a and an appropriate amount of P ₂ 0 ₅ (thereby raising the final P ₂ 0 ₅ content to substantially above about 82%) , the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copoly erization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXAMPLE 56

The procedure of Example 53 is essentially repeated. Instead of using 100 mol% of monomer la, 95 mol% of monomer 2a, and 5 mol% of monomer 2gg. 100 mol% of monomer la is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0 _g content. After the addition of 50 mol% of monomer 2a and 50 mol% of monomer 2j and an appropriate amount of P ₂ 0 _c (thereby raising the final P ₂ 0 _g content to substantially above about 82%) , the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXAMPLE 57

The procedure of Example δ3 is essentially repeated. Instead of using 100 mol% of monomer la. 95 mol% of monomer 2a, and 5 mol% of monomer 2gg, 100 mol% of monomer la is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0 _g content. After the addition of 50 mol% of monomer 2a and 50 mol% of monomer 2k and an appropriate amount of P ₂ 0 _s (thereby raising the final P ₂ 0 _g content to substantially above about 82%) , the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXAMPLE 58

The procedure of Example 53 is essentially repeated. Instead of using 100 mol% of monomer la, 95 mol% of monomer 2a, and 5 mol% of monomer 2gg, 100 mol% of monomer la is substantially_ dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0 _g content. After the addition of 50 mol% of monomer 2a and 50 mol% of monomer 21 and an appropriate amount of P ₂ 0g (thereby raising the final P ₂ 0 ₅ content to substantially above about 82%) , the resultant mixture is then heated ^* in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed, is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXAMPLE 59

The procedure of Example 53 is essentially repeated. Instead of using 100 mol% of monomer la, 95 mol% of monomer 2a, and 5 mol% of monomer 2gg. 100 mol% of monomer lb is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0 ₅ content. After the addition of 50 mol% of monomer 2a and 50 mσl% of monomer 2j and an appropriate amount of (thereby raising the final P ₂ 0 ₅ content ^' to substantially above about 82%) , the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXAMPLE 60

The procedure of Example 53 is essentially repeated. Instead of using 100 mol% of monomer la. 95 mol% of monomer 2a, and δ mol% of monomer 2gg, 100 mol% of monomer lb is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0g content. After the addition of 50 mol% of monomer 2a and 50 mol% of monomer 2k and an appropriate amount of P 0g (thereby raising the final P ₂ 0 ₅ content to substantially above about 82%) , the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXAMPLE 61

The procedure of Example 53 is essentially repeated. Instead of using 100 mol% of monomer la, 95 mol% of monomer 2a, and 5 mol% of monomer 2gg. 100 mol% of monomer lb is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar ₂ 0g content. After the addition of δO mol% of monomer 2a and δO mol% of monomer 21 and an appropriate amount of P ₂ 0 ₅ (thereby raising the final P ₂ 0 _g content to substantially above about 82%) , the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXAMPLE 62

The procedure of Example δ3 is essentially repeated. Instead of using 100 mol% of monomer la, 95 mol% of monomer 2a, and 5 mol% of monomer 2gg, 100 mol% of monomer la is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0c content. After the addition of 7δ mol% of monomer 2a and 2δ mol% of monomer 2i and an appropriate amount

10 of P ₂ 0 _c (thereby raising the final P ₂ 0 ₅ content to substantially above about 82%) . the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed lδ is anisotropic-liquid ^' crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

OMPI . IFO

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EXAMPLE 63

The procedure of Example δ3 is essentially repeated. Instead of using 100 mol% of monomer la, 9δ mol% of monomer 2a, and δ mol% of monomer δ 2gg, 100 mol% of monomer lb is substantiallj dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0= content. After the addition of 7δ mol% of monomer 2a and 2δ mol% of monomer 2i and an appropriate amount

10 of P Oc (thereby raising the final P ₂ 0 ₅ content to substantially above about 82%) . the resultant mixture is then heated: in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed lδ is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

OMP

EXAMPLE 64

The procedure of Example δ3 is essentially repeated. Instead of using 100 mol% of monomer la, 9δ mol% of monomer 2a. and 5 mol% of monomer 2gg. 100 mol% of monomer lc is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar ₂ °5 content. After the addition of 75 mol% of monomer 2a and 25 mol% of monomer 2i and an appropriate amount

10 of P ₂ 0c (thereby raising the final P ₂ 0 content to substantially above about 82%) . the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed lδ is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

OV-?I

EXAMPLE 65

The procedure of Example 53 is essentially repeated. Instead of using 100 mol% of monomer la, 95 mol% of monomer 2a, and 5 mol% of monomer 2gg. 100 mol% of monomer la is substantially dehydrochlorinated. in a comparable weight percent of PPA with essentially similar ₂ 0 ₅ content. After the addition of 75 mol% of monomer 2a and 25 mol% of monomer 2e and an appropriate amount of P ₂ 0= (thereby raising the final ₂ 0g content to. substantially above about 82%) , the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXA PLE 66

The procedure of Example 53 is essentially repeated. Instead of using 100 mol% of monomer la, 95 mol% of monomer 2a, and δ mol% of monomer 2gg. 100 mol% of monomer lb is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0 ₅ content. After the addition of 75 mol% of monomer 2a and 2δ mol% of monomer 2e and an appropriate amount of P ₂ 0g (thereby raising the final PnO _c content to substantially above about 82%) , the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXAMPLE 67

The procedure of Example 49 is essentially repeated. Instead of using 95 mol% of monomer la, δ mol% of monomer lb, and 100 mol% of monomer 2a, a mixture of 60 mol% of monomer la and 40 mol% of monomer li is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar ^con'ten't - After the addition of a stoichiometric amount of

10 monomer 2a and an appropriate amount of P ₂ 0 ₅ (thereby raising the final P ₂ 0 ₅ content to substantially above about 82%). the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a lδ copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the

20 following structure:

EXA PLE 68

The procedure of Example 49 was essentially repeated. Instead of using 95 mol% of monomer la, 5 mol% of monomer lb. and 100 mol% of monomer 2a. a mixture of 80 mol% of monomer la and 20 mol% of monomer 11 was substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P _^ O _e content. After the addition of a stoichiometric amount of ^• monomer 2a and an appropriate amount of P ₂ 0 _s (thereby raising the final ₂ 0 ₅ content to substantially above about 82%) , the resultant mixture was then heated i essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed was anisotropic-liquid crystalline (exhibited stir-opalescence) and was formed into ordered fibers by simple drawing. The copolymer obtained is believed to be of the following structure:

Q\.?I

EXAHPLE 69

The procedure of Example 49 is essentially repeated. Instead of using 95 mol% of monomer la. δ mol% of monomer lb, and 100 mol% of monomer 2a. a mixture of 85 mol% of monomer lc and 15 mol% of monomer 11 is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0 _s content. After the addition of a stoichiometric amount of monomer 2a and an appropriate amount of P ₂ 0 ₅ (thereby raising the final ₂ 0 ₅ content to substantially above -about 82%) . the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXAMPLE 70

The procedure of Example 52 is essentially repeated. Instead of using 100 mol% of monomer la, 90 mol% of monomer 2a. and 10 mol% of monomer 2aa. 100 mol% of monomer lb is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0e content. After the addition of 95 mol% of monomer 2a and 5 mol% of monomer 2aa and an appropriate amount of P-0- (thereby raising the final P ₂ 0g content to substantially above about 82%) . the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

D C

EXAMPLE 71

The procedure of Example 53 is essentially repeated. Instead of using 100 mol% of monomer la, 95 mol% of monomer 2a. and 5 mol% of monomer 2gg. 100 mol% of monomer lb is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar ₂ 0 _g content. After the addition of 95 mol% of monomer 2a and 5 mol% of monomer 2gg and an appropriate amount of P ₂ 0 ₅ (thereby raising the final ₂ 0= content to substantially above about 82%) . the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerizaticsn product. The product so formed is anisotropic-ϊiquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

- i

EXAMPLE 72

The procedure of Example 53 is essentially repeated. Instead of using 100 mol% of monomer la. 95 mol% of monomer 2a. and 5 mol% of monomer 2gg. 100 mol% of monomer la is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0 ₅ content. After the addition of 95 mol% of monomer 2a and 5 mol% of monomer 2ff and an appropriate amount of ^P 2°5 ^tlιere by raising the final P ₂ 0= content to substantially above about 82%) . the resultant mixture is then heated in essentially the same manner in accordance with Example 12 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXAMPLE 73

Two polymerizations (Step A and Step B) were conducted simultaneously in separate resin kettles and combined at a later stage (Step C) to give. product of a block copolymer believed to have the following structure:

where a.b. is 0.793 and a,b ₂ is 0.207 and γ. . is greater than about 30.

Step A: Preparation of -EAIr . A mixture of 92.06g of 115% PPA and 39.45g of concentrated orthophosphoric acid (85.7% H ₃ PQ.) was stirred at 100°C for 2h under reduced pressure. A portion (128.63g) of the hot PPA (77.3% PgQg) was added under a flow of argon to a resin kettle containing 41.42682g (0.16896 mol) of la. The mixture was stirred at δ0°C under argon flow for lδh. then under reduced pressure at 60°C for 23.δh. 70°C for 6h. and 80°C for 8.δh to effect dehydrochlorination. Terephthalic acid (2a)

(28.0688g, 0.1689δ mol) was then added in four

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portions. The mixture was cooled to approximately 40°C and 92.22g of P ₂ 0 ₅ was added.

The mixture was stirred at the following temperatures for the specified times under a flow

5 of argon: 100°C for 42.5h; 120°C to 160°C in increments of 10°C per 0.5h; 170°C for 2.5h. At this time the mixture became stir-opalescent and a sample of the dope exhibited birefringence under plane-polarized light. After an additional

10 3h at 170°C the polymer from Step B was added

(See Step C) . The intrinsic viscosity of Polymer

.AI}.n isolated from the reaction mixture immediately before Step C was 2.3 dL/g which corresponds to an n value (average number of 15 recurring units) of 30 and a p value (extent of reaction) of 0.983.

Step B: Preparation of fAG"τ_. A mixture of 30.72g of 115% PPA and 13.13g of concentrated orthophosphoric acid (85.7% HgPO-) was stirred at

20 100°C for 2h under reduced pressure. The PPA (41.66g; 77.3% P ₂ 0 _g was added without cooling under a flow of argon to a resin kettle containing 13.80877g (0.05632 mol) of la. The mixture was stirred at 50°C under argon flow for

25 15h, then under reduced pressure at 60°C for 23.δh. 70°C for 6h, and 80°C for 3δ.δh. ^' Isophthalic acid (2ss) (9.3δ69g, 0.05632 mol)

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that had been obtained from Aldrich Chemical Company in 99% purity was twice recrystallized from 90% aqueous ethanol and dried at 110°C for 24h and was then added in two portions δ incorporating the solid after each addition. The mixture was cooled to approximately 40 C and then 31.δ9g of P ₂ 0= was added. The mixture was then heated simultaneously and at the same heating schedule as the solution in Step A.

10 Step C: Block Copolymerization. After 5..5h at 170°C. 72g of the viscous, red, optically isotropic product from Ste.p B was added to the kettle from Step A under an argon atmosphere at the time indicated in Step A. Both kettles were

Iδ heated under an argon flow as follows: 170°C for 12.81-.; 190°C for 2h; 200°C for 26h. The resulting mixture remained stir-opalescent and continued to polymerize as indicated by intrinsic viscosities of samples removed at various times. 0 Upon precipitation in H ₂ Q, the final sample of the resulting copolymer had an intrinsic viscosity of 17.5 dL/g in MSA at 30°C. The final precipitated sample of the portion of the product from Step B that had not been added to the

2δ product from Step A (but had been heated according to the same schedule as the mixture) had an intrinsic viscosity of 1.8 dL/g in USA at

30°C. The weight percent of polymer i IJ in the product from Step A was 16.2; the weight percent of polymer -fAG"} in the product from Step B was 16.3. The weight percent of block copolymer

was therefore calculated to be 16.2; the weight ^r percents of the individual -EAI3-n, and segments of the ^* block copolymer in the final product were 12.9 and 3.4, respectively, as calculated from the weights of the constituent polymers added and the total weight of the resulting product. The mol percent of mesogenic

^■ EAITn-. and flexible -EAG"}-n units were 79.3 and

20.7, respectively, as calculated from the weights of the constituent polymers added.

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EXAMPLE 74

Two polymerizations were conducted simultaneously in separate resin kettles (Steps A and B) , and combined at a later stage (Step C) to give a - block polymer product believed to have the following structure:

where a.b. is 0.δ87 and a.b„ is 0.413 and Y.. is greater than about 40.

Step A: Preparation of AIx . A mixture of 36.73g of liδ% PPA and 24.43g of concentrated orthophosphoric acid (83.0% HgPQ, was stirred at 100°C for 4.δh under reduced pressure. A portion ^* (58.69%) of the hot PPA (74.9% P ₂ 0 ₅ was added under a flow of argon to a resin kettle containing 20.71434g (0.08448 mol) of la. The mixture was stirred under reduced pressure at 50°C for lh. 70°C for 1.3b. and 80°C for 23h. 1 dissolve monomer. 6.02g of P ₂ 0 ₅ was added, and the kettle was heated at 80°C for an additional 26h. Terephthalic acid (2a) (14.03δlg. 0.08448

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mol) was then added in three portions. The acid monomer was incorporated by stirring after each addition. The kettle was cooled to δO°C and an additional 46.24g deaerated P _^ Og was added. The mixture was stirred under argon flow at the following temperatures for the specified times: 100°C for 18h; 150°C for 2h; 170°C for 5h. (After lh at 170°C the mixture exhibited stir- opalescence) . At this time the polymer from Step B was added. (See Step C) .

Step B: Preparation of -£AN"J A mixture of 63.88g of llδ% PPA and 42.51g of concentrated orthophosphoric acid (85.0% H-PO.) was stirred- at 100°C for 4.5h under reduced pressure. A portion (104.41g) of the PPA (74.9% P^g) was added without cooling under a flow of argon to a resin kettle containing 20.26865g (0.08266 mol) of la. The mixture was stirred under reduced pressure at δ0°C for 0.8h. 60°C for 7.δh. and 80°C for 9.5h. Sebacic acid, (monomer 2zz. purified by crystallization of the disodium salt, then repeated recrystallization of the free acid in H ₂ 0 and dried in vacuo at 80°C for 24h) (16.7190g. 0.08266 mol). was then added in three portions to the resin kettle, incorporating after each addition. The mixture was cooled to 50°C and 70.91g of P _^ Og was added slowly. The

polymerization proceeded rapidly, and the gel¬ like solid was heated without stirring at 100°C for 16.δh and at 130°C for 7.8h. At this time the polymer was removed in an inert atmophere, leaving a portion in the kettle which was reassembled and heated according to the same schedule as the block copolymer.

Step C: Block Copolymerization. A portion of the polymer from Step B (lS3.13g) was added under an argon atmosphere to the kettle from Step A. The mixture was then stirred under argon flow at 170°C for 16h and at 200°C for 28h. The mixture remained stir-opalescent and continued to polymerize as shown by an increase in the bulk viscosity. The weight percent of polymer ΕAI- in the product from Step A was 16.1; the weight percent of polymer -EAN"J in the product from Step B was 12.1. The weight percent of block copolymer was calculated to be 12.1; the weight percents of AIr and -EA "3- segments of the block copolymer in solution were 6.8 and S.6 respectively. The mole percent of.mesogenic

-EAIxn-, and -EAN"*n units were δ8.7 and 41.3 respectively, as calculated from the weights of the constituent polymers added. The resulting polymer isolated was not completely soluble in methane sulfonic acid thus precluding intrinsic

-325-

viscosity measurements.

EXAMPLE 75

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the • (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 8 and 13 are diverted into a common agitated reaction vessel in amounts to give a ratio of 3:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

-326-

EXAMPLE 76

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of S intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 8 and 13 are diverted into a common agitated reaction

10 vessel in amounts to give a ratio of 1:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 77

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of S intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 8 and 13 are diverted into a common agitated reaction

10 vessel in amounts to give a ratio of 1:3. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

cr

-328-

EXAMPLE 78

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of δ intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 8 and 13 are diverted into a common agitated reaction

10 vessel in amounts to give a ratio of 1:4. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

- ^≤A

EXA PLE 79

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of S intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 8 and 28 are diverted into a common agitated reaction

10 vessel in amounts to give a ratio of 2:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

c ^* π

-330-

EXAMPLE 80

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of S intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 13 and 28 are diverted into a common agitated

10 reaction vessel in amounts to give a ratio of

1:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 81

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e.. homo-oligomers) of Examples 8 and 16 are diverted into a common agitated reaction vessel in amounts to give a ratio of 1:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 82

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e.. homo-oligomers) of Examples 8 and 17 are diverted into a common agitated reaction vessel in amounts to give a ratio of 1:1. The polymerization of the resultant mixture is allowed to continue ^" to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 83

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 8 and 18 are diverted into a common agitated reaction vessel in amounts to give a ratio of 1:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

c ,: >

-334-

EXAMPLE 84

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of S intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 13 and 17 are diverted into a common agitated

10 reaction vessel in amounts to give a ratio of

1:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

-335-

EXA1IPLE 85

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of 5 intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 8 and 19 are diverted into a common agitated reaction

10 vessel in amounts to give a ratio of 1:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The ' product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 86

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 8 and 22 are diverted into a common agitated reaction vessel in amounts to give a ratio of 1.5:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles 'by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

-337-

EXA PLE 87

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of 5 intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 28 and 22 are' diverted into a common agitated

10 reaction vessel in amounts to give a ratio of 1.5:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-

Iδ liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 88

The procedure of Example 73 is essentially repeated. Instead of using monomers la and 2ss in Step B. equimolar quantities of monomers la S and 2ff are polymerized at a comparable concentration and to a comparable extent of reaction.. The (partially completed) separate polymerization products (i.e., homo-oligomers) from Steps A and B are diverted into a common

10 agitated reaction vessel in amounts to give a ratio of 1.5:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic- lδ liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

-339-

EXAMPLE 89

The procedure of Example 73 is essentially repeated. Instead of using monomers, la and 2ss in Step B, equimolar quantities of monomers la S and 2xx are polymerized at a comparable concentration and to. a comparable extent of reaction. The (partially completed) separate polymerization products (i.e., homo-oligomers) from Steps A and B are diverted into a common

10 agitated reaction vessel in amounts to give a ratio of 1.5:1. The polymerization of the . resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic- lδ liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 90

The procedure of Example 73 is essentially repeated. Instead of using monomers la and 2ss in Step B, equimolar quantities of monomers la and 2uu are polymerized at a comparable concentration and to a comparable extent of reaction. The (partially completed) separate polymerization products (i.e., homo-oligomers) from Steps A and B are diverted into a common agitated reaction vessel in amounts to give a ratio of 1.5:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic- liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

-341-

EXAMPLE 91

The procedure of Example 73 is essentially repeated. Instead of using monomers la and 2ss in Step B, equimolar quantities of monomers lq and 2a are polymerized at a comparable concentration and to a comparable extent of reaction. The (partially completed) separate polymerization products (i.e., homo-oligomers) from Steps A and B are diverted into a common agitated reaction vessel in amounts to give a ratio of 1.5:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic- liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

-342-

EXAMPLE 92

The procedure of Example 73 is essentially repeated. Instead of using monomer la in Step A, an equimolar quantity of lb is used. Instead of S using monomers la and 2ss in Step B, equimolar quantities of monomers lb and 2ss are polymerized at a comparable concentration and to a comparable extent of reaction. The (partially completed) separate polymerization products (i.e., homo- 0 oligomers) from Steps A and B are diverted into a common agitated reaction vessel in amounts to give a ratio of 1.5:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization 5 product. The product so formed is anisotropic- liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following 0 structure:

EXAMPLE 93

The procedure of Example 73 is essentially repeated. Instead of using monomer la in Step A, an equimolar quantity of lb is used. Instead of using monomers la and 2ss in Step B. equimolar quantities of monomers lb and 2xx are polymerized at a comparable concentration and to a comparable extent of reaction. The (partially completed) separate polymerization products (i.e., ho o- oligomers) from Steps A and B are diverted into a common agitated reaction vessel in amounts to give a ratio of 2:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic- liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

H

.

-344-

EXAMPLE 94

The procedure of Example 73 is essentially repeated. Instead of using monomer la in Step A, an equimolar quantity of lb is used. Instead of S using monomers la and 2ss in Step B, equimolar quantities of monomers lb and 2zz are polymerized at a comparable concentration and to a comparable extent of reaction. The (partially completed) separate polymerization products (i.e., homo- 0 oligomers) from Steps A and B are diverted into a common agitated reaction vessel in amounts to give a ratio of 2:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization 5 product. The product so formed is anisotropic- liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following 0 structure:

0.47-. I *0 0.33 L -C@3-f

100

EXAMPLE 95

The procedure of Example 27 is essentially repeated. Instead of using monomer 3a, a mixture of 80 mol% of monomer 3a and 20 mol% of monomer 3c is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ °s content. After the addition of appropriate amount of ₉ C5 (thereby raising the final P ₂ 0 _s content to substantially above about 82%) . the resultant mixture is then heated in essentially the same manner in accordance with Example 27 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXA PLE 98

The procedure of Example 27 is essentially repeated. Instead of using monomer 3a, a mixture of 80 mol% of monomer 3a and 20 mol% of monomer 3d is substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar P ₂ 0 ₅ content. After the addition of appropriate amount of P ₂ 0 ₅ (thereby raising the final ₂ 0 _c content to substantially above about 82%) . the resultant mixture is then heated in essentially the same manner in accordance with Example 27 to provide a copolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is of the following structure:

EXAMPLE 97

The procedure of Example 27 was essentially repeated. Instead of using monomer 3a, a mixture of 80 mol% of monomer 3a and 20 mol% of monomer 3e was substantially dehydrochlorinated in a comparable weight percent of PPA with essentially similar ₂ 0 _g content. After the addition of appropriate amount of P ₂ 0 _g (thereby raising the final P ₂ 0 _c content to substantially above about 82%) , the resultant mixture was then heated in essentially the same manner in accordance with Example 27 to provide a copolymerization product. The product so formed was anisotropic-liquid crystalline (exhibits stir-opalescence) , highly drawable, and could be directly utilized for forming into articles by spinning, or drawing. The copolymer obtained is believed to be of the following structure:

EXAMPLE 98

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 27 and 29 are diverted into a common agitated reaction vessel in amounts to give a ratio of

2:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

-349-

EXAMPLE 99

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of 5 intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 27 and 30 are diverted into a common agitated

10 reaction vessel in amounts to give a ratio of

2:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

20

EXAMPLE 100

3,4-diaminobenzoic acid (3e) (Aldrich. 97%) was recrystallized from hot warer with 3-4g of carbon black and O.δg of sodium dithionite added for every 30g of 3e. The recovered light orange crystals were dried at room temperature under reduced pressure for 24h. An acid mixture prepared from 183.4g of 115% PPA and 78.6g of 8δ.7% H ₃ P0 ₄ (J.T. Baker Analyzed Reagent) was deaerated by heating in a 3-necked flask at 100°C for 2h under reduced pressure and then at 50°C under reduced pressure for 17h. To a.500 mL resin kettle was added 20.24g. of 3e, The kettle was then deaerated by applying reduced pressure and then filling with nitrogen three times. δl.llg of the above-mentioned PPA was added to the kettle and the contents stirred until well mixed. 38.77g of P ₂ 0g (J.T. Baker Analyzed Reagent, 99.1%) was added. The temperature of the kettle was raised to 100°C and the P ₂ 0 _s incorporated into the mixture. The following heating schedule was used with color changes as noted: 100°C for 20 min; 110°C for 20 min; 120°C for 20 min; 130°C for 20 min; color changed from tan to green; 140°C for 20 min; the green color became darker. Reduced pressure was briefly applied which caused considerable foaming; 105°C

^"

-351-

for 20 min; 160°C for 20 min. A sample was removed and precipitated in water to give a red polymeric substance with an intrinsic viscosity in USA at 30.0°C of 4.25 dL/g. Heating at 160°C 5 was continued for another 30h. The intrinsic viscosity in MSA at 30°C of polymer component of a sample removed at this time was measured to be 4.5 dL/g. The reaction was heated at 175°C an additional 35h. The resultant red-brown

10 polymeric material isolated from this solution had an intrinsic viscosity of 4.5 dL/g in methanesulfonic acid at 30.0°C. Final reaction product contained 16.8% of polymer fW} in PPA. Initial P ₂ 0g content was 77.3%. final P ₂ 0 ₅

15 content was 82.2%.

-352-

EXAMPLE 101

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of 5 intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 27 and 100 are diverted into a common agitated

10 reaction vessel in amounts to give a ratio of 2.5:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic- lδ liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpoly er obtained is of the following structure:

20

EXAMPLE 102

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of S intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e.. homo-oligomers) of Examples 8 and 27 are diverted into a common agitated reaction

10 vessel in amounts to give a ratio of 1:3. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 103

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 8 and 26 are diverted into a common agitated reaction vessel in amo'unts to give a ratio of 2:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. • The blockpolymer obtained is of the following structure:

EXAMPLE 104

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e.. homo-oligomers) of Examples 13 and 27 are diverted into a common agitated reaction vessel in amounts to give a ratio of

1:4. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid ^* . crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 105

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 13 and 26 are diverted into a common agitated reaction vessel in amounts to give a ratio of

2:1. The polymerization of the resultant mixture is allowed to continue to form a substantially' polymerized blockpolymerization product. The product so formed is anisotropicrliquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawin and the like. The blockpolymer obtained is of the following structure:

-357-

EXAMPLE 106

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 8 and 30 are diverted into a common agitated reaction vessel in amounts to give a ratio of 1:1. The polymerization of the resultant mixture is • allowed to continue to. form a substantially ' polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 107

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of 5 intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 8 and 30 are diverted into a common agitated reaction

10 vessel in amounts to give a ratio of 3:1. The polymerization of the resultant mixture is allowed to continue -to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The ^' blockpolymer obtained is of the following structure:

0.73 0.23 30 0 - IM

-359-

EXAMPLE 108

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of S intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e.. homo-oligomers) of Examples 13 and 30 are diverted into a common agitated

10 reaction vessel in amounts to give a ratio of

1:3. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 109

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of 5 intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 13 and 30 are diverted into a common agitated

10 reaction vessel in amounts to give a ratio of 1.5:1. The polymerization of the- resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic- lδ liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 110

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e.. homo-oligomers) of Examples 8 and 100 are diverted into a common agitated reaction vessel in amounts to give a ratio of 1.5:1. The polymerization of the resultant mixture is allowed to continue.to form a substantially ^* polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can . be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 111

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 13 and 100 are diverted into a common agitated reaction vessel in amounts to give a ratio of 1.5:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic- liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 112

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of 5 intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 28 and 100 are diverted into a common agitated

10 reaction vessel in amounts to give a ratio of

2:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid lδ crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMFLE 113

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 19 and 27 are diverted into a common agitated reaction vessel in amounts to give a ratio of

1:1. The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 114

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e.. homo-oligomers) of Examples 23 and 27 are diverted into a common agitated reaction vessel in amounts to give a ratio of

1:1. ^* The polymerization of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

EXAMPLE 115

The procedure of Example 73 is essentially repeated. Subsequent to the start of polymerization and at a preselected range of intrinsic viscosities or after a predetermined selected temperature and rate of reaction, the (partially completed) separate polymerization products (i.e., homo-oligomers) of Examples 22 and 27 are diverted into a common agitated reaction vessel in amounts to give a ratio of

1:2. The polymerization -of the resultant mixture is allowed to continue to form a substantially polymerized blockpolymerization product. The product so formed is anisotropic-liquid crystalline (exhibits stir-opalescence) and can be directly utilized for forming into articles by spinning or drawing and the like. The blockpolymer obtained is of the following structure:

APFΞ.TDIX

General Structure Reference

CM]

N

CA']

CI']

CR'] - Y ^{^}

CT']

u '- -i**-)r

[K*] — f ^CH ₂ ^ —

CN' -{cH,)-

CQ' ^@ TM>-

CS'

CT' M ^" M

-378-

While certain features of this invention have been described in detail with respect to various embodiments thereof, it will, of course, be apparent that other modifications can be made within the spirit and scope of this invention, and it is not intended to limit the invention to the exact details shown above except insofar as they are defined in the following claims.