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Title:
MEANS AND A METHOD FOR FEEDING DOSES OF FLUIDISABLE MATERIALS
Document Type and Number:
WIPO Patent Application WO/2016/039629
Kind Code:
A1
Abstract:
Means and a method for feeding doses of fluidisable materials, comprising a supply of material (1, 2, 2') and a discharging air slide (3) with at least one fluidisable element (5) in its bottom, where said element, when activated, being able to transport material towards one outlet (8) for controlled dosage. Upstream the discharging air slide (3) there is arranged a substantially vertical distance tube (4, 4') that connects the supply of material (1, 2, 2') with the discharging air slide (3). The distance tube has a height to diameter ratio that will ensure a constant hydrostatic pressure towards the discharging air slide (3) at different filling levels.

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Inventors:
DYRØY ARE (NO)
KARLSEN MORTEN (NO)
LILLEBY ANDERS (NO)
Application Number:
PCT/NO2015/000020
Publication Date:
March 17, 2016
Filing Date:
August 20, 2015
Export Citation:
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Assignee:
NORSK HYDRO AS (NO)
International Classes:
B65G65/40; B65G53/04; B65G53/34; B65G53/40
Domestic Patent References:
WO2007072084A12007-06-28
Foreign References:
US4930691A1990-06-05
US5299694A1994-04-05
DE3125045A11983-01-13
DE2500032A11976-07-22
US2919159A1959-12-29
Other References:
See also references of EP 3194313A4
Attorney, Agent or Firm:
BERG, André (Hydro Aluminium AS, Oslo, NO)
Download PDF:
Claims:
Claims

1. Means for feeding doses of fluidisable materials, comprising a supply of material (1, 2, 2') and a discharging air slide (3) with at least one fluidisable element (5) in its bottom, where said element, when activated, being able to transport material towards one outlet (8) for controlled dosage,

characterised in that

upstream the discharging air slide (3) there is arranged a substantially vertical distance tube (4, 4') that connects the supply of material (1, 2, 2') with the discharging air slide (3), where the tube (4, 4') will ensure a constant hydrostatic pressure towards the discharging air slide (3) at different filling levels upstream said tube.

Means according to claim 1,

characterised in that

the supply of material comprises a reservoir (2).

Means according to claim 1,

characterised in that

the supply of material is a cell air-slide (2').

Means according to claim 1 ,

characterised in that

the distance tube (4, 4') is provided with a substantial circular cross-section and has a height (hd) and diameter (d), where the ratio hd:d is at least 7:1.

Means according to claim 1,

characterised in that

the discharging air slide (3) have an additional fluidisable element (6) in its bottom, and further arranged below the outlet of the distance tube (4, 4'), where said element, when not activated, allows the material to rest upon the discharging air slide (3) with an angle of repose.

Method for feeding doses of fluidisable materials, comprising a supply of material (1, 2, 2') and a discharging air slide (3) with at least one fluidisable element (5) in its bottom, where said element, when activated, being able to transport material towards one outlet (8) for controlled dosage,

characterised in that

the material is fed from the supply (1 , 2, 2') to the discharging air slide (3) via a substantially vertical distance tube (4, 4') that will ensure a constant hydrostatic pressure towards the discharging air slide (3) at different filling levels upstream said tube.

7. Method according to claim 6,

characterised in that

the vertical distance tube (4, 4') has a substantial circular cross-section and further a height (hd) and diameter (d), where the ratio hd:d is at least 7:1.

8. Method according to claim 6,

characterised in that

the material is either alumina or fluoride that is fed to an electrolysis cell for aluminium production.

9. Method according to claim 6,

characterised in that

the discharging air slide (3) have an additional fluidisable element (6) in its bottom, and further arranged below the outlet of the distance tube (4, 4'), allowing the material to form an angle of repose when not activated and from which material is transported when the fluidisable element (5) is activated.

10. Method according to claim 9,

characterised in that

material can be flushed through the system when activating the fluidsable element (6) simultaneously with the fluidisable element (5).

Description:
Means and a method for feeding doses of fiuidisable materials The present invention relates to a feeder and a method for feeding fiuidisable powder materials, such as alumina and fluoride. The feeder comprises the following main components; a reservoir, a discharge tube and a discharging air-slide. In particular, the feeder is designed for feeding alumina and/or fluoride to aluminium electrolysis cells of the Hall-Heroult type with prebaked anodes.

Several feeder designs have been proposed. In US 4930691 there is disclosed a pneumatic dosimeter for providing exact dosage of pulverulent materials, for instance for supplying aluminium oxide and fluoride to an aluminium electrolytic cell. The dosimeter comprises a vessel with an upper chamber which at the bottom is provided with a fluidizing device in the form of a fluidizing canvas with an underlying chamber which is connected to an air source via a pipe line. The vessel is provided with an inlet for the supply of pulverulent material from a supply tank or hopper to the upper chamber, and an outlet opening for discharging the chamber. At least one fluidizing channel or pipe is provided between the supply tank and the vessel. This channel is provided with a fluidizing wall or fluidizing canvas which is connected to an air supply source through a pipe line. The filling and emptying of the chamber is carried out by solenoid valves which are provided in the pipe line connected to the vessel and the pipe line connected to the channel, respectively. The solenoid valves are controlled by a PLS governor or a processor such that air is supplied to the channel and the vessel according to a preferred time and frequency program.

One problem with available feeders for powder materials, even feeders provided with a control volume, is that the dosages leaving the apparatus have high variance and are dependent on the degree of filling in the control volume or the volume chamber due to hydrostatic effects (pgh). This is in particular a challenge when dosing small quantities.

According to the present invention, the variation due to the hydrostatic effects can be omitted by the introduction of a distance (discharge) tube between a reservoir (volume chamber) and the discharging air-slide, or in an alternative between a cell air-slide and the discharging air-slide. Further, a reduction in the relative standard deviation (RSD/C va r), from typical 12-16% to 2% or less has been observed. This will represent an accuracy improvement with a factor of 6-8. The cost of the feeder is approximately the same as a conventional feeder or less. Furthermore, the present time based Pressure Independent Aerated Feeder (PIAF) represents a simplified construction and it will demand less space in terms of width and height. With the increasing focus to improve the output of the pots (the electrolysis cells), and also to diminishing the inter-polar distance, the need for accuracy in feeding the pots is continuously increasing.

This and further advantages can be achieved in accordance with the invention as defined in the accompanying claims.

The present invention shall be further explained by examples and figures where:

Fig. 1 a, 1 b discloses one prior art feeder, and the risk of establishing a variable hydrostatic situation in the apparatus,

Fig. 2a, 2b discloses one first embodiment of the feeder, the feeder being provided with a container representing the reservoir, Fig. 3a, 3b discloses one second embodiment of the feeder, the feeder being provided with a fluidised conveyor representing the reservoir,

Fig. 4 discloses the performance of a prototype feeder in accordance with the invention. In Fig. 1 a there is shown a feeder of known type having a supplying air slide 1 , a reservoir 2 and a discharging air slide 3. Figure 1 b discloses more details related to the discharging air slide 3 (seen from above), where 6 refers to a first fluidising element and 5 to a second fluidising element. Reference numeral 8 indicates an outlet. In the right part of Figure 1 a, diagram 7 indicates the static pressure distribution pgh inside the reservoir 2 at the level of the discharging air slide 3. It will be seen that the static pressure increases with the filling level in the reservoir. In Fig. 2a there is shown a feeder in accordance with the present invention, having a supplying air slide 1 , a reservoir 2 and a discharging air slide 3 with an outlet 8. Between the reservoir 2 and the discharging air slide 3 there is arranged a distance tube 4. The distance tube has an outlet that ends above one end of the discharging air slide 3, allowing an angle of repose to be formed onto the discharging air slide.

Figure 2b discloses more details related to the discharging air slide 3 (seen from above), where reference numeral 6 refers to a first fluidising element arranged below the outlet of the distance tube 4. Reference numeral 5 refers to a second fluidising element that, when activated, will sustain transport of the powder material in the discharging air slide to an outlet 8.

In the right part of Figure 2a, there is indicated in diagram 7 that the static pressure distribution pgh inside the feeder at the level of the discharging air slide 3 (i.e. at the outlet of the distance tube 4) will be unaffected by the filling level.

This effect is achieved due to the fact that the distance tube 4 has a certain height 'IV to diameter 'd' to ratio. The value of 'IV is preferably several times that of 'd'. When the fluidised zone 6 beneath the distance tube is inactivated during operation, the discharging air slide 3 will be provided with powder material at the bottom of the distance tube 4 in accordance with the powder's angle of repose. As an effect, the dosage size has shown to become more accurate during activation of the fluidising element 5. It is of importance that the fiudised element's extension towards the area below the distance tube 4 is adapted to the material's angle of repose to secure a stable access to the supply of materials

By maximizing the length of the tube hd to minimum 7d, it has been observed that the discharge control can be improved to a quality level where the reservoir 2 can be omitted, at least when the filling level in the tube is maintained at the level hd or higher..

In Fig. 3a there is shown a second embodiment of a feeder in accordance with the present invention having a reservoir 2' that can be a cell air-slide for supplying powder materials to an electrolysis cell (not shown), and a discharging air slide 3 with an outlet 8. Between the reservoir 2' and the discharging air slide 3 there is, similar to that of Fig. 2a, arranged a distance tube 4'. The distance tube has an outlet that ends above the discharging air slide 3, allowing an angle of repose to be formed onto the discharging air slide. Similar to that of Fig. 2a, the height / diameter ratio of the distance tube is of importance with regard to minimize the effects of the hydrostatic pressure. Figure 3b discloses more details related to the discharging air slide 3 (seen from above), where reference numeral 6 refers to a first fluidising element arranged below the outlet of the distance tube 4'. Reference numeral 5 refers to a second fluidising element that, when activated, will sustain transport of the powder material in the discharging air slide to an outlet 8.

The present feeder can operate with a high degree of accuracy and also independent of the hydrostatic fill level in the reservoir 2, 2' due to the implemented distance tube 4, 4' (dispense head) as seen in Figure 2a and 3a, and the fact that the dosing fluidised element 6 below the distance tube outlet is inactive.

The distance tube 4, 4' and the inactive zone below it ensure constant pressure/tension in the bulk mass, hence feeding into the fluidised zone under constant conditions. In Figure 2a-b and 3a-b, two versions of the feeder are shown. In Figure 2a-b the feeder includes the control volume 2 utilised on the previous feeders.

In Figure 3, the feeder as foreseen in the future will dismiss this control volume, due to the high achieved accuracy, i.e. a less complicated construction. All of the aspects of the new feeder concept can be designed through known powder technology theory. Hence any application can be applied given the basic data for the job.

Furthermore, the dosage part of the feeder can also be equipped with additional internal side walls to stabilise and minimise the friction of the dose application (not shown).

The idea itself builds on implementing the following into the feeder:

• Apply a minimum dispense head before entering the dosing element

* Implementing an in-active fluidizing zone below dispense head.

* Remove opportunity of fluidized powder and bulk powder friction, by increasing the dosing channel wall height or applying additional internal walls

• And finally, but also optional, remove the need for control volume, due to the

increase in dosage accuracy A prototype of a feeder based upon the principles of the invention was established and its performance was tested, see also Figure 4. The following results were established:

Statisto When in operation

Mean 500 [g] set point

Confidence Level(99,5%) 3,27 [g] ± variation weight

[%] ± variation set

Confidence Level(99,5%) 0,7 % point