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Patent Searching and Data


Title:
METHOD AND APPARATUS FOR ARTICULATED PAVEMENT SYSTEM
Document Type and Number:
WIPO Patent Application WO/1989/007172
Kind Code:
A1
Abstract:
This invention refers to a modular construction system that provides structures utilizable in the manufacture of bases for pavements, slopes, canals, walls, arches, bridges, etc. More specifically, a flexible structure is obtained and formed by the articulated and indissoluble union of a multiplicity of identical modular units (40, 41) that have articulated, unbreakable joints - although with free spaces between the units - in such a way that when a weight is placed in any area of said flexible structure, a part of it is immediately distributed to the adjacent areas, said structure thus resulting in a stress distribution system, being flexible, articulated, and indissoluble. The distribution of stresses occurs both in the horizontal and the vertical direction. If desired, two or more structures can even be placed one on top of the other, duly articulated between each other, with a separating layer between each one of them, by means of latch pins (70) such as to allow the structure to be flexible, functioning in a manner similar to how a single structure functions.

Inventors:
GARGOLLO ROBERTO LASCURAIN (MX)
Application Number:
PCT/US1989/000292
Publication Date:
August 10, 1989
Filing Date:
January 23, 1989
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
SAN LUIS OIL CORP (US)
International Classes:
E01C5/00; E01C9/00; E02D29/02; (IPC1-7): E01C5/00
Foreign References:
DE2634586A11977-09-15
US4465398A1984-08-14
US1379440A1921-05-24
US4018025A1977-04-19
US3522618A1970-08-04
US0708471A1902-09-02
US3923410A1975-12-02
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Claims:
C L A I M S
1. A constructive system comprising the interlocking of sufficiently strong, identical modular units to form a one layer simple structure having exclusive clearance joints, allowing the partial transmission in both horizontal and vertical directions, of tne loads applied on a unit, to the adjacent units, said system comprising identical modular units, having flat horizontal faces and smooth perimetral sides, and provided with interlocking lobes and lobe receiving spaces: said modular units are interlocked by placing a lobe of one determi ate jr.it in one lobe receiving space of other adjacent unit the interlocked structure provides further proper clearance joints among eacn of the interlocked units and the adjacent ones, whereby a movement of the units is ODtamed, when loads are applied to them, although said movement being necessary ana sufricient to allow only tne partial transmission of the strtss among units without affect¬ ing the interlocking or tne units or tae formed structure.
2. The constructive system or claim 1, wherein the clearance joints formed among the interlocked units result from the different size of the lobes which are sufficiently smaller than the area formed by the lobe receiving spaces, such that the units can move properly upon applying loads t ereon and to transmit part of said Loads to adjacent units without said movement affecting the interlocking of the units.
3. A constructive system comprising the interlocking of, sufficiently strong, identical modular units to form a onelayer or simple structure having latch pins and exclusive clearance joints, said joints being provided to allow the partial transmission of the loads applied on one unit to the adjacent units; said system consists of identical modular units having interlocking lobes and lobe receiving spaces: said units are interlocked by placing a lobe of one unit in one lobe receiving space of other adjacent unit; the interlocked structure provides further proper clearance joints among each of the interlocked units and tne adjacent ones, whereby a movement of the units is obtained when loads are applied to tnem, altnough sa d movement being necessary and sufficient to ailow or.i/ tne partial transnission of the stress among units, without affecting the interlocking of the units of the formed structure. Each modular unit having flat horizontal faces, and notches and recesses in some of its perimetral sides to form, respectively, shared filling holes and cavities among the adjacent units in which bolts and latch pins are respectivley formed, by injecting fluid cement in said shared spaces, to achieve the vertical interlocking of the units in the structure.
4. The constructive system of claim 3. wherein the clearance joints formed among the interlocked units result from the different s ze of tne lobes whic are sufficiently smaller than the area formed by the lobe receiving spaces. sucn that the units can move properly upon receiving loads thereon and to transmit part of said loads to adjacent units without said movement affecting the interlocking of the units.
5. The constructive system of claim 3, wherein a proper separator is applied in notches and recessed surfaces prior to injection of the fluid cement.
6. The constructive system of claim 3 wherein each latch pin of the structure comprises an unbreakable suffi¬ ciently strong body adopting any proper shape and actuating as an element limiting tne excessive vertical movement of the modular units.
7. The constructive system of claim 3, wherein each bolt is sufficiently tnin so that t can be broken easily, allowing thus tne flexibility of the interlocked units for the appropriate partial transmission of loads to be exerted on each unit of the structure.
8. The constructive system of claim 3, wherein said bolts and latch pins are independent elements from the modular units as a result of the separator applied to notches and recessed surfaces, the easy breakage of the bolts and also because said bolts and latch pins set later than the modular units.
9. A constructive system for producing twolayer structures, comprissing tne following steps. placing a first layer formed oy interlocked modular units, eacn having recessed surfaces on the upper horizontal face and notcnes in some of its perimetral sides; placing aoove the first layer, a second layer of interlocked modular units, identical with those forming the first layer, each unit of the second layer with its recessed surface faced downwardly, being placed exactly on a respective unit of the first layer such that .the recessed surfaces and notches of both layers being in regis¬ tration to jointly form shared filling holes and cavities in the structure: and injecting fluid cement in the filling holes sufficient to fill completely the shared filling holes and cavities formed between tne first and second layers for obtaining once the injected cements has set, bolts and latch pins to limit by the latter pins the vertical displacement of the modular units' of the structure.
10. The constructive system of claim 9, wherein, prior to injection of the fluid cement in the filling holes, a separator is applied to the adjacent horizontal surfaces in the modular units of the first and second layers; wherein a separator is also applied to the recessed surfaces and notches in the perimetral sides of units.
11. The constructive system of claim 9, wherein adequate clearance joints are provided among the interlocked modular units forming each one of trie first and the second layers.
12. The constructive system of claim 9, wherein the Clearance joints formeα among the interlocked units result from the difrerent size or tne lobes whicn are sufficiently smaller than the area formed by the lobe receiving spaces, such that the units can move properly upon applying loads thereon and to transmit part of said loads to ajacent units without said movement affecting the interlocking of the units.
13. The constructive system of claim 9, wherein each latch pin of the structure comprises an unbreakable suffi¬ ciently strong body adopting any proper shape and actuating as an element limiting the excessive vertical movement of the modular units.
14. The constructive system of claim 9, wherein each bolt is sufficiently thin so that it can be broken easily, allowing thus the flexibility of the interlocked units for the appropriate partial transmission of loads to be exerted on each unit of the structure.
15. The constructive system of claim 9, wherein said 'bolts and latch pins are independent elements from the modular units as a result of the separator applied to notches and recessed surfaces, the easy breakage of the bolts, and also because said bolts and latch pins set later than the modular units.
16. A constructive system for forming tnreelayer structures, consisting m placing a first layer of interlocked modular units, each unit naving recesses on ts upper horizon¬ tal surrace and including notches in some of ts perimetral sides; placing aoove the first layer an intermediate layer of interlocked units, identical to each other n the same second layer, substantially identical with the units of the first layer and except that the units or" the intermediate layer have also recessed surfaces on its lower horizontal surface, identical with those made on its opposite horizontal surface: wherein each unit of the intermediate layer is in exact registration with one respective unit of the first layer in order to form jointly shared filling noles and cavities placing a final layer or interlocked modular units identical with the units in the first layer, but with their recessed surfaces facing downwardly to be in exact registration with the recessed surfaces of units in the intermediate layer so as to form thus shared filling holes and cavities; and injecting fluid cement in the filling holes provided by the notches of the interlocked units of the final layer to completelly fill the filing holes and cavities formed in all the structure to obtain, respectively, once the cement has set, bolts and latch pins for limiting by the latter pins the excessive vertical displacement of the modular units.
17. The constructive system of claim 16, wherein, prior to injection of the fluid cement in the rilling noles, a separator is applied to the adjacent horizontal surfaces in the modular units of the first and second layers; wherein a separator is also applied to the recessed surfaces and notcnes in the perimetral sides of units.
18. The constructive system of claim 16, wherein, adequate clearance joints are provided among the interlocked modular units forming each of the first and second layers.
19. The constructive system of claim 16, wnerem tne clearance joints formed among the interlocked units result from the different size of tne lobes which are sufficiently smaller than the area formed by the lobe receiving spaces, such that the units can move properly upon applying loads thereon and to transmit part of said loads to adjacent units without said movement affecting the interlocking of the units.
20. The constructive system of claim 16, wherein each latch pin of the structure comprises an unbreakable sufficiently strong body adopting any proper shape and actuat¬ ing as an element limiting the excessive vertical movement of the modular units.
21. The constructive system of claim 16, wherein each bolt is sufficiently thin so that it can be broken easily allowing thus the flexibility of the interlocked units for the appropriate partial transmission of loads to be exerted on each unit of the structure.
22. The constructive system of claim 16, wherein said bolts and latch pins are independent elements trom the modular units as a result of the separator applied to notches and recessed surfaces, the easy breakage of the bolts, and also because said bolts and latch pins set later than the modular units.
23. The constructive system of claim 16, wherein the units of the intermediate layer can be thicker than the units of the first and final layers, if necessary .
24. A constructive system for forming structures, of four or more layers, consisting in placing a first layer of interlocked modular units, each unit naving recesses on its upper horizontal surface and including notches in some of its peπmetral sides;' placing above the first layer an interme¬ diate layer of mterlocKed units, identical to each other in the same second layer, substantially identical with the units of the first layer and except that the units of the interme¬ diate layer have also said recessed surfaces on its lower horizontal surface, identical with those made on its opposite horizontal surface, wherein each unit of the intermediate layer.is in exact registration with one respective unit of the first layer, in order to form jointly shared filling holes and cavities, placing above the second layer one or more layers formed by units entirely identical with the units of the second layer, each of tne additional layers being arranged in a similar manner as tne second layer is disposed on the first layer; finally, placing above said intermediate layers, a final layer of interlocked modular units identical with the units in tne first layer, Dut with tneir recessed surfaces facing downwardly, to be in exact registration with the recessed surfaces of units in the immediate layer so as to form thus shared filling holes and cavities; and injecting fluid cement in the filling holes provided by the notches of the invention of the interlocked units of the final layer to complete fill the filling holes and cavities formed in all the structure to obtain, respectively, once the cement has set, bolts and latch pins for limiting by the latter pins the excessive vertical displacement of the modular units.
25. The constructive system of claim 24, wnerein prior to injection of tne rluid cement in tne filling holes, a separator is applied to the adjacent horizontal surfaces in the modular units of the first and second layers; wherein a separator is also applied to the recessed surfaces and notches in the perimetral sides of units.
26. The constructive system of claim 24, wherein adequate clearance joints are provided among the interlocked modular units forming each one of the first and second layers.
27. The constructive system of claim 24, wherein the clearance joints formed among the interlocked units result from the different size of the lobes which are sufficiently smaller than the area formed by the lobe receiving spaces, such that the units can move properly upon applying loads thereon and to transmit part of said loads to adjacent units without said movement affecting the interlocking of the units.
28. The constructive system of claim 24, wherein each latch pin of the structure comprises an unbreakable suf¬ ficiently strong body adopting any proper shape and actuating as an element limiting the excessive vertical movement of the modular units.
29. The constructive system of claim 24, wherein each bolt is sufficiently thin so that it can be broken easily allowing thus the flexibility of the interlocked units for the appropriate partial transmission of loads to be exerted on each unit of the structure.
30. The constructive system of claim 24, wherein said bolts and latch pins are independent elements from the modular units as a result of the separator applied to notches and recessed surfaces, the easy breakage of the bolts, and also because said bolts and latch pins set later than the modular units.
31. The constructive system of claim 24, wherein the units of the intermediate layers can be thicker than the units of the first and final layers, if necessary.
32. A constructive system according to any of the preceding claims, wherein tne modular units can be of any adequate material, simple or made from two or more different ones, such that the obtained modular units are sufficiently strong, as required.
33. A constructive system according to any of the preceding claims wherein the structures formed with the interlocked modular units can be used in the construction of foundations, pavements, roads, floors, pedestrian paths, slopes, channels, walls, archs, vaults, and bridges.
Description:
Method and Apparatus For Articulated Pavement System

With the purpose of clearly explaining the characteris¬ tics of this invention, we will refer specifically to the area of pavements, even though, as will be seen further on, it can be used in many other construction areas. It is well known that separate pieces of material can be used to create pave— ments on irregular surfaces. They have been used since ancient times even though the pieces are independent and do not inter¬ lock. Later, pavements and bases for them had been built on ir¬ regular surfaces by means of the following process: first, in general the area is leveled, afterwards placing on said area - which is usually already flat by then - a multiplicity of layers of compound materials. Then, it is customary to place first a layer of rock dust and over it a layer of rock. This is flatten ed and compacted over the rock dust layer, then placing on top a second layer of rock dust. The material is again flattened and compacted, with ' the intention of forming a base for pavement or a rigid, stable road. One of the main disadvantages of the present technology for construction of pavement foundations, pavements and roads in general, is that the loads exercised on one or more specific areas are not shared by the rest of the supporting structure. Thus, when an especially large load is exercised on a specific piece or area of the whole, there is no functional interconnec¬ tion between the different pieces or areas that allows said load to be shared with the adjacent pieces or areas. Further, frequently erosion and temperature variations allow humidity to

form between the different pieces or areas, loosening them. When this weakened whole experiences excessive loads on speci¬ fic pieces or areas, they are eventually destroyed, and later the entire complex must generally be rebuilt. It is due to this that in the majority of cases the construction of roads and pa¬ vements involves high initial and maintenance costs.

This new construction system attempts to avoid the main disadvantage of present technologies, since it allows building an assembled, articulated, flexible structure composed by the systematic union of a multiplicity of identical modular units, which are each sufficiently strong and at the same time have a sufficient movement margin, since there is play between the units in order to achieve an articulated, flexible union with the adjacent units, that makes it possible to immediately trans mit to them part of the loads to which each of said units is subjected. Due to the assembly method of the modular units, proper to this construction system, the units are always secured together in the horizontal direction. But they can also be se¬ cured in the vertical direction by means of latch pins such as to preserve the flexibility of the structure.

The transmission of loads across the articulated, flexible joint, with play, exclusive to this invention, occurs in both the vertical and the horizontal direction to said modular units. If desired, two or more of said flexible structures can be ar- ticulated with each other in the vertical direction, one on top of the other, united by latch pins such as permit at the same time the existence of flexibility between

the structures, with placement of separator layers between each of them (e.g., for concrete units, spraying with clay, "separa- creto", etc.) and the complex formed by such structures will also provide the mentioned transmission of loads in both the horizontal and the vertical direction.

Such structures, simple of compound, because of that indicated above, become flexible, articulated, indissoluble stress distribution systems, indissoluble due to the exclusive union between the modular units which although it leaves free spaces between them, at the same time prevents their separation once they have been articulated together.

That set forth until now concerning this invention, with specific reference to pavements and related structures, can be extended as regards the basic aspects to the construction of floors, slopes, canals, walls, arches, bridges, etc.

In pavements and related structures, this new system has a very wide range of possible uses, including pedestrian ways - and floors for very diverse uses, vehicular roads for different flows, loads and speeds, amphibious roads such as those used for the operation of ships, pavement foundations such as those of urban rapid transit roads and freeways, etc.

As can be inferred from the great variety of possible uses for this new construction system, there is also a wide range of methods and materials for producing the modular units, including cement, ceramic materials, wood, plastics, metals,

etc.. In specific cases, the use of additives and fibers can also be convenient. For example, on aveme ts, use determines the characteristics required by both the materials for the fa¬ brication of the modular units and the process itself. Further more, the_ modular units can be of a single material or assem- ' bled with two or more different ones.

Based on all that is set forth until here, this patent application attempts to include all the uses that depend on the set of exclusive characteristics of this new construction system, which are articulated, flexible union, and distribution of loads both in the horizontal and the vertical direction, the resulting structure functioning as an indissoluble system of stress distribution, the foregoing being possible due to the ex¬ clusive articulated joint that, with play between the sufficien- tly strong modular units, allows ' them to slightly move and trans¬ mit part of the stresses to which the adjacent units are subjec¬ ted. However, such small movement is not sufficient as to affect the proper horizontal interlock between adjacent units.

Furthermore, the structures can be simple, with a single layer, or multiple, with two or more layers, and in both cases they can be fastened in the vertical direction by means of latch pins with separators between them and the units they join, and separators between layers for the case of two or more layers. The latch pins are such that they make it possible to preserve the flexibility of the structures they unite. Within a single layer the modular units are always identical. The units used to form the simplest structures of a single layer have their perimetral sides and their upper and lower surfaces smooch.

In order to form structures of a single layer that, as well as being secured horizontally - as always occurs in this new sys tern due to the assembly of the modular units that constitute - the structures - are also secured vertically, the units are a nufactured with notches and recessed surfaces on the perimetral sides which when said units are united, form together a filling hole and a cavity or mold for obtaining the latch pin. In order to obtain said latch pins in structures of two layers, the required units present the above-mentioned notches, but in this case the recessed surfaces are on the upper face, which form com mon cavities shared between adjacent units in the same and in both layers.

In order to form structures of three or more layers, the end layers (the initial or base layer and the final or upper la- yer of the multi-layered structure) are assembled with units of those required for structures of two layers, and for the inter¬ mediate layers a modular unit is used that also has recessed surfaces on its lower face, similar to those of the upper face, which makes possible the formation of cavities shared with ad— jacent units both of the same layer and of the contigous layers.

In order to facilitate the description of the assembly of structures, we will suppose by way of example that the modular units used are of concrete.

Each modular unit of the present invention has two end lobes and a pair of lobes on each side forming two space receiving end lobes (See Fig. 1) . The two end lobes are exact-

SUBSTITUTESHEET

ly the same as each other. The same occurs with the lateral lobes, as well as with the end lobe receiving spaces. The play or free space between the modular units is due to the - different relationship of magnitude between the parts of the modular units with which the interlocking is directly effec¬ ted, which are end lobes and lobe receiving spaces. That is, the end lobes are sufficiently smaller that the spaces where they are received, in such a way that although the units can be displaced and transmit stresses to adjacent units, they re main interlocked in the horizontal direction.

In order to form a simple structure of a single layer, each modular unit is placed horizontally and interlocked with adjacent units by means of the entrance of the lobe of one - unit into the receiving space of the other, both units being • locked in the horizontal direction. There is, however, a free space between units in the articulated joint that is formed, and therefore the union is flexible. The placement of units is continued, each of them remaining locked with those already in place, thus obtaining a flexible, articulated structure, indissoluble in the horizontal direction.

If it is desired to have these single-layered structures locked in the vertical direction as well, the modular units are manufactured with complementary notches and lowered surfaces in the lobes and lobe receiving parts. In those notches and rece- ssed surfaces, it is aoplied, before interlockirσ the units, an adequate separator, that will function between the latch pm and the units it joins.

Once the structure is assembled, the notches and rece ssed surfaces form respectively, filling holes and cavities shared with adjacent units, into which fluid cement is inject-

ed which, when it hardens, creates a latch pin that acts in the vertical direction. Due to the. different setting time of this latch pin with respect to the units it unites, and - due to the aforementioned separator, it is not subject to them, but is independent, and therefore the flexibility of the structure is preserved. Furthermore, there is also natu¬ rally free space in the articulated joints. Because they are thin, the orifices allow the cement injected into them,once it has hardened, to break easily. On the other hand, the sha red cavities where the latch pin is formed are sufficiently large for the formed piece not to break with the loads anti¬ cipated for a given structure. Up until now we have described the assembly of simple structures of one layer. The first structure is locked in the horizontal direction and the second is also locked in the vertical direction due to its latch pins for one layer.

If we want to build structures of two layers, the modu¬ lar units differ from those used in the formation of simple structures, since said units are provided with recessed surfa- ces on one of their horizontal faces, while the other is flat. The notches in these units for structures of two layers remain on the perimetral sides. Since each unit of the first layer is articulated with the adjacent units in said layer, and below a similar unit of the second layer, but which has recessed sur- faces and notches facing those of the unit of the first layer, and said unit of the second layer is also articulated with units adjacent to it in said second layer - each one of which also has

its cavities facing the cavities of the unit of the first layer over which it is placed - a single shared cavity is formed be¬ tween the adjacent pieces in said first and second layers, a cavity where the latch pin will be formed between two layers, previous application of a separator to the notches and recessed surfaces.

Once the first layer is assembled, a concrete separator is put in place before assembling and placing the second layer. A free space naturally continues to exist in articulated joints of adjacent pieces in the same layer, exactly as in single-layer structures. Once the two layers are assembled, fluid cement is injected into the cavities through the holes or orifices formed by the meeting of the notches of the upper layer, until all of the spaces thereby created are completely filled. When the cavities are filled and once the cement has set, it becomes a latch pin, that secures each of the units to adja¬ cent units, both in the first and in the second layer, each one of the units being joined to adyacent units, with flexibility - and articulation in both the horizontal and the vertical direc- tion, because of the separator and the later setting time of the pins with respect to the units in whose cavities they are - formed, prevents they being adhered to the units. Also in this case, in a similar manner as in one layer, the bolts are easily broken while the latch pins, remain unbreakable, depending or. the desired use.

If we want to build multiple structures composed by the union of three or more simple structures of the present inven¬ tion, a modular unit is used with recessed surfaces on both horizontal faces instead of on a ' single face, as is the case

for structures of two layers. The end layers of the multiple structure are formed with units of those employed for two la¬ yers, and the intermediate layers are formed with units that have recessed surfaces on both horizontal faces. Between each layer, prior to placement, a concrete sepa¬ rator is applied, which makes it possible to keep the functio¬ nal characteristics of this constructive system once the latch • -pins are formed through the injecting and later hardening of the fluid cement in the filling holes and cavities designed for such purpose, both on which also a separator is applied before injecting the fluid cement. Also, for three or more layers, the filling holes are sufficiently thin as to permit the bolts-later formed-to break easily, and the cavities on which the latch pin is formed, are sufficiently big in order to avoid the latch pin to break, depending on the planned use of the structure.

The articulated unions between adjacent units in the ' same layer also have free space in the case of structures of three or more layers, as in the one layer structure.

DESCRIPTION OF THE DRAWINGS

Fig. 1 is a perspective view of a typical modular unit of the present invention.

Fig. 2 is a perspective view of two interlocking modular units, corresponding to the first embodiment thereof offered by the claimed system. This type of modular unit is for structures of a single layer and without latch pin.

Fig. 3 is an upper view of four interlocked units of said first embodiment.

Fig. 4 is a perspective view of a second embodiment of modular unit of the present invention, interlocking with another modular unit. This embodiment is for structures of a single la¬ yer but with latch pins which limit the vertical movement between units.

Fig. 5 is an upper view of four interlocked units equiva¬ lent to the second modular unit embodiment.

Fig. 6 is a perspective view of a third modular unit em¬ bodiment proper to this invention to be placed atop another simi lar unit, but which has its horizontal faces inverted with res— pect to those of the lower unit. This modular unit embodiment is for forming structures of two layers.

Fig. 7 is a perspective view of three of the interlocked units of said third embodiment of this invention. The central part shows in dotted lines and in explotation the bolts and latch pin that would be formed if another three similar ones were pla¬ ced atop said three units, but with their cavities downwards.

Fig. 8 is a perspective view of six of the units of said third embodiment of the present invention, interlocked in two layers, with bolts and latch pin formed between adjacent units.

Fig. 9 is a transverse sectional view, taken along the line A-A* of Fig. 8.

Fig. 10 is a perspective view of six of the units of said third embodiment of the present invention, interlocked in two la yers.

Fig. 11 is a perspective view of a fourth modular unit em bodiment of this invention, which is placed atop a typical unit of the third embodiment mentioned above. The fourth - modular unit embodiment is for intermediate layers of struc-

tures of three or more layers.

Fig. 12 shows the bolts and latch pin that would be for¬ med between the units shown, if the other four adjacent units - were put in place. .Fig. 13 shows the bolts and the double latch pin that would be formed between the three units shown, if the other six adjacent units were also put in place.

Fig. 14 is a perspective view of nine of the units of this invention, interlocked in three layers. The end layers are of typical units of the third embodiment and the in-between layer is of units of the fourth embodiment.

Fig. 15 is a transverse sectional view, taken along ] ine X-X 1 " of Fig. 14, showing a double latch pin.

Fig. 16 is a transverse sectional view of twelve of the units of this invention, interlocked in four layers, with the bolts and the triple latch pin formed between the adjacent units. The lower (base) and upper end layers are formed by units of the third embodiment, and the two intermediate layers are formed by units of the fourth embodiment.

DETAILED DESCRIPTION OF THE INVENTION

Fig. 2 ilustrates the manner of interlocking two identical units 12 and 14 of a first embodiment of this invention, which is used to form structures of one layer locked horizontally by means of articulated joints, but without vertical locking.

As can be seen, units 12 and 14 each consists of a first end portion 16 in the form of a "T" and a second end portion 18, also in the form of a "T", united by a spanning portion 20. The end portion 16 in the form o a "T" consists in turn of an end lobe A and the lateral lobes B and F, while the end portion 18 consists of the end lobe D and the lateral lobes C and E.

As can be observed in unit 12, an end lobe receiving space 32 is formed between the lateral lobes B and C, as well as an end lobe receiving space 30 between the lateral lobes F and E.

The receiving space 30 has a neck receiving portion 31, narrow, which is situated on the part most distant from the spanning portion 20, and a wide head receiving portion 33, in- tegral to the spanning portion 20. The receiving space 30 is typical of all the receiving spaces of each of the modular units of the present invention, except that in other embodiments there are additionally notches for forming orifices, and in a given - case there are also recessed surfaces. The end lobe A shown in Fig. 2 is typical of all the end lobes of each of the modular units of this first invention, with the same exceptions just mentioned for receivinσ scaces. The end lobe A has a head portion 19 and a neck portion 21.

The head portion 19 becomes thinner from = wider part to a narrower part, as it joins with the neck portion 21. Exten¬ ding generally perpendicularly to neck portion 21 on either

side are shoulders 17 and 23. As will be described further herein, the head of each end lobe of each unit is interlocked within the lobe receiving space of an adjacent unit to form the flexible, articulating joint with free space. Since-'the head of the end lobe is wider than the neck, and the receiving space is narrower at its neck receiving portion than at its head receiving portion, the end lobes will not pull away from an adjacent unit once they are engaged by sliding the head and neck into the receiving space from above or below. However, there is a free space between the articulated adjacent units due to the fact that the end lobes are sufficiently smaller than the receiving spaces so that the units can mcve slightly and transmit to adjacent units part of the forces to which thev are subjected. For this, of course, it is also necessary that the modular units be each sufficiently strong, as not to break when subjecting. the resultinc structure to the planned use. However, such displacement is not sufficient as to affect the oropcr interlock of adjacent units.

In order to facilitate the discussion of the invention, each pavement unit will have identified a first flat surface ar.ά a second flat surface. The first flat surface on unit 12 is s own on the top and bears reference number 40. Unit 12 has it second flat surface on the bottom and cannot be seen in Fig. 2.

Because the modular units are substantially identical, when they are interlocked as shown in Fig. 3, the separate units 11, 12, 13 and 14 are held in a generally fixed special relation¬ ship. In Fig. 3 the end lobe D of unit 12 has been articulated in end lobe receiving space 34, formed in unit 14 between lobes B' and C. Thus, when a multiplicity of units are articulated, the side walls of each unit are joined, leaving substantially

a free space with the side walls of the adjacent units, forming load distribution joints.

Fig. 3 shows one of_such joints along the union of the side lobe E of unit 12 with the side lobe B' of unit 14, another joint is shown along the union of the final lobe D of unit 12 with spanning portion 26 of unit 14, and another ' along the side lobe C of unit 12, in its union with the side lobe C' of unit 14. These load distribution joints are flexible and can be articulated both in the horizontal and the vertical direction. The free space between the articulated units is ap¬ proximately 3mm. In these joints a certain flexion and artic¬ ulation range can compensate certain irregularities of the surface where the modular units are placed. Likewise, when weights are placed on individual units, the load forces are distributed to adjacent units through the load distribution joints.

It can also be appreciated, both in this first embodi¬ ment and in the following ones, that a great variety of forms of the modular units and of their lobes can be designed so that they articulate with the proper clearance among the units and form a given structure of one or more layers with use in pavement foundations, pavements, slopes, canals, walls, arches, bridges, etc.

For its part, Fig. 4 illustrates the interconnection of two identical units 8 and 10 characteristic of the second embodi- ment of this invention, used to form structures of one layer with latch pin in the vertical direction. The difference of these

ET

units from the just described units 12.and 14 consists in that units 8 and 10 have additional notches and cavities in heads and head receiving portions. In such notches .and cavities, prior to assembling the units, a convenient separator is applied. Once the structure is assembled, fluid cement is injec¬ ted into said cavities through the orifices. When the cement sets, a latch pin is formed which restricts the vertical displacement between the articulated units, said pin does not affect the proper flexibility of the structure, since, besides the separator, it sets after the units it locks, and therefore is not united to them, and furthermore the notch is made sufficiently thin for the bolt to break easily, but not so the casting of the cavity where the latch pin will be formed, since said.cavity is made sufficiently large for the latch pin not to break once it is formed. An expert in the field, will agree that the cavities where the latch pins are formed could be of very different forms, provided that they interlock appropriately the adyacent units. As for the rest, that described with respect to units 12 and 14 is valid also for units 8 and 10. Fig. 4 is similar to Fig. 3, except for the cavities and notches of units 7, 8, 9 and 10.

Fig. 6 shows a perspective view of a a third preferred embodiment of the present invention, where unit 50 is identical to unit 60, except that unit 60 has been overturned. This embodiment is used for structures of two layers, and to shape the end layers of structures of three or more layers, as will be seen further on. For explanation purposes, each unit can be understood

to have a generally flat top side and a bottom side. In Fig. 6 unit 50 has a flat top side 51 and a bottom side 52. Unit 60 has been flipped over and its top side 61 is facing downwardly while its bottom side 62 is facing upwardly. As will be seen, the terms "top" and "bottom" are used for identification purposes and do not necessarily mean that on any given unit the "top" side will be facing upwardly and the "bottom" side will be facing downwardly.

As can be further noted in Fig. 6, unit 60 has an end T-shaped portion 150 and a spanning portion 154. While the top side 61 of unit 60 is generally flat and smooth, bottom side 62 has an uneven contour. The uneven contour is the result of raised and lowered sections designed to create cavities when the units are placed upon one another. On unit 60, the surfaces 170 and 172 of shoulder sections 156 and 158 and shoulder sections 157 and 159 are raised above the bottom side surfaces 174 and 178 of end lobes 160 and 162 and the bottom side surface 176 of spanning portion 154. Further, Fig. 6 illustrates that steps 180 and 182 slant inwardly from surface 170 to surface 174, and from surface 172 to surface 178. In the same way, steps 184 and 186 slant inwardly from surface 170 to surface 176 and from surface 172 to surface 176. Inwardly slanting steps 130, 132, 184, and 186 result in the formation of shared cavities between the nodular units when the units are articulated in a single layer and when they are later placed one over the other in the union of two layers.

When the bottom side 52 of unit 50 is place upon bottom side 62 of unit 60, layer cavity 73 is formed (Fig. 9) as will hereinafter be described further. Ad can be seen in Fig. 6, unit 50 has a notch 57 in spanning member 55 connecting side lobes 54 and 56. When unit 50 is placed on top of unit 60 with surfaces 52 and 62 contacting each other, fluid cement can be injected through notch 57 to substantially fill the cavities formed between units 50, 60 and the units adjacent to them, which enter in their respec tive lobe receiving spaces, which are two additional units in each layer. Naturally, between each layer a concrete separator goes firs Once the cement hardens, a latch pin is formed. This allows securing the adjacent units, allowing them to be interlocked at the same time, although their union is flexible and articulata- ble both in the vertical and in the horizontal direction, since the latch pins are not joined to the units, due to that mentioned regar ing the latch pins on a single ""layer , and also because of the separat between layers. The sizes of orifices and cavities for forming latch pins, as in the case of single-layer structures, are such tha they allow the latch pin not to break, and the bolt formed in the injection orifice to do so. Also, in the case of two-layer struc¬ tures, as in three or more layers -which will be later described-, an expert in the field will deduce that the cavities for obtaining latch pins, can be of many different forms, provided that they lock conveniently the modular units. With regard to the other forms and dimensions, the units for two layers shown in Fig. 6 are similar to those used for a layer shown in Fig. 2, although they may be thicker if so desired.

In the construction of a flexible articulated struc¬ ture of this additional embodiment of this invention, a first layer of units identical to unit 60 of Fig. 6 is put in place. These units are placed individually and articulated. In Fig. 7, unit 80 is placed and then articulated with unit 82, which is brought downward. Then, unit 84 is articulated with unit 82 and also put downward. Thus, each of the units in this first layer is articulated with adjacent units of said layer, as shown in Fig. 7, with each of the lobes being received in a corresponding lobe receiving space.

Final lobe 83 of unit 80 is shown in Fig. 7, inter¬ locked in lobe receiving space 81 of unit 82. This is accom¬ plished by bringing the head and neck of lobe 83 down from above and into lobe receiving space 81. It is clear that end lobe 83 cannot be otherwise interlocked in space 81 once unit 80 has been placed in the indicated position.

Also, it will be noted in Fig. 7 that the interlocking of lobe 83 in love receiving space 81 results in the formation of adjacent cavity 75 between units 80 and 82 (see Fig. 9) . Said cavity 75 is formed between shoulder sections 190 and 192 of unit 82, and step 194 sloped inward of unit 80. If necessary for a particular use of the present invention, o' * er the ::irεt layer of units and once a concrete separator is placed, a second identical layer of units is placed. Each of the units in this see- ond layer is interlocked with adjacent units of the second lay¬ er, as can be observed in Fig. 8. In it, units 86, 88 and 90

have been interlocked and have been placed a top units 80, 82 and 84.

As a result of the positioning of the second layer over the first, and because of the configuration and form of the modular units, shared cavities are created between the first and second layers.

Once the two interlocked layers are placed one on top of the other, prior placement between them of a concrete sep¬ arator, sufficient fluid cement is injected through the notches created exprofeso in the units, so that the cavities existing between the units are substantially filled. After the cement has hardened sufficiently to form the latch pin 70, the adjacent units both inside the layers and between them are secured together remaining locked although their union is flexible and articulatabl both in the horizontal and the vertical direction. This articulat is possible since there is sufficient free space between adjacent units in the same layer in articulated joints 200 and 202, shown in figure 8, and also because the concrete separator between the layers. Unit 88 is laid over unit 32 and they are secured togeth by means of latch pin 70 although, because of the separator, and since the latch pin sets after the units its secures, it is not united to them, resulting in articulation and flexion in this multilayered unit (88, 82 and 70) . Thus, there is also certain compensation of the irregularities of the surface where the multilayered structure is placed.

Fig. 9 represents units 80, 82 and 84, articulated to form a first layer 94, and units 86, 88 and 90, articulated to

form a second layer 96. Whole cavity 79 between layers is shown formed between the first layer 94 and the second layer 96.

Fig. 9 also shows latch pin 70 which results from the setting fo the cement injected through notches 57 in unit 88 in order to enter cavity 79 between layers 94 and 96, and in notches 87 in uni 82, after the formation of the two layers 94 An 96.

If we want a structure of three or more layers, for the end layers, units are used similar to those shown in Fig. 6, and for the intermediate layers, units like that shown in the upper part o Fig. 11, which is exactly the same as the units of Fig. 6, except that it does not have a single face with an uneven contour, but rather both faces, so that it can form cavities simultaneously wi units immediately above and below it Fig. 14 illustrates a struct that includes a third layer 98 formed by the interlocking of unit 102, 104 and 106, and their placement above layer 46. The double latch pin 105 (Fig. 15) is shown as a result of the setting of the fluid cement injected through notch 107 of unit 104, and whic is allowed to flow between the articulated units, prior placement of the concrete separator between each layer, and between filling holes and recessed surfaces, with respect to the units they lock Due to the fact that there is also in this embodiment a free space between adjacent units in the same layer, in the articulate joints 204 and 206 of Fig. 14, and also due to the concrete separ tors between layers, and to the Ir.ter setting of double latch pin 105, and due to its own separator, the articulation and flexibili of the multilayered unit formed by units 82, 38, 104 and the doub latch pin 105,is possible. The units of the fourth embodiment can

thicker if necessary. Also in this case, of course, the ori¬ fices where the bolts will be formed are sufficiently thin so that they break easily, once the cement forming them is hard¬ ened; likewise, the cavities are sufficiently large for the latch pin that is formed with the cement not to break when the resulting structure is submitted to the anticipated loads.

Thus, three separate layers of articulated units are formed, layers that can be flexed -nά are articulated both horizontally and vertically. Fig.15 illustrates a transverse sectional view that shows nine units, which are 80, 82, 84, 36, 38 40, 102, 104 and 106, and that form three layers which are 94, 46, and 98, joined with the double latch pin 105.

If necessary, this invention can result in the construc¬ tion of a four layer arrangement, like that shown in Fig. 16. Three additional modular units, 108, 110 and 112 are shown inter¬ locked forming layer 100, and the triple latch pin 115 results from the injection of cement through offices 118 formed by the union of the modular units of layer 100, cement which fills the filling holes and cavities formed between layers 100, 48, 46 and 94 of this structure, securing said layers to each othsr.

Also in the case, of three or more layers, a free space is obtained in the articulated joints of the adjacent units in the same layer, which together with the concrete separators between layers and the later setting of the latch pins, and the separate applied to filling holes and cavities, previous to cement inyectioπ, provide a flexible articulated union of the components of said multilayer structure.

Also in this embodiment, the orifices and cavities for th formation A.of the latch pins have the same characteristics des- cribed fcr the previous structures , that is, the orifices are sufficiently thin for the cement bolts obtained to break easily, while the cavities produce sufficiently strong latch -pins to pre ¬ vent the breakage thereof.

The system of this invention offers a wide range for the realization of structures, such as pavement foundations, pavements, slopes, canals, walls, arches, bridges, etc., and the formation of simple and multiple structures, that is, of a single layer and of two, three or more layers, using the differ¬ ent embodiments of modular units described above for this pur¬ pose.- As emphasized earlier, the structures obtained, in each of their executions, allow the distribution of the vertical and horizontal forces along the modular units adjacent to those over which the pressure is exercised by, for example, a vehicle.

For better and complete understanding of the advantages of the constructive system claimed in this application, we des¬ cribe below the way of performing the simple and multiple struc- tures , using the appropriate modular units in each case:

I. Simple structure without latch pin.

For the fcrn i n of t is type rf st r-:ct-re , r...V:l r units are used li < *- o? : r-.s * .-" t-.-d in Fig. 2, v.i the pro-

cedure followed has the following characteristics: a) placement of a multiplicity of equal modular units which each include interlockable lobes and spaces to receive these lobes, in such a way that these units interlock through the reception of the lobes of each unit in the lobe receiving spaces of the adjacent modular units until the simple structure desired is obtained; and b) with the interlocking of the units, obtaining a free space or clearance between each one of the adjacent units as a result of the specific dimensional relationship between the lobes and the lobe receiving spaces, said clearance allows the in¬ terlocked units a certain margin of displacement, without affecting their interlocking, and provides the structure with a flexible, articulatable load distribution joint in both the horizontal and the vertical direction.

II. Simple structure with latch pin.

The formation of this class of structure is similar to that of the structure of subsection I, except that in this case a modular unit is used that has notches and recessed sur¬ faces like those illustrated : ' n Fig. 4, but with a perimeter similar to that of the units used in the structure ' of the above subsection. On interlocking of these units, the providing of thes notches and recessed sur s-rc-s en the perimetral sides of each nodular unit provides a r.ellcw space or cavity betw --n =.d; ..- •' r.t units in order to inject flu d ccrent into it and to create l:-- - ~ : pins once the o_.τ.ent injected into the hollow snaces -.-,;

set . Before injecting the cement, an adequate separator is applied to notches and recessed surfaces. The set cement produces in the notches a concrete bolt with a sufficiently thin diameter to allow its easy breakage. For its part, the latch pin is sufficiently. resistant that it does not break and acts as an element that insures indissolubility of these siπple stru±ures in the verical direc Due to the separator utilized, and also to later setting of the latch pin and of the bolt and the ease with which the latter breaks, as well as due to the free spaces or play obtained between the inter ¬ locked units, a flexible structure that distributes loads and is indissoluble vertically and horizontally is obtained. III. Multiple structures.

This classification includes those structures composed by two or more layers of interlocked modular units. To facili¬ tate the description of each of the alternatives possible with this system, it is advisable to subdivide the multiple struc¬ tures in the following way: a) Structures of two layers; and b) Structures of three or more layers.

For the formation of structures of two layers, like that represented in Fig. 8, modular units are used whose per- imetral sides are essentially the sane as those of the modular units used for the formation of the structures described in sub¬ sections I and II. Nevertheless, the units for structuring this embodiment of two layers presc nt a charact ristic :i fer-r.-.t from those units used in the simple structures, v. i:r. cr.siits in providing some recessed surfaces on cr.e of their orizontal sides. As the units of the first layer are arranged upwards arc

the surfaces of the second layer of modular units are directed downwards opposite those of the first layer, these surfaces result in a cavity with a sufficient volume to serve as a mold for a latch pin that is formed, previous separator, when fluid cement is injected through the notches of the interlocked modular units.

As can be observed in Fig. 8, the final structure of the two layers presents an upper flat surface with play or free spaces between the unions of the units, resulting in a structure with a flexible, articulated joint. As in the case of simple structures that include a latch pin, the latch pin of these two-layered structures is independent from the surrounding units as a result of the separator and of the later setting of this latch pin. Likewise, the bolt that is formed with the injection of -said material is provided in order to have dimensions such as permit its easy breakage and avoid the structure obtained becoming rigid.

For the formation of three-layered structures, modular units of the type used in the formation of two-layered structures are used for the upper and lower end layers, that is, units with one of their horizontal faces provided with recessed surfaces (See Fig. 7), while the intermediate layer consists of modular units provided with recessed surfaces on their two horizontal faces, recessed surfaces similar to those of the modular unit used for the two-layered structures. The special design of the horizontal faces of the inter¬ mediate units make it possible to obtain hollow spaces or cavities

between the first layer and the intermediate layer for the forma¬ tion of the latch pins " adjacent to these first two layers of the structure. In the same way, between the upper end layer and the intermediate layer, their contact surfaces provide corresponding cavities for the formation of latch pins, also to prevent the ex¬ cessive vertical displacement between these layers of the struc¬ ture.

We point out that for the formation of multiple structures, whether of two, three or more layers, it is anticipated arranging a-separator between the layers, and also apply it to all notches and recessed surfaces, in such a way that this and the free spa— ces or play obtained in each of the layers composing the multiple structure; provide a structure with a flexible articulated joint capable of distributing a part -of the loads, both horizontally and vertically.

While this invention has been described in connection with certain preferred embodiments of the modular units , it is not in¬ tended to limit this invention to the particular forms described, but, on the contrary, it is intended to cover alternatives, modi¬ fications and eσuivalents, as may be included within the soirit - * and scope of the invention as defined by the appended claims.