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Title:
OBTAINING EXTRACTS IN A SOLID FORM
Document Type and Number:
WIPO Patent Application WO/2019/211772
Kind Code:
A1
Abstract:
A system and a method for obtaining a solid form cannabis extracts are disclosed. The method comprises providing a raw biomass material containing a quantity of target compounds for extraction. The raw biomass material may be decarboxylated, ground or pulverized to obtain a prepared cannabis biomass. A slurry may be prepared by adding a solvent to the prepared cannabis biomass. The target components may be extracted from the slurry by processing in a continuous flow extractor. The solvent may be separated from a spent biomass; further, the solvent may be separated from the target components by heating and evaporating the solvent. Successively, the target components may be solidified by a downstream process, such as concentration, separation, isolation, and formulation. In a preferred embodiment, the extract may fully or partially stripped of a solvent and mixed with an excipient before a spray drying process.

Inventors:
POPEK TOMASZ (CA)
SPLINTER STEVEN (CA)
BAKOWSKA-BARCZAK ANNA (CA)
KAUR HARMANDEEP (CA)
Application Number:
PCT/IB2019/053571
Publication Date:
November 07, 2019
Filing Date:
May 02, 2019
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
RADIENT TECH INC (CA)
International Classes:
A61K9/14; A61K36/185; A61P25/00; B01D11/02
Domestic Patent References:
WO2004026857A22004-04-01
WO2016116628A12016-07-28
Foreign References:
CA2977421A12016-07-28
CA2480270A12003-10-09
CA2872689A12013-11-14
CA3031533A12018-02-01
CA2977735A12016-09-01
CA2446195A12002-11-14
US9937218B22018-04-10
US9327210B12016-05-03
Other References:
OMAR, J. ET AL.: "Optimisation and characterisation of marihuana extracts obtained by supercritical fluid extraction and focused ultrasound extraction and retention time locking GC-MS", J. SEP. SCI., vol. 36, 2013, pages 1397 - 1404, XP009504220, doi:10.1002/jssc.201201103
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Claims:
CLAIMS

WHAT IS CLAIMED IS:

1. A method of extracting and formulating a solid form of pharmacologically active compounds from cannabis biomass, the method comprising:

preparing a raw cannabis biomass comprising a plurality of plant matter particles; adding a solvent to the prepared cannabis biomass to form a slurry;

extracting a quantity of target compounds from the slurry using an extraction chamber; separating a spent biomass from the solvent by a first downstream process;

separating the quantity of target compounds from the solvent by evaporating the solvent; and

solidifying the separated quantity of target compounds by a second downstream process.

2. The method of claim 1, wherein preparing the raw cannabis biomass comprises at least one of drying, milling, grinding, and sorting of the plurality of particles plant matter.

3. The method of claim 1, wherein the solvent is selected from a group comprising alcohols, alkanes, ketones, and combinations thereof.

4. The method of claim 1, wherein extracting the quantity of target compounds includes heating the slurry to a predetermined temperature for a predetermined period of time.

5. The method of claim 4, wherein the predetermined temperature is between 15°C and 70°C.

6. The method of claim 4, wherein the predetermined period of time is between 1 minute and 30 minutes.

7. The method of claim 1, wherein the first downstream process comprises at least one of a concentration, a separation, an isolation, and a formulation.

8. The method of daim 1, wherein the second downstream process comprises at least one of a concentration, a separation, an isolation, and a formulation.

9. The method of daim 8, wherein concentration indudes drying.

10. The method of daim 9, wherein the quantity of target compounds is dried to create a powder.

11. The method of daim 1, further comprising adding an exdpient before or after separating the solvent from the active components.

12. The method of daim 11, wherein the excipient indudes an inadive substance that improves physical properties of solidified adive compounds.

13. A system of extracting and formulating a solid form of pharmacologically active compounds from cannabis biomass, the system comprising:

a biomass preparation chamber where a raw cannabis biomass is prepared;

a slurry formation chamber coupled with each of the biomass preparation chamber and a solvent holding chamber, the slurry formation chamber operable to receive the raw cannabis biomass from the biomass preparation chamber and a solvent from the solvent holding chamber to form a slurry having a predetermined solvent-to-biomass ratio;

an extraction chamber configured to receive the slurry from the slurry formation chamber and coupled with a heating apparatus to produce an extract comprising a quantity of pharmaceutically active cannabinoids;

a separation chamber coupled with the extraction chamber, wherein the separation chamber is operable to filter the extract into a spent biomass and a solvent comprising a quantity of pharmaceutically active cannabinoids; and

a solidification chamber operable to produce a solid extract of the quantity of pharmaceutically active cannabinoids.

14. A system of claim 13, wherein the heating apparatus is a microwave generator.

15. A system of claim 13, wherein the solidification chamber is further operable to remove the solvent from the quantity of pharmaceutically active cannabinoids.

16. A system of claim 15, wherein the solvent is removed via a drying process.

17. A system of claim 13, further comprising a sampling chamber operable to receive the raw cannabis biomass and create an initial cannabinoid profile identifying a plurality of different cannabinoids within the raw cannabis biomass, each different cannabinoid associated with an identified concentration.

18. A system of claim 13, further comprising a solid processing chamber coupled with the solidification chamber, wherein the solid processing chamber is operable to produce a powder from the solid extract.

19. A system of daim 18, further comprising a sampling chamber operable to receive the powder and create a final cannabinoid profile.

AMENDED CLAIMS

received by the International Bureau on 21 October 2019 (21.10.2019)

1. A method of extracting and formulating a solid form of pharmacologically active compounds from cannabis biomass, the method comprising:

preparing a raw cannabis biomass comprising a plurality of plant matter particles;

adding a solvent to the prepared cannabis biomass to form a slurry;

extracting a quantity of target compounds from the slurry by applying microwave energy to the slurry within an extraction chamber;

separating a spent biomass from the solvent by a first downstream process; separating the quantity of target compounds from the solvent by evaporating the solvent; and

solidifying the separated quantity of target compounds by a second downstream process.

2. The method of claim 1, wherein preparing the raw cannabis biomass comprises at least one of drying, milling, grinding, and sorting of the plurality of particles plant matter.

3. The method of claim 1, wherein the solvent is selected from a group comprising alcohols, alkanes, ketones, and combinations thereof.

4. The method of claim 1, wherein extracting the quantity of target compounds includes heating the slurry to a predetermined temperature for a predetermined period of time.

5. The method of claim 4, wherein the predetermined temperature is between 15°C and 70°C.

6. The method of claim 4, wherein the predetermined period of time is between 1 minute and 30 minutes.

7. The method of claim 1, wherein the first downstream process comprises at least one of a concentration, a separation, an isolation, and a formulation.

8. The method of claim 1, wherein the second downstream process comprises at least one of a concentration, a separation, an isolation, and a formulation.

9. The method of claim 8, wherein concentration includes drying.

10. The method of claim 9, wherein the quantity of target compounds is dried to create a powder.

11. The method of claim 1, further comprising adding an excipient before or after separating the solvent from the active components.

12. The method of claim 11, wherein the exdpient includes an inactive substance that improves physical properties of solidified active compounds.

13. A system of extracting and formulating a solid form of pharmacologically active compounds from cannabis biomass, the system comprising:

a biomass preparation chamber where a raw cannabis biomass is prepared; a slurry formation chamber coupled with each of the biomass preparation chamber and a solvent holding chamber, the slurry formation chamber operable to receive the raw cannabis biomass from the biomass preparation chamber and a solvent from the solvent holding chamber to form a slurry having a predetermined solvent-to- biomass ratio;

an extraction chamber configured to receive the slurry from the slurry formation chamber and coupled with a heating apparatus that applies microwave energy to the slurry and to produce an extract comprising a quantity of pharmaceutically active cannabinoids;

a separation chamber coupled with the extraction chamber, wherein the separation chamber is operable to filter the extract into a spent biomass and a solvent comprising a quantity of pharmaceutically active cannabinoids; and

a solidification chamber operable to produce a solid extract of the quantity of pharmaceutically active cannabinoids.

14. A system of claim 13, wherein the heating apparatus is a microwave generator.

15. A system of claim 13, wherein the solidification chamber is further operable to remove the solvent from the quantity of pharmaceutically active cannabinoids.

16. A system of claim 15, wherein the solvent is removed via a drying process.

17. A system of claim 13, further comprising a sampling chamber operable to receive the raw cannabis biomass and create an initial cannabinoid profile identifying a plurality of different cannabinoids within the raw cannabis biomass, each different cannabinoid associated with an identified concentration.

18. A system of claim 13, further comprising a solid processing chamber coupled with the solidification chamber, wherein the solid processing chamber is operable to produce a powder from the solid extract.

19. A system of claim 18, further comprising a sampling chamber operable to receive the powder and create a final cannabinoid profile.

Description:
OBTAINING EXTRACTS IN A SOLID FORM

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] The present patent application claims the priority benefit of U.S. provisional patent application number 62/666,507 filed May 3, 2018, the disclosure of which is incorporated by reference herein in its entirety.

BACKGROUND OF THE INVENTION

1. Field of The Disclosure

[0002] The present disclosure is generally related to a method for extracting

pharmacologically active compounds from a cannabis biomass. More particularly, the present disclosure relates to a method of extracting and preparing a solid form of the pharmacologically active compounds.

2. Description of Related Art

[0003] Cannabis is a genus belonging to the family of cannabaceae. Three common spedes include Cannabis sativa, Cannabis indica, and Cannabis ruderalis. The genus has been indigenous to Central Asia and the Indian subcontinent. Cannabis has a long history being used for medicinal, therapeutic, and recreational purposes. The importance of cannabis in therapeutics is emphasized by the ever-increasing number of research publications related to the new indications for cannabis. For example, pharmaceutical research companies are presently developing new natural cannabinoid formulations and delivery systems to meet various regulatory requirements. Cannabis is known, for example, to be capable of relieving nausea (such as that accompanying chemotherapy), pain, vomiting, spasticity in multiple sclerosis, and increase hunger in anorexia.

[0004] The term cannabis or "cannabis biomass" encompasses the Cannabis sativa plant and also variants thereof, including subspecies sativa, indica and ruderalis, cannabis cultivars, and cannabis chemovars (varieties characterised by chemical composition), which naturally contain different amounts of the individual cannabinoids, and also plants which are the result of genetic crosses. The term "cannabis biomass" is to be interpreted accordingly as encompassing plant material derived from one or more cannabis plants.

[0005] Cannabis biomass contains a unique class of terpeno-phenolic compounds known as cannabinoids or phytocannabinoids, which have been extensively studied since the discovery of the chemical structure of tetrahydrocannabinol (Delta-9-THC), commonly known as THC. Over 113 phytocannabinoids have been identified. Such cannabinoids are generally produced by glandular trichomes that occur on most aerial surfaces of the plant. The cannabinoids are biosynthesized in the plant in addic forms known as addic cannabinoids. The addic cannabinoids may be slowly decarboxylated during drying of harvested plant material.

Decarboxylation may be hastened by heating the cannabis biomass, such as when the cannabis biomass is smoked or vaporized.

[0006] The prindple cannabinoids present in cannabis are the Delta-9- tetrahydrocannabinolic add (Delta-9-THCA) and cannabidiolic add (CBDA). The Delta-9- THCA does not have its own psychoadive properties as is, but may be decarboxylated to Delta- 9-tetrahydrocannabinol (Delta-9-THC), which is the most potent psychoactive cannabinoid among known cannabinoids. The neutral form of CBDA is cannabidiol (CBD), which is a major cannabinoid substituent in hemp cannabis. CBD is non-psychoadive and is widely known to have therapeutic potential for a variety of medical conditions. The proportion of cannabinoids in the plant may vary from spedes to spedes, as well as vary within the same species at different times and seasons. Furthermore, the proportion of cannabinoids in a plant may further depend upon soil, dimate, and harvesting methods. Thus, based on the proportion of the cannabinoids present in a plant variety, the psychoactive and medicinal effeds obtained from different plant varieties may vary.

[0007] Depending upon the psychoadive and medidnal effeds obtained from different varieties of the cannabis plant or the different methods of cultivation for cannabis, a spedfic variety of cannabis may be considered more effective or potent than others ( e.g ., in providing the desired physiological effed at a desired level in an individual). Similarly, some spedfic combinations of pharmacologically adive compounds in a cannabis variety may be more desirable in comparison to other varieties. When preparing cannabis plant extrads, the retention of the full mix of cannabinoids present in the original plant may be desirable for some varieties, while other varieties may be preferred in altered form due to the variances in the specific cannabinoid composition and concentrations. Such variance is further exacerbated by the presence of certain terpenoid or phenolic compounds, which may have pharmacological activity of their own and which may be desired at different concentrations in different combinations.

[0008] Historical delivery methods have involved smoking ( e.g ., combusting) the dried cannabis plant material. Smoking results, however, in adverse effects on the respiratory system via the production of potentially toxic substances. In addition, smoking is an inefficient mechanism that delivers a variable mixture of active and inactive substances, many of which may be undesirable. Alternative delivery methods such as ingesting typically require extracts of the cannabis biomass (also known as cannabis concentrates or cannabis oils). Often, cannabis extracts are formulated using any convenient pharmacologically acceptable diluents, carriers or exdpients to produce a composition. Raw cannabis biomass may also be more susceptible to possible biological contaminants such as fungi and bacteria than extracts.

[0009] Previously, compounds may be extracted from cannabis by using conventional methods of extraction, such as maceration, decoction, or solvent extraction. Such conventional methods may suffer from various limitations and disadvantages (e.g., extraction times may be very high so as to be impractical to scale). For example, subjecting the biomass to a prolonged extraction process may risk modification of the plant profile, negative effects on terpenes, or otherwise cause other undesirable effects that lower the quality or purity of the end product. Traditional methods of extraction may therefore hamper quality and purity of the final product. Further, final concentrated or purified active compounds are often diluted or dispersed into an oil, fat or other lipid-based excipient or carrier to a desired concentration for certain uses (e.g., in a pharmaceutical, food, or cosmetic formulation).

[0010] Other methods such as supercritical fluid extraction (SFE) make use of supercritical fluids to selectively remove compounds from solid, semisolid, and liquid matrices in a batch process. SFE is, however, dangerous and requires very high pressures to be employed (> 70 atm). In addition, SFE is also inefficient and therefore not conducive to high throughputs, as well as environmentally damaging (e.g., producing large amounts of the greenhouse gas carbon dioxide as a by-product). [0011] Thus, there is a need for improved methods and systems to obtain higher quality and quantity of cannabis extract from a given biomass, as well as a need to provide pharmacological formulations of cannabis that will allow alternative delivery methods besides smoking and that will allow for control and consistency of dosage.

SUMMARY OF THE CLAIMED INVENTION

[0012] Embodiments of the present invention provide systems and methods for obtaining a solid form of a cannabis extract. The processes described herein include a method for extracting bioactive compounds and formulating a solid form of a cannabis extract from a raw cannabis biomass. A novel approach is provided for the extraction and formulation of a solid form of pharmaceutically active cannabinoids.

[0013] Exemplary methods for extracting and formulating a solid form cannabis extract from a raw cannabis biomass including preparing a raw cannabis biomass, adding a solvent to form a slurry, extracting pharmaceutically active cannabinoids via a heating process, separating the spent biomass from the extract, and producing a solid extract of pharmaceutically active cannabinoids.

BRIEF DESCRIPTION OF THE DRAWINGS

[0014] FIG. 1 is a block diagram representation of an exemplary system for obtaining a solid form cannabis extract.

[0015] FIG. 2 illustrates a flow chart of a method of obtaining a solid form cannabis extract.

[0016] FIG. 3 is a detailed block diagram of an exemplary representation of a cannabis extraction by a continuous flow extraction chamber.

[0017] FIG. 4 is a detailed block diagram of an exemplary representation of a post extraction solidification process.

[0018] FIG. 5 is a table providing test data of target compounds concentrations of various strains of cannabis.

[0019] FIG. 6 illustrates a flow chart of a method of obtaining a solid form cannabis extracts.

DETAILED DESCRIPTION

[0020] Exemplary methods for extracting a solid form cannabis extract from a raw cannabis biomass including preparing a raw cannabis biomass, adding a solvent to form a slurry, extracting a pharmaceutically active cannabinoid via a heating process, separating the spent biomass from the extract, and producing a solid extract of a pharmaceutically active cannabinoid. Pharmacological formulations that are stable in solid or powdered form may have additional delivery methods available to them, such as, oral capsule or tablet, suppository, inhalation, intravenous injection, etc.

[0021] A method 200 of obtaining a solid form cannabis extract will now be explained by simultaneously referring to the system of FIG. 1 and the flow chart of FIG. 2. Specifically, FIG. 1 is a block diagram representation of an exemplary system 100 for obtaining a solid form cannabis extract, and FIG. 2 is a flow chart illustrating an exemplary method for obtaining a solid form cannabis extract. The term 'pharmacologically active compounds' may henceforth be used interchangeably with the term 'target components' and 'target components.'

[0022] System 100 illustrated in FIG. 1 can include a raw biomass holding chamber 102 into which a raw biomass may be provided in step 202 of FIG. 2. Such raw biomass may be present in form of dried, ground, non-decarboxylated flowers (such as buds) of a cannabis plant. The raw biomass can be any part of the cannabis plant which may contain cannabinoids including, but not limited to, leaves, stems, rooms, and the like. Said raw cannabis biomass can be provided to the raw biomass holding chamber 102 of system 100. In some embodiments, the average particle size of the raw biomass may lie between approximately 0.5 mm and approximately 10 mm. The raw biomass may contain target compounds that need to be extracted. In at least one embodiment, the raw biomass may be heated to approximately 125°C for approximately 45 minutes to decarboxylate the cannabinoid carboxylic adds into their neutral cannabinoid forms. The mass of decarboxylated cannabis following such treatment may be reduced from the originally provided mass (for example, 11.7% weight loss). In an embodiment, the raw biomass may be a dried, non-decarboxylated cannabis biomass. In another embodiment, the raw biomass may be a fresh, non-dried, non-decarboxylated cannabis biomass. [0023] Successively, in step 204, the raw biomass may be sampled and analyzed in a sampling chamber 120. The raw biomass may be sampled and analyzed using several methods. In a preferred embodiment, the raw biomass may be analyzed to determine cannabinoid content and create a cannabinoid profile (providing the specific cannabinoids present in the sample and concentrations thereof) of the sampled raw biomass. Such analysis may be performed using an Ultra High Performance Liquid Chromatography coupled with Mass Spectrometry (UPLC-MS) detection technique. Furthermore, a terpene profile of the raw biomass may be created using a Gas Chromatography-Mass Spectrometry (GC-MS) detection technique. The sampling and analytical techniques may help in determining the cannabinoid content and the cannabinoid profile of the raw biomass. The cannabinoid profile can include the total cannibinoids content (wt%), concentration of individual cannabinoids (wt%), TCHA+THC (wt%), CBD+CBDA (wt%), total THC equivalents (determined using the formula THC+THCA x0.877 (wt%)), and total CBD equivalents (determined using the formula CBD+CBDAxO.877 (wt%)). The cannabinoid profile created can be used to determine the amount of acidic and neutral cannabinoids which may be extracted.

[0024] Next, in step 206, the raw biomass may be ground into small particles in biomass preparation chamber 104 to obtain a prepared biomass. The size of the particles of the ground biomass may range from between about 0.5 mm to about 10 mm. The biomass preparation process may be performed utilizing one or more of a grinding machine, a shredding machine, a biomass pulverizing machine, and the like. The prepared biomass may then be provided from biomass preparation chamber 104 to a prepared biomass holding chamber 106.

[0025] The prepared biomass may be used in the formation of a slurry in step 208. For example, the slurry may be formed in slurry formation chamber 108, where one or more solvents from a solvent holding chamber 110 and the prepared biomass from the prepared biomass chamber 106 are combined. The solvent added to the prepared biomass may be selected with different dielectric and solvent parameter properties. The solvent may be, for example, an edible or food-grade solvent or emulsifier used to standardize active compounds in pharmaceutical, nutraceutical, functional, food, or cosmetic formulations. Further, the solvent may be water, an alcohol group, an alkene group, a ketone group, a polyunsaturated fatty acid (PUFA), corn oil, safflower oil, borage oil, flax oil, canola oil, cottonseed oil, soybean oil, olive oil, sunflower oil, coconut oil, palm oil, monoglycerides, diglycerides, triglycerides, medium chain triglycerides (MCT), long chain tryglycerides, ledthin, limonene, essential oils of spices, herbs, or other plants, fish oil, glycerol, glycols, or mixtures thereof. In a preferred embodiment, ethanol may be used as the solvent. It should be understood that certain solvents may be preferable from a marketing standpoint and/or cost standpoint. The solvent-to-raw biomass ratio may be maintained at approximately 5 liters per kg to approximately 10 1/kg to ease the pumping operation of the slurry. In an embodiment, the solvent-to-biomass ratio may be maintained as low as possible. The cannabinoid profile created using the raw biomass material can be used in determining the desired solvent-to-biomass ratio of the slurry.

[0026] Thereafter, the slurry may be transferred from the slurry formation chamber 108 to an extraction chamber 112 where such slurry is subjected to heat at step 210. In at least one example, the slurry may be transported to the extraction chamber 112 using a set of mechanical conveyors ( e.g ., a slurry pump, a screw conveyor, or a worm gear). In the extraction chamber 112, the slurry may be subjected to a thermal process, such as that provided by a microwave generator 114. In at least one example, the slurry may be transported into an extraction chamber 112 through a tube. At least one portion of the extraction chamber 112, or the entire extraction chamber 112, can be microwave transparent. This microwave transparent portion of the evacuation chamber 112 may allow microwaves (e.g., microwaves generated using a magnetron of microwave generator 114) to pass through the extraction chamber 112 and heat the slurry inside. The slurry may be heated within the extraction chamber 112 to a certain temperature by exposing the slurry to the microwave for a predefined time, with a predefined, controlled, microwave energy density range. In a preferred embodiment, the slurry may be heated to a temperature range of approximately 20°C to approximately 75°C with a contact time of approximately 1 minute to approximately 30 minutes, and a microwave energy density range of approximately 0.1 kW per 1kg of biomass (0.1 kW/kg) to approximately 10 kW/kg. In a preferred embodiment, the procedure (e.g., time, temperature, or energy range) used in the extraction process can be adjusted based on the cannabinoid profile of the raw biomass in order to achieve a desired extraction efficiency. The methods described herein can be conducted on an industrial scale. In at least one example, the methods can be performed on samples of over 1,000 kg to over 10,000 kg of biomass per extraction. The microwave energy, contact time and temperature range can be selected specifically to avoid decarboxylation of the cannabinoids.

The heating process described herein can, in at least some examples, facilitate the extraction of various (pharmacologically active) compounds from the prepared biomass into the solvent. In at least some embodiments, the extraction chamber 112 may be filled completely with solvent prior to the extraction process in order to remove air and other gases from the extraction chamber 112. In alternative embodiments, the extraction chamber 112 may be purged with an inert gas such as nitrogen prior to the extraction process in order to remove air and other oxidizing gases from the extraction chamber 112. In at least one example, the extraction chamber 112 can produce a partially-concentrated ethanolic extract.

[0027] Post heating, the slurry and compounds extracted from the biomass (the now-spent biomass) may be transferred to a separation chamber 116, where the slurry is subject to filtration and separation at step 212. Such separation can be performed within a separation chamber 116 and may result in the isolation of the slurry components from each other: the spent biomass and the solvent(s) containing the extracted compounds. The separation process may be performed using filtration, centrifuge, and other similar processes. In other embodiments, the spent biomass and the solvent can be separated by centrifugation. Once isolated, the spent biomass and the solvent(s) containing the extracted compounds may be transferred into a spent biomass holding chamber 118 and solvent recovery chamber 122, respectively.

[0028] In at least one embodiment, the spent biomass from spent biomass holding chamber 118 may be sampled and analyzed at step 214. The sampling of the spent biomass may be performed in a sampling chamber 120. In at least one example, the spent biomass may be sampled and analyzed to detect the remaining cannabinoid content of the spent biomass and create a cannabinoid profile of the sample. The spent biomass may be sampled and analyzed using several methods. For example, the analyses may be performed using an Ultra High Performance Liquid Chromatography coupled with Mass Spectrometry (UPLC-MS) detection techniques. Furthermore, a terpene profile of the biomass may be determined using a Gas Chromatography-Mass Spectrometry (GC-MS) detection techniques. The cannabinoid profile of the spent biomass can be used to determine the effectiveness of the extraction process.

[0029] Post sampling and analysis of the spent biomass, the spent biomass may then be incinerated or mixed with a deactivating agent in disposal system 128. In at least one example, clay may be used as the deactivating agent.

[0030] At step 216, the solvent recovered from the separation chamber 116 can be transferred to solvent recovery chamber 122 for reuse in in another extraction process. Specifically, the solvent may be recovered from the extract/solvent mixture using a distillation, an evaporation process, or any other suitable solvent removal or recovery process, providing the solvent and a desolventized extract. In at least one example, the solvent may be recovered from the extracted components by a vacuum distillation or vacuum evaporation process, and the recovered solvent can be stored in the solvent recovery chamber 122. In a preferred embodiment, ethanol solvent used to form the slurry with the raw biomass may be recovered from the desolventized extract using a vacuum distillation or evaporation process. In at least one example, the extracted compounds may be dispersed via homogenization to produce a dispersion. After dispersion, in some embodiments, an exdpient may be added to improve physical properties of the extracted compounds. In at least one example, the exdpient may be utilized to streamline processing operations, and may therefore be added before, during, or after the solvent recovery step 216. In at least some embodiments, the exdpient may be dextrins (induding, but not limited to, malrodextrins, alpha-cydodextrins, beta-cydodextrins, gamma- cydodextrins, starches, and celluloses), emulsifiers (induding, but not limited to, gums, polysorbates, colloids, polysaccharides, and the like), inert minerals or salts. In some embodiments, calcium carbonate or a similar desiccant may be used. In another embodiment, silicon dioxide or other free flowing agent may be used. In some embodiments, polymers (e.g. cellulosic polymers) may be used as an exdpient where extrusion processes are used to formulate amorphous solid dispersions.

[0031] The desolventized extrad may then be solidified through a solidification process, at step 218, performed in a solidification chamber 124. In at least one example, the desolventized extrad can be solidified by performing a drying process. Step 218 may continue and the solidified extract may be further processed using a solid processing chamber 126. The processes which may be performed for solidification of the extract may indude, but are not limited to, temperature and pressure adjustments, spray drying, lyophilization (e.g., freeze drying), or any other suitable solidification process. In at least one example, the solidification of the extract may be achieved using multiple processes. In all processes, the solidification of the extrad may be achieved through a drying process, which may indude, but is not limited to, spray drying, tumble drying, fluidized bed drying, or a combination of multiple such drying processes. The solid extrad may be further processed to into a powder form by mechanical operations, such as milling, grinding, pulverizing, sieving, or combinations thereof. In at least some examples, the powder can be used to produce a capsule.

[0032] As described above, an exdpient ( e.g ., an inactive substance) may be added in order to improve the physical properties of the extract. The excipient may be utilized to streamline processing operations, as described above. Both the excipient and the solidification technique may be selected in order to obtain specific, desired properties in the final extract. Additionally, the solid extract may be blended with other solid or liquid components, granulated, pressed or extruded into a desired shape, or processed using a combination of these techniques. The final formulation may be a solid form of cannabinoid extract and can be provided to a product holding chamber 128.

[0033] Thereafter, sampling and analysis of the solidified extract may be performed, at step 220. The sampling and analysis of the formulated extract may be performed in the sampling chamber 120. The formulated extract may be sampled and analyzed using several techniques. In a preferred embodiment, sampling and analysis of the formulated extract may be performed to determine cannabinoid content and create a cannabinoid profile of the solidified cannabinoid extract (e.g., THCA, THC, CBDA, CBD, and total cannabinoids). The sampling and analysis may be performed using an Ultra High Performance Liquid Chromatography coupled with Mass Spectrometry (UPLC-MS) detection technique. Additionally, a terpene profile of the solidified cannabinoid may be determined using a Gas Chromatography-Mass Spectrometry (GC-MS) detection technique.

[0034] FIG. 3 is a detailed block diagram of a system for the production of a solid form cannabis extract using a continuous flow extraction apparatus. A slurry may be formed by combining the prepared biomass with a solvent, as described above, in the slurry formation chamber 302. This slurry can then be transferred to an extraction chamber 304. The extraction chamber 304 may contain a continuous flow chamber 306 therein, such as an agitator, an auger, or a worm gear. The extraction chamber 304 can be used to transport the slurry through the chamber (e.g., a tube or a pipe), wherein at least one portion of the chamber is microwave transparent. The microwave transparent portion of the chamber allows microwaves from a microwave generator 308 (e.g., microwaves generated using a magnetron) to pass through and heat the slurry inside the chamber. The slurry can be heated to a predetermined temperature by exposing the slurry to the microwaves, for a predefined period of time, with a predefined microwave energy density range. The power, or energy density range, of the microwaves can be varied in order to achieve a maximum extraction efficiency. The heating process can transfer the target components to the solvent phase, and the heated slurry can then exit the extraction chamber and enter a separation chamber 310. The slurry may then be separated to obtain a spent biomass and a solvent comprising the extracted components, which can be transferred to a spent biomass holding chamber 312 and a solvent recovery chamber 314, respectively.

[0035] FIG. 4 is a detailed block diagram of a solid form cannabis extraction system.

Specifically, once the solvent comprising the extracted components is separated in the separation chamber 402, the solvent and extracted components can enter a solvent recovery chamber 404. The materials in the solvent recovery chamber 404 can then be processed through an additional separation chamber 406. The separation chamber 406 can use any separation process including, but not limited to, filtration, centrifugation, or any other suitable separation process known in the art. In at least one embodiment, separation may be by vacuum evaporation or distillation. In a preferred embodiment separation may be by thin film vacuum evaporation, e.g., wiped film evaporation. After the separation processes performed in separation chamber 402, extracted components 408 and a solvent 410 may be obtained. The extracted components 408 may then be transported to the solidification chamber 412. The extracted components 408 may be solidified in solidification chamber 412. In at least one example, the solidification chamber 412 may involve a drying process, which can include, but is not limited to, spray drying, tumble drying, fluidized bed drying, or a combination of multiple such processes. As described above with respect to FIG. 2, the solvent 410 may be recycled for use in a later extraction.

[0036] FIG. 5 is a table providing data collected regarding the concentrations of target compounds present in raw biomass samples from different cultivars or strains of cannabis. The concentrations of each of the target compounds can be measured using a variety of analytic testing devices including, but not limited to, gas chromatographs, high performance liquid chromatographs, or mass spectrometers. In at least one embodiment, the raw cannabis biomass may be harvested from various strains of cannabis, at multiple locations, and under different conditions. To ensure high purity of target compounds, the biomass may be sampled and inspected using chemical, mechanical, or optical methods prior to performing an extraction process. Specifically, FIG. 5 is a table providing test data related to various cannabis biomass samples collected from different cannabis cultivars (strains), locations and, on different dates. In the present example, five cultivars (A, B, C, D, and E) obtained from location 1 were analyzed by UHPLC and found to have wide variability in cannabinoid profiles ( e.g ., THCA, THC,

CBDA, CBD, ant total cannabinoids content) .Additionally, different cultivars (F, G, and H) from different locations also were found to have variability in cannabinoid profile. For example, cultivar G from location 3 was determined to have very low concentrations of cannabinoids. Finally, identical cultivar samples (I) were obtained from location 4 on different days (e.g., date X and date Y) were analyzed by UHPLC and found to have variability in cannabinoid profile just based on the different date of harvest.

[0037] In a preferred embodiment, the conditions used during the extraction of the pharmacologically active components from the raw cannabis biomass as described herein may be adjusted and controlled based on the results of the raw biomass sampling and analysis, as described above, so as to increase purity and yield of cannabis extract.

[0038] A method 600 for obtaining a solid form cannabis extract is provided in FIG. 6. The method 600 can begin at step 602, where a prepared cannabis biomass can be provided. The prepared cannabis biomass may comprise target compounds for extraction. In at least one example, the raw cannabis biomass may be present in form of dried, ground, and non- decarboxylated flowers (such as buds) of a cannabis plant. In at least some embodiments, the reaw biomass may include either fresh or frozen non-decarboxylated cannabis plants.

[0039] The method 600 can continue to step 604, wherein a slurry may be formed by adding a solvent to the prepared cannabis biomass material. The solvent added to the prepared cannabis biomass material may be selected based on specific dielectric and solvent parameter properties. For example, the solvent may be selected from the group including, but not limited to, an alcohol group, an alkane group, a ketone group, and mixtures of various solvents, including water.

[0040] Once formed, the slurry may be transferred to an extraction chamber at step 606 for the extraction of target cannabinoid components from the slurry. In at least one example, the slurry may be transported to the extraction chamber using a set of mechanical conveyors. Once in the extraction chamber, the slurry may be heated to a predetermined temperature by exposing the slurry to heat (such as microwave heat), for a predefined period of time, within a predefined energy range. [0041] The extraction process can produce of step 606 can produce a spent biomass and a solvent/extract mixture. At step 608, the spent biomass can be separated from the

solvent/extract mixture by a downstream process. In at least one embodiment, the solvent may be recovered from the mixture by a distillation process. In at least one example, the

downstream process may comprise concentration, separation, isolation, and formulation.

[0042] At step 610, the solvent may be separated from target components. In at least one example, the solvent is separated from the target components via an evaporation process. The evaporation process may be carried out by heating or via vacuum distillation, or in any of the methods described above.

[0043] Finally, at step 612, the target components can be solidified using a downstream process, as described in detail above. In at least one example, the downstream solidification process may comprise concentration, separation, isolation, and formulation, to obtain a final solidified extract.

[0044] In an exemplary embodiment, the method 600 can being with a prepared cannabis biomass provided at step 602. The prepared biomass can be in the form of dried,

decarboxylated cannabis flowers ground to a particle size of approximately 8 mm. A slurry can then be formed at step 604 using a ratio of 10 liters of ethanol for each kilogram of prepared biomass. The slurry can then be transferred to an extractor at step 606 for a pre-defined time at a pre-defined temperature, and the spent biomass can be separated from the slurry at step 608. At step 610, the cannabis extract/ethanol mixture is concentrated under vacuum until the mixture is reduced to approximately one fifth (1/5) of its initial volume. This concentrated extract can then be transferred to a solidification chamber, such as an homogenizer, at step 612 to create an emulsion using carrageenan gum, maltodextrin and silica as the carrier. The relative amount of exdpient was optimized in order to obtain a standardized solid formulation of cannabis containing approximately 20% w/w THC. The emulsion was solidified by spray drying at a temperature of approximately 120°C in the solid processing chamber, such as that described with respect to FIG. 1. The emulsion is solidified until the extract becomes a dried powder. The dried powder was sampled using a sampling chamber as described with respect to FIG. 1 and analyzed to determine the THC content by UHPLC. The resulting standardized THC powder was used to formulate capsules containing approximately 20 mg THC per capsule, mixing the powder with dextrin and lactose fillers and colloidal silicon dioxide as a free flowing agent. [0045] In an additional exemplary embodiment, a prepared cannabis biomass is provided at step 602 in the form of dried, decarboxylated cannabis flowers ground to a particle size of approximately 8 mm. A slurry was then formed at step 604 using ethanol to create a ratio of 10 liters of ethanol per kilogram of prepared biomass, the slurry was transferred to an extraction chamber at step 606 for a pre-defined period of time at a pre-defined temperature. The spent biomass was separated from the slurry at step 608. At step 610, the cannabis extract/ethanol mixture was concentrated under vacuum to produce a concentrated cannabis extract containing approximately 45% THC. This concentrated extract was then mixed with a 40% solution of hy d I oxy pro py I - (: > -cy cl od e x t ri n in ethanol during homogenization. The prepared emulsion was then spray dried at a temperature of approximately 120°C in the solid processing chamber, such as that described with respect to FIG. 1 in order to produce a solid form of a cannabis extract ( e.g ., a dried powder). The dried powder was then sampled in a sampling chamber, such as that described with respect to FIG. 1, and analyzed for THC content by UHPLC. The resulting standardized THC powder was determined to contain approximately 4% THC.

[0046] The foregoing detailed description of the technology has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the technology to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. The described embodiments were chosen in order to best explain the principles of the technology, its practical application, and to enable others skilled in the art to utilize the technology in various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the technology be defined by the claim.