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Title:
PALLET-DOLLY
Document Type and Number:
WIPO Patent Application WO/2013/072870
Kind Code:
A1
Abstract:
A pallet-dolly device (10) convertible between a pallet and a dolly has a deck (12) to which a set of dolly wheels (16) are attached at a fixed height below the deck. A set of movable pallet skids (14) are mechanically interlinked with the deck by a bistable skid displacement mechanism (38) which assumes a first state biasing the pallet skids up¬ wards towards a skid raised position and a second state in which the bistable skid displacement mechanism biases the pallet skids downwards towards a skid lowered position. Also described are embodiments allowing conversion from dolly to pallet by directly pressing downwards on a skid, and provision of a braked-dolly state through downward pressure of the skid against the ground and/or a skid- actuated wheel brake.

Inventors:
HACKO HARON (IL)
HADAR NIR (IL)
Application Number:
PCT/IB2012/056455
Publication Date:
May 23, 2013
Filing Date:
November 15, 2012
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
POLYMER LOGISTICS ISRAEL LTD (IL)
International Classes:
B65D19/32; B65D19/42; B62B5/04
Domestic Patent References:
WO2007028194A12007-03-15
WO2007029231A22007-03-15
Foreign References:
US3216531A1965-11-09
EP2103491A12009-09-23
US4073369A1978-02-14
US4886286A1989-12-12
GB2440802A2008-02-13
GB2430926A2007-04-11
EP2004502A12008-12-24
GB2440802A2008-02-13
EP2103491A12009-09-23
US7537222B22009-05-26
Attorney, Agent or Firm:
DR. MARK FRIEDMAN LTD. (54F7 Jabotinsky, Ramat Gan, IL)
Download PDF:
Claims:
CLAIMS

1. A pallet-dolly device comprising:

a load-bearing deck;

a set of supporting wheels mounted to the deck;

skid means mounted to the deck for upward and downward movement relative to the deck between:

a. a raised position in which the device is operable as a dolly;

b. a lowered position in which the device is operable as a pallet; and

c. an intermediate position, between the raised and the lowered positions;

means for selectively holding the skids in the raised position;

a biasing means which urges the skid means from the intermediate position toward the lowered position, such that in the intermediate position of the skids the device is configured as a dolly and the skid means act as a brake.

2. A pallet-dolly device comprising:

a load-bearing deck;

a set of supporting wheels mounted to the deck;

skid means mounted to the deck for upward and downward movement relative to the deck between:

d. a raised position in which the wheels project through openings in the skid means and the device is operable as a dolly;

e. a lowered position in which the device is operable as a pallet; and

f. an intermediate position, between the raised and the lowered positions;

means for selectively holding the skid means in the raised position;

and wherein in the intermediate position of the skid means the device is configured as a dolly and the skid means act as a brake.

3. A pallet-dolly device according to claim 1 or claim 2, further comprising for selectively holding the skid means in the lowered position.

4. A pallet-dolly device according to claim I, wherein the device further includes a mechanism connecting the deck to the skid means, and the biasing means urges the mechanism to move the skid means from the intermediate position toward the lowered position.

5. A pallet-dolly device according to any of claims 1 to 4, wherein the pallet-dolly device includes one or more pedals, by means of which the skid means may be moved from the lowered position or from the intermediate position towards the raised position.

6. A pallet-dolly device according to any preceding claim, wherein the skid means are held in the raised position by a resilient biasing force.

7. A pallet-dolly device according to any of claims 1 to 5, wherein the skid means are held in the raised position by a releasable latching mechanism.

8. A pallet-dolly device according to any of claims 1 to 6, wherein the skid means may be moved downward from the raised position towards the intermediate position by a downward force applied to the skid means.

9. A pallet-dolly device according to any of claims 1 to 7, wherein the pallet-dolly device includes one or more pedals, by means of which the skid means may be moved downward from the raised position towards the intermediate position.

10. A pallet-dolly device according to claim 1, wherein the biasing means applies a downward force to the skid means which is greater than the weight of the deck when the skid means are in the intermediate position.

11. A pallet-dolly device comprising:

a load-bearing deck;

a set of supporting wheels mounted to the deck;

skids mounted to the deck for upward and downward movement relative to the deck between: a. a raised position in which the device is operable as a dolly;

b. a lowered position in which the device is operable as a pallet; and c- an intermediate position, between the raised and the lowered positions, wherein the device is configured as a dolly;

means for selectively holding the skids in the raised position;

means for selectively holding the skids in the lowered position;

and a biasing means operable to urge the skids ftom the intermediate position toward the lowered position so that the skids act as a brake.

12. A pallet-dolly device comprising:

a deck;

a set of wheels fixed relative to the deck;

a set of skids mounted to the deck for movement relative to the deck between a raised position in which the device is operable as a dolly and a lowered position in which the device is operable as a pallet;

resilient means to bias the skids towards the lowered position; and

a linkage connecting the skids and the deck; including:

means to retain the skids in the raised position; and

operating means for moving the skids into and out of the raised position.

13. A pallet-dolly device according to claim 12, wherein the linkage is a bistable linkage in which:

the skids are retained in the raised position by an upward biasing force;

and the operating means is operable:

a. to move the skids from the raised position through a switchover position at which the direction of the biasing force on the skids is reversed; and

b. to move the skids through the switchover position toward the raised position.

14. A pallet-dolly device according to claim 13, wherein the linkage is operated to move the skids from the raised position through the switchover position by applying a downward force to one of the skids.

15. A pallet-dolly device according to claim 13 or claim 14, wherein the linkage is operated to move the skids through the switchover position toward the raised position by means of a foot pedal.

16. A pallet-dolly device according to claim 12, wherein the linkage includes a latch mechanism to retain the skids in the raised position, the operating means being operable: a. to move the skids to the raised position and engage the latch; and

b. to disengage the latch.

17. A pallet-dolly device according to any of claims 13 to 16, wherein the linkage includes means to retain the skids in the lowered position.

18. A pallet-dolly device convertible between a pallet and a dolly, the device comprising:

a deck having a load supporting surface;

a set of dolly wheels, attached at a fixed height below an underside of the deck so as to define a wheel contact plane;

a set of movable pallet skids, each pallet skid having a ground contact surface; and a skid displacement mechanism mechanically interlinking the deck and the pallet skids, said skid displacement mechanism being configured to assume a first state in which the pallet skids are retained in a raised position in which the skid ground contact surface is raised above the wheel contact plane to provide a dolly state of the pallet-dolly device,

said skid displacement mechanism being further configured to assume a second state in which said skid displacement mechanism biases the pallet skids downwards towards a lowered position in which the ground contact surface is lowered below the wheel contact plane to provide a pallet state of the pallet-dolly device,

wherein the pallet-dolly is further configured such that, when said ground contacting surface is level with said wheel contact plane, a downward biasing force is applied to said skids.

19. A pallet-dolly device according to claim 18, wherein the skid displacement mechanism is further configured such that, when said ground contacting surface is level with said wheel contact plane, said displacement mechanism generates a downward biasing force on said skids.

20. A pallet-dolly device according to claim 18 or claim 19, wherein the skid displacement mechanism comprises latching means operable to retain the pallet skids in the raised position.

21. A pallet-dolly device according to claim 18 or claim 19, wherein the skid displacement mechanism generates an upward biasing force on the skids in said first state to retain the skids in the raised position.

22. A pallet-dolly device according to claim 18, wherein

the skid displacement mechanism mechanically interlinking the deck and the pallet skids is a bistable mechanism, including biasing means operable to

a. bias the skids towards the raised position when the skids are in a first part of the movement range adjacent the raised position; and

b. bias the skids towards the lowered position when the skids are in a second part of the movement range adjacent the lowered position;

the bistable linkage having a threshold position between the first and second parts of the movement range, at which:

i. the skid ground contact surface is above the wheel contact plane; and

ii. no biasing force is exerted on the skids; and

the pallet-dolly device further comprising operating means for selectively moving the bistable linkage from the first part of the movement range through the threshold position; and from the second part of the movement range through the threshold position.

23. The pallet-dolly device according to claim 22, wherein downward force applied directly to one of the pallet skids is effective to move said bistable skid displacement mechanism from said first part of the movement range to said second part of the movement range.

24. The pallet-dolly device according to claim 22 or claim 23, further comprising at least one pedal linked to the bistable skid displacement mechanism in such a manner that downward force applied to said pedal is effective to move said bistable skid displacement mechanism from said second part of the movement range to said first part of the movement range.

25. The pallet-dolly device according to any of claims 18 to 24, wherein when said skid ground contact surface is level with said wheel contact plane, said mechanism applies a downward force on said skid ground contact surface which is greater than the weight of the deck.

26. The pallet-dolly device according to claim 22, wherein the skid displacement mechanism is configured such that the downward bias applied to the skids when said ground contact surface is level with said wheel contact plane is greater than the upward bias applied to the skids in the raised position.

27. The pallet-dolly device according to any of claims 18 to 26, wherein the skid displacement mechanism includes a biasing element linked to opposing rotating elements in such a manner that a bias is applied to the rotating elements urging the rotating elements to rotate in the same sense.

28. The pallet-dolly device according to claim 27,

wherein each rotating element is urged towards a terminal point of an arc of rotation of the rotating element, and

wherein the arc of rotation of each rotating element contains a threshold position, and wherein rotation of each rotating element from one side of the threshold position to the other side of the threshold position changes the bias applied by the biasing element from a bias to rotate in one sense to a bias to rotate in the opposite sense.

29. The pallet-dolly device according to claim 28, further including:

a pair of sliding actuators mechanically linked to the rotating elements, such that rotation of the rotating elements causes equal and opposite linear movements of the respective sliding actuators; and

vertical actuators deployed to translate linear movement of said sliding actuators into vertical movement of the skids.

30. The pallet-dolly device according to claim 29, wherein the vertical actuators comprise a set of pins slidable within a corresponding set of inclined displacement slots, wherein the pins are fixedly attached to one of the pallet skids or the at least one sliding actuator, and the displacement slots are integrated with the other one of the pallet skids and the at least one sliding actuator.

31. The pallet-dolly device according to claim 30, wherein each displacement slot contains an inclined slot having an upper end and a lower end, and a pallet position slot horizontally oriented and connected to one of said ends of the inclined slot.

32. A pallet-dolly device comprising:

a platform for bearing a load;

a set of wheels attached to the platform;

skid means attached to the platform and movable between a lowered position in which the skid means extend below the level of the wheels to enable the device to function as a pallet and a raised position in which the wheels extend below the skid means to enable the device to function as a dolly, and

biasing means operable for causing:

(a) the skid means to assume an intermediate position which is between the raised and lowered positions and in which the skid means act as a brake when the pallet bears a load greater than a threshold value, and

(b) the skid means to move from the intermediate position to the lowered position when the load is reduced to less than the threshold value.

33. A pallet-dolly device according to claim 32, wherein the biasing means is operable for biasing the skid means upwardly if they are above a further position which is between the raised position and the intermediate position and for biasing the skid means downwardly if they are below said further position.

34. A pallet-dolly device according to claim 32 or claim 33, wherein the threshold value of the load is from 2 to 10 kg.

35. A pallet-dolly device according to claim 32 or claim 33, wherein the threshold value of the load is from 3 to 6 kg.

36. A pallet-dolly device according to claim 32 or claim 33, wherein the threshold value of the load is 4 kg.

37. A pallet-dolly device comprising:

a platform for bearing a load;

a set of wheels attached to the platform;

skid means attached to the platform and movable between a lowered position which enables the device to function as a pallet and a raised position which enables the device to function as a dolly; and

biasing means, actuable in response to downward movement of the skid means from said raised position, for urging the skid means downwardly to cause the skid means to act as a brake, wherein said downward movement of said skid means for actuating said biasing means may be effected by the application to the skid means of downwardly directed foot pressure.

38. A pallet-dolly device according to any preceding claim, wherein the deck is substantially rectangular, and the skids are positioned to extend beneath opposite edges of the deck.

39. A pallet-dolly device according to any preceding claim, wherein the skids have openings through which the wheels extend when the pallet-doily device is configured as a dolly.

40. A pallet-dolly device according to any preceding claim, further comprising: at least one wheel brake engageable with an associated wheel of the set of dolly wheels, said wheel brake being configured to assume a released state in which the wheel is free to turn and an engaged state in which said wheel brake prevents rotation of the wheel, wherein displacement of the pallet skids downwards results in transfer of said wheel brake from said released state to said engaged state so as to prevent rotation of the associated wheel.

41. The pallet-dolly device according to claim 40, wherein the wheel brake comprises a brake pin which engages a corresponding recess formed on an engagement surface of the wheel in the engaged state of the wheel brake.

42. The pallet-dolly device according to claim 40, wherein said brake pin is resiiiently biased to said disengaged state, and wherein downward displacement of said pallet skid displaces said brake pin towards said positively engaged state.

43. The pallet-dolly device according to claim 40, wherein said brake pin is resiiiently biased to said positively engaged state, and wherein upward displacement of said pallet skid displaces said brake pin towards said disengaged state.

44. A method of moving a load of goods using a pallet-dolly device, the method comprising:

configuring the pallet-dolly as a pallet;

loading the goods onto a deck of the pallet-dolly;

transporting the loaded pallet-dolly from a source location to a target location;

converting the pallet-dolly to a dolly at the target location:

moving the loaded pallet-dolly on its wheels to a target position at the target location; converting the loaded pallet-dolly to a braked dolly in which a skid is biased downwards against an underlying surface to act as a brake; and

unloading the goods from the pallet-dolly at the target position.

45. A pallet-dolly device substantially as herein described with reference to Figures 1A, IB, 2A, 2B, 3 A, 3B, 4 A, Figures 7A and 7B, Figures 7C and 7D, Figures 8A and 8B and Figure 9 of the accompanying drawings. 46. A method of transporting goods substantially as described herein, with reference to Figure 1A of the accompanying drawings.

Description:
PALLET-DOLLY BACKGROUND

1. Technical Field

The present invention is in the field of logistics and supply equipment and, more particularly, but not exclusively, to logistics equipment intended for the supermarket supply chain.

The transportation of goods from a supplier to a retail outlet such as a supermarket involves a supply chain having many links involving the mechanical handling of goods. At the producer or supplier, goods are placed on pallets, either by hand or more commonly in an automated loading line. In such a loading line, pallets are fed from a supply stack onto a conveyor, and as the pallets move along the conveyor goods are placed on the pallets and optionally secured to the pallets by means of shrink wrapping or banding.

The pallets are then loaded onto trucks using forklift equipment, and are typically then sent to a distribution centre where the truckload of pallets is unloaded, and mixed truckloads are put together for onward transportation to individual branches of the supermarket.

At the individual supermarket branch, the mixed truckload of pallets is unloaded and placed in the branch store room, again usually by fork truck, to provide a stock of products for replenishing the supermarket shelves.

Since pallets are generally unwieldy, and safety considerations generally preclude the use of forklift trucks on the supermarket shop floor, the goods are generally removed from the pallets in the branch store room and are loaded onto wheeled dollies for movement on to the shop floor. Such dollies are conveniently movable by an unaided person.

The manual transfer of goods from the pallet to the dolly has been identified as a major source of inefficiency in the supply chain. In order to address this problem, proposals have been made for a device which can function as a pallet and also as a dolly, so that the change in functionality from dolly to pallet can be achieved without having to transfer the load from one device to another. The goods may thus be taken from the supermarket storeroom onto the supermarket shop floor simply by converting the pallet into a dolly without the need for supermarket operatives to move the goods from the pallet onto a separate dolly.

Published PCT application WO 2007/029231, based on a US application first filed in August 2005, addressed this problem by proposing a device which can act as a pallet and also as a dolly. This patent shows a device having a load-bearing deck, a set of dolly wheels placed at a fixed height relative, to the deck, and movable pallet skids mounted to the deck so as to extend to a position below the wheels so that the device functions as a pallet, and to retract to a raised position exposing the wheels so that the device can function as a dolly. Conversion from pallet to dolly involves lowering the deck and wheels, and thus if the pallet has a heavy load the operative is not required to lift this load in order to confirm the device from a pallet to a dolly.

United Kingdom patent GB 2 430 926 (Linpac), filed in October 2005, describes a pallet which has fixed ground-engaging legs extending downward from a pallet deck, and wheels movable relative to the pallet deck between a deployed position in which the wheels extend beyond the ends of the legs, enabling the device to operate as a dolly, and a retracted position in which the wheels are raised above the ends of the legs so that the device functions as a pallet. A disadvantage of this arrangement is that, when the device is to be converted from a pallet to a dolly, in order to extend the wheels beyond the ends of the legs not only must the pallet deck be raised, but any load which is on the pallet deck must also be lifted. This can require an operator to exert considerable force in order to achieve the conversion.

European patent EP 2 004 502 (D S Smith), based on an earlier UK application filed in March 2006, describes a pallet having a deck and a set of wheels fixed relative to the deck, and movable skids which can be placed in a raised position clear of the ground so that the device functions as a dolly, or in a lowered position in which the skids engage the ground and the wheels are lifted off the ground, so that the device can function as a pallet. The rotary cam mechanism used to move the skids relative to the deck does not require the deck and load to be lifted during conversion of the device from pallet to dolly but does require the operator to exert a sideways force on the dolly when converting it to a pallet. This sideways force can cause the dolly to move out of position before the conversion is complete.

United Kingdom patent GB 2 440 802 (Loadhog), based on an earlier UK application filed in August 2006, describes a wheeled dolly with retractable bearers, in which the bearers or skids are urged by springs towards a retracted position, and may be deployed by a pedal- operated toggle mechanism to a lowered position, in which the dolly wheels are raised clear of the ground. A further pressure on the pedal, when the skids are in the lowered position, releases the toggles and allows the springs to draw the skids upwards and away from the ground, so that the device can again function as a dolly. With this arrangement, in order to convert the device from the pallet condition to the dolly condition, the initial movement of the toggle mechanism requires the user to exert sufficient force to lift pallet deck and any load on it.

A further labour-intensive activity in the supply chain is the act of placing supermarket products onto the fixed shelves in the supermarket aisle. In recent developments of supermarket logistics, the concept of "retail ready packaging" has become prevalent, in which goods are delivered to the supermarket storeroom in packaging which is able to be placed on the supermarket aisle without the need for product to be transferred from the dolly to the shelf.

The dolly pallet devices described above provide a solution to this problem, since the device, once converted to a dolly, may be simply rolled onto the supermarket shop floor and placed in the aisle for customers to take goods directly from the dolly. However, in order to immobilise the dolly to prevent accidental movement the dolly must be converted back to a pallet which, in most cases, involves extending the skids to below the wheels so that the dolly and its load must be lifted.

A later proposal is the braked dolly arrangement described in European patent application EP-A-2 103 491 (D S Smith), which is based on a UK application filed in March 2008. This proposal describes a dolly with movable skids which in the raised position are clear of the ground so that the device acts as a dolly, and in the lowered position prevent movement of the dolly, but in both positions the wheels of the device project below the skids and support the dolly and its load. This may however prevent the device from being operable in the early part of the supermarket supply chain, where the device travels on an automated conveyor, for example during loading.

Two distinct and different mechanisms for preventing movement of the dolly are described in EP-A-2 103 491. In the first mechanism, brakes in the form of friction elements mounted to the skids are provided, the brakes engaging the dolly wheels when the skids are in the lowered position to prevent rotation of the wheels and thus prevent movement of the dolly.

In the second mechanism, the braking effect is achieved by providing braking pads on the skids so that the pads engage the ground to provide the braking effect when the skids are in the lowered position. The wheels extend beneath the skids and remain in contact with the ground when the skids are in this lowered position, in the preferred embodiment extending beyond the skids by 0.2 mm. The manufacture of the device requires moulded parts to be made with extremely fine tolerances in order for the pads effectively to engage the ground and provide the braking effect. BRIEF SUMMARY

Embodiments of the present invention provide a dolly/pallet device having fixed wheels and movable skids, in which conversion of the device from a dolly condition to a pallet condition is achieved without the operator having to provide a force to lift the pallet deck and its load, and also conversion from the dolly condition to an immobilised condition can be achieved without the operator having to provide a force to lift the pallet deck and its load.

A pallet-dolly device according to one aspect of the present invention comprises a load-bearing deck, a set of supporting wheels mounted to the deck, and movable skids mounted to the deck by a mechanism which is operable to:

selectively hold the skids in a raised position in which the wheels are exposed and the device is operable as a dolly;

selectively hold the skids in a lowered position in which the wheels are retracted and the device is operable as a pallet; and

selectively place the skids in an intermediate position in which the wheels and the skids are in contact with the ground and the skids act as a brake.

Preferably, when the skids are in the intermediate position a biasing means urges the skids from the intermediate position toward the lowered position.

The skids may be held in the raised position by a resilient biasing force, or by a releasable latching mechanism.

The pallet-dolly device may include one or more pedals, by means of which the mechanism may be operated to place and hold the skids in the raised or lowered positions, and to place the skids in the intermediate position.

The mechanism by which the skids are mounted to the deck may be a bistable mechanism including a resilient biasing element arranged to apply an upward biasing force to the skids when they are in or near the raised position, and to apply a downward biasing force to the skids when they are in the intermediate and/or lowered positions. The bistable mechanism is arranged so that the biasing force on the skids changes direction at a switchover point in the movement of the skids between the raised position and the intermediate position, i.e. when the skids are clear of the ground. An operating pedal may be provided to move the skids upwardly from the lowered or the intermediate position through the switchover point.

The mechanism may be arranged so that the skids can be moved from the raised position downwardly through the switchover point by applying pressure to the skid. Alternatively, the skids may be moved from the raised position downwardly through the switchover point by means of an operating pedal.

The downward biasing force applied to the skids when they are in the intermediate position is preferably sufficient to move the skids from the intermediate position to the lowered position, lifting the wheels of the device clear of the ground, when the pallet-dolly device is unloaded or when the pallet-dolly device bears a load less than a threshold value. The downward biasing force is preferably greater than the weight of the unloaded deck, but is insufficient to lift the deck when a load greater than a threshold value is supported thereon. In this context, "deck" includes all those parts of the device which are lifted when the pallet-dolly is standing on a horizontal surface and the skids of the pallet-dolly are moved from the intermediate position to the lowered position. The pallet-dolly device may be arranged such that the threshold value of the load is from 2 to 10 kg, more preferably from 3 to 6 kg, and most preferably about 4 kg. if the threshold value of the load is, for example, 4kg, then when the skids are in the intermediate position and the device is functioning as a braked dolly it will remain in this position if the load on the deck exceeds 4kg. If the load is reduced to less than

4kg, the skids will move to the lowered position, lifting the deck and wheels, and converting the pallet-dolly device to function as a pallet.

The downward force applied to the skids in the intermediate position may be from about 12 kg (120N) to about 20 kg (200N), and may preferably be in the range of from about 12kg (120N) to about 16kg (160N). If, for example, the weight of the deck components of the device is approximately 12 kg, a downward force of 16kg (160N) applied to the skids in the intermediate position would be sufficient if there is no load on the deck, or if the load is less than about 4 kg, to lift the deck components of the pallet-dolly device so that the skids are moved from the intermediate position to the lowered position. It is, however, foreseen that the downward force may be arranged so that the pallet-dolly will convert from the intermediate

"braked dolly" condition to the lowered "pallet" condition with larger loads on the deck. It is further foreseen that the downward force applied to the skids in the "braked dolly" condition may be less than the weight of the deck components, so that the pallet-dolly device will move from the "braked dolly" condition to the "pallet" condition only when the device is lifted, for example by a fork truck.

The mechanism may be arranged such that the biasing force is applied to cam elements linking the skids and the deck, the cam elements transmitting an upward biasing force to the skids when they are in or near the raised position, and transmitting a downward biasing force to the skids when they are in the intermediate position. The mechanism may be arranged such that when the skids are in the lowered position, biasing force applied to the cam elements is not transmitted to the skids.

According to an aspect of the present invention, there is provided a pallet-dolly device convertible between a pallet and a dolly, the device comprising:

a deck having a load supporting surface;

a set of dolly wheels, attached at a fixed height below an underside of the deck so as to define a wheel contact plane;

a set of movable pallet skids, each pallet skid having a ground contact surface; and a bistable skid displacement mechanism mechanically interlinking the deck and the pallet skids,

the bistable skid displacement mechanism being configured to assume a first state biasing the pallet skids upwards towards a skid raised position in which the skid ground contact surface is raised above the wheel contact plane to provide a dolly state of the pallet- dolly device, and

the bistable skid displacement mechanism being further configured to assume a second state in which the bistable skid displacement mechanism biases the pallet skids downwards towards a skid lowered position in which the skid ground contact surface is lowered below the wheel contact plane to provide a pallet state of the pallet-dolly device.

According to another aspect of the present invention, there is provided a pallet-dolly device convertible between a pallet and a dolly, the device comprising:

a deck having a load supporting surface;

a set of dolly wheels, attached at a fixed height below an underside of the deck so as to define a wheel contact plane;

a set of movable pallet skids, each pallet skid having a ground contact surface; and a skid displacement mechanism mechanically interlinking the deck and the pallet skids, the skid displacement mechanism being configured to assume a first state biasing the pallet skids upwards towards a skid raised position in which the skid ground contact surface is raised above the wheel contact plane to provide a dolly state of the pallet-dolly device,

and wherein downward force applied directly to one of the pallet skids is effective to displace the pallet skids downwards towards a skid lowered position in which the skid ground contact surface is lowered below the wheel contact plane to provide a pallet state of the pallet- dolly device. According to yet another aspect of the present invention, there is provided a pallet- dolly device convertible between a pallet and a dolly, the device comprising:

a deck having a load supporting surface;

a set of dolly wheels, attached at a fixed height below an underside of the deck so as to define a wheel contact plane;

a set of movable pallet skids, each pallet skid having a ground contact surface; and a skid displacement mechanism mechanically interlinking the deck and the pallet skids, the skid displacement mechanism being configured to assume a first state in which the pallet skids are retained in a skid raised position in which the skid ground contact surface is raised above the wheel contact plane to provide a dolly state of the pallet-dolly device,

the skid displacement mechanism being further configured to assume a second state in which the skid displacement mechanism biases the pallet skids downwards towards a skid lowered position in which the ground contact surface is lowered below the wheel contact plane to provide a pallet state of the pallet-dolly device,

wherein the skid displacement mechanism is further configured such that, when a load is supported on the deck and the ground contact surface is brought level with the wheel contact plane, the displacement mechanism generates a downward contact force of the ground contact surfaces against an underlying surface, thereby acting as a brake.

In pallet-dolly devices according to embodiments of the present invention, the deck is preferably substantially rectangular, with a pair of longer sides and a pair of shorter sides.

Two parallel skids are positioned to extend beneath opposite sides of the deck. The skids may extend beneath the longer or the shorter sides of the rectangular deck. In some embodiments, skids may extend beneath all four sides of the deck.

In pallet-dolly devices according to some embodiments of the present invention, the skids have openings through which the wheels extend when the pallet-dolly device is configured as a dolly. The openings are provided at the ends of the skids, so that the wheels are positioned generally beneath the corners of the rectangular deck of the pallet-dolly. In other embodiments, the wheels are placed at the corners of the rectangular deck and the skids extend along the side of the deck between the wheels. In yet further embodiments, the skids extend along sides of the deck between the wheels and wheel shrouds are provided at the ends of the skids to surround and protect the wheels, the wheel shrouds being positioned clear of the ground when the skids are in ground contact acting either as brakes or as pallet skids. According to yet another aspect of the present invention, there is provided a method of moving a load of goods using a pallet-dolly device, the method comprising:

configuring the pallet-dolly as a pallet;

loading the goods onto a deck of the pallet-dolly at a source location;

transporting the loaded pallet-dolly from the source location to a target location;

converting the loaded pallet-dolly to a dolly at the target location;

moving the loaded pallet-dolly on its wheels to a target position at the target location; converting the loaded pallet-dolly to a state in which the skid is biased downwards against an underlying surface to act as a brake; and

unloading the goods from the pallet-dolly at the target position.

Conversion of the pallet-dolly to a dolly may be affected by pressing a pedal on the pallet-dolly, and conversion to the state in which the skid acts as a brake may be affected by downward pressure on a skid of the pallet-dolly.

A yet further aspect of the invention provides a pallet-dolly device comprising a platform for bearing a load, a set of wheels attached to the platform, a set of skids attached to the platform, the skids being movable between a lowered position in which the skids extend below the level of the wheels to enable the device to function as a pallet and a raised position in which the wheels extend below the skids to enable the device to function as a dolly, and biasing means operable for causing the skids to assume an intermediate position which is between the raised and lowered positions and in which the skids act as a brake when the pallet bears a load above a threshold value, and to move from the intermediate position to the lowered position when the load is reduced to a level below the threshold. The biasing means is preferably further operable to move the skids through the intermediate position to the lowered position, when the platform bears a load less than the threshold value. In a further embodiment, the biasing means is operable to bias the skids upwardly when the skids are above a further position which is between the raised position and the intermediate position and to bias the skids downwardly when they are below said further position.

There is also provided according to a further aspect of the present invention, a pallet- dolly device of the type described and further comprising at least one wheel brake engageable with one of the set of dolly wheels, the wheel brake having a released state in which the wheel is free to turn and an engaged state in which the wheel brake prevents rotation of the wheel, and wherein displacement of the pallet skids downwards results in transfer of the wheel brake from the released state to the engaged state. The wheel brake may comprise a brake pin selectively deployable between a disengaged state corresponding to the released state of the wheel brake and a positively engaged state in which the brake pin engages a corresponding recess formed on an engagement surface of the wheel to define the engaged state of the wheel brake.

The brake pin may resiliency biased to the disengaged state, and downward displacement of the pallet skid may displace the brake pin towards the positively engaged state.

Alternatively, the brake pin may be resiliently biased to the positively engaged state, and upward displacement of the pallet skid may displace the brake pin towards the disengaged state.

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention will be further understood and appreciated from the following detailed description taken in conjunction with the drawings in which:

Figure 1A is a schematic illustration showing the operational steps of one cycle of use of the pallet-dolly;

Figure IB is a set of schematic illustrations showing four positions of the skids and the corresponding positions of the mechanism;

Figure 1C is a perspective view of a pallet-dolly consistent with an embodiment of the present invention, where the pallet-dolly is configured as a pallet;

Figure ID is a perspective view of the pallet-dolly of FIG. 1C, where the pallet-dolly is configured as a dolly;

Figure 2A is a long side view of the pallet-dolly of FIG. 1A, where the pallet-dolly is configured as a pallet;

Figure 2B is a short side view of the pallet-dolly of FIG. 1 A, where the pallet-dolly is configured as a pallet;

Figure 3A is a long side view of the pallet-dolly of FIG. IB, where the pallet-dolly is configured as a dolly;

Figure 3B is a short side view of the pallet-dolly of FIG. 1 B, where the pallet-dolly is configured as a dolly;

Figure 4 A is an exploded view of the elements of the pallet-dolly of FIGS. 1A-B; Figure 4B is an enlarged view of some of the elements of the pallet-dolly shown in the view of FIG. 4A; Figure 5 is a schematic illustration of the operation of a cross connector element of the pallet-dolly shown in FIGS. 4A and 4B;

Figures 6A , 6B, and 6C are schematic illustrations of the operation of a cross connector element of the pallet-dolly, where bias is applied by a tension spring;

Figures 7A and 7B are underneath views of the pallet-dolly of FIG. 1, where the pallet-dolly is configured as a pallet and as a dolly, respectively;

Figures 7C and 7D are views of the pallet-dolly of FIG. 1 from above and with the deck removed for clarity, showing the pallet-dolly mechanism in the switchover position and the braked dolly position, respectively;

Figures 8A and 8B are perspectives view of a pallet-dolly consistent with an embodiment of the present invention, where the pallet-dolly has four pedals and is configured as a pallet and as a dolly, respectively;

Figure 9 is a bottom view of the pallet-dolly of FIG. 8A;

Figures 10A and 10B are schematic illustrations of side pedal rods and cross connectors of the pallet-dolly of FIGS. 8A and 8B, respectively;

Figure 11A is a perspective view of a wheel, wheel frame, and skid actuated wheel brake, consistent with an embodiment of the present invention;

Figure 11B is a front view of the wheel elements of FIG. 11A, showing a skid pushing a brake pin of the wheel brake;

Figure UC is a side view of the wheel elements of FIG. 11A, showing a transparent wheel frame and the brake pin in an elevated or unlocked position; and

Figure 11D is the same side view as FIG. 11C, showing the brake pin in a descended or locked position. DETAILED DESCRIPTION

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The embodiments are described below to explain the present invention by referring to the figures.

Referring now to Figure 1A, there is shown schematically a cycle of use of the pallet-dolly. The cycle commences at step 100 with a stack of pallet-dollies P at a supplier location SL, the pallet-dollies being in their "pallet" condition. Pallet-dollies are taken from the stack at step 101 and placed on a conveyor C to pass at step 102 through a loading station LS where a load L is placed on and secured to the pallet-dolly.

The loaded pallet-dollies are then removed from the conveyor C for example by a fork truck (not shown) at step 103, and placed in a transport vehicle Tl for transportation (step 104) to a distribution centre DC. At the distribution centre DC, palletised loads of various types of goods L, LI, L2 are received, unloaded and stored at step 105.

At the distribution centre, mixed loads of palletised goods LI, L2 are loaded into further transportation vehicles T2 at step 106 and are taken to individual supermarket branches SB at step 107. The palletised goods are unloaded and placed in the storeroom S at the supermarket branch SB in step 108.

When the goods LI are required on the supermarket shop floor SF, an operative converts the pallet-dolly from its pallet condition to the dolly condition (step 109), and rolls the loaded dolly into the shop floor area SF (step 110). The loaded dolly is placed in its merchandising position in the supermarket aisle, and the operative then converts the pallet- dolly from its dolly condition to the brake position (step 111), by lowering the skids 14 into contact with the floor. The pallet-dolly is now fixed in its merchandising position, and customers may remove goods from the pallet-dolly as required. In the preferred embodiment, when goods have been removed from the pallet-dolly so that the load on the pallet-dolly falls below a threshold value, biasing means within the pallet-dolly cause the skids to move to the pallet condition, slightly lifting the deck and any remaining road.

When the pallet dolly is empty (step 112), it may simply be carried by an operative to a collection point, or it may be converted back to a dolly and rolled to the collection point, either alone or optionally loaded with more empty pallet-dollies in their pallet condition. At the collection point, pallet-dollies are reconverted to the pallet condition and placed in transport T3 (stepl l3) for return (step 114) either direct to the supplier location SL, or (step 115) to a wash and repair station WR where the pallet-dollies are reconditioned (step 116) prior to return to the supplier location SL (step 117).

The four operating conditions of the pallet-dolly device are shown in the comparative sketch at the centre of Figure 1A, namely the unloaded pallet condition UP, the loaded pallet condition LP, the loaded dolly condition LD, and the braked dolly condition BD. It is observed that the deck of the pallet-dolly device is at a first height above the ground when supported on its skids in the pallet condition (either loaded LP or unloaded UP) and at a second, lower, height above the ground when the pallet-dolly is supported wholly by its wheels in the loaded dolly condition LD or partly by its wheels in the braked dolly condition BD.

Figures IBa to lBd show four enlarged views of the pallet and the skid operating mechanism, to illustrate the relative positions of the skid and the operating mechanism at points in the movement of the mechanism. In the illustrated mechanism, the pallet-dolly device comprises a deck 12 to which is slidably mounted a cam element 58. A set of wheels 16 are mounted at a fixed distance below the deck 12. A movable skid 14 is mounted beneath the deck, for vertical movement relative to the deck. The slidable cam element 58 is movable horizontally (as seen in the Figures), and includes a cam slot 68 having an inclined upper part 72 and a generally horizontal lower part 70. The skid 14 has mounted to it a pin 74 which engages the slot 68, so that horizontal movement of the sliding cam element 58 produces the vertical movement of the skid 14 relative to the deck 12. The cam element 58 is preferably operated by a bistable mechanism which produces a biasing force BL to the left as seen in Figure IBa when the cam element 58 is displaced to the left of a "switchover" position (which may or may not be central in the range of movement of the camp element 58), and produces a biasing force BR to the right as seen in Figures lBc and lBd when the cam element 58 is to the right of the "switchover" position. Figure lBb shows the cam element 58 in the central or "switchover" position, where no biasing force is applied to the cam element 58.

Figure IBa shows the relative positions of the parts when the pallet-dolly device is in the dolly condition, with the skids 14 raised. Cam element 58 is positioned to the left of the

"switchover" position, and is urged to the left (as seen in the Figure) by a biasing force BL. Pin 74 is urged upward by the biasing of the cam element 58, to raise the skid 14, until the pin 74 reaches the upper end of the slot 68 and movement is arrested.

Figure lBb shows the sliding cam element 58 at the "switchover" position, with the pin 74 moved slightly away from the upper end of the inclined upper part 72 of slot 68. In this position, the skid 14 is still raised above ground level by the distance H. Since the cam element 58 has no biasing force on it, the skid 14 is neither urged up nor down from this "switchover" position.

Figure lBc shows the skid 14 and the wheel 16 both in contact with the ground, the cam element 58 having been moved to the right from the "switchover" position shown in

Figure lBb. In this position, the cam element 58 experiences a biasing force BR to the right, and the pin 74 is near the lower end of the inclined part 72 of the slot 68. The co-operation between the cam element 58 and the pin 74 produces a downward force on the skid 14 pressing the skid into contact with the ground. This downward force may be from about 120 N to about 200 N. In this position, the skid acts as a brake to prevent movement of the pallet- dolly, which is still partially supported on its wheels 16. The magnitude of the biasing force and the angle of the inclined slot are arranged such that the downward force on the skid is insufficient to extend the skids 14 any further if there is a significant load on the pallet-dolly.

When the load on the dolly is removed, or reduced below a threshold value, the biasing force BR generates sufficient force on the skids to extend the skids 14 and lift the deck 12 as the cam element moves further to the right.

Figure lBd shows the cam element moved fully to the right, so that the pin 74 enters the lowermost and horizontal part 70 of the slot 68. In this position, the skid 14 extends downwardly beyond the wheels 16, and provides a wheel clearance height WCH by which the wheels 16 are lifted off the ground. Because the lower end of the slot 68 is horizontal, loads placed on the dolly in this condition do not produce forces tending to move the cam element 58 to the left and thus release the skid 14 to rise, and the skid is "locked" in the extended position.

Referring now to FIGS. 1C and ID, there is shown a perspective view of a pallet-dolly 10 consistent with an embodiment of the present invention. Pallet-dolly 10 is a movable platform or device used to carry a load, such as goods in commerce, for shipping or storage. As indicated, pallet-dolly 10 includes a deck 12 to support the load, a set of skids 14, and a set of wheels 16. Skids 14 include a bottom or ground contacting surface or edge 17. As indicated, pallet-dolly 10 is generally rectangular, having two short sides 13 and two long sides 15.

Pallet-dolly 10 is configured to be convertible between a pallet and a dolly. Figure 1C shows device 10 configured as a pallet, in which a bottom surface of the device is the set of skids 14, or more particularly, skid bottom surface 17. Figure ID shows device 10 configured as a dolly, in which the bottom surface is the set of wheels 16. When configured as a pallet, pallet-dolly 10 generally requires pallet handling equipment such as a manual or motorized forklift to be moved by a user. When configured as a dolly, wheels 16 enable a user to move pallet-dolly 10, in most cases, simply by manually pushing or pulling on a part of pallet-dolly 10 or on the load supported by deck 12, or by use of a removable handle (not shown) configured for engaging corresponding features of the pallet-dolly.

As will be discussed in greater detail below, skids 14 are movable between a lowered position and a raised position. In FIG. 1C skids 14 are in the lowered position. In this position skid bottom surfaces 17 are below or lower than a wheel contact plane 19 defined by the bottoms of wheels 16 (shown in FIG. 2A), so that skids 14 make contact with the ground and device 10 is configured as a pallet. In FIG. ID skids 14 are in the raised position, in which skid bottom surfaces 17 are above wheel contact plane 19. Accordingly in this case wheels 16 contact the ground, and device 10 is configured as a dolly.

Pallet-dolly 10 typically includes at least one pedal 18. As indicated, pedal 18 is accessible to the user on a side of device 10, in this case short side 13. As will be described in greater detail below, when pressed by the user, pedal 18 is actuated to convert pallet-dolly 10 from the pallet state to the dolly state.

Pallet-dolly 10 is configured such that a user converts the pallet-dolly from the dolly state to the pallet state simply by pressing directly on skid 14. Most preferably, a skid displacement mechanism (described below) ensures simultaneous movement of all the skids, such that foot-actuated downward displacement of one skid simultaneously lowers all of the skids. As shown in the figures, adjacent to and/or below pedal 18 is an open space 20 above skid 14. Space 20 is empty in that it does not contain a pedal 18 or any other element. Accordingly, a user may insert a foot into this space and press down directly onto skid 14. A dashed area 21 is shown on skid 14 in FIGS. 1C and ID to indicate a part of skid 14, directly below part of open space 20, that is suitable for receiving the user's foot.

A further feature of pallet-dolly 10 is that the depressable skid 14 also serves as a user- operable brake, assuming a state in which it is biased downwards so as to press against the underlying surface when lowered to around wheel contact plane 19.

The above features of pallet-dolly 10 may be clarified through review of a cycle of conversion between states as experienced by the user. Beginning with pallet-dolly 10 as a pallet as shown in FIG. 1C, as noted skids 14 are in the skid lowered position. In order to convert the device from this state to a dolly, the user presses pedal 18 from its default position, substantially parallel to the floor. When pedal 18 moves down, skids 14 move up, typically simultaneously, from the skid lowered position to the skid raised position, so that skid bottom surfaces 17 are above wheel contact plane 19, as shown in FIG. ID. Pedal 18 is preferably spring-biased to return to its generally horizontal position.

In order to apply the brake and/or convert the device back to the pallet state, the user inserts his or her foot into open space 20 and presses down on skid 14. This action urges the skid to move from the skid raised position of FIG. ID towards the skid lowered position of FIG. 1C. More particularly, pressing down on skid 14 moves the skid so that skid bottom surface 17 is in contact with the ground to provide a brake, but does not necessarily move wheels 16 off the ground, particularly if deck 12 is loaded. When pallet-dolly 10 is lifted clear of the ground, or in some cases simply unloaded, skid 14 moves beyond the brake position to reach its fully lowered and locked position as a pallet. Whether in the brake position or the pallet state, the user can convert the device back to a dolly at any time by pressing pedal 18 to lift the skids 14.

Additional views of pallet-dolly 10 are provided in FIGS. 2A-B, 3A-B, 4A, and 4B. Figures 2A and 2b provide side views along long side 15 and short side 13, respectively, when the device is configured as a pallet as shown in FIG. 1A. Similarly, FIGS. 3A and 3B provide long and short side views, respectively, when device 10 is configured as a dolly, as shown in FIG. IB. Figures 4A and 4B show the elements of pallet-dolly 10 in an exploded view.

Deck 12 has an overall shape that is generally rectangular, having two short sides 13 and two long sides 15. According to some embodiments deck 12 may be square, with four sides of equal length. The sides are substantially straight and uninterrupted, but may include rounded corners, localized recesses, or other breaks or discontinuities from a straight line, for example, as shown in the device of FIGS. 1A and IB. Deck 12 is preferably made of strong plastic, but may be made from any other material that is rigid and sufficiently strong to support the type of load to be carried by pallet-dolly 10, such as metal or wood, for example. The underside of deck 12 which comes in contact with the forks of a forklift also usually includes rubber strips or a layer of rubber, so that pallet-dolly 10 does not slip off the forklift while being lifted.

Skids 14 are functionally continuous planks that provide support along their length, so that they can be moved on a roller conveyor or the like. The set of skids 14 generally comprises two skids at opposing ends of pallet-dolly 10. Skids 14 are preferably located at the ends of pallet-dolly 10 corresponding to short sides 13, and accordingly have a length that is substantially the same as short sides 13. According to some embodiments of the invention, skids 14 may alternatively be located at opposing long sides 15, and have a length substantially the same as long sides 15. In certain implementations, one or more intermediate skid may be provided across a dimension of the device to provide a 3-skid pallet or multi-skid pallet. In the example of FIGS. 1A-B, two skids 14 are located adjacent to short sides 13. It is also foreseen that skids may be provided on all four sides of the pallet-dolly 10. Skids 14 may be made from any material that is durable and strong, and are most conveniently made of the same material as is used for deck 12. The underside of skids 14, which comes in contact with an underlying surface such as a floor, is also typically provided with a layer of friction material such as rubber, with rubber strips, or with pads or other rubber inserts in some other configuration. The rubber surface has the benefit of reducing slippage generally, and also enhances the frictional braking force when the skids of the pallet-dolly 10 are operating as a brake. The skids of the pallet-dolly may operate as a brake by engaging on the ground the friction material mounted to the undersides of the skids, without the undersides of the skids themselves contacting the ground.

As shown in greater detail in FIG. 4 A, skids 14 also include wheel openings 22 at opposing ends to accommodate wheels 16. Each wheel opening 22 is surrounded by an upwardly projecting wall 23 based at a top surface of skid 14, so as to form a hollow wheel chamber 24. The set of wheels 16 are fixedly attached to an underside of deck 12 such that each wheel 16 is positioned inside one of the hollow wheel chambers 24. The wheels 16 are positioned substantially in the center of each chamber 24, so that they are free to rotate and/or swivel as appropriate.

The set of wheels 16 generally comprises four wheels, one at each corner of device 10. According to some embodiments, set of wheels 16 may comprise four groups of wheels placed at each corner of the device, where each group consists of two or more wheels. Embodiments of this type may be useful to support loads that are particularly heavy. Wheels 16 may be fixed in orientation so that they can only roll in one direction, such as along a line parallel to long sides 15. Alternatively, wheels 16 may be configured to swivel or rotate, usually over a full 360 degree range. Wheels that swivel provide greater maneuverability, but also swerve more and are more difficult to control and move in a straight line. For this reason, some embodiments of device 10 combine the two wheel types, using a pair of fixed orientation wheels at one end and a pair of swivel wheels at the other end. In the view of FIG. 4A, it can also be seen that a pair of wheels 16 located at one short side 13 of deck 12 are the fixed type, since they are held in fixed wheel frames 26, and the pair of wheels located at the other short side 13 are the swivel or castor type, since they are held in swivel wheel frames 28.

The set of wheels 16 are fixed in position with respect to deck 12, including maintaining a fixed distance from deck 12. By contrast, skids 14 vary in distance from deck 12, as skids 14 move between the raised and lowered position. According to some embodiments, a hand activated device such as a manual lever or handle may be used instead of pedal 18. Such a lever may optionally be combined with the function of an external handle for moving device 10 when configured as a dolly. Foot activated pedals however are generally preferred in that they can be easily activated by a standing user without bending down and without requiring additional external equipment.

Pallet-dolly 10 may have pedals 18 on any number of sides of deck 12. Since both pedal 18 and skid 14 will be pressed by the user in the course of operation of the device, for user convenience it is preferable that at least one pedal 18 be on the same side as one of the skids 14. In the example shown in the figures, pallet-dolly 10 has two pedals 18, one on each short side 13 and adjacent to skid 14. While only one pedal 18 is visible in the views of FIGS. 1 A and IB, the opposite side pedal 18 may be seen in the view of FIG. 3B, and the two pedals 18 may be seen together in FIGS. 4A and 4B.

Figures 2A and 2B as noted show side views of pallet-dolly 10 in the pallet state. In this state wheels 16 are hidden within skids 14. However, in the figures, wheels 16 in both views have been drawn in dashed line to indicate their position relative to skids 14 and the ground. As indicated, in the pallet state wheels 16 have a fixed clearance or height above the ground which may be designated as the "wheel clearance height", or "WCH". Wheel clearance height is the appropriate or minimum height, distance, or clearance which wheels 16 should be lifted above the ground when device 10 is in the pallet state to ensure that the only ground contact is by skid bottom surface 17. More particularly, when wheels 16 are at WCH above the undersides of skids 14, there is substantially no risk that pallet device 10 will roll as it would when in the dolly state, or that the wheels will interfere with the operation of the pallet on an automated conveyor such as a roller conveyor.

Figures 3 A and 3B show side views of pallet-dolly 10 in the dolly state. In this state both wheels 16 and skid bottom surfaces 17 are visible. As indicated, there is a height, distance, or clearance of skid bottom surfaces 17 above the ground when device 10 is in the dolly state. This distance may be referred to as the "skid clearance height", or "SCH". Skid clearance height is the appropriate or minimum distance that skid bottom surfaces 17 should be lifted above ground when device 10 is in the dolly state, to reduce or minimize the risk of obstacles interfering with the rolling movement of the device. For example, if the device is being rolled over an uneven surface or small obstacle, skids 14 should be sufficiently high so that wheels 16 and not skids 14 contact the obstacle. In general, SCH -will be greater than WCH. The wheels 16 need to be at a minimum height only slightly off the ground to avoid the risk of enabling device 10 to roll, so WCH may be small. Raising WCH above the minimum height to ensure the wheels are off the ground does not provide any significant further advantage, since ground clearance has already been achieved. By contrast, skids 14 should be relatively high above the ground when the pallet dolly is configured as a dolly, since the higher they are the greater the number of obstacles that may be overcome while the device is being rolled as a dolly. According to some embodiments of the invention, WCH is at least 3 mm, and SCH is in the range of 15 to 30 mm, and preferably in the range of 20 to 27 mm. Other values of WCH and SCH are possible within the scope of the present invention.

It is to be appreciated, from review of FIGS- 2 and 3, that when moving from the pallet state to the dolly state, skids 14 need to move a distance of WCH plus SCH, i.e. moving WCH moves the skids so that their contact surfaces reach wheel contact plane 19, and then moving SCH moves the skids into the desired position above the ground. Similarly, when moving from the dolly state to the pallet state, skids 14 move the same total distance of WCH plus

SCH. In this case, skids 14 first move SCH to draw even with the wheels in contact with the ground, and then move WCH to ensure that the wheels are lifted away from skid bottom surface 17.

It is also worth noting how the weight or force of deck 12 and any load, if present, are received by the elements in the different states. In the pallet state the weight of the load is entirely on skids 14. In converting from the pallet to the dolly, when the skids move the distance WCH, the load weight is effectively lowered and transferred onto wheels 16. Skids 14 then travel the remaining distance SCH without bearing any of the weight of the load, and the weight of the load in the dolly state is supported by wheels 16. When converting from dolly to pallet, skids 14 descend distance SCH to the ground without bearing any of the weight of the load. When the skids are in contact with the ground, the skids are biased downwards to provide a braking contact or, if the pallet-dolly is unloaded or lightly loaded, complete their motion through distance WCH to reach the locked pallet state.

Turning now to FIGS. 4 A and 4B, the elements of a skid displacement mechanism 38, according to a preferred embodiment of the invention, may be viewed. To provide enhanced clarity of detail, FIG. 4B provides an enlarged view of some of the components of skid displacement mechanism 38 shown in FIG. 4A. Skid displacement mechanism 38 functions to move skids 14 between the skid lowered position and the skid raised position in response to depression of foot pedal 18 and skid 14 by the user. Accordingly, skid displacement mechanism 38 comprises the internal elements or mechanical components of device 10 that are between and connect pedals 18 and skids 14.

As indicated in FIGS. 4 A and 4B, the non-limiting exemplary implementation of skid displacement mechanism 38 illustrated here includes at least one, and in this case two, rotatable elements in the form of rotatable T-shaped cross connectors 40. The cross connectors 40 rotate about respective pivot points 42 positioned centrally on the underside of the deck, and have opposing arms 44 on either side of this point. The opposing arms 44 terminate in end points 46 that are in the form of apertures. The cross connectors 40 also have center projections 48 which project outwardly from about a center of the cross connectors, at central pivot point 42. Center projections 48 each terminate in a projection tip 50. The cross connectors 40 are positioned so that their respective center projections 48 extend towards one another. Further, cross connectors 40 rotate together, because the ends of the arms 44 are connected to respective sliding actuators 58 so that their respective pairs of opposing arms 44 of the cross connectors 40 are always parallel to one another.

Skid displacement mechanism 38 further includes a biasing element or spring 52 connected between opposing projection tips 50. Except where otherwise indicated, in the embodiment shown in the figures spring 52 is a compression spring, and accordingly will also be designated as "compression spring 52" as appropriate.

Compression spring 52 is hollow, and contains in its core a telescopic rod comprising an inner core 54 and an outer core 56. The telescopic rod functions to provide a solid interior to compression spring 52 so that compression spring 52 does not collapse or bend when compressed, inner core 54 fits inside outer core 56, and moves out and in to enable the telescopic rod to extend and contract in conjunction with extension and contraction of compression spring 52.

The cross connectors 40 rotate in an arc that is generally less than 90 degrees, and typically less than 30 degrees, and move between two stable positions under the force of compression spring 52. The movement of cross connectors 40 is shown in FIGS. 7 A and 7B, which are underneath views of pallet-dolly 10. In FIG. 7A cross connectors 40 are rotated slightly clockwise (when viewed from below), and are in a stable position corresponding to pallet-dolly 10 as a pallet. In FIG. 7B cross connectors 40 are rotated slightly counterclockwise, and are in a stable position corresponding to pallet-dolly 10 as a dolly. Compression spring 52 pushes on projection tips 50 to provide a force that biases cross connectors 40 into one or other stable position. This force has to be overcome to move cross connectors 40 from one stable position to the other. Since there are two stable positions of cross connectors 40, these elements and more broadly, skid displacement mechanism 38, may be described as being a "bistable mechanism".

The arrangement of cross connectors 40 and compression spring 52 to provide a bistable mechanism may be further understood from the sketch of FIG. 5. As shown, cross connector 40 rotates about an arc 57 between two stable positions SI and S2. At some point or position in the range of arc 57 there is a threshold, crossover, or switchover point or position 59 at which compression spring 52 (or any other biasing arrangement used) has a local maximum of stored potential energy. For further clarity, this crossover point is shown in FIG. 5 as the point 59 where a dashed horizontal line intersects arc 57. As is clear in Figure 6 A to Figure 6C, the line 59 extends between the centres of the pivot points 42. When cross connector 40 rotates, for example clockwise, so that projection tip 50 is "above" (as seen in Figure 5) switchover point 59 in the view as illustrated, compression spring 52 acts to provide a moment shown as Fl that urges or pushes cross connector 40 to rotate clockwise towards stable position SI, or its maximum range in the clockwise direction. Similarly, if cross connector 40 is moved or rotated so that projection tip 50 is "below" switchover point 59 in the view as illustrated, compression spring 52 provides the moment F2, which urges or pushes cross connector 40 towards stable position S2, or its maximum range in the counter-clockwise direction.

It should be noted that the compression spring arrangement illustrated here is a non- limiting example of many different biasing mechanisms which may be used to provide bistable resilient biasing for implementation of this embodiment of the present invention. Figures 6A, 6B, and 6C show one additional non-limiting embodiment of skid displacement mechanism 38, in which spring 52 is a tension spring deployed to generate overall extension of a hinged parallelogram frame, replacing the compression spring of the previous example. For this embodiment, spring 52 may accordingly be designated as "tension spring 52".

In the top drawing of FIG. 6A, the elements are shown in a state of bias where the spring 52 applies a moment Fl in a first direction corresponding to clockwise rotation of cross connectors 40. In this view it can be seen that projection tips 50 are on opposite sides of the centerline, or switchover line 59. The bottom drawing of FIG. 6C shows the corresponding opposite bias state where the spring 52 applies a moment F2 in a second direction opposite to the first direction to the cross connectors 40, urging them to rotate counter-clockwise. Projection tips 50 are again on opposite sides of switchover line 59, but reversed in relation to their positions in FIG. 6A. The middle drawing, FIG. 6B, shows the elements in transition from FIG. 6A to FIG. 6C, where projection tips 50 are both located on switchover line 59 and at their closest point to one another.

As indicated, in this embodiment there is a frame formed from a set of four brackets 32a, 32b, 32c and 32d connected to one another at hinges 34a, 34b, 34c, and 34d to form a parallelogram configuration, with spring 52 in the middle. Two of the hinges 34b and 34d are pivotally connected to the respective projection tips 50 of cross connectors 40, with spring 52 attached to the other two hinges 34a and 34c. Accordingly, in this embodiment spring 52 does not attach directly to projection tips 50 of cross connectors 40, as it did in the embodiment where spring 52 was a compression spring.

The natural bias of tension spring 52 is to contract from an extended or stretched state, in contrast to compression spring 52 whose corresponding tendency is to lengthen or expand from a shortened or contracted state. It may also be said that tension spring 52 is stable when contracted, and compression spring 52 is stable when expanded.

As shown in FIGS. 6A-C, when tension spring 52 contracts the internal angles of the parallelogram between the brackets 32b and 32c and the brackets 32a and 32d become smaller, i.e. approach 90 degrees and the parallelogram approaches a square shape. This has the effect of pushing opposing projection tips 50 further apart, as shown in FIGS. 6 A and 6C.

By contrast, when tension spring 52 is stretched these internal angles become larger, i.e. approach 180 degrees, so that linked brackets 32b and 32c become closer to a straight line and opposing brackets 32a and 32d move closer together. Skid displacement mechanism 38 for this embodiment is accordingly configured so that tension spring 52 is in its natural, or more stable, contracted state when in either biased state, as shown in FIGS. 6A and 6C. In order to overcome the force urging the mechanism toward one biased state and cross over to the other biased state, tension spring 52 is stretched, as shown in FIG. 6B. Upon passing through the position shown in Figure 6B, tension spring 52 contracts into the opposite biased state.

It is to be appreciated that skid displacement mechanism 38 operates substantially the same for either embodiment, whether spring 52 is a compression spring or a tension spring.

Since the compression spring embodiment is simpler, as it does not require the extra components of brackets 32 and hinges 34, it is generally preferred. In the example of skid displacement mechanism 38 shown in the figures, the two cross connectors 40 are symmetrical in size and shape, and are also positioned symmetrically across from one another. As a result of this arrangement, switchover point 59 is substantially in the middle of arc 57, and the two forces Fl and F2 generated by compression spring 52 are substantially equal as well. According to some embodiments of the invention, cross connectors 40 may be configured to be asymmetrical in size, shape, and/or position, so that the switchover point would not be in the middle of arc 57 and the forces Fl and F2 would not be equal at the respective ends of the arc of travel of the cross connectors 40. A configuration of this type may provide some advantages in certain situations, as discussed in greater detail below.

Skid displacement mechanism 38 further includes two sliding actuators 58, with one located on either side of cross connectors 40. The sliding actuators 58 are oriented parallel to one another, and to deck long side 15. Sliding actuators 58 include various apertures and projections, and are accordingly preferably constructed from injection molded plastic.

Sliding actuators 58 are connected to cross connectors 40 through a downwardly projecting link pin 64 which fits inside and forms a pivotal connection with corresponding aperture end point 46 at the end of arm 44 of cross connector 40. The two sliding actuators 58 and two cross connectors 40 thus form a parallelogram frame such that displacement of one sliding actuator 58 results in an equal and opposite displacement of the other sliding actuator 58, and associated pivotal rotation of both cross connectors 40. The angular range of motion of the cross connectors is typically sufficiently small, and/or the linkage between them and the sliding actuators is implemented with sufficient freedom of motion perpendicular to the sliding direction, to allow sliding actuators 58 to move in a longitudinal sliding motion without changing the distance between them.

As best seen in FIG. 4B, sliding actuators 58 are also configured to be movable upon depression of pedals 18. Each pedal 18 rotates about an axis 66 and has an upwardly projecting step 62 to which is attached a horizontally projecting pedal pin 30. The pedal pin 30 is sized and shaped to extend above adjacent sliding actuator 58 and to abut an upwardly projecting step 60 on sliding actuator 58. In this way, depression of pedal 18 causes pedal pin 30 to move back, towards the short side 13 in which the pedal is located. Pedal pin 30 pushes against a surface 61 of actuator upwardly projecting step 60, so that sliding actuator 58 also moves back towards short side 13, or in the direction shown by arrows 84. This motion is mirrored by the other sliding actuator 58, through corresponding motion of cross connectors 40. It may be noted that, since FIGS. 4A and 4B are exploded views, in the figures pedal pin 30 is shown adjacent to actuator upward projecting step 60 and is not actually shown attached to pedal upwardly projecting step 62.

It is to be appreciated that depression of one pedal 18 does not affect the opposite pedal 18. The other pedal 18 therefore remains horizontal while the pressed pedal 18 becomes inclined. There is also preferably a spring, not shown, which returns the pressed pedal 18 to the horizontal position immediately after being pressed. There is no interference with this movement from upwardly projecting step 60 since pedal pins 30 are deployed to push against one side of step 60 when actuated, but are free to return to their original positions when the pedal is released. A further result of this structure is that pressing any pedal 18 while pallet- dolly 10 is in the dolly state simply rotates pedal 18 about axis 66 but has no other effect.

The two sliding actuators 58 move linearly, in a direction parallel to their length and to long side 15 of deck 12, and also move in a direction opposite to one another. As a result of their linked connection, the linear movement of sliding actuators 58 is always matched by rotational movement of cross connectors 40. Further, the rotational movement of cross connectors 40 in moving towards a stable position is matched with a corresponding linear movement of sliding actuators 58, either towards or away from short sides 13, as appropriate. Accordingly, sliding actuators 58 may be viewed as an element that functions to translate rotational movement of cross connectors 40 to linear movement.

The sliding actuators 58 are also connected to skids 14. This connection is preferably made by a pin-and-slot arrangement. Specifically, in the example illustrated here, apertures in the form of displacement slots 68 are located on the body of each sliding actuator 58. There are four displacement slots 68, one located at each end of each sliding actuator 58. As shown, displacement slot 68 is a single continuous slot that may be viewed as being composed of a lower slot 70 and an inclined slot 72. For greater clarity, in FIG. 4B two of the four displacement slots 68 are also shown in an enlarged view.

Skid displacement mechanism 38 further includes skid pins 74, which provide the link that connects skids 14 to sliding actuators 58. As shown, there are four skid pins 74. Skids 14 include skid links 76, in the form of apertures, which are each sized and shaped to receive a skid pin 74 fixed therein. Skid links 76 are shown positioned at an upper part of hollow wheel chamber 24, which as noted is attached to or an integral part of skid 14. Skid links 76 may be placed in other positions on skid 14, as appropriate for other embodiments of the invention. Displacement slots 68 are also sized and shaped to receive skid pins 74 in sliding engagement. Accordingly, skids 14 connect or attach to skid displacement mechanism 38 by connecting each skid pin 74 to skid link or aperture 76, and to the associated displacement slot 68. It is to be appreciated that, according to some embodiments, the positions of displacement slots 68 and skid links 76 may be reversed, so that displacement slots 68 are located on the sides of hollow wheel chambers 24 and skid links 76 are located on the bodies of sliding actuators 58.

Displacement slots 68 and skid pins 74 are configured so that skid pins 74 are readily slidable inside displacement slots 68. More particularly, skid pins 74 are movable between four positions in displacement slots 68. These four positions are illustrated in the enlarged views of displacement slots 68 in Figure 4B. As indicated, there is a first stable position 78, in which skid pin 74 is in lower slot 70, a second stable position 80, in which skid pin 74 is at the top of inclined slot 72, a first interim position 73 in which skid pin 74 is located near the middle of inclined slot 72 and a second interim position 82, in which skid pin 74 is located near the bottom of inclined slot 72 close to but just short of the vertex or intersection point of lower slot 70 and inclined slot 72. When skid pin 74 is in the first stable position 78, skids 14 are in the lowered position and pallet-dolly 10 is a pallet. When skid pin 74 is in the second stable position 80, skids 14 are in the raised position and pallet-dolly 10 is a dolly. When skid pin 74 is in first interim position 73, skids 14 are clear of the ground and the bistable mechanism is at its switchover point. When skid pin 74 is in interim position 82, skids 14 are in the intermediate, ground-engaging position and pallet-dolly 10 is a braked dolly, the skids 14 being urged downward against the ground by the biasing force applied to the cam element

58 and the cooperation between the skid pin and inclined slot 72. The force urging the skid downward is arranged such that, if there is a load on the deck greater than a threshold amount, the pallet-dolly 10 remains in this position and functions as a braked dolly. If the load on the deck is less than the threshold amount, the force on the skids is sufficient to move them downward so the pallet-dolly adopts the pallet position with skid pins 74 in the position 78 in the displacement slot 68.

Figures 7A and 7B show underneath views of skid displacement mechanism 38 that illustrate the position of cross connectors 40 and compression spring 52 for the two stable positions and the two interim positions. In FIG. 7A pallet-dolly 10 is configured as a pallet, and skid pins 74 are in first stable position 78 in displacement slot 68. In FIG. 7B pallet-dolly

10 is configured as a dolly, and skid pins 74 are in second stable position 80 in displacement slot 68. Figures 7C and 7D R views from above, with the deck removed for clarity, showing intermediate positions in the movement of the bistable linkage. In FIG. 7C the bistable mechanism of the pallet-dolly 10 is at the switchover point, and skid pins 74 are in first interim position 73 in displacement slot 68. In FIG. 7D pallet-dolly 10 is configured as a braked dolly, and skid pins 74 are in second interim position 82 in displacement slot 68.

It may be noted that the orientation of the component slots of displacement slot 68 in one sliding actuator 58 is opposite to the orientation of the component slots in displacement slot 68 in the opposing sliding actuator 58, since as noted above the sliding actuators are linked so as to move in opposite directions. For example, where inclined slot 72 in one sliding actuator 58 is sloped upwards to the right, inclined slot 72 in the opposing sliding actuator 58 will be sloped upwards to the left. Opposing lower slots 70 are similarly oriented in opposite directions, i.e. when one points to the right, with reference to its associated inclined slot 72, lower slot 70 in the opposing sliding actuator 58 will point to the left.

The effect of the pin-and-slot engagement is that horizontal sliding motion of sliding actuators 58 is translated into vertical movement of skid pin 74, and hence also of skids 14, when the pin is in the inclined part 72 of the slot.

Cross connectors 40, sliding actuators 58, and skid pins 74 moving in displacement slots 68 form an integrated mechanical system in which motion of one element generates motion of the others, as follows. Rotation of cross connectors 40 under the force or urging of compression spring 52 moves sliding actuators 58 linearly in a horizontal plane, which in turn moves skid pins 74 and associated skids 14 vertically. Alternatively, movement of sliding actuators 58, such as for example by depression of pedal 18, will cause corresponding rotational movement of cross connectors 40 and vertical movement of skid pins 74. Lastly, independent movement of skid pins 74 in inclined slot 72, such as occurs when skid 14 is pressed downwards, will cause linear horizontal movement of actuator slots 58 and rotational movement of cross connectors 40. However, due to the horizontal orientation of lower slots 70, skids 14 are locked in the pallet position when fully lowered and when sliding actuators 58 are biased to the corresponding extreme position, requiring positive displacement of sliding actuators 58 by operation of pedal 18 before the skids can be raised.

It is to be appreciated that the range of motion of skids 14 in moving between the skid lowered position and the skid raised position corresponds to the range of motion of the component elements of skid displacement mechanism 38, i.e. the rotational movement of cross connectors 40 between stable positions SI and S2, the linear movement of sliding actuators 58 between two extreme positions defined by forward and reverse movement along arrows 84, and the vertical movement of skid pins 74 in displacement slot 68. In the embodiment shown, the range of motion limits are detemined by the finite length of inclined slot 72 in displacement slot 68. It is to be appreciated that, according to some embodiments, the range of motion limits may alternatively be set by a physical block to rotation of cross connectors 40 and/or to linear movement of sliding actuators 58. In such embodiments, inclined slot 72 may be relatively longer and even could be open ended. Travel of skid pins 74 in such inclined slots would still be limited to positions 78, 80, and 82, if configured as such by appropriate placement of blocks to movement of cross connectors 40 or sliding actuators 58.

For greater clarity, the two stable positions, shown as SI and S2 in FIG. 5, refer to states in which skids 14 and associated elements of skid displacement mechanism 38 such as cross connectors 40, sliding actuators 58, and skid pins 74 in displacement slots 68, have reached their appropriate end or terminal points and are stable and stationary, i.e. are not moving. More particularly, the two stable positions of skids 14 are the skid lowered position and the skid raised position.

Skid displacement mechanism 38 may also be described as having two biased states, corresponding to the force or bias provided by compression spring 52 as a result of the positioning of center projections 48 of cross connectors 40 on either side of switchover point 59. On one side of switchover point 59 there is a bias urging skids 14 upwards, towards the stable dolly state, and on the other side of switchover point 59 there is a bias urging skids 14 downwards, towards the stable pallet state. Accordingly, while skid displacement mechanism is in a biased state, it may or may not have reached the corresponding stable state. More particularly, when skid displacement mechanism 38 is in the downward biased state, skids 14 may be in the non-stable brake state or in the stable pallet state.

Further, the bistable feature of skid displacement mechanism 38, according to some embodiments of the invention, relates not only to the presence of two stable positions, but more particularly to the fact that each stable position is produced by an active bias from a single biasing mechanism. This may be contrasted with the structure of other pallet-dollies, in which, for example, one of the pallet or dolly states may be produced by a biasing mechanism, such as a spring, but the other of the pallet or dolly states is the result of a latch holding or locking the skids and other elements in place against the bias of a spring or other biasing mechanism.

It is also to be appreciated that the terms "first" and "second", when used in reference to the two stable positions and their associated biased states, provide a convenient distinction in terminology and do not imply that either position or state occurs before or after the other. Accordingly, either of the two positions and their associated biased states may be referred to as "first", and the other of the two positions and states referred to as "second".

The operation of skid displacement mechanism 38, according to the preferred embodiment of the invention, will now be described.

In an initial position where pallet-dolly 10 is a pallet, skid pins 74 are in lower slot 70 and skids 14 are in the skid lowered position. As shown in the bottom view of FIG. 7A, cross connectors 40 are rotated slightly clockwise, and are pushed under the force of compression spring 52 into first stable position 78. In this fully lowered position of the skids, wheels 16 are raised a distance WCH above the ground, and the full weight of the load is taken by skids 14.

Since skid pins 74 are in lower slot 70 which has an upper and lower boundary, the rotational force provided by cross connectors 40 does not need to oppose the load while maintaining this position.

When it is desired to convert pallet-dolly 10 to a dolly, the user presses down on any pedal 18. As noted, depression of pedal 18 moves sliding actuators 58 linearly and in a horizontal plane, towards opposite short sides 13 of deck 12. This direction of movement is shown in FIGS. 4A and 4B by arrows 84 for each sliding actuator 58. Movement of sliding actuators 58 will have two effects.

Firstly, sliding actuators 58 move so that skid pin 74 moves along lower slot 70 until it enters inclined slot 72 and starts to lift skids 14 towards deck 12. The weight of deck 12 and any load that may be on the deck assists with the initial part of the upward movement of skid pin 74 in inclined slot 72, as the load is lowered onto wheels 16.

The movement of sliding actuators 58 also causes cross connectors 40 to rotate, as described above. More particularly, the force of pedal 18 is sufficient to overcome the force of compression spring 52 holding cross connectors 40 in first stable position 78. Cross connectors 40 accordingly rotate past switchover point 59, and as a result come under the influence of compression spring 52 to produce a force in the opposite direction, towards second stable position 80.

Turning back to movement of sliding actuators 58, when sliding actuators 58 move sufficiently to reduce the spacing between the deck and the skids by a distance of WCH, wheels 16 come in contact with the ground and the weight of the load is effectively lowered onto the wheels. Skid pins 74 continue to move upwards in inclined slot 72 under the influence of the force produced by continued depressing of the pedal and/or biasing of cross connectors 40 directed towards second stable position 80. Skid pins 74 then continue to move by the distance SCH, until skid pins 74 reach second stable position 80 at the top of inclined slot 72. Skids 14 rise with skid pins 74, and in this position pallet-dolly 10 is a dolly. Since there is no longer any weight of the load on skids 14 (after initial movement WCH), the force provided by compression spring 52 only has to move skids 14. Compression spring 52 is selected to have sufficient spring force to move skid pins 74 and skids 14, and to hold skid pins 74 in second stable position 80 under normal operating conditions.

When it is desired to convert pallet-dolly 10 from a dolly to a configuration in which the skids are lowered, such as a pallet or a brake, the user presses down on skid 14. This action physically forces skid pins 74 down inclined slot 72 through the first interim position 72 to second interim position 82 located slightly above the junction of inclined slot 72 and lower slot 70. More particularly, skid pins 74 and skids 14 are moved the distance of skid clearance height ("SCH") so that skid bottom surface 17 moves into contact with the ground. The mechanical linkage of both skids to the parallelogram of sliding actuators and cross- connectors ensures that downward force applied to one skid is effective to lower all of the skids simultaneously.

At the same time, the movement of skid pins 74 in inclined slot 72 forces sliding actuators 58 to move linearly, in the opposite direction of that shown by arrows 84 in FIG. 4A. This movement in turn urges cross connectors 40 to rotate away from second stable position 80. This force is sufficiently strong to overcome the existing force of compression spring 52, so that cross connector 40 rotates past the switchover point as the skid pins 74 move through the first interim position 72. As a result, compression spring 52 now provides a force urging cross connectors 40 towards first stable position 78. It is to be appreciated that the bistable skid displacement mechanism 38 is mechanically linked to skids 14 such that switching from both the pallet to the dolly state, and from the dolly state to the pallet state, requires the mechanism 38 to pass through threshold position or switchover point 59.

What happens next depends upon whether there is a load on deck 12. If there is no load, the force of compression spring 52 is typically sufficiently strong to move cross connectors 40 so that they reach the end of their range of movement, at first stable position 78. This in turn will move sliding actuators 58 to the end of their range of linear movement, and skid pins 74 will reach the bottom of inclined slot 72, and then be urged into lower slot 70. In effect, compression spring 52 will have moved skids 14 the last part of their movement, a distance of wheel clearance height ("WCH"). Wheels 16 will be raised off the ground by the distance WCH, and pallet-dolly 10 will be a pallet.

If, however, there is a load on deck 12, compression spring 52 would have to be strong enough to move not only wheels 16 and deck 12 by the distance WCH, but also the load. This is unlikely to be possible in most cases, since compression spring 52 is typically configured to be strong enough to move an unloaded deck but not one with a load. Further, in many practical applications the loads are quite heavy, upwards of several hundred kg in weight. As a result, cross connectors 40 will provide a force urging sliding actuators 58, which in turn urge skids 14 downward. The force will not be enough to move skids 14 downward the required distance WCH, but will cause the skids function as a brake, restraining rolling movement of wheels 16.

Accordingly, in this position wheels 16 and skid bottom surface 17 are both on the ground, and movement of wheels 16 is stopped or reduced by the braking force of skids 14. In this case, the majority of the weight of the load is typically still supported by wheels 16. Optionally, the braking effect can be enhanced by providing a positive locking arrangement for the wheels, operated by motion of the skid, as will be described in greater detail below.

From this position, pallet-dolly 10 can be restored to a dolly by pressing any pedal 18. Otherwise, pallet-dolly 10 will be converted to a pallet upon direct removal of the load from deck 12, or by its functional equivalent of lifting pallet-dolly 10 with a forklift. Upon removal of the load, the force provided by cross connectors 40 no longer has to lift the load, and is now sufficient to move the sliding actuators 58 to the end of their motion and complete lowering of the skids to the pallet state.

In order to enhance the braking effect while in the brake position, skid displacement mechanism 38 may optionally be adapted to provide a relatively stronger downward force on the skids while in the brake position compared with the upward force on the skids in the dolly state. There are a variety of ways that a stronger force may be achieved. One way is to modify the design of cross connectors 40 so that they are asymmetrical in shape and/or position, so that the force in first stable position 78 is stronger than the force in second stable position 80. As noted, in second stable position 80 the force of cross connectors 40 only needs to support the weight of skids 14, which is a predefined known weight. Another approach to increasing the force is to change the angle between lower slot 70 and inclined slot 72 in displacement slot

68. Varying the angle of the slot effectively changes the ratio between horizontal motion of sliding actuator 58 and vertical motion of skid pins 30, so that a shallower slot angle generates a larger vertical braking force. According to some embodiments of the invention, pallet-dolly 10 may have three or four pedals 18. An embodiment having four pedals 18, one on each side, is shown in FIGS. 8A and 8B for a pallet and dolly configuration, respectively.

Figure 9 is a bottom view of the pallet-dolly of FIG. 8A, showing in particular the position of cross connectors 40 and compression spring 52 when in the pallet, or first stable position 78. In this view pedals 18 on long sides 15 may be seen. Also shown in the figure are side pedal rods 35 which connect long-side pedals 18 to cross connectors 40. In particular, side pedal rods 35 attach to projection tips 50 of cross connectors 40. Accordingly, depression of a long-side pedal 18 causes cross connector 40 to rotate in a counter-clockwise direction, when viewed from the perspective of a bottom view. It is to be appreciated that pedals 18 and their linkages to cross connector 40 are configured so that pressing any pedal 18, whether on short side 13 or long side 15 of deck 12, will cause the same direction of rotation of cross connectors 40.

Figures 10A and 10B show further detail of the structure of long-side pedals 18. As indicated, each long-side pedal 18 preferably terminates in a linear displacement slot 36. A projecting pin 37 is fixedly attached to projection tip 50, and is slidably connected to linear displacement slot 36. There is also a spring (not shown), which restores long-side pedals 18 to the horizontal position immediately after being pressed.

Figures 10A and 10B show the position of the elements when pallet-dolly 10 is a pallet and a dolly, respectively. As indicated in FIG. 10A, in the pallet state projecting pin 37 is positioned at a far end of linear displacement slot 36. Accordingly, when long-side pedal 18 is pressed, side pedal rod 35 moves in the direction shown by arrow 39, and thereby pulls cross connector 40 so that it rotates counter-clockwise. As shown in FIG. 10B, this motion causes projecting pin 37 to move to the opposite or close end of linear displacement slot 36 when pallet-dolly 10 is in the dolly state.

It is to be appreciated that, as a result of this preferred implementation, pressing long- side pedal 18 does not cause movement of the opposing long-side pedal 18. While the opposing cross connector 40 will rotate, that cross connector's associated projecting pin 37 will simply travel within linear displacement slot 36, from the far end to the close end. Accordingly, the opposing pedal's side pedal rod 35 will not be subject to any force and will not move. In addition, pressing long-side pedal 18 while in the dolly state will just move side pedal rod 35 in the direction of arrow 39, or away from projecting pin 37. Since there is no contact with projecting pin 37, pressing pedal 18 has no material effect. Turning now to a further aspect of the present invention illustrated with reference to FIGS. 11A-11D, certain preferred embodiments of the present invention provide a wheel brake on one or more wheels which is mechanically associated with the skids so as to be disengaged when the skids are fully raised and to be engaged to prevent rotation of the wheel(s) as the skids are lowered. In embodiments of the present invention which provide a braked-dolly state, the locking of the wheel(s') provides enhanced braking beyond the effect of frictional contact between the skids and the ground. However, this feature is not limited to such implementations, and may also be used to advantage for example in the pallet-dolly of US patent no. 7,537,222 mentioned above. For such embodiments, the wheel brake may be deployed so as to be locked near the beginning of the conversion to a pallet, thereby preventing the dolly from rolling away from the user as the user completes the conversion motion (such as by further pressing on a pedal).

Turning now to details of an exemplary embodiment of this aspect of the invention, a wheel brake mechanism 86 that acts to apply a braking force directly to a wheel 16 of pallet- dolly 10, according to some embodiments, is shown in FIGS. 11A to 11D. Wheel brake mechanism 86 is shown here in use with fixed orientation wheels 16, and accordingly is typically installed in the two wheels having that configuration in many embodiments of pallet- dolly 10. A slight variant of this structure could readily be implemented additionally, or alternatively, with the castered wheels.

Figure 11 A shows a perspective view of a wheel 16 in fixed wheel frame 26 with wheel brake mechanism 86 installed. It can be seen that wheel 16 and wheel frame 26 are modified in order to accommodate wheel brake mechanism 86. Specifically, wheel 16 is adapted so that on one side of the wheel there is an engagement surface 88, and wheel frame 26 is adapted to include a substantially vertical opening or slot 90 in the body of the wheel frame. In this view wheel brake mechanism 86 is partly hidden by fixed wheel frame 26.

However, a spring 92 and a projecting portion 93 of a brake pin 94 can be seen through opening 90 in wheel frame 26.

The elements of wheel brake mechanism 86 may be seen more clearly in the front view of FIG. 11B. As indicated there is a frame pin 96 which is fixedly attached to an underside of the top of wheel frame 26. Spring 92 fits over frame pin 96. An upper end of spring 92 is fixedly attached to an upper part of frame pin 96, substantially near the top of frame pin 96. A lower end of spring 92 is free to move vertically. In a first implementation option illustrated in FIG. 1 IB, spring 92 is a tension spring biasing brake pin 94 to a raised, disengaged state, and which is displaced by downward movement of the skid towards its engaged, locking state. As will be discussed below, in an alternative implementation, spring 92 may be a compression spring biasing pin 96 to its engaged, locking state, and may be raised to its disengaged state by movement of the skid. More complex mechanisms mechanically associating motion of the skid with motion of the brake pin, whether directly or indirectly, also fall within the scope of the present invention.

As may also be seen in FIG. 11B, brake pin 94 has a vertical portion that positively engages with wheel engagement surface 88, and a horizontal portion, in this case projecting portion 93, that projects through slot 90 to provide a surface for contact with downwardly moving skid 14. This may be seen in FIG. 11B, which shows an outline of skid 14 in contact with projecting portion 93 of brake pin 94. Brake pin 94 is fixedly attached to the free end of spring 92, so that brake pin 94 descends when spring 92 is stretched, and rises when spring 92 snaps back, or returns to its compact state. Accordingly and as may be seen in FIG. 11B, downward movement of skid 14 will provide a downward contact force on projecting portion 93, which will pull brake pin 94 down and stretch spring 92. Upon skid 14 moving upward and away from contact with projecting portion 93, spring 92 will contract and pull brake pin 94 upward.

Figures llC and 11D are side views of wheel 16, in which wheel frame 26 is shown transparent to better illustrate the operation of wheel brake mechanism 86. In this view it can be seen that wheel engagement surface 88 is a series of radially oriented projections 98 and associated grooves 99, positioned between adjacent projections 98. The grooves 99 are sized and shaped to form a slidable and close fit with the vertical portion of brake pin 94. More particularly, when brake pin 94 enters or slides into any groove 99 of wheel 16, wheel 16 is prevented from turning and is accordingly braked by brake pin 94. The interaction of brake pin 94 with groove 99 may be described as a tongue and groove connection, with the vertical portion of brake pin 94 being sized and shaped as a tongue.

The operation of wheel brake mechanism 86 to apply an independent brake to pallet- dolly 10 may be seen in FIGS. 11C and 11D. In FIG. 11C brake pin 94 is elevated or raised so that it is clear or above wheel 16, and wheel 16 is free to rotate. This is a raised or unlocked position of wheel brake mechanism 86, and is the state when pallet-dolly 10 is a dolly. As shown in FIG. 11D, when a user presses skid 14 to move skid 14 the distance SCH so that skid bottom surface 17 is level with wheel contact plane 19, skid 14 presses brake pin 94 so that the vertical portion of brake pin 94 enters groove 99. As long as skid 14 is in this lower position, brake pin 94 is in groove 99 and wheel 16 is prevented from rolling. This is the lowered or locked position of wheel brake mechanism 86. As noted, this braking force acts to supplement the frictional, downward braking force of skid 14 when in the brake position, which will be the case, for example, when there is a load on deck 12.

As noted above, when moving from the dolly state to the brake state, skids 14 move the distance SCH, at which point skid bottom surfaces 17 are level with wheel contact plane 19. Subsequently, when moving from the brake state to the pallet state, the wheels are lifted the distance WCH. Alternatively, this is equivalent to the skids moving by the distance WCH relative to the wheels. Accordingly, when the device is in the brake state, brake pin 94 descends into groove 99 but does not reach the bottom of the groove. Rather, as shown in

FIG. 11D, brake pin 94 reaches an intermediate point 97 located at least WCH in distance from the botom of groove 99. Subsequently, when device 10 is moved into the pallet position, brake pin 94 moves down a further distance WCH within groove 99.

It is to be appreciated that the locking effect of brake pin 94 in groove 99 is substantially the same for any position in which any part of the vertical portion of brake pin 94 enters groove 99. Also, while grooves 99 and brake pin 94 may be sized and shaped so that brake pin 94 reaches the very bottom of groove 99 when device 10 is in the pallet position, as shown in FIG. 11D, for example, other configurations in which brake pin 94 is somewhere above the bottom of groove 99 when device 10 is in the pallet position are also comprehended by the present invention.

According to some embodiments of the invention, wheel brake mechanism 86 may also be configured in a reverse manner from the configuration described above. More particularly, spring 92 may be configured to push brake pin 94 down, into locking engagement with wheel 16, when spring 92 is in its stable or compact position. In this configuration, skid 14 may be structured to have a step or undercut that catches brake pin 94 and pulls brake pin

94 upwards. In this way, the lock on wheel 16 is released, enabling wheel 16 to roll, when skid 14 moves into the raised position corresponding to the dolly state of pallet-dolly 10. Further, according to some embodiments of the invention, wheel brake mechanism 86 may be configured so that the tongue and groove connection comprises a series of radially extending tongues on wheel engagement surface 88 that interact with a groove on the vertical portion of brake pin 94.

The positive engagement of brake pin 94 with wheel engagement surface 88 in this embodiment may be described as an interlocking type of engagement, since brake pin interlocks with the surface of wheel 16 to prevent rotation of the wheel. "Preventing rotation" in this context refers to prevention of continuous rolling rotation, but may allow for some degree of angular free motion less than a complete revolution. Other types of positive engagement or frictional braking contact methods are also comprehended by the present invention. For example, the engagement may be by friction, as could be obtained by making wheel engagement surface 88 and the vertical portion of brake pin 94 in whole or in part from high friction surfaces configured to produce a resistive, frictional force when pressed into close contact with one another.

The present invention has been described above with reference to a particularly preferred embodiment including a bistable biasing mechanism to offer a particularly preferred combination of features. It should be appreciated, however, that various advantageous features described herein may also be implemented in alternative embodiments which employ biasing of the skid motion in a single direction, in combination with a suitable retaining mechanism for maintaining a skid position against the bias.

For example, the functionality of converting a dolly to a pallet (or braked dolly state) by directly pressing downwards on the skid may be implemented in a range of embodiments of the device in which the raised skid position is maintained by an upwardly biased state of the skid displacement mechanism. As an alternative to the bistable mechanism described above, another embodiment uses a ratchet mechanism or latch (not shown) or other retaining mechanism to retain the skids in their lowered position against an upward bias, thereby selectively maintaining a braked-dolly or pallet state. The ratchet or latch is then released, manually or by a suitable pedal operated mechanism (not shown), when it is desired to convert the device to a dolly.

Similarly, a skid-brake function may be provided in a range of embodiments of a pallet-dolly device in which the skids are biased, at least in the lower part of their motion, towards the lowered pallet state. As an alternative to the bistable mechanism described above, another embodiment employs a downward biasing mechanism which acts downwards on the skid throughout its range of motion. As a result, when a load is supported on the deck and the skid ground contacting surface 17 is brought level with the wheel contact plane 19, the second state generates a downward contact force of the skid ground contracting surface 17 against an underlying surface, such as a floor. In this way, the device would act as a brake. In such an embodiment, a pedal-activated mechanism acts against the spring bias to raise the skids to the raised dolly position when required, and the skids are retained in that position by a latch or any other suitable retaining mechanism.

These alternative embodiments will not be described here in detail, but are readily implemented as modifications of the primary embodiments described above in detail, as will be clear to one ordinarily skilled in the art. For example, a unidirectional biasing mechanism may be implemented simply by suitable deployment of helical extension springs between anchoring points on sliding actuators 58 and appropriately positioned complementary anchoring points at fixed locations relative to the deck.

Pallet-dolly 10, according to some embodiments of the invention, typically provides one or more of the following benefits to users of convertible movable platforms.

In addition to the configurations of a pallet and a dolly, certain preferred embodiments of pallet-dolly 10 provide a brake configuration in which both the wheels and the skids are on the ground, where the skids act as a brake to prevent movement. This may be advantageous in situations where the device is being used as a dolly and is to be immobilized at a point of sale, or moved among multiple stations for partial unloading of goods at each station. Full conversion of the dolly to a pallet at each station would require raising the load on the deck in order to achieve clearance of the wheels from the ground, and may not be feasible or convenient. By contrast, the brake configuration available in pallet-dolly 10 of the present invention is easy and simple to achieve. Accordingly, pallet-dolly 10 may provide benefits of operator convenience and safety in comparison with existing pallet-dollies.

Further, in certain preferred embodiments, the automatic conversion of pallet-dolly 10 from a braked dolly to a pallet upon being lifted by a forklift provides an important safety feature. For example, in situations where device 10 is being lifted in order to be placed on a conveyor belt, it is dangerous for the wheels of the device to have any contact with the underlying moving surface. On a regular, smooth conveyor belt the loaded pallet-dolly could roll off, and on a roll conveyor the device wheels could become stuck between the rollers, leading to a costly shutdown or damage to the conveyor.

With respect to mechanical operation of the skid displacement mechanism, certain preferred embodiments of pallet-dolly 10 are advantageously designed to use the skid as a pedal. This renders operation of the conversion mechanism particularly simple and intuitive, and reduces complexity and production costs of the device.

Another benefit of using the skid as a pedal is that it avoids any problem caused by an arcuate or sideways force that can sometimes occur when pressing on a pedal. Sideways force is not a problem in a pallet state because skids cannot roll. However, a sideways force caused by pressing a pedal through an arcuate path may pose a problem in a dolly state, since the sideways component of the applied force may result in inadvertent motion of the loaded dolly. The pallet skids of the present invention are preferably movable strictly in a vertical direction, and therefore tend not to generate sideways force when depressed.

Yet another benefit is that from the user's point of view, pallet-dolly 10 is simple and easy to use. All that is required is a single depression or press of the user's foot on either a pedal or a skid to convert from a pallet to a dolly, and from a dolly to a braked dolly or pallet. Neither external tools, such as a hammer, or multiple movements, such as might be required to rotate a shaft multiple times, are needed.

It may also be noted that when in the pallet state, the skids are in the lowered position on the ground and clearly cannot be depressed, while the pedals are in a horizontal position ready to be depressed. Conversely, when in the dolly state, depression of the raised skids is intuitively related to conversion to a pallet state. Accordingly, operation of pallet-dolly 10 is highly intuitive and easy to learn.

Further, since pallet-dolly 10 maintains the wheels at a fixed height and displaces the skids, the weight of a load not only does not hinder or oppose the conversion of the device from a pallet to a dolly, but actually assists in the conversion.

Although selected embodiment(s) of the present invention has/have been shown and described, it is to be understood that the present invention is not limited to the described embodiment(s). Instead, it is to be appreciated that changes may be made to this/these embodiment(s) without departing from the principles of the invention, the scope of which is defined by the appended claims.